JP5022652B2 - Circuit module manufacturing method and circuit module - Google Patents

Circuit module manufacturing method and circuit module Download PDF

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JP5022652B2
JP5022652B2 JP2006238242A JP2006238242A JP5022652B2 JP 5022652 B2 JP5022652 B2 JP 5022652B2 JP 2006238242 A JP2006238242 A JP 2006238242A JP 2006238242 A JP2006238242 A JP 2006238242A JP 5022652 B2 JP5022652 B2 JP 5022652B2
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circuit module
width
substrate
insulating layer
shield layer
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JP2008042152A (en
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雅哉 島村
穂 湯浅
岳彦 甲斐
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Taiyo Yuden Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/552Protection against radiation, e.g. light or electromagnetic waves
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01029Copper [Cu]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/156Material
    • H01L2924/15786Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
    • H01L2924/15787Ceramics, e.g. crystalline carbides, nitrides or oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/191Disposition
    • H01L2924/19101Disposition of discrete passive components
    • H01L2924/19105Disposition of discrete passive components in a side-by-side arrangement on a common die mounting substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/30Technical effects
    • H01L2924/301Electrical effects
    • H01L2924/3025Electromagnetic shielding

Description

本発明は、基板上に半導体素子やチップ状電子部品を搭載するとともに、搭載された部品を覆う第一層の絶縁層と該絶縁層を覆う第二層のシールド層とを有する平板状の回路モジュールの製造方法に関し、前記平板状の回路モジュールの端面において前記基板と前記シールド層との境界に隙間を生じないようにした回路モジュールの製造方法、及び回路モジュールに関する。  The present invention provides a flat circuit having a first layer insulating layer covering a mounted component and a second layer shielding layer covering the mounted component while mounting a semiconductor element or a chip-shaped electronic component on a substrate. The present invention relates to a module manufacturing method, and more particularly to a circuit module manufacturing method and a circuit module in which no gap is formed at the boundary between the substrate and the shield layer at an end face of the flat circuit module.

従来、基板上に複数の要素部品を搭載するとともに、搭載された部品を樹脂モールドにより被覆したものや、搭載された部品を被覆するように金属製のキャップを被せたものが存在する。
また、特許文献1に示すように、基板上に搭載された部品を絶縁性樹脂層からなる第一層で被覆し、さらに導電性樹脂からなる第二層で被覆してシールド層を形成し、さらに小型化を可能とした回路モジュールが提案されている。
上記背景技術の回路モジュールは、図5に示されるように、内部及びその表面に回路配線2a,2b,2c,2d,2e,2fを備えた基板1の一方の主面上に半導体素子やチップ状の電子部品等の部品3が搭載されるとともに、導電ワイヤや、ハンダや導電性接着剤等の接合材からなる接続手段4により図示省略した前記基板の表面の回路配線2に接続されている。
上記部品及び上記接続手段を被覆するように絶縁性樹脂からなる第一層の絶縁層5が形成された後、該絶縁層5を分断するとともに先端が前記基板1に至る切り溝6が形成され、少なくとも該切り溝6に充填されるように前記絶縁層5を被覆する導電性樹脂からなる第二層のシールド層7と、が順次形成され、さらに前記切り溝6に充填された導電性樹脂7bを分割するように分割溝9により分割され、回路モジュール8が得られる。
尚、上記背景技術の回路モジュールの製造方法においては、例えば減圧室中にて導電性樹脂の塗料を塗布したのちに常圧に戻すことにより、基板1上に搭載された部品3を被覆する絶縁層5に該絶縁層5を分断するように形成された切り溝6の内部に前記導電性樹脂の塗料が充填される。
Conventionally, a plurality of component parts are mounted on a substrate, and the mounted parts are covered with a resin mold, or a metal cap is applied so as to cover the mounted parts.
Moreover, as shown in Patent Document 1, a component mounted on a substrate is covered with a first layer made of an insulating resin layer, and further covered with a second layer made of a conductive resin to form a shield layer, Further, circuit modules that can be miniaturized have been proposed.
As shown in FIG. 5, the circuit module of the above-described background art has a semiconductor element and a chip on one main surface of a substrate 1 provided with circuit wirings 2a, 2b, 2c, 2d, 2e, and 2f inside and on the surface thereof. A component 3 such as an electronic component is mounted and connected to the circuit wiring 2 on the surface of the substrate (not shown) by connection means 4 made of a bonding material such as a conductive wire or solder or conductive adhesive. .
After the first insulating layer 5 made of an insulating resin is formed so as to cover the parts and the connecting means, the insulating layer 5 is divided, and a kerf 6 whose tip reaches the substrate 1 is formed. And a second shield layer 7 made of a conductive resin covering the insulating layer 5 so as to fill at least the cut groove 6, and the conductive resin further filled in the cut groove 6. The circuit module 8 is obtained by dividing by the dividing groove 9 so as to divide 7b.
In the method of manufacturing the circuit module according to the background art, for example, an insulating material that covers the component 3 mounted on the substrate 1 is obtained by applying a conductive resin coating in a decompression chamber and then returning to normal pressure. The conductive resin coating is filled in the kerf 6 formed to divide the insulating layer 5 into the layer 5.

特開2004−172176号公報JP 2004-172176 A

しかしながら、上記背景技術の回路モジュールの製造方法においても、前記切り溝の内部に導電性樹脂の塗料を充填する際に、該溝の内部に残存する気体をゼロにすることはできず、前記基板1の切り溝6の底面と前記導電性樹脂からなるシールド層7の縁部の先端との間に空気溜まり6cが生じてしまう。
この状態で前記導電性樹脂が硬化され、前記切り溝に沿って分割されると、前記基板のの端面と前記シールド層の端面とが同一平面上に位置するとともに、該平面上において前記絶縁層を覆うシールド層の縁部の下端とこれに対向する前記切り溝の内面との境界に隙間が生じ、前記シールド層の剥がれ落ちが生じて外部からの電磁界や静電気の影響を受け易くなり回路モジュールの電気的特性が変動しやすいという課題があった。
However, even in the method of manufacturing the circuit module according to the background art, when the conductive resin paint is filled in the cut groove, the gas remaining in the groove cannot be reduced to zero. An air pocket 6c is generated between the bottom surface of one kerf 6 and the edge of the edge of the shield layer 7 made of the conductive resin.
When the conductive resin is cured in this state and divided along the kerf, the end surface of the substrate and the end surface of the shield layer are located on the same plane, and the insulating layer is on the plane. A gap is generated at the boundary between the lower end of the edge of the shield layer covering the inner surface of the shield layer and the inner surface of the kerf facing the shield layer, and the shield layer is peeled off so that it is easily affected by an external electromagnetic field or static electricity. There was a problem that the electrical characteristics of the module were likely to fluctuate.

本発明の目的は、上記課題を解決して、平板状の回路モジュールの端面において絶縁層を覆うシールド層の縁部の下端とこれに対向する切り溝の内面との境界に隙間が生じない回路モジュールの製造方法を提供することにある。
また本発明の目的は、前記シールド層の縁部の剥がれ落ちが防止され、電気的特性の変動が生じにくい回路モジュールを提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems, and a circuit in which no gap is generated at the boundary between the lower end of the edge of the shield layer covering the insulating layer and the inner surface of the kerf facing the end of the flat circuit module. It is to provide a method for manufacturing a module.
Another object of the present invention is to provide a circuit module in which the edge of the shield layer is prevented from being peeled off and the electrical characteristics are not easily changed.

上記目的を達成するため、本発明の回路モジュールの製造方法は、
(1) 基板上に複数の部品を配置する工程と、前記各部品を被覆する絶縁層を形成する工程と、前記絶縁層を被覆する導電性樹脂からなるシールド層を形成する工程と、前記シールド層が形成された基板を分割する工程と、を有する回路モジュールの製造方法であって、前記絶縁層を被覆するシールド層を形成する前に予め深さ方向の基端部の幅W1に比べて先端部の幅W2が小さい切り溝を少なくとも前記絶縁層に形成し、少なくとも前記切り溝内に充填されるように導電性樹脂を塗布してシールド層を形成した後、前記切り溝の先端部に沿って前記先端部の幅W2より大きく前記き基端部の幅W1より小さい幅W3で切削して前記基板を分割するものである。(・・・以下、第1の課題解決手段と称する。)
In order to achieve the above object, a method for manufacturing a circuit module of the present invention includes:
(1) A step of disposing a plurality of components on a substrate, a step of forming an insulating layer covering each of the components, a step of forming a shield layer made of a conductive resin covering the insulating layer, and the shield Dividing the substrate on which the layer is formed, and a method of manufacturing the circuit module, wherein the width of the base end portion W1 in the depth direction is previously set before forming the shield layer covering the insulating layer. A kerf having a small width W2 at the tip is formed in at least the insulating layer, and a shield layer is formed by applying a conductive resin so as to fill at least the kerf. The substrate is divided by cutting along a width W3 that is larger than the width W2 of the distal end portion and smaller than the width W1 of the proximal end portion. (... hereinafter referred to as first problem solving means)

また、上記回路モジュールの製造方法の主要な形態の一つは、
(2)前記切り溝が段付溝である。(・・・以下、第2の課題解決手段と称する。)
One of the main forms of the circuit module manufacturing method is:
(2) The kerf is a stepped groove. (Hereinafter referred to as second problem solving means)

また、上記回路モジュールの製造方法の形態の一つは、
(3)前記段付溝が異なる複数の切削手段で形成されるものである。(・・・以下、第3の課題解決手段と称する。)
One of the forms of the circuit module manufacturing method is as follows:
(3) The stepped groove is formed by a plurality of cutting means different from each other. (Hereinafter referred to as third problem solving means)

また、上記回路モジュールの製造方法の主要な形態の一つは、
(4)前記切り溝がテーパ付溝である。(・・・以下、第4の課題解決手段と称する。)
One of the main forms of the circuit module manufacturing method is:
(4) The kerf is a tapered groove. (Hereinafter referred to as fourth problem solving means)

上記第1の課題解決手段による作用は次の通りである。すなわち、
前記絶縁層を被覆するシールド層を形成する前に予め深さ方向の基端部の幅W1に比べて先端部の幅W2が小さい切り溝を少なくとも前記絶縁層に形成し、少なくとも前記切り溝内に充填されるように導電性樹脂を塗布してシールド層を形成した後、前記切り溝の先端部に沿って前記先端部の幅W2より大きく前記き基端部の幅W1より小さい幅W3で切削して前記基板を分割する。これにより、前記切り溝に導電性樹脂を充填する際に発生する空気溜まりが切り溝の先端付近に寄せ集められ、切削による分割の際に切り代として取り除かれるため、前記回路モジュールの端面において、前記絶縁層を覆うシールド層の縁部の下端とこれに対向する前記切り溝の内面とが密着している。
The operation of the first problem solving means is as follows. That is,
Before forming the shield layer covering the insulating layer, a kerf having a width W2 at the distal end smaller than the width W1 at the base end in the depth direction is formed in the insulating layer at least in advance. After forming a shield layer by applying a conductive resin so as to be filled, the width W3 is larger than the width W2 of the distal end portion and smaller than the width W1 of the proximal end portion along the distal end portion of the kerf. The substrate is divided by cutting. Thereby, air pockets generated when filling the kerf with conductive resin are gathered near the tip of the kerf, and are removed as a cutting allowance when divided by cutting, so at the end face of the circuit module, The lower end of the edge of the shield layer covering the insulating layer is in close contact with the inner surface of the kerf facing the edge.

上記第2の課題解決手段による作用は次の通りである。すなわち、前記切り溝が段付溝であるので、絶縁層の端面を覆うシールド層の縁部の厚みが厚く形成され、シールド層の剥離が生じにくい。  The operation of the second problem solving means is as follows. That is, since the kerf is a stepped groove, the edge of the shield layer covering the end face of the insulating layer is formed thick, and the shield layer hardly peels off.

上記第3の課題解決手段による作用は次の通りである。すなわち、前記段付溝が異なる複数の切削手段で形成されるので、発生する空気溜まりの量に応じて、空気溜まりを収容するための溝の深さを任意に設定することができるとともに、切り溝形成時の基板や搭載部品へのダメージの発生を抑制することができる。  The operation of the third problem solving means is as follows. That is, since the stepped groove is formed by a plurality of different cutting means, the depth of the groove for accommodating the air pool can be arbitrarily set according to the amount of the air pool generated, and It is possible to suppress the occurrence of damage to the substrate and the mounted component when forming the groove.

上記第4の課題解決手段による作用は次の通りである。すなわち、前記切り溝がテーパ付溝であるので、空気溜まりの量がばらついた場合であっても分割カット時のブレード厚みを選択することにより前記空気溜まりを確実に除去することができる。  The operation of the fourth problem solving means is as follows. That is, since the kerf is a tapered groove, the air stagnation can be surely removed by selecting the blade thickness at the time of split cutting even when the amount of air stagnation varies.

本発明の回路モジュールの製造方法は、シールド層の縁部のはがれ落ちが防止され、回路モジュールの電気的特性の変動が抑制される。         According to the method for manufacturing a circuit module of the present invention, peeling of the edge of the shield layer is prevented, and fluctuations in the electrical characteristics of the circuit module are suppressed.

以下、本発明の回路モジュールの製造方法の第1の実施形態について、図1を参照して説明する。図1は本実施形態の回路モジュールの製造方法を説明するための図であり、図1(A)〜図1(E)は、本実施形態の回路モジュールの製造方法の各ステップを示す部分拡大断面図である。  Hereinafter, a first embodiment of a circuit module manufacturing method of the present invention will be described with reference to FIG. FIG. 1 is a diagram for explaining a circuit module manufacturing method according to the present embodiment. FIGS. 1A to 1E are partially enlarged views showing respective steps of the circuit module manufacturing method according to the present embodiment. It is sectional drawing.

本実施形態の回路モジュールの製造方法は、基板11上に複数の部品13を配置する工程と、前記各部品13を被覆する絶縁層15を形成する工程と、該絶縁層15を被覆する導電性樹脂からなるシールド層17を形成する工程と、前記シールド層17が形成された基板を分割する工程と、を有する回路モジュール18の製造方法であって、
前記絶縁層15を被覆するシールド層17を形成する前に予め深さ方向の基端部16bの幅W1に比べて先端部16aの幅W2が小さい切り溝16を少なくとも前記絶縁層15に形成し、少なくとも前記切り溝16内に充填されるように導電性樹脂を塗布してシールド層17を形成した後、前記切り溝16の先端部16aに沿って前記先端部16aの幅W2より大きく前記基端部16bの幅W1より小さい幅W3で切削して前記基板11を分割するものである。
The circuit module manufacturing method of the present embodiment includes a step of disposing a plurality of components 13 on a substrate 11, a step of forming an insulating layer 15 that covers each of the components 13, and a conductive property that covers the insulating layer 15. A method of manufacturing a circuit module 18 comprising: a step of forming a shield layer 17 made of resin; and a step of dividing a substrate on which the shield layer 17 is formed,
Before forming the shield layer 17 that covers the insulating layer 15, at least the kerf 16 having a width W2 of the distal end portion 16a smaller than the width W1 of the proximal end portion 16b in the depth direction is previously formed in the insulating layer 15. After forming a shield layer 17 by applying a conductive resin so as to fill at least the cut groove 16, the base is larger than the width W2 of the front end portion 16a along the front end portion 16a of the cut groove 16. The substrate 11 is divided by cutting with a width W3 smaller than the width W1 of the end portion 16b.

また、本実施形態においては、前記切り溝16が前記基端部16bの幅W1が前記先端部16aの幅W2よりも広くなっている段付溝として形成されている。  Further, in the present embodiment, the kerf 16 is formed as a stepped groove in which the width W1 of the base end portion 16b is wider than the width W2 of the tip end portion 16a.

具体的には、上記基板11は、(例えば厚み1mmの)セラミック基板からなり、該基板11に内蔵された配線パターン12a,12cと、該基板11の底面に形成された配線パターン12e及び12fと、これら配線パターン間を接続するスルーホール導体12b及び12dとを備えるとともに、該基板の上面側には図示省略した部品搭載用ランドが形成されている。
まず、図1(A)に示すように、上記基板11の上面側の部品搭載ランド上に半導体素子やチップ状電子部品等からなる部品13を搭載するとともに、導電ワイヤや、ハンダや導電性接着剤等の接合剤からなる接続手段14により前記部品13の電極と前記部品搭載ランドとを導電接続する。
次に、図1(B)に示すように、上記基板11上に搭載された部品13及び前記接続手段14を被覆するように真空印刷法を用いて絶縁性樹脂の塗料を塗布し、硬化して絶縁層15を形成する。
次に、図1(C)に示すように、上記絶縁層15から前記基板11に亘って段付の切り溝16を形成する。このとき、該切り溝16は、前記基板11に切り込む深さ方向の先端部16aの幅W2が前記基端部16bの幅W1よりも小さくなるように、先端に段付の切削ブレードを切削手段に用いて形成する。
次に、図1(D)に示すように、上記切り溝16の内部に導電性樹脂17bが充填されるように上記絶縁層と同様に、真空印刷法を用いて導電性樹脂の塗料を塗布し硬化して、前記絶縁層15を覆うシールド層17を形成する。このとき、前記切り溝16の深さ方向の先端部16aには空気溜まり16cが形成されるものの、該先端部16aを除く切り溝16の内面には前記シールド層17を形成する導電性樹脂17bが密着して、隙間が存在しない。
次に、図1(D)に示すように、前記切り溝16の先端部16aに沿って前記切り溝16の先端部16aの幅W2より大きく該切り溝16の基端部16bの幅W1より小さい幅W3で公知のダイシング装置等の切削手段により切削して前記基板を分割し、図1(E)に示すように、シールド層17の端面と基板11の端面とが同一平面上に位置するとともに、該平面上において前記絶縁層15を覆うシールド層17の縁部17bの下端とこれに対向する前記切り溝16の内面とが密着している(例えば厚み4mmの)回路モジュール18を得る。
Specifically, the substrate 11 is made of a ceramic substrate (for example, having a thickness of 1 mm), wiring patterns 12a and 12c built in the substrate 11, and wiring patterns 12e and 12f formed on the bottom surface of the substrate 11. The circuit board includes through-hole conductors 12b and 12d for connecting the wiring patterns, and a component mounting land (not shown) is formed on the upper surface of the substrate.
First, as shown in FIG. 1A, a component 13 made of a semiconductor element, a chip-shaped electronic component, or the like is mounted on a component mounting land on the upper surface side of the substrate 11, and a conductive wire, solder, or conductive adhesive is mounted. The electrode of the component 13 and the component mounting land are conductively connected by connecting means 14 made of a bonding agent such as an agent.
Next, as shown in FIG. 1B, an insulating resin coating is applied and cured by vacuum printing so as to cover the component 13 mounted on the substrate 11 and the connecting means 14. Thus, the insulating layer 15 is formed.
Next, as shown in FIG. 1C, a stepped kerf 16 is formed from the insulating layer 15 to the substrate 11. At this time, the kerf 16 has a cutting means having a stepped cutting blade at the tip so that the width W2 of the tip portion 16a in the depth direction cut into the substrate 11 is smaller than the width W1 of the base end portion 16b. Used to form.
Next, as shown in FIG. 1D, a conductive resin coating is applied using a vacuum printing method in the same manner as the insulating layer so that the inside of the cut groove 16 is filled with the conductive resin 17b. Then, a shield layer 17 covering the insulating layer 15 is formed. At this time, an air reservoir 16c is formed at the front end portion 16a in the depth direction of the cut groove 16, but the conductive resin 17b that forms the shield layer 17 on the inner surface of the cut groove 16 excluding the front end portion 16a. Are closely attached and there is no gap.
Next, as shown in FIG. 1D, the width W2 of the base end portion 16b of the cut groove 16 is larger than the width W2 of the front end portion 16a of the cut groove 16 along the front end portion 16a of the cut groove 16. The substrate is divided by a cutting means such as a known dicing apparatus with a small width W3, and the end surface of the shield layer 17 and the end surface of the substrate 11 are positioned on the same plane as shown in FIG. At the same time, the circuit module 18 is obtained in which the lower end of the edge portion 17b of the shield layer 17 covering the insulating layer 15 and the inner surface of the kerf 16 opposed thereto are in close contact with each other (for example, 4 mm thick).

次に、本実施形態の回路モジュール18の第1の実施形態について説明する。本実施形態の回路モジュール18は、図1(E)に示されるように、基板11上に複数の部品13が搭載され該各部品13が絶縁層15で被覆され該絶縁層15がシールド層17で被覆された回路モジュール18であって、前記基板11の端面と前記シールド層17の端面とが同一平面上に位置するとともに、該平面上において前記絶縁層15を覆うシールド層17の縁部17bの下端とこれと対向する前記切り溝16の内面とが密着しているので、前記シールド層の縁部の剥がれ落ちが防止され、電気的特性の変動が生じにくいというメリットを有する。  Next, a first embodiment of the circuit module 18 of the present embodiment will be described. In the circuit module 18 of the present embodiment, as shown in FIG. 1 (E), a plurality of components 13 are mounted on a substrate 11, each component 13 is covered with an insulating layer 15, and the insulating layer 15 is shield layer 17. The end surface of the substrate 11 and the end surface of the shield layer 17 are located on the same plane, and the edge portion 17b of the shield layer 17 covers the insulating layer 15 on the plane. Since the lower end of the shield layer and the inner surface of the kerf 16 facing this are in close contact with each other, the edge of the shield layer is prevented from being peeled off, and there is an advantage that the electrical characteristics hardly change.

上記基板11としては、セラミック基板、樹脂基板等のうちから用途に応じて適宜選択して用いることができる。
セラミック基板としては、アルミナ基板、その他の高温で焼結するもののほか、所謂LTCC基板を用いることもできる。
樹脂基板としては、ガラス・エポキシ樹脂等が用いられる。
As the substrate 11, a ceramic substrate, a resin substrate, or the like can be appropriately selected and used depending on the application.
As the ceramic substrate, an alumina substrate and other so-called LTCC substrates can be used in addition to those sintered at a high temperature.
As the resin substrate, glass, epoxy resin or the like is used.

上記配線パターンを内蔵する基板としては、上記セラミック基板と同時焼成可能な金属粉末を含有する導電性ペーストをセラミックグリーンシートの表面に印刷し、積層した後、焼成して得られるセラミック多層配線基板や、表面に銅プリント配線が形成された樹脂基板を積層する等により得られる多層プリント配線基板等から用途に応じて適宜選択して用いることができる。  As a substrate containing the wiring pattern, a ceramic multilayer wiring substrate obtained by printing a conductive paste containing metal powder that can be fired simultaneously with the ceramic substrate on the surface of the ceramic green sheet, laminating, and firing. In addition, a multilayer printed wiring board obtained by laminating a resin substrate having a copper printed wiring formed on its surface can be appropriately selected and used depending on the application.

上記基板11上に搭載される部品13としては、ベアチップその他の半導体素子のほか、コンデンサ、抵抗、コイル等のチップ状電子部品があげられる。  Examples of the component 13 mounted on the substrate 11 include bare chip and other semiconductor elements, and chip-shaped electronic components such as capacitors, resistors, and coils.

上記絶縁層を形成するための絶縁性樹脂としては、エポキシ樹脂その他の熱硬化性樹脂や紫外線硬化性樹脂等が好ましい。前記基板上への絶縁層の形成は、トランスファモールド法やポッティング法或いは真空印刷法等のモールド法を用いることができる。
上記真空印刷法による前記基板上への絶縁層の形成は、真空(減圧)時と真空(減圧)を開放して大気圧に戻したときの差圧を利用して、前記基板と搭載部品との隙間に存在する気体の体積を減少させることで、前記隙間内への前記絶縁性樹脂の充填率を高める。
The insulating resin for forming the insulating layer is preferably an epoxy resin or other thermosetting resin or ultraviolet curable resin. The insulating layer can be formed on the substrate by a molding method such as a transfer molding method, a potting method, or a vacuum printing method.
The formation of the insulating layer on the substrate by the vacuum printing method uses the differential pressure between when the vacuum (reduced pressure) is released and when the vacuum (reduced pressure) is released to return to atmospheric pressure, By reducing the volume of the gas existing in the gap, the filling rate of the insulating resin into the gap is increased.

上記シールド層を形成するための導電性樹脂としては、上記エポキシ樹脂その他の熱硬化性樹脂にAg粉やCu粉等の導電性金属粉末を混合したものが好ましい。上記絶縁層を覆うシールド層の形成は、トランスファモールド法やポッティング法或いは真空印刷法等のモールド法を用いることができる。
上記真空印刷法による前記切り溝への導電性樹脂の充填は、真空(減圧)時と真空(減圧)を開放して大気圧に戻したときの差圧を利用して、溝の内部に存在する気体の体積を減少させることで、前記溝内への前記導電性樹脂の充填率を高める。
The conductive resin for forming the shield layer is preferably a mixture of the epoxy resin or other thermosetting resin mixed with conductive metal powder such as Ag powder or Cu powder. The shield layer covering the insulating layer can be formed by a molding method such as a transfer molding method, a potting method, or a vacuum printing method.
Filling the cut groove with the conductive resin by the above vacuum printing method exists inside the groove by utilizing the differential pressure when the vacuum (reduced pressure) and the vacuum (reduced pressure) are released and returned to atmospheric pressure. The filling rate of the conductive resin into the groove is increased by reducing the volume of gas to be generated.

次に、本発明の回路モジュールの製造方法の第2の実施形態について、図2を参照して説明する。図2は本実施形態の回路モジュールの製造方法を説明するための図であり、図2(A)〜図2(F)は、本実施形態の回路モジュールの製造方法の各ステップを示す部分拡大断面図である。  Next, a second embodiment of the circuit module manufacturing method of the present invention will be described with reference to FIG. FIG. 2 is a diagram for explaining a circuit module manufacturing method according to the present embodiment. FIGS. 2A to 2F are partially enlarged views showing respective steps of the circuit module manufacturing method according to the present embodiment. It is sectional drawing.

本実施形態の回路モジュールの製造方法は、基板21上に複数の部品23を配置する工程と、前記各部品23を被覆する絶縁層25を形成する工程と、該絶縁層25を被覆する導電性樹脂からなるシールド層27を形成する工程と、前記シールド層27が形成された基板を分割する工程と、を有する回路モジュール28の製造方法であって、
前記絶縁層25を被覆するシールド層27を形成する前に予め深さ方向の基端部26bの幅W1に比べて先端部26aの幅W2が小さい切り溝26を前記絶縁層25から前記基板21に亘って形成し、少なくとも前記切り溝26内に充填されるように導電性樹脂を塗布してシールド層27を形成した後、前記切り溝26の先端部26aに沿って前記先端部26aの幅W2より大きく前記基端部26bの幅W1より小さい幅W3で切削して前記基板21を分割するものである。
The circuit module manufacturing method according to the present embodiment includes a step of arranging a plurality of components 23 on a substrate 21, a step of forming an insulating layer 25 covering each of the components 23, and a conductive property covering the insulating layer 25. A method of manufacturing a circuit module 28, comprising: a step of forming a shield layer 27 made of a resin; and a step of dividing a substrate on which the shield layer 27 is formed,
Before forming the shield layer 27 that covers the insulating layer 25, a groove 26 having a width W2 of the distal end portion 26a smaller than the width W1 of the proximal end portion 26b in the depth direction is formed from the insulating layer 25 to the substrate 21 in advance. After forming a shield layer 27 by applying a conductive resin so as to fill at least the cut groove 26, the width of the front end portion 26a along the front end portion 26a of the cut groove 26 is formed. The substrate 21 is divided by cutting with a width W3 larger than W2 and smaller than the width W1 of the base end portion 26b.

また、本実施形態においては、前記切り溝26が前記基端部26bの幅W1が前記先端部26aの幅W2よりも広くなっている段付溝として形成されている。  In the present embodiment, the kerf 26 is formed as a stepped groove in which the width W1 of the base end portion 26b is wider than the width W2 of the distal end portion 26a.

また、本実施形態においては、前記段付溝の幅W1の基端部26bと幅W2の先端部26aとが異なる複数の切削手段(具体的には厚みW1のダイシングブレードと厚みW2のダイシングブレード)で形成されるものである。  In the present embodiment, a plurality of cutting means (specifically, a dicing blade having a thickness W1 and a dicing blade having a thickness W2) are different in the base end portion 26b having a width W1 and the leading end portion 26a having a width W2. ).

本実施形態が先の第1の実施形態と異なる点は、切り溝26の幅W1の基端部26bが基板21に達するまで切り込まれて、前記絶縁層25の側面が前記シールド層27の縁部27bによって完全に被覆されシールド性の優れたものとなっている。また、本実施形態では、上述したように前記段付溝が異なる複数の切削手段で形成される点にあり、その他の構成及び作用効果は先の第1の実施形態と同様であるため説明を省略する。
本実施形態においては、上記第1の実施形態と同様にして図2(B)に示すように、上記基板21上に搭載された部品23及び前記接続手段24を被覆するように絶縁性樹脂の塗料を塗布し、硬化して絶縁層25を形成する。
次に、図2(C)に示すように、上記絶縁層25から前記基板21に亘って幅W1の等幅の切り溝26を形成する。
次に、図2(D)に示すように、前記幅W1の切り溝26を形成したときに用いた切削ブレードよりも肉薄の切削ブレードを用いて上記切り溝26の深さ方向の先端部にさらに前記基端部26bの幅W1よりも小さい幅W2の切り溝26aを形成する。
次に、図2(E)及び図2(F)に示すように、上記第1の実施形態と同様にして回路モジュール28を得る。
This embodiment is different from the first embodiment in that the base end portion 26b of the width W1 of the kerf 26 is cut until reaching the substrate 21, and the side surface of the insulating layer 25 is the same as that of the shield layer 27. It is completely covered by the edge 27b and has excellent shielding properties. Further, in the present embodiment, as described above, the stepped groove is formed by a plurality of different cutting means, and the other configurations and functions and effects are the same as those in the first embodiment, so the description will be given. Omitted.
In this embodiment, as in the first embodiment, as shown in FIG. 2B, an insulating resin is coated so as to cover the component 23 and the connection means 24 mounted on the substrate 21. A coating material is applied and cured to form the insulating layer 25.
Next, as shown in FIG. 2C, a kerf 26 having an equal width W <b> 1 is formed from the insulating layer 25 to the substrate 21.
Next, as shown in FIG. 2 (D), a cutting blade that is thinner than the cutting blade used when the kerf 26 having the width W1 is formed is used at the distal end of the kerf 26 in the depth direction. Further, a kerf 26a having a width W2 smaller than the width W1 of the base end portion 26b is formed.
Next, as shown in FIGS. 2E and 2F, a circuit module 28 is obtained in the same manner as in the first embodiment.

次に、本発明の回路モジュールの製造方法の第3の実施形態について、図3を参照して説明する。図3は本実施形態の回路モジュールの製造方法を説明するための図であり、図3(A)〜図3(E)は、本実施形態の回路モジュールの製造方法の各ステップを示す部分拡大断面図である。  Next, a third embodiment of the circuit module manufacturing method of the present invention will be described with reference to FIG. FIG. 3 is a diagram for explaining a circuit module manufacturing method according to the present embodiment. FIGS. 3A to 3E are partially enlarged views showing respective steps of the circuit module manufacturing method according to the present embodiment. It is sectional drawing.

本実施形態の回路モジュールの製造方法は、基板31上に複数の部品33を配置する工程と、前記各部品33を被覆する絶縁層35を形成する工程と、該絶縁層35を被覆する導電性樹脂からなるシールド層37を形成する工程と、前記シールド層37が形成された基板を分割する工程と、を有する回路モジュール38の製造方法であって、
前記絶縁層35を被覆するシールド層37を形成する前に予め深さ方向の基端部36bの幅W1に比べて先端部36aの幅W2が小さい切り溝36を前記絶縁層35から前記基板31に亘って形成し、少なくとも前記切り溝36内に充填されるように導電性樹脂を塗布してシールド層37を形成した後、前記切り溝36の先端部36aに沿って前記先端部36aの幅W2より大きく前記基端部36bの幅W1より小さい幅W3で切削して前記基板31を分割するものである。
The circuit module manufacturing method of the present embodiment includes a step of arranging a plurality of components 33 on a substrate 31, a step of forming an insulating layer 35 that covers the components 33, and a conductive property that covers the insulating layer 35. A method of manufacturing a circuit module 38, comprising: a step of forming a shield layer 37 made of a resin; and a step of dividing a substrate on which the shield layer 37 is formed,
Before forming the shield layer 37 that covers the insulating layer 35, a groove 36 having a width W2 of the distal end portion 36a smaller than the width W1 of the proximal end portion 36b in the depth direction is formed from the insulating layer 35 to the substrate 31 in advance. After forming a shield layer 37 by applying a conductive resin so that at least the groove 36 is filled, the width of the tip 36a is extended along the tip 36a of the groove 36. The substrate 31 is divided by cutting with a width W3 larger than W2 and smaller than the width W1 of the base end portion 36b.

また、本実施形態においては、前記切り溝36がテーパ付溝であり、前記切り溝36が前記基端部36bの幅W1が前記先端部36aの幅W2よりも広い所謂テーパ付の溝として形成されている。  Further, in the present embodiment, the kerf 36 is a tapered groove, and the kerf 36 is formed as a so-called tapered groove in which the width W1 of the base end part 36b is wider than the width W2 of the distal end part 36a. Has been.

本実施形態が先の第1の実施形態と異なる点は、上述したように前記切り溝36がテーパ付溝である点にあり、その他の構成及び作用効果は先の第1の実施形態と同様であるため説明を省略する。  The difference between the present embodiment and the first embodiment is that the kerf 36 is a tapered groove as described above, and other configurations and functions and effects are the same as those of the first embodiment. Therefore, the description is omitted.

次に、本発明の回路モジュールの製造方法の第4の実施形態について、図4を参照して説明する。図4は本実施形態の回路モジュールの製造方法を説明するための図であり、図4(A)〜図4(E)は、本実施形態の回路モジュールの製造方法の各ステップを示す部分拡大断面図である。  Next, a fourth embodiment of the circuit module manufacturing method of the present invention will be described with reference to FIG. FIG. 4 is a diagram for explaining a circuit module manufacturing method according to the present embodiment. FIGS. 4A to 4E are partially enlarged views showing respective steps of the circuit module manufacturing method according to the present embodiment. It is sectional drawing.

本実施形態の回路モジュールの製造方法は、基板41上に複数の部品43を配置する工程と、前記各部品43を被覆する絶縁層45を形成する工程と、該絶縁層45を被覆する導電性樹脂からなるシールド層47を形成する工程と、前記シールド層47が形成された基板を分割する工程と、を有する回路モジュール48の製造方法であって、
前記絶縁層35を被覆するシールド層47を形成する前に予め深さ方向の基端部46bの幅W1に比べて先端部46aの幅W2が小さい切り溝46を前記絶縁層45に形成し、少なくとも前記切り溝46内に充填されるように導電性樹脂を塗布してシールド層47を形成した後、前記切り溝46の先端部46aに沿って前記先端部46aの幅W2より大きく前記基端部46bの幅W1より小さい幅W3で切削して前記基板41を分割するものである。
The circuit module manufacturing method of the present embodiment includes a step of disposing a plurality of components 43 on a substrate 41, a step of forming an insulating layer 45 covering each of the components 43, and a conductive property covering the insulating layer 45. A method for manufacturing a circuit module 48, comprising: a step of forming a shield layer 47 made of a resin; and a step of dividing a substrate on which the shield layer 47 is formed,
Before forming the shield layer 47 covering the insulating layer 35, a groove 46 having a width W2 of the distal end portion 46a smaller than the width W1 of the proximal end portion 46b in the depth direction is formed in the insulating layer 45 in advance. After forming a shield layer 47 by applying a conductive resin so that at least the groove 46 is filled, the base end is larger than the width W2 of the tip 46a along the tip 46a of the groove 46. The substrate 41 is divided by cutting with a width W3 smaller than the width W1 of the portion 46b.

本実施形態が先の第1の実施形態と異なる点は、上述したように前記切り溝46が前記絶縁層45のみに形成されている点にあり、その他の構成及び作用効果は先の第1の実施形態と同様であるため説明を省略する。  The present embodiment is different from the first embodiment in that the kerf 46 is formed only in the insulating layer 45 as described above, and the other configurations and functions and effects are the same as those of the first embodiment. Since it is the same as that of the embodiment, the description is omitted.

本発明の回路モジュールの製造方法によれば、特に機能の限定はしていないが、種々の電子装置に適用可能である。例えば、高周波パワーアンプ、電子ボリューム、DC/DCコンバータ、FETスイッチ、無線モジュール、その他の小型・薄型の回路モジュールの製造に好適である。  The circuit module manufacturing method of the present invention is not particularly limited in function, but can be applied to various electronic devices. For example, it is suitable for manufacturing high-frequency power amplifiers, electronic volumes, DC / DC converters, FET switches, wireless modules, and other small and thin circuit modules.

本発明の回路モジュールの製造方法の第1の実施形態を説明するための要部拡大断面図である。It is a principal part expanded sectional view for demonstrating 1st Embodiment of the manufacturing method of the circuit module of this invention. 本発明の回路モジュールの製造方法の第2の実施形態を説明するための要部拡大断面図である。It is a principal part expanded sectional view for demonstrating 2nd Embodiment of the manufacturing method of the circuit module of this invention. 本発明の回路モジュールの製造方法の第3の実施形態を説明するための要部拡大断面図である。It is a principal part expanded sectional view for demonstrating 3rd Embodiment of the manufacturing method of the circuit module of this invention. 本発明の回路モジュールの製造方法の第4の実施形態を説明するための要部拡大断面図である。It is a principal part expanded sectional view for demonstrating 4th Embodiment of the manufacturing method of the circuit module of this invention. 背景技術の一例を示す断面図である。It is sectional drawing which shows an example of background art.

符号の説明Explanation of symbols

11:基板
12:配線パターン
13:部品
14:接続手段
15:絶縁層
16:切り溝
16a:先端部
16b:基端部
17:シールド層
17a:導電性樹脂
17b:導電性樹脂
18:回路モジュール
19:分割溝
21:基板
22:配線パターン
23:部品
24:接続手段
25:絶縁層
26:切り溝
26a:先端部(第2の切り溝)
26b:基端部(第1の切り溝)
27:シールド層
27a:導電性樹脂
27b:導電性樹脂
28:回路モジュール
29:分割溝
31:基板
32:配線パターン
33:部品
34:接続手段
35:絶縁層
36:切り溝
36a:先端部
36b:基端部
37:シールド層
37a:導電性樹脂
37b:導電性樹脂
38:回路モジュール
39:分割溝
41:基板
42:配線パターン
43:部品
44:接続手段
45:絶縁層
46:切り溝
46a:先端部
46b:基端部
47:シールド層
47a:導電性樹脂
47b:導電性樹脂
48:回路モジュール
49:分割溝
W1:切り溝の基端部の幅
W2:切り溝の先端部の幅
W3:分割時の切削溝の幅
11: substrate 12: wiring pattern 13: component 14: connection means 15: insulating layer 16: groove 16a: distal end portion 16b: base end portion 17: shield layer 17a: conductive resin 17b: conductive resin 18: circuit module 19 : Dividing groove 21: Substrate 22: Wiring pattern 23: Component 24: Connection means 25: Insulating layer 26: Cut groove 26 a: Tip (second cut groove)
26b: base end (first kerf)
27: Shield layer 27a: Conductive resin 27b: Conductive resin 28: Circuit module 29: Dividing groove 31: Substrate 32: Wiring pattern 33: Component 34: Connection means 35: Insulating layer 36: Cut groove 36a: Tip 36b: Base end portion 37: Shield layer 37a: Conductive resin 37b: Conductive resin 38: Circuit module 39: Dividing groove 41: Substrate 42: Wiring pattern 43: Component 44: Connection means 45: Insulating layer 46: Cut groove 46a: Tip Portion 46b: Base end portion 47: Shield layer 47a: Conductive resin 47b: Conductive resin 48: Circuit module 49: Dividing groove W1: Width of base end portion of kerf W2: Width of tip end portion of kerf W3: Division Cutting groove width

Claims (4)

基板上に複数の部品を配置する工程と、前記各部品を被覆する絶縁層を形成する工程と、前記絶縁層を被覆する導電性樹脂からなるシールド層を形成する工程と、前記シールド層が形成された基板を分割する工程と、を有する回路モジュールの製造方法において、
前記絶縁層を被覆するシールド層を形成する前に予め深さ方向の基端部の幅W1に比べ
て先端部の幅W2が小さい切り溝を少なくとも前記絶縁層に形成し、少なくとも前記切り
溝内に充填されるように導電性樹脂を塗布してシールド層を形成した後、前記切り溝の先
端部に沿って前記先端部の幅W2より大きく前記基端部の幅W1より小さい幅W3で切削
して前記基板を分割することを特徴とする回路モジュールの製造方法。
A step of disposing a plurality of components on a substrate; a step of forming an insulating layer covering each of the components; a step of forming a shield layer made of a conductive resin covering the insulating layer; and forming the shield layer A circuit module manufacturing method comprising the steps of:
Before forming the shield layer covering the insulating layer, a kerf having a width W2 at the distal end smaller than the width W1 at the base end in the depth direction is formed in the insulating layer at least in advance. After forming a shield layer by applying a conductive resin so as to be filled in, cut with a width W3 that is larger than the width W2 of the distal end portion and smaller than the width W1 of the proximal end portion along the distal end portion of the kerf. Then, the method of manufacturing a circuit module is characterized in that the substrate is divided.
前記切り溝が段付溝であることを特徴とする請求項1記載の回路モジュールの製造方法。 The method for manufacturing a circuit module according to claim 1, wherein the groove is a stepped groove. 前記段付溝が異なる複数の切削手段で形成されることを特徴とする請求項2に記載の回路モジュールの製造方法。 The method for manufacturing a circuit module according to claim 2, wherein the stepped groove is formed by a plurality of different cutting means. 前記切り溝がテーパ付溝であることを特徴とする請求項1記載の回路モジュールの製造方法。 The circuit module manufacturing method according to claim 1, wherein the kerf is a tapered groove.
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