JP4326158B2 - 電気融着サドル系継手 - Google Patents

電気融着サドル系継手 Download PDF

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Publication number
JP4326158B2
JP4326158B2 JP2001031716A JP2001031716A JP4326158B2 JP 4326158 B2 JP4326158 B2 JP 4326158B2 JP 2001031716 A JP2001031716 A JP 2001031716A JP 2001031716 A JP2001031716 A JP 2001031716A JP 4326158 B2 JP4326158 B2 JP 4326158B2
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Prior art keywords
saddle
spigot
joint
pipe
protruding
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Expired - Lifetime
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JP2001031716A
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JP2002235891A (ja
Inventor
宏明 田中
雅也 岩崎
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Mitsui Chemicals Industrial Products Ltd
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Mitsui Chemicals Industrial Products Ltd
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Priority to JP2001031716A priority Critical patent/JP4326158B2/ja
Priority to CNB021035199A priority patent/CN1183349C/zh
Priority to US10/067,853 priority patent/US6840546B2/en
Priority to EP02250894A priority patent/EP1231045A3/en
Publication of JP2002235891A publication Critical patent/JP2002235891A/ja
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5224—Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces
    • B29C66/52241—Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5229—Joining tubular articles involving the use of a socket
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02—Welded joints; Adhesive joints
    • F16L47/03—Welded joints with an electrical resistance incorporated in the joint
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/26—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics for branching pipes; for joining pipes to walls; Adaptors therefor
    • F16L47/28—Joining pipes to walls or to other pipes, the axis of the joined pipe being perpendicular to the wall or to the axis of the other pipe
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04—Polymers of ethylene
    • B29K2023/06—PE, i.e. polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04—Polymers of ethylene
    • B29K2023/06—PE, i.e. polyethylene
    • B29K2023/0608—PE, i.e. polyethylene characterised by its density
    • B29K2023/0641—MDPE, i.e. medium density polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04—Polymers of ethylene
    • B29K2023/06—PE, i.e. polyethylene
    • B29K2023/0608—PE, i.e. polyethylene characterised by its density
    • B29K2023/065—HDPE, i.e. high density polyethylene

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【０００１】
【発明が属する技術分野】
本発明は、本管に枝管を接続するのに用いるサドル継手やサービスチー継手など、本管側面に接合するサドル部を備え、熱可塑性樹脂製の本管に電気融着される電気融着サドル系継手に関する。
【０００２】
【従来技術】
図１は、サドル継手を示すもので、サドル部１と、枝管が接続されるスピゴット２とより構成され、一般には中密度又は高密度ポリエチレン製の成形品よりなっている。そして図示するように、熱可塑性樹脂よりなる本管３に電気融着するときには、サドル部座面を本管周側面に当て、その反対側（図１の下側）より本管３に当てた図示しないクランプ金具の掛け金を鍔部４に掛けてクランプしたのち、サドル部座面に埋設した電熱線に通電している。
【０００３】
【発明が解決しようとする課題】
電気融着時において、サドル部座面は管周側面と密着させる必要がある。密着してないと、融着時に融着界面に気泡が発生したり、電熱線が動いて電熱線同志が接触し、ショートすることがあるためである。
【０００４】
しかしながらサドル部座面を管周側面にぴったりと密着するように形成するのは困難であると共に、ぴったりと密着するように形成できたとしてもサドル部の剛性が大であると、管に側方より押し込んで嵌合させる場合、嵌合が困難となる。そこで通常は、サドル部座面の曲率半径を管の外径より大に形成してクランプ金具でクランプするとき、サドル部を撓ませて管周側面に密着させるようにしているが、剛性が大である場合には、クランプしても撓みにくゝ、またサドル部より突設されるスピゴット或いは胴部の径が大で、スピゴット或いは胴部から鍔部までの長さが短いと、鍔部の撓み量も小さくなり、管周側面との密着性が悪くなる。
【０００５】
本発明は、サドル部の剛性が大であっても、またサドル部より突設されるスピゴット或いは胴部から鍔部までの長さが短くてもクランプしたときの鍔部の撓み量が大きくなるようにして管周側面との密着性を向上させることができる電気融着サドル継手を提供することを目的とする。
【０００６】
【課題の解決手段】
本発明は、樹脂管の周側面に接合する座面に電熱線を埋設したサドル部と、サドル部より突設されるか、或いはサドル部より突設される胴部より側方に突設され、枝管が接続されるスピゴットを有し、サドル部にはその両側にクランプ金具の掛け金が掛けられる鍔部を形成したサドル継手やサービスチー継手などの電気融着サドル系継手において、サドル部より突設される上記スピゴット或いは胴部の根元のうち、スピゴット或いは胴部における鍔部側部分の外側面を周方向に一定範囲凹ませて窪みを形成したことを特徴とする。
【０００７】
スピゴット或いは胴部に片持ばり状に支持されるサドル部の鍔部に集中荷重を加えた場合、梁の長さに相当するスピゴットから鍔部までの長さが凹部により長くできるため、鍔部の撓み量も大きくなり、管周側面に密着し易くなる。
【０００８】
【発明の実施の形態】
図２及び図３は、サービスチー継手を示すもので、樹脂管に接合される座面に電熱線を埋設し、両側に鍔部１１ａを形成したサドル部１１と、該サドル部１１より突設され、図示しないホールソーが捩込まれる胴部１２と、胴部１２より側方に突設され、枝管が接続されるスピゴット１３よりなり、サドル部１１より突設される胴部の鍔部側の胴部根元、すなわちホールソーが捩込まれるネジ部１５下のホールソー刃先が嵌合する小径部分の外側を一定範囲凹ませて窪み１４を形成している。
【０００９】
図中、１６は、図示しない電気融着のコネクターが差し込まれるターミナルであり、１７は胴部上端に捩込まれるキャップである。
【００１０】
本実施形態によると、図２及び図３の一点鎖線で示すものよりも窪み１４を形成したことにより鍔部１１ａまでの長さが長くなり、クランプ時に鍔１１ａに矢印方向の力Ｆを加えたときの鍔１１ａの内方への撓みが大となり、管に密着し易くなる。
【００１１】
【発明の効果】
本発明によると、サドル部の剛性が大であっても、またサドル部より突設されるスピゴット或いは胴部の径が大であっても、鍔部までの長さを長くできることによりクランプ金具の掛け金を鍔部に掛けてサドル部を管にクランプしたときの鍔部の撓み量を大きくすることができるため、サドル部座面を管に密着させることができる。またサドル部の肉厚を薄くすると、融着時の電熱線の発熱によりサドル部外面まで熱が伝わってサドル部が変形し易くなり、そのため界面圧力が低下し、融着強度が損なわれ易くなるが、本発明によると、サドル部の肉厚を大にして融着時にサドル部が変形しないようにし、上記の問題を解消することができる。
【図面の簡単な説明】
【図１】従来のサドル継手の正面図。
【図２】本発明に係わるサービスチー継手の正面図。
【図３】同部分断面側面図。
【符号の説明】
１１・・サドル部
１１ａ・・鍔部
１２・・胴部
１３・・スピゴット
１４・・窪み
１５・・ネジ部
１６・・ターミナル
１７・・キャップ

Claims (1)

  1. 樹脂管の周側面に接合する座面に電熱線を埋設したサドル部と、サドル部より突設されるか、或いはサドル部より突設される胴部より側方に突設され、枝管が接続されるスピゴットを有し、サドル部にはその両側にクランプ金具の掛け金が掛けられる鍔部を形成したサドル継手やサービスチー継手などの電気融着サドル系継手において、サドル部より突設される上記スピゴット或いは胴部の根元のうち、スピゴット或いは胴部における鍔部側部分の外側面を周方向に一定範囲凹ませて窪みを形成したことを特徴とする電気融着サドル系継手。
JP2001031716A 2001-02-08 2001-02-08 電気融着サドル系継手 Expired - Lifetime JP4326158B2 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2001031716A JP4326158B2 (ja) 2001-02-08 2001-02-08 電気融着サドル系継手
CNB021035199A CN1183349C (zh) 2001-02-08 2002-02-05 电熔融接头
US10/067,853 US6840546B2 (en) 2001-02-08 2002-02-08 Electrofusion joint
EP02250894A EP1231045A3 (en) 2001-02-08 2002-02-08 Electrofusion joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001031716A JP4326158B2 (ja) 2001-02-08 2001-02-08 電気融着サドル系継手

Publications (2)

Publication Number Publication Date
JP2002235891A JP2002235891A (ja) 2002-08-23
JP4326158B2 true JP4326158B2 (ja) 2009-09-02

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JP2001031716A Expired - Lifetime JP4326158B2 (ja) 2001-02-08 2001-02-08 電気融着サドル系継手

Country Status (4)

Country Link
US (1) US6840546B2 (ja)
EP (1) EP1231045A3 (ja)
JP (1) JP4326158B2 (ja)
CN (1) CN1183349C (ja)

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US20080001394A1 (en) * 2006-06-30 2008-01-03 Orion Enterprises, Inc. Electrofusion saddle wye
US20080048435A1 (en) * 2006-07-10 2008-02-28 Sabastian Kelly G Pipe coupling and clamp and method of application
GB0621672D0 (en) * 2006-10-27 2006-12-06 Bridgstock Eric Flexible electrofusion branching tee
GB2451080B (en) * 2007-07-17 2011-10-05 Uponor Innovation Ab Tapping tee assembly
EP3050595B1 (en) * 2013-09-27 2021-11-10 Nichibou Co., Ltd. Automatic fire extinguisher
AU2015200441B2 (en) 2014-01-30 2018-09-13 Plasson Ltd. Electrofusion Coupler Composition
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CN1183349C (zh) 2005-01-05
EP1231045A3 (en) 2002-11-20
US6840546B2 (en) 2005-01-11
JP2002235891A (ja) 2002-08-23
CN1369662A (zh) 2002-09-18
US20020149199A1 (en) 2002-10-17

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