JP4563893B2 - Food molding equipment - Google Patents

Food molding equipment Download PDF

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JP4563893B2
JP4563893B2 JP2005237481A JP2005237481A JP4563893B2 JP 4563893 B2 JP4563893 B2 JP 4563893B2 JP 2005237481 A JP2005237481 A JP 2005237481A JP 2005237481 A JP2005237481 A JP 2005237481A JP 4563893 B2 JP4563893 B2 JP 4563893B2
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稔 青木
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Fuji Seiki Co Ltd
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本発明は、食品成形装置に関するものであり、特におにぎりのように具材を***した食品の成形装置に関するものである。   The present invention relates to a food molding apparatus, and more particularly to a food molding apparatus in which ingredients are encased like a rice ball.

従来、米飯を平面視三角形状の塊としたいわゆるおにぎりを形成する装置として様々な装置が提案されている。   Conventionally, various apparatuses have been proposed as an apparatus for forming a so-called rice ball made of cooked rice having a triangular shape in plan view.

一般的には、平面視三角形状としたおにぎり成形孔を複数設けたターンテーブルを用い、おにぎり成形孔に所定量の米飯を挿入して、おにぎり成形孔の上下からそれぞれ型枠で米飯を押圧して成形する方法が用いられている。   Generally, a turntable with a plurality of rice ball forming holes with a triangular shape in plan view is used, a predetermined amount of cooked rice is inserted into the rice ball forming holes, and the cooked rice is pressed from the top and bottom of the rice ball forming holes with a mold, respectively. The molding method is used.

このような食品成形装置において、特におにぎりの成形装置では、できるだけ手作り感がある成形が求められるようになっており、ただ単に米飯を三角形状に押し固めるのではなく、米飯を握り固めるように成形する成形機構も提案されている。   In such food molding equipment, especially rice ball molding equipment, there is a demand for molding with a handmade feeling as much as possible. Instead of simply pressing rice in a triangular shape, it is shaped so as to grip and solidify the rice. A forming mechanism has also been proposed.

このような米飯の成形装置の一形態として、次のような成形装置が知られている。すなわち、米飯を供給する供給手段によってあらかじめ所定幅に成形した帯状の米飯を上下方向に送給するとともに、この供給手段の下方に配置した成形手段によって帯状の米飯を所定形状に成形しているものである。   The following forming apparatuses are known as one form of such cooked rice forming apparatuses. That is, the strip-shaped cooked rice previously shaped to a predetermined width by the feeding means for feeding the cooked rice is fed in the vertical direction, and the strip-shaped cooked rice is molded into a predetermined shape by the molding means disposed below the feeding means It is.

特に、成形手段は、帯状の米飯の左右両側にそれぞれ五角柱体の左側成形体と右側成形体とを配置して構成しており、この左右側成形体を回転させながら左右側成形体の周面で帯状の米飯を挟持して、たとえばにぎり寿司のしゃり玉を形成しているものである（例えば、特許文献１参照。）。   In particular, the molding means is configured by arranging a left side molded body and a right side molded body of a pentagonal prism on each of the left and right sides of a strip-shaped cooked rice, and the left and right side molded bodies are rotated while rotating the left and right side molded bodies. A band-shaped cooked rice is sandwiched between the surfaces to form, for example, nigiri sushi balls (see, for example, Patent Document 1).

すなわち、この成形機構では、左側成形体及び右側成形体における五角柱体の５つの周面にそれぞれ型穴を凹設しており、左側成形体の型穴と右側成形体の型穴とにそれぞれ米飯を送入しながら左側成形体の周面と右側成形体の周面とを重ね合わせることにより、米飯を左右方向から押圧して左側成形体の型穴と右側成形体の型穴とによってしゃり玉を形成している。
特開平１１−０５６２７４号公報 That is, in this molding mechanism, the mold holes are respectively provided in the five peripheral surfaces of the pentagonal prism body in the left molded body and the right molded body, and the mold holes of the left molded body and the right molded body are respectively provided. While the cooked rice is being fed, the peripheral surface of the left molded body and the peripheral surface of the right molded body are overlapped to press the cooked rice from the left and right directions, so that the left molded body and the right molded body have the mold holes. A ball is formed.
Japanese Patent Laid-Open No. 11-056274

しかしながら、左側成形体と右側成形体とで帯状の米飯を左右から挟持して所定形状の米飯の塊を形成する場合には、押圧方向が左右の一方向でしかなく、実際の手での握りによる全方向からの押圧とは異なるために手作り感が乏しいという不具合があった。   However, when a strip of cooked rice is sandwiched between the left and right molded bodies from the left and right sides to form a lump of cooked rice with a predetermined shape, the pressing direction is only one direction left and right, and gripping with an actual hand There was a problem that the handmade feeling was poor because it was different from pressing from all directions.

本発明者は、米飯などの食材を全方向的に押圧することにより手作り感を出すように研究開発を行った結果、本発明を成すに至ったものである。   The inventor of the present invention has made the present invention as a result of research and development so as to give a handmade feeling by pressing food such as cooked rice in all directions.

本発明の食品成形装置は、所定量に計量された食材を下方に投下する供給部と、
この供給部から投下された食材を中央成形型枠と、この中央成形型枠の左側に設けた左側成形型枠と、前記中央成形型枠の右側に設けた右側成形型枠とで受け止めるとともに、前記左側成形型枠上の食材と、前記右側成形型枠上の食材を前記中央成形型枠上に折り返して前記食材を所定形状に成形する成形部とを備えた食品成形装置であって、前記左側成形型枠は、水平状態に突出させた左側回転軸に装着した左側支持型枠と左側押圧型枠とで構成するとともに、前記右側成形型枠は、水平状態に突出させた右側回転軸に装着した右側支持型枠と右側押圧型枠とで構成し、前記左側回転軸及び前記右側回転軸の回転に基づいて前記左側押圧型枠及び前記右側押圧型枠を回転させるとともに前記中央成形型枠を降下させ、前記左側押圧型枠及び前記右側押圧型枠にそれぞれ形成された成形面を前記中央成形型枠に形成された成形面に対向させて前記回転を停止し、前記左側押圧型枠の成形面と、前記右側押圧型枠の成形面と、前記中央成形型枠の成形面と、前記左側支持型枠と、前記右側支持型枠とで前記食材を所定形状に押圧成形するように構成した。 The food molding apparatus according to the present invention includes a supply unit that drops the food measured in a predetermined amount downward,
The food dropped from the supply unit is received by the central mold, the left mold provided on the left side of the central mold, and the right mold provided on the right side of the central mold, A food molding apparatus comprising: a food material on the left mold frame; and a molding section that folds the food material on the right mold frame onto the central mold frame to mold the food material into a predetermined shape. The left mold is composed of a left support mold and a left pressing mold mounted on a left rotation shaft that protrudes in a horizontal state, and the right mold is connected to a right rotation shaft that protrudes in a horizontal state. constituted by a right-supporting frame and the right pressing mold mounted, the left rotation shaft and the Rutotomoni the central mold by rotating the left pressing mold and the right pressing mold on the basis of the rotation of the right rotating shaft Lowering the frame, the left pressing mold and Serial and molding surfaces formed respectively in the right pressing mold is opposed to the molding surface formed on the central molding frame stops the rotation, the molding surface of the left pressing mold, the right pressing mold a forming surface, the molding surface of the central mold frame, and the left supporting frame and configured to press molding the ingredients into a predetermined shape and the right support formwork.

さらに、以下の点にも特徴を有するものである。すなわち、
（１）食材の押圧成形時に、中央成形型枠を上方に押し上げること。
（２）食材の押圧成形後、左側回転軸及び右側回転軸をさらに回転させて、左側押圧型枠とともに左側支持型枠と、右側押圧型枠とともに右側支持型枠を回転させるように構成したこと。
（３）食材は米飯であって、左側押圧型枠、右側押圧型枠、中央成形型枠に設けた成形面は、米飯を握り飯形状に成形する成形面であること。
（４）供給部は食材をシート状として投下すること。
（５）シート状とした食材には中央成形型枠で支持される領域に具材を載置したこと。 Furthermore, the following points are also characteristic. That is,
(1) Pushing up the central mold form upward during the pressing of foodstuffs.
(2) After pressing the food, the left and right rotation shafts are further rotated to rotate the left support mold frame together with the left press mold frame and the right support mold frame together with the right press mold frame. .
(3) food is a rice, left pressing mold, the right pressing mold, the molding surface provided in a central molding frame, it is the molding surface for molding the rice into rice ball shape.
(4) The supply unit drops the food as a sheet.
(5) Ingredients placed in the area supported by the central mold for the sheet-like food.

請求項１記載の発明によれば、左側成形型枠は、水平状態に突出させた左側回転軸に装着した左側支持型枠と左側押圧型枠とで構成するとともに、右側成形型枠は、水平状態に突出させた右側回転軸に装着した右側支持型枠と右側押圧型枠とで構成し、左側回転軸及び右側回転軸の回転に基づいて左側押圧型枠及び右側押圧型枠を回転させるとともに中央成形型枠を降下させ、左側押圧型枠及び右側押圧型枠にそれぞれ形成された成形面を中央成形型枠に形成された成形面に対向させて回転を停止し、左側押圧型枠の成形面と、右側押圧型枠の成形面と、中央成形型枠の成形面と、左側支持型枠と、右側支持型枠とで前記食材を所定形状に押圧成形するように構成したことによって、食材に対してあたかも手で握っているかのように押圧力を加えることができるので、手作り感を醸し出させることができる。 According to the first aspect of the present invention, the left mold is composed of the left support mold and the left pressing mold that are mounted on the left rotation shaft that protrudes in a horizontal state, and the right mold is horizontally constituted by a right-supporting frame mounted on the right rotary shaft which projects to the state and the right pressing mold, Ru rotate the left pressing mold and the right pressing mold based on the rotation of the left rotation shaft and the right rotary shaft At the same time, the central mold is lowered, and the rotation is stopped with the molding surfaces formed on the left pressing mold and the right pressing mold facing the molding surfaces formed on the central molding mold, respectively . a forming surface, the forming surface of the right pressing mold, and the molding surface of the central mold frame, and the left supporting frame, by which is configured to press molded into a predetermined shape the food material with the right supporting frame, Apply pressure to the ingredients as if you were holding them with your hand Since it is possible to obtain, it is possible to exude a handmade feeling.

請求項２記載の発明によれば、請求項１記載の食品成形装置において、食材の押圧成形時に中央成形型枠を上方に押し上げることによって、食材に加える押圧力を全方向的とすることができる。   According to the second aspect of the present invention, in the food molding apparatus according to the first aspect, the pressing force applied to the food can be omnidirectional by pushing up the central mold when the food is pressed. .

請求項３記載の発明によれば、請求項１または請求項２に記載の食品成形装置において、食材の押圧成形後、左側回転軸及び右側回転軸をさらに回転させて、左側押圧型枠とともに左側支持型枠と、右側押圧型枠とともに右側支持型枠を回転させるように構成したことによって、左側成形型枠及び右側成形型枠の制御機構を簡潔とすることができ、コンパクトな食品成形装置とすることができる。   According to a third aspect of the present invention, in the food molding apparatus according to the first or second aspect, after the food is pressed, the left rotation shaft and the right rotation shaft are further rotated, and the left pressing mold and the left side are left. By configuring the support mold and the right support mold to rotate together with the right pressing mold, the control mechanism for the left mold and the right mold can be simplified, and a compact food molding apparatus can do.

請求項４記載の発明によれば、請求項１〜３のいずれか１項に記載の食品成形装置において、食材は米飯であって、左側押圧型枠、右側押圧型枠、中央成形型枠に設けた成形面は、米飯を握り飯形状に成形する成形面であることによって、手作り感の高いおにぎりを形成することができる。 According to invention of Claim 4, in the food shaping | molding apparatus of any one of Claims 1-3, a foodstuff is cooked rice, Comprising: On the left side press mold, the right side press mold, and the center mold molding surface provided by a molding surface for molding the rice into rice ball shape, it is possible to form a high homemade feel onigiri.

請求項５記載の発明によれば、請求項１〜４のいずれか１項に記載の食品成形装置において、供給部が食材をシート状として投下することによって、食材による具材の***を容易に行うことができるだけでなく、シート状に広げられた食材を所定形状の塊に成形することにより、食材の密度バラツキを抑制して、手作り感を向上させることができる。   According to invention of Claim 5, in the food shaping | molding apparatus of any one of Claims 1-4, when a supply part drops food material as a sheet form, the foreskin of the ingredients by foodstuff is easy. Not only can this be performed, but by forming the food spread in a sheet shape into a lump of a predetermined shape, the density variation of the food can be suppressed and the handmade feeling can be improved.

請求項６記載の発明によれば、請求項５記載の食品成形装置において、シート状とした食材には中央成形型枠で支持される領域に具材を載置したことによって、具材を食材で確実に***した食品を製造できる。   According to the sixth aspect of the present invention, in the food molding apparatus according to the fifth aspect, the ingredients are placed on the region supported by the central molding frame in the sheet-like ingredients, whereby the ingredients are changed to the ingredients. Can produce foods that are securely foreseen.

本発明の食品成形装置では、所定量に計量した食材を所定形状に押圧成形する食品成形装置であって、所定形状に押圧成形を、中央成形型枠と、この中央成形型枠の左側に設けた左側成形型枠と、中央成形型枠の右側に設けた右側成形型枠とを有する成形部で行っているものである。   The food molding apparatus according to the present invention is a food molding apparatus that press-molds foods weighed in a predetermined amount into a predetermined shape, and is provided with a central molding frame and a left side of the central molding frame. This is performed by a molding part having a left mold frame and a right mold frame provided on the right side of the central mold frame.

特に、成形部は食材を所定量に計量する供給部の下方位置に配置して、供給部から成形部に食材を投下することによって供給し、成形部では、供給された米飯を中央成形型枠と、左側成形型枠と、右側成形型枠とで押圧成形している。   In particular, the forming unit is arranged at a position below the supply unit that measures the amount of food to a predetermined amount, and is supplied by dropping the food from the supply unit to the forming unit. In the forming unit, the supplied cooked rice is fed into the central mold And the left mold and the right mold.

しかも、左側成形型枠は、水平状態に突出させた左側回転軸に装着した左側支持型枠と左側押圧型枠とで構成するとともに、右側成形型枠は、水平状態に突出させた右側回転軸に装着した右側支持型枠と右側押圧型枠とで構成して、左側回転軸及び右側回転軸の回転に基づいて左側押圧型枠及び右側押圧型枠を回転させることにより、左側成形型枠上の米飯と、右側成形型枠上の米飯を中央成形型枠上に折り返して、中央成形型枠と、左側成形型枠の左側押圧型枠と、右側成形型枠の右側押圧型枠とで米飯を押圧して、所定形状の成形を行っているものである。   In addition, the left mold is composed of a left support mold and a left pressing mold mounted on a left rotation shaft that protrudes in a horizontal state, and the right mold is a right rotation shaft that protrudes in a horizontal state. On the left molding mold by rotating the left pressing mold and the right pressing mold on the basis of the rotation of the left rotating shaft and the right rotating shaft. Rice and the rice on the right side mold are folded back onto the center mold, and the rice in the center mold, the left side press mold of the left side mold, and the right side press mold of the right side mold To form a predetermined shape.

したがって、食材に対してあたかも手で握っているかのように押圧力を加えることができるので、製造された食品に手作り感を醸し出すことができる。   Therefore, a pressing force can be applied to the food as if it were held by hand, and a handmade feeling can be created in the manufactured food.

このとき、左側支持型枠及び右側支持型枠は、左側回転軸及び右側回転軸によっては回転せず、押圧成形される食品の側面を支持して、所定形状への成形が行われるようにしている。   At this time, the left support mold and the right support mold are not rotated by the left rotation shaft and the right rotation shaft, but support the side surface of the food to be pressed and molded into a predetermined shape. Yes.

また、中央成形型枠と、左側押圧型枠と、右側押圧型枠とで米飯を押圧成形する際には、左側押圧型枠及び右側押圧型枠の回転操作だけでなく、中央成形型枠を上方に押し上げる押上操作によって、食材をできるだけ全方向から押圧するようにしている。したがって、製造された食品に手作り感をより醸し出すことができる。   In addition, when press-molding cooked rice with the central molding mold, the left pressing mold, and the right pressing mold, not only the rotation operation of the left pressing mold and the right pressing mold but also the central molding mold The food is pushed from all directions as much as possible by the push-up operation of pushing up. Therefore, it is possible to bring out a handmade feeling to the manufactured food.

食材の押圧成形後には、左側回転軸及び右側回転軸をさらに回転させて、左側押圧型枠とともに左側支持型枠と、右側押圧型枠とともに右側支持型枠を回転させ、左側押圧型枠及び右側押圧型枠を、初期位置に復帰させている。   After pressing the food, the left and right rotation shafts are further rotated to rotate the left pressing mold and the left supporting mold, and the right supporting mold and the right supporting mold. The pressing mold is returned to the initial position.

すなわち、左側押圧型枠及び右側押圧型枠を逆回転させて初期位置に復帰させるのではなく、順方向に回転させて初期位置に復帰させることにより、左側押圧型枠及び右側押圧型枠の復帰機構を簡潔とすることができ、食品成形装置のコンパクト化を図ることができる。   That is, instead of rotating the left side press mold and the right side press mold back to the initial position, the left side press mold and the right side press mold are restored by rotating in the forward direction to return to the initial position. The mechanism can be simplified and the food molding apparatus can be made compact.

以下において、図面に基づいて本発明の実施形態を詳説する。なお、以下においては、食品成形装置はおにぎり成形装置として説明するが、本発明はおにぎりに限定されるものではなく、肉まんなどのような具材が皮材によって被覆された食材の製造に適用することができるものであり、以下の実施形態に限定されるものではない。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following description, the food molding apparatus is described as a rice ball molding apparatus, but the present invention is not limited to rice balls, and is applicable to the production of foods in which ingredients such as meat buns are covered with a skin material. However, the present invention is not limited to the following embodiments.

図１は、本実施形態のおにぎり成形装置の概略模式図である。おにぎり成形装置は、米飯を供給する供給部10と、この供給部10から供給された米飯を所定形状に成形する成形部20とこの成形部20で成形された米飯を排出する排出部30とで構成している。   FIG. 1 is a schematic diagram of a rice ball forming apparatus according to the present embodiment. The rice ball forming apparatus includes a supply unit 10 for supplying cooked rice, a forming unit 20 for forming the cooked rice supplied from the supply unit 10 into a predetermined shape, and a discharge unit 30 for discharging the cooked rice formed by the forming unit 20. It is composed.

供給部10は、米飯を収容したホッパー11と、このホッパー11から供給された米飯を解しながら送給して所定量の計量を行う計量器12と、この計量器12で計量された所定量の米飯を搬送する搬送コンベア13と、この搬送コンベア13で搬送されている米飯をシート状に引き延ばす成形ローラ14を備え、成形ローラ14によってシート状とされたシート状米飯Ｒを成形部20に投入している。   The supply unit 10 includes a hopper 11 that contains cooked rice, a measuring instrument 12 that feeds the cooked rice supplied from the hopper 11 and measures a predetermined amount, and a predetermined amount measured by the measuring instrument 12. A conveyor 13 that conveys the cooked rice and a forming roller 14 that extends the cooked rice that has been conveyed by the conveyer 13 into a sheet shape. is doing.

図１中、15は、米飯補給器であって、米飯を収容した櫃箱16を棚板17に載置すると、この棚板17を上昇させて、ホッパー11上で櫃箱16を引っ繰り返すことによって櫃箱16内の米飯をホッパー11に供給可能としている。   In FIG. 1, reference numeral 15 denotes a cooked rice replenisher, and when the straw box 16 containing the cooked rice is placed on the shelf board 17, the shelf board 17 is raised, and the straw box 16 is repeated on the hopper 11. Thus, the rice in the straw box 16 can be supplied to the hopper 11.

計量器12では、ホッパー11から解されて供給された米飯を受け止めるシャッター（図示せず）を設けており、このシャッターで支持した米飯の重量を計測して、所定量に達したところでシャッターを開くことにより、所定量に計量された米飯を搬送コンベア13に投下している。   The measuring instrument 12 is provided with a shutter (not shown) that receives the cooked rice that has been unwound from the hopper 11 and measures the weight of the cooked rice supported by the shutter, and opens the shutter when a predetermined amount is reached. As a result, the cooked rice weighed in a predetermined amount is dropped onto the conveyor 13.

成形ローラ14によって形成されたシート状米飯Ｒは、搬送コンベア13の先端まで搬送されると、シート状米飯Ｒを検知するシート状米飯検知センサ部18で検知され、搬送コンベア13の先端下方位置に設けた成形部20に投下される。   When the sheet-shaped cooked rice R formed by the forming roller 14 is conveyed to the front end of the conveyer 13, the sheet-shaped cooked rice detection sensor 18 that detects the sheet-shaped cooked rice R is detected, and the sheet-shaped cooked rice R is positioned below the front end of the conveyer 13. It is dropped onto the formed part 20 provided.

成形部20にシート状米飯Ｒを投下する場合には、シート状米飯Ｒを搬送しながら搬送コンベア13の先端部を後退させることにより、速やかに投入することができる。   When dropping the sheet-like cooked rice R into the forming unit 20, the sheet-like cooked rice R can be quickly put in by retreating the tip of the conveyor 13 while carrying the sheet-like cooked rice R.

成形部20では、後述するようにシート状米飯Ｒをおにぎり形状に成形して排出部30の排出コンベア31に受け渡し、排出コンベア31で成形されたおにぎりを後工程へと搬送するようにしている。   In the forming unit 20, as will be described later, the sheet-shaped cooked rice R is formed into a rice ball shape and delivered to the discharge conveyor 31 of the discharge unit 30, and the rice balls formed by the discharge conveyor 31 are conveyed to a subsequent process.

なお、搬送コンベア13で搬送されているシート状米飯Ｒに所要の具材を載置することにより、具材入りおにぎりを容易に製造することができる。具材の載置は、図示しない適宜の具材供給装置によって行ってもよいし、場合によっては作業者が手作業で載置してもよい。   In addition, by placing required ingredients on the sheet-like cooked rice R being conveyed by the conveyor 13, the rice balls containing ingredients can be easily manufactured. The material may be placed by an appropriate material supply device (not shown), or may be manually placed by an operator in some cases.

以下において、本発明の要部である成形部20について詳説する。成形部20は、図２に示すように、中央成形型枠21と、左側支持型枠22aと左側押圧型枠22bとで構成した左側成形型枠22と、右側支持型枠23aと右側押圧型枠23bとで構成した右側成形型枠23とを備えており、左側成形型枠22と右側成形型枠23とは前側フレーム24と後側フレーム25との間に回転自在に架設している。   Hereinafter, the molding part 20 which is a main part of the present invention will be described in detail. As shown in FIG. 2, the molding unit 20 includes a center molding mold 21, a left molding mold 22 composed of a left supporting mold 22a and a left pressing mold 22b, a right supporting mold 23a, and a right pressing mold. A right molding die 23 composed of a frame 23b is provided, and the left molding die 22 and the right molding die 23 are rotatably mounted between a front frame 24 and a rear frame 25.

中央成形型枠21は、平面視角丸三角形状であって、上面におにぎりの外形形状となる凹状に湾曲させた第１成形面P1を設けている。中央成形型枠21は、中央成形型枠支持体26の上部に上下方向に進退自在に装着しており、特に、中央成形型枠支持体26の内部に設けた付勢バネで上方向に付勢している。   The center mold 21 has a rounded triangular shape in plan view, and has a first molding surface P1 that is curved in a concave shape that is an outer shape of a rice ball on the upper surface. The central mold 21 is mounted on the upper part of the central mold support 26 so as to be able to advance and retreat in the vertical direction.In particular, the central mold 21 is attached upward by a biasing spring provided inside the central mold support 26. It is fast.

さらに、中央成形型枠21は、図示しない昇降機構によって中央成形型枠支持体26自体を昇降させることによって昇降するようにしている。   Further, the center mold 21 is moved up and down by moving the center mold support 26 itself up and down by a lift mechanism (not shown).

右側支持型枠23aと右側押圧型枠23bは、図３の断面図に示すように、水平状態に突出させた右側回転軸に装着して回転するようにしており、特に、右側回転軸は右側押圧型枠23bを回転操作する第１回転軸41と、この第１回転軸41が挿貫された円筒状の第２回転軸42で構成し、第２回転軸42によって右側支持型枠23aを回転操作するようにしている。   As shown in the cross-sectional view of FIG. 3, the right support mold 23a and the right press mold 23b are mounted on a right rotation shaft protruding in a horizontal state so as to rotate. A first rotating shaft 41 for rotating the pressing mold 23b and a cylindrical second rotating shaft 42 through which the first rotating shaft 41 is inserted, and the right support mold 23a is formed by the second rotating shaft 42. I try to rotate it.

すなわち、第１回転軸41は第１駆動モータ43と連動連結して第１駆動モータ43により回転駆動されるとともに、第２回転軸42は、第２回転軸42に装着した従動ギア45に噛合させた駆動ギア46を第２駆動モータ44で回転させることにより回転駆動されるようにしている。なお、本実施形態では、右側回転軸の基端側に右側支持型枠23aを配置し、右側回転軸の先端側に右側押圧型枠23bを配置しているが、これに限定されるものではなく、右側支持型枠23aと右側押圧型枠23bを逆に配置してもよい。   That is, the first rotation shaft 41 is interlocked with the first drive motor 43 and rotated by the first drive motor 43, and the second rotation shaft 42 meshes with a driven gear 45 attached to the second rotation shaft 42. The driven drive gear 46 is rotated by the second drive motor 44 to be rotated. In this embodiment, the right support mold 23a is disposed on the base end side of the right rotation shaft and the right pressing mold 23b is disposed on the distal end side of the right rotation shaft. However, the present invention is not limited to this. Alternatively, the right support mold 23a and the right pressing mold 23b may be arranged in reverse.

図３中、47は第１回転軸41に装着した連動ギアであって、この連動ギア47を介して左側押圧型枠22bを回転駆動させる図示しない左側回転軸の第１回転軸を、同様の連結ギア（図示せず）を介して右側回転軸の第１回転軸41とは逆方向に回転駆動させている。   In FIG. 3, reference numeral 47 denotes an interlocking gear mounted on the first rotating shaft 41. The first rotating shaft (not shown) that rotates the left pressing mold 22b via the interlocking gear 47 is the same as the first rotating shaft. It is driven to rotate in the opposite direction to the first rotating shaft 41 of the right rotating shaft via a connecting gear (not shown).

また、図示しない左側回転軸の第２回転軸にも従動ギア45と同様のギアを装着するとともに、このギアと従動ギア45とを噛合させて、左側回転軸の第２回転軸を右側回転軸の第２回転軸42とは逆方向に回転駆動させている。   Further, a gear similar to the driven gear 45 is also attached to the second rotating shaft of the left rotating shaft (not shown), and this gear and the driven gear 45 are meshed so that the second rotating shaft of the left rotating shaft is used as the right rotating shaft. The second rotary shaft 42 is driven to rotate in the opposite direction.

中央成形型枠21の左側に配置した左側成形型枠22の左側支持型枠22a、及び中央成形型枠21の右側に配置した右側成形型枠23の右側支持型枠23aには、図２に示すように、隣り合った左側支持型枠22aと右側支持型枠23aとで、平面視角丸三角形状とした中央成形型枠21を挿通可能とした平面視角丸三角形状の挿通孔27を形成するように、左側支持壁27-1及び右側支持壁27-2を設けている。   The left support mold 22a of the left mold 22 arranged on the left side of the central mold 21 and the right support mold 23a of the right mold 23 arranged on the right of the central mold 21 are shown in FIG. As shown in the drawing, the left side support mold 22a and the right side support mold 23a adjacent to each other form a planar view rounded triangular insertion hole 27 through which the center forming mold 21 having a round round view can be inserted. As described above, a left support wall 27-1 and a right support wall 27-2 are provided.

特に、左側支持壁27-1及び右側支持壁27-2は、周方向に沿ってそれぞれ所定の長さだけ伸延させ、しかも先端に向けて先細り状とした周面壁状であって、左側支持壁27-1及び右側支持壁27-2の内側面を左側押圧型枠22b及び右側押圧型枠23bにそれぞれ摺接させて、左側押圧型枠22b及び右側押圧型枠23bをそれぞれ円滑に回転可能としている。   In particular, the left side support wall 27-1 and the right side support wall 27-2 are circumferential wall shapes each extending a predetermined length along the circumferential direction and tapering toward the tip, and are provided on the left side support wall. The inner side surfaces of 27-1 and the right support wall 27-2 are brought into sliding contact with the left pressing mold 22b and the right pressing mold 23b, respectively, so that the left pressing mold 22b and the right pressing mold 23b can be rotated smoothly. Yes.

左側押圧型枠22b及び右側押圧型枠23bには、図４に示すように、左側支持型枠22a及び右側支持型枠23aに向けて先細り状に突出させた左側円錐壁28-1及び右側円錐壁28-2を設けており、この左側円錐壁28-1及び右側円錐壁28-2の一部に左側支持型枠22a及び右側支持型枠23aに向けて突出させた左側押圧体29-1及び右側押圧体29-2を設けている。   As shown in FIG. 4, the left pressing mold 22b and the right pressing mold 23b include a left conical wall 28-1 and a right cone protruding in a tapered manner toward the left supporting mold 22a and the right supporting mold 23a. The left pressing body 29-1 is provided with a wall 28-2 and protruded toward the left support mold frame 22a and the right support mold frame 23a at a part of the left cone wall 28-1 and the right cone wall 28-2. And a right pressing body 29-2.

左側円錐壁28-1及び右側円錐壁28-2は、左側支持壁27-1及び右側支持壁27-2の内周面に摺接させている。また、左側押圧体29-1及び右側押圧体29-2には、回転方向の前方側の側面に、おにぎりの外形形状となる凹状に湾曲させた第２成形面P2及び第３成形面P3を設けている。第２成形面P2と第３成形面P3は、第２成形面P2と第３成形面P3で上記した中央成形型枠21の第１成形面P1と対応するようにしている。   The left conical wall 28-1 and the right conical wall 28-2 are in sliding contact with the inner peripheral surfaces of the left support wall 27-1 and the right support wall 27-2. The left pressing body 29-1 and the right pressing body 29-2 are provided with a second molding surface P2 and a third molding surface P3, which are curved in a concave shape, which is the outer shape of a rice ball, on the front side surface in the rotational direction. Provided. The second molding surface P2 and the third molding surface P3 correspond to the first molding surface P1 of the central molding frame 21 described above with respect to the second molding surface P2 and the third molding surface P3.

上記のように構成した成形部20でのオニギリの形成方法について詳説する。まず、図５に示すように、成形部20では、中央成形型枠21を上昇させるとともに、左側押圧型枠22bの第２成形面P2及び右側押圧型枠23bの第３成形面P3が上方を向くように左側押圧型枠22b及び右側押圧型枠23bを回転させ、中央成形型枠21の第１成形面P1と、第２成形面P2と、第３成形面P3とで、供給部10から投下されたシート状米飯Ｒを受け止める米飯受け面を形成する。   The onigiri formation method in the molding part 20 configured as described above will be described in detail. First, as shown in FIG. 5, in the molding unit 20, the center molding mold 21 is raised, and the second molding surface P2 of the left pressing mold 22b and the third molding surface P3 of the right pressing mold 23b are located upward. The left pressing mold 22b and the right pressing mold 23b are rotated so as to face each other, and the first molding surface P1, the second molding surface P2, and the third molding surface P3 of the center molding mold 21 are fed from the supply unit 10. A cooked rice receiving surface for receiving the dropped sheet-shaped cooked rice R is formed.

このとき、左側支持型枠22a及び右側支持型枠23aは、左側押圧型枠22bと右側押圧型枠23bとで挿通孔27を形成するとともに、この挿通孔27に中央成形型枠支持体26を挿通させた状態とする。   At this time, the left support mold 22a and the right support mold 23a form an insertion hole 27 in the left pressing mold 22b and the right pressing mold 23b, and the central mold support 26 is formed in the insertion hole 27. Let it be in the inserted state.

このような、左側支持型枠22a、右側支持型枠23a、左側押圧型枠22b、右側押圧型枠23bの状態を初期位置と呼ぶことにする。図５中、Ｇはシート状米飯Ｒに載置した具材である。具材Ｇは、シート状米飯Ｒの中央成形型枠21で支持される領域に載置することが望ましい。   Such a state of the left supporting mold 22a, the right supporting mold 23a, the left pressing mold 22b, and the right pressing mold 23b is referred to as an initial position. In FIG. 5, G is an ingredient placed on the sheet-like cooked rice R. The ingredient G is desirably placed in an area supported by the central mold 21 of the sheet-like cooked rice R.

次いで、供給部10からシート状米飯Ｒが投下されて米飯受け面で受け止めた成形部20では、中央成形型枠21を、左側支持型枠22aと右側支持型枠23aとで形成した挿通孔27部分まで降下させるとともに、左側押圧型枠22b及び右側押圧型枠23bをそれぞれ回転させて、左側押圧型枠22b及び右側押圧型枠23bで支持していたシート状米飯Ｒの端縁を図６に示すように中央成形型枠21上に折り返すようにしている。   Next, in the molding unit 20 in which the sheet-shaped cooked rice R is dropped from the supply unit 10 and received by the rice receiving surface, the center molding mold 21 is inserted through the insertion hole 27 formed by the left support mold 22a and the right support mold 23a. FIG. 6 shows the edges of the sheet-shaped cooked rice R supported by the left pressing mold 22b and the right pressing mold 23b by lowering to a part and rotating the left pressing mold 22b and the right pressing mold 23b, respectively. As shown, it is folded over the central mold 21.

次いで、成形部20では、中央成形型枠21を、左側支持型枠22aと右側支持型枠23aとで形成した挿通孔27の下端近傍まで降下させるとともに、左側押圧型枠22b及び右側押圧型枠23bをそれぞれさらに回転させて、左側押圧型枠22b及び右側押圧型枠23bで支持していたシート状米飯Ｒの端縁を図７に示すように中央成形型枠21上に完全に折り返し、左側押圧型枠22bの第２成形面P2と右側押圧型枠23bの第３成形面P3とを、中央成形型枠21の第１成形面P1と対向させて、左側押圧型枠22b及び右側押圧型枠23bの回転を停止させている。   Next, in the molding unit 20, the center molding mold 21 is lowered to the vicinity of the lower end of the insertion hole 27 formed by the left support mold 22a and the right support mold 23a, and the left press mold 22b and the right press mold 23b is further rotated, and the edge of the sheet-shaped cooked rice R supported by the left pressing mold 22b and the right pressing mold 23b is completely folded back on the central molding mold 21 as shown in FIG. The left pressing mold 22b and the right pressing mold are arranged such that the second molding surface P2 of the pressing mold 22b and the third molding surface P3 of the right pressing mold 23b are opposed to the first molding surface P1 of the central molding mold 21. The rotation of the frame 23b is stopped.

次いで、成形部20では、中央成形型枠支持体26を上昇させて、中央成形型枠21の第１成形面P1と、左側押圧型枠22bの第２成形面P2と、右側押圧型枠23bの第３成形面P3と、左側支持型枠22aの左側支持壁27-1と、右側支持型枠23aの右側支持壁27-2とでシート状米飯Ｒを押圧して、図８に示すようにおにぎりＴを形成している。   Next, in the molding part 20, the central molding support body 26 is raised, the first molding surface P1 of the central molding frame 21, the second molding surface P2 of the left pressing mold 22b, and the right pressing mold 23b. The sheet-shaped cooked rice R is pressed by the third molding surface P3, the left support wall 27-1 of the left support mold 22a, and the right support wall 27-2 of the right support mold 23a, as shown in FIG. A rice ball T is formed.

このとき、中央成形型枠支持体26内に設けた付勢バネ49で上方に向けて付勢された中央成形型枠21は、シート状米飯Ｒに対する押圧力の反作用によって降下する。付勢バネ49のバネ係数を調整するとともに、中央成形型枠支持体26の上昇量を調整することによって、シート状米飯Ｒに対する押圧力を調整できる。   At this time, the central mold 21 that is urged upward by the urging spring 49 provided in the central mold support 26 is lowered due to the reaction of the pressing force on the sheet-shaped cooked rice R. By adjusting the spring coefficient of the urging spring 49 and adjusting the rising amount of the central mold support 26, the pressing force on the sheet-shaped cooked rice R can be adjusted.

次いで、成形部20では、中央成形型枠支持体26を降下させるとともに、左側支持型枠22aと右側支持型枠23aとを回転させて中央成形型枠21上のおにぎりＴを挿通孔27の下方から抜き出すとともに、左側押圧型枠22b及び右側押圧型枠23bをそれぞれ回転させて、左側支持型枠22a、右側支持型枠23a、左側押圧型枠22b、右側押圧型枠23bをそれぞれ初期位置に復帰させている。   Next, in the molding part 20, the central mold support 26 is lowered and the left support mold 22a and the right support mold 23a are rotated so that the rice ball T on the central mold 21 is below the insertion hole 27. The left pressing mold 22b and the right pressing mold 23b are respectively rotated, and the left supporting mold 22a, the right supporting mold 23a, the left pressing mold 22b, and the right pressing mold 23b are returned to their initial positions. I am letting.

この動作を繰り返すことにより、おにぎりＴを連続的に形成することができる。成形部20から抜き出されたおにぎりＴは、図示しない押送体で中央成形型枠21上から排出部30の排出コンベア31上に受け渡され、排出コンベア31によって後工程へと搬送されるようにしている。   By repeating this operation, the rice balls T can be formed continuously. The rice ball T extracted from the molding unit 20 is transferred from the central molding frame 21 to the discharge conveyor 31 of the discharge unit 30 by a pusher (not shown) and conveyed to the subsequent process by the discharge conveyor 31. ing.

以上のように、左側押圧型枠22bと、右側押圧型枠23bと、中央成形型枠21とでシート状米飯Ｒを所定形状に押圧成形するように構成したことによって、あたかも手で握っているかのようにシート状米飯Ｒに押圧力を加えることができるので、手作り感を醸し出したおにぎりＴを製造することができる。   As described above, since the left-side pressing mold 22b, the right-side pressing mold 23b, and the center molding mold 21 are configured to press-mold the sheet-shaped cooked rice R into a predetermined shape, it is as if it is grasped by hand. Since the pressing force can be applied to the sheet-like cooked rice R, the rice ball T with a handmade feeling can be produced.

特に、シート状米飯Ｒの押圧成形時には、おにぎりＴの上側面を左側押圧型枠22bの第２成形面P2と、右側押圧型枠23bの第３成形面P3とで押圧するとともに、中央成形型枠21を上方に押し上げて押圧することにより、おにぎりＴの中心部に押圧力が集中することがなく、押圧力を全方向的とすることができるので、ふっくらとしたおにぎりＴとすることができる。   In particular, at the time of press molding of the sheet-shaped cooked rice R, the upper surface of the rice ball T is pressed by the second molding surface P2 of the left pressing mold 22b and the third molding surface P3 of the right pressing mold 23b, and the central molding die By pushing up and pressing the frame 21 upward, the pressing force does not concentrate at the center of the rice ball T, and the pressing force can be omnidirectional, so that the plump rice ball T can be obtained. .

しかも、おにぎりＴに内包される具材Ｇは、シート状米飯Ｒの中央成形型枠21上の領域にあらかじめ載置して置くことにより、米飯で確実に***することができ、手作り感の高いおにぎりＴとすることができる。   In addition, the ingredients G included in the rice balls T can be securely wrapped with the cooked rice by placing it in the area on the central mold 21 of the sheet-shaped cooked rice R in advance. It can be a rice ball T.

そのうえ、シート状米飯Ｒを具材Ｇに巻き付けるようにしていることによって、たとえば天むすなどのエビフライのように、比較的寸法の大きい具材Ｇの一部を米飯から露出させながら具材Ｇを米飯で被覆することができ、各種の具材Ｇに適用することができる。   In addition, by winding the sheet-shaped cooked rice R around the ingredients G, the ingredients G are cooked while exposing a part of the ingredients G having a relatively large size from the cooked rice, such as shrimp fries such as tempura. And can be applied to various ingredients G.

さらに、米飯は供給部10においてシート状のシート状米飯Ｒとしたことによって、シート状米飯Ｒで具材Ｇを確実に被覆することができるだけでなく、米飯に密度バラツキを生じさせることなくおにぎりＴとすることができるので、食感が高く、しかも手作り感を向上させたおにぎりＴを製造することができる。   Furthermore, by using the sheet-shaped cooked rice R in the supply unit 10, the cooked rice can not only reliably cover the ingredients G with the sheet-shaped cooked rice R, but also the rice balls T without causing density variation in the cooked rice. Therefore, the rice ball T having a high texture and improved handmade feeling can be produced.

また、おにぎりＴの形成後、左側押圧型枠22b及び右側押圧型枠23bを逆回転させるのではなく、左側押圧型枠22bと右側押圧型枠23bを、左側支持型枠22aと右側支持型枠23aとともに回転方向にそのまま回転させて初期状態に復帰させることにより、左側成形型枠22及び右側成形型枠23の制御機構を簡潔とすることができ、コンパクトな食品成形装置とすることができる。   Further, after the rice ball T is formed, the left pressing mold 22b and the right pressing mold 23b are not reversely rotated, but the left pressing mold 22b and the right pressing mold 23b are replaced with the left supporting mold 22a and the right supporting mold. By rotating together with 23a in the rotation direction and returning to the initial state, the control mechanism of the left molding mold 22 and the right molding mold 23 can be simplified, and a compact food molding apparatus can be obtained.

しかも、形成したおにぎりＴからの、左側支持型枠22a、右側支持型枠23a、左側押圧型枠22b、右側押圧型枠23bからの型離れを円滑に行うことができ、中央成形型枠21上からおにぎりＴが転落することを防止できる。   Moreover, it is possible to smoothly remove the mold from the left-hand support mold 22a, the right-hand support mold 23a, the left-pressing mold 22b, and the right-pressing mold 23b from the formed rice ball T. It is possible to prevent the rice ball T from falling.

本発明の実施形態にかかる食品成形装置の概略模式図である。It is a schematic diagram of the food shaping | molding apparatus concerning embodiment of this invention. 成形部の分解斜視図である。It is a disassembled perspective view of a formation part. 成形部の縦断面図である。It is a longitudinal cross-sectional view of a shaping | molding part. 左側押圧型枠及び右側押圧型枠の説明図である。It is explanatory drawing of a left side press mold and a right side press mold. 成形部での成形工程説明図である。It is a formation process explanatory view in a forming part. 成形部での成形工程説明図である。It is a formation process explanatory view in a forming part. 成形部での成形工程説明図である。It is a formation process explanatory view in a forming part. 成形部での成形工程説明図である。It is a formation process explanatory view in a forming part. 成形部での成形工程説明図である。It is a formation process explanatory view in a forming part.

符号の説明Explanation of symbols

10 供給部
20 成形部
21 中央成形型枠
22a 左側支持型枠
22b 左側押圧型枠
22 左側成形型枠
23 右側成形型枠
23a 右側支持型枠
23b 右側押圧型枠
24 前側フレーム
25 後側フレーム
26 中央成形型枠支持体
27 挿通孔
30 排出部 10 Supply section
20 Molding part
21 Center mold
22a Left side support formwork
22b Left side press form
22 Left side mold
23 Right side mold
23a Right side support formwork
23b Right side press form
24 Front frame
25 Rear frame
26 Center mold support
27 Insertion hole
30 Discharge section

Claims (6)

所定量に計量された食材を下方に投下する供給部と、
この供給部から投下された食材を中央成形型枠と、この中央成形型枠の左側に設けた左側成形型枠と、前記中央成形型枠の右側に設けた右側成形型枠とで受け止めるとともに、前記左側成形型枠上の食材と、前記右側成形型枠上の食材を前記中央成形型枠上に折り返して前記食材を所定形状に成形する成形部と
を備えた食品成形装置であって、
前記左側成形型枠は、水平状態に突出させた左側回転軸に装着した左側支持型枠と左側押圧型枠とで構成するとともに、
前記右側成形型枠は、水平状態に突出させた右側回転軸に装着した右側支持型枠と右側押圧型枠とで構成し、
前記左側回転軸及び前記右側回転軸の回転に基づいて前記左側押圧型枠及び前記右側押圧型枠を回転させるとともに前記中央成形型枠を降下させ、前記左側押圧型枠及び前記右側押圧型枠にそれぞれ形成された成形面を前記中央成形型枠に形成された成形面に対向させて前記回転を停止し、前記左側押圧型枠の成形面と、前記右側押圧型枠の成形面と、前記中央成形型枠の成形面と、前記左側支持型枠と、前記右側支持型枠とで前記食材を所定形状に押圧成形するように構成した食品成形装置。 A supply unit for dropping the food weighed in a predetermined amount downward;
The food dropped from the supply unit is received by the central mold, the left mold provided on the left side of the central mold, and the right mold provided on the right side of the central mold, A food molding apparatus comprising: a food material on the left mold frame; and a molding unit that folds the food material on the right mold frame onto the central mold frame to mold the food material into a predetermined shape,
The left molding mold is composed of a left support mold and a left pressing mold mounted on a left rotation shaft that protrudes in a horizontal state,
The right side mold is composed of a right side support mold and a right side press mold that are mounted on a right rotation shaft that protrudes horizontally.
Wherein lowering the left rotary shaft and on the basis of the rotation of the right rotating shaft rotates the left pressing mold and the right pressing mold Rutotomoni said central molding frame, the left pressing mold and the right pressing mold The rotation is stopped by making the respective molding surfaces formed opposite to the molding surface formed on the central molding frame, the molding surface of the left pressing mold frame , the molding surface of the right pressing mold frame , A food molding apparatus configured to press-mold the food into a predetermined shape with a molding surface of a central mold, the left support mold, and the right support mold . 前記食材の押圧成形時に、前記中央成形型枠を上方に押し上げることを特徴とする請求項１記載の食品成形装置。   The food molding apparatus according to claim 1, wherein the central mold is pushed upward at the time of pressing the food. 前記食材の押圧成形後、前記左側回転軸及び前記右側回転軸をさらに回転させて、前記左側押圧型枠とともに前記左側支持型枠と、前記右側押圧型枠とともに前記右側支持型枠を回転させるように構成したことを特徴とする請求項１または請求項２に記載の食品成形装置。   After the pressing of the foodstuff, the left rotation shaft and the right rotation shaft are further rotated to rotate the left support mold frame together with the left pressure mold frame and the right support mold frame together with the right pressure mold frame. The food molding apparatus according to claim 1 or 2, wherein the food molding apparatus is configured as described above. 前記食材は米飯であって、前記左側押圧型枠、前記右側押圧型枠、前記中央成形型枠に設けた成形面は、前記米飯を握り飯形状に成形する成形面であることを特徴とする請求項１〜３のいずれか１項に記載の食品成形装置。 The food is a rice, the left pressing mold, the right pressing mold, the molding surface provided on said central mold frame, wherein characterized in that a molding surface for molding the rice into rice ball shape Item 4. The food molding apparatus according to any one of Items 1 to 3. 前記供給部は、前記食材をシート状として投下することを特徴とする請求項１〜４のいずれか１項に記載の食品成形装置。   The food supply apparatus according to claim 1, wherein the supply unit drops the food material as a sheet. 前記シート状とした食材には、前記中央成形型枠で支持される領域に具材を載置したことを特徴とする請求項５記載の食品成形装置。   6. The food molding apparatus according to claim 5, wherein the sheet-like food material has ingredients placed in a region supported by the central mold.
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WO2017008054A1 (en) 2015-07-08 2017-01-12 General Mills, Inc. Dumpling automation machine
CN105410094B (en) * 2015-12-29 2018-04-24 成都松川雷博机械设备有限公司 Multiple fillings pre-profiling mould
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JP2005040133A (en) * 2003-07-04 2005-02-17 Fuji Seiki Co Ltd Rice ball, method for forming rice ball and machine for forming rice ball

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JPH0614729A (en) * 1991-05-10 1994-01-25 Mashimo:Kk Rolling and packing machine for producing square vinegared rice rolled in laver
JP2003070432A (en) * 2001-09-03 2003-03-11 Top:Kk Apparatus for molding cooked rice
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