JP4294844B2 - Raw material supply method - Google Patents

Raw material supply method Download PDF

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Publication number
JP4294844B2
JP4294844B2 JP2000296389A JP2000296389A JP4294844B2 JP 4294844 B2 JP4294844 B2 JP 4294844B2 JP 2000296389 A JP2000296389 A JP 2000296389A JP 2000296389 A JP2000296389 A JP 2000296389A JP 4294844 B2 JP4294844 B2 JP 4294844B2
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Japan
Prior art keywords
amount
supply
raw material
increase
feeder
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JP2000296389A
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Japanese (ja)
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JP2002103426A (en
Inventor
浩平 三浦
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Japan Steel Works Ltd
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Japan Steel Works Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/926Flow or feed rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92828Raw material handling or dosing, e.g. active hopper or feeding device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92866Inlet shaft or slot, e.g. passive hopper; Injector, e.g. injector nozzle on barrel

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、原料供給方法に関し、特に、フィーダへの供給量変化を行う場合に、安全にフィーダの押出量を増大するための新規な改良に関する。
【0002】
【従来の技術】
従来、粉末状或いは粒体状のプラスチックの原料を、混練押出装置に供給する場合、図2の構成が採用されている。
すなわち、図2において、スクリュ式混練押出機10は、原料を供給するためのフィーダ1、長尺筒形状のバレル2、このバレル2内に回転可能に内挿されたスクリュ3およびこのスクリュ3を回転駆動する駆動装置4により構成されている。さらに、前記バレル2には、周囲にヒータ5が設けられ、先端端面にはダイス6が組付けられている。前記フィーダ1には、表示部11を有すると共に前記フィーダ1を制御するための制御器12が接続され、この制御器12にはこの制御器12にデーを入力するためのテンキー13が接続されている。
なお、前述のフィーダ1、制御器12及びテンキー13とにより原料供給装置20が構成されている。
【0003】
次に、動作について説明する。まず、スクリュ式混練押出機10の運転開始に先立ち、原料の供給量指令値QSをテンキー13から入力し、制御器12の表示部11に供給量指令値QSが表示される。その後、駆動装置4を起動してスクリュ3を回転駆動すると共にフィーダ1を起動し、フィーダ1のホッパ1aに貯留された原料Mをバレル2内へ供給量指令値QSで定量供給する。このバレル2に供給された原料Mは、バレル2による加熱とスクリュ3の回転とにより溶融混練され、バレル2の先端のダイス6から製品として押出される。
【0004】
このような状態で定常運転され、連続的に製品を製造しているスクリュ式混練押出機10において、製造計画値を変更するために、スクリュ3の回転数を変更せず供給量指令値をQSから供給変化量QS'へ変更する場合、この供給変化量QS'をテンキー13から入力する。この入力により表示部11の設定値がQS'に変更され、設定値の変更と同時にフィーダ1からスクリュ式混練押出機10へ供給される原料Mの供給量が変化する。その後、スクリュ式混練押出機10は、スクリュ3の回転数を変更すること無く、原料Mの供給量変化を受け入れ、運転が継続される。
【0005】
【発明が解決しようとする課題】
従来の原料供給方法は、以上のように構成されていたため、次のような課題が存在していた。すなわち、原料の供給量を増加させる場合、スクリュ式混練押出機には混練処理能力に大きい許容幅があるが、供給量が一時に大きく増加する場合は、その変化量が許容幅以内であっても運転に支障を来すことがある。すなわち、フィードネック現象が発生し、過負荷状態となり、駆動装置が過負荷により停止することがある。
例えば、操作者がテンキーへ入力する数値を誤入力し、バレル内へ供給される原料が一時的に大きく増加し、運転に支障を来すことがある。従って、定常運転状態から製造量を増大する場合は、駆動装置の負荷状態を監視しながら、過負荷状態にならないように、供給量の設定値を段階的に複数回に分割して入力することが必要になる。そのため、操作者に対して作業負担が著しく増大し、作業ミスが発生しやすく、生産効率が低下することになっていた。
【0006】
本発明は、以上のような課題を解決するためになされたものであり、特に、原料の供給量を増加させる場合、安全にフィーダの押出量を増大できる量である安全増加量を設定し、この安全増加量を越える供給量増加設定がフィーダに与えられることがないようにした原料供給方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明による原料供給方法は、スクリュ式混練押出機に原料を供給するためのフィーダと、表示部を有し前記フィーダを制御するための制御器と、前記制御器に接続されると共に前記原料の供給量指令値と安全増加量の入力を受け付けるテンキーとにより構成される原料供給装置を用い、前記供給量指令値が供給変化量に変更された場合、前記制御器は、前記供給変化量−供給量指令値≦安全増加量の時に、供給変化量=供給量指令値とし、前記供給変化量−供給量指令値>安全増加量の時に供給変化量=供給量指令値+安全増加量とし、前記安全増加量は、前記スクリュ式混錬押出機において一時的に供給原料を増量する場合、安全に前記フィーダの押出量を増大させることができる供給増加量である予め定められた量であり、前記安全増加量を越える供給量増加設定が前記フィーダに与えられないように制御する方法である。
【0008】
【発明の実施の形態】
以下、図面と共に本発明による原料供給方法の好適な実施の形態について説明する。図1は本発明による混練押出装置の原料供給装置を示す構成図であり、図2は本発明方法に適用する原料供給装置を示す構成図である。なお、従来例と同一又は同等部分については、同一符号を用いて説明する。
【0009】
図1において、符号10で示されるものはスクリュ式混練押出機であり、前記スクリュ式混練押出機10は、バレル2、このバレル2内に回転可能に内挿されたスクリュ3およびこのスクリュ3を回転駆動するための駆動装置4により構成されている。さらに、前記バレル2には、周囲にヒータ5が設けられ、先端端面にはダイス6が組付けられている。前記スクリュ式混練押出機10に接続されホッパ1aを有するフィーダ1には、表示部11を有し前記フィーダ1を制御する制御器12が接続され、この制御器12にはデーを入力するためのテンキー13が接続されている。
なお、前述のフィーダ1、制御器12及びテンキー13により原料供給装置20が構成されている。
【0010】
次に、動作について説明する。まず、供給量指令値QSをテンキー13から入力し、制御器12の表示部11に供給量指令値QSを設定し、このQSの数値が表示部11に表示される。さらに、前記スクリュ式混練押出機10において、一時的に原料を増量する場合、安全にフィーダ1の押出量を増大させることができる供給量増加量である予め定められた安全増加量QLをテンキー13から入力し、制御器12の表示部11に安全増加量QLを設定・表示する。
【0011】
次に、実際に原料Mを混練押出しする場合、駆動装置4を起動してスクリュ3を回転駆動し、フィーダ1を起動してホッパ1aに貯留された原料Mをバレル2の上流部へ供給量指令値QSで定量供給する。このバレル2に供給された原料Mは、バレル2による加熱とスクリュ3の回転とにより溶融混練され、ダイス6から製品として押出される。
【0012】
前述のような状態で定常運転され、連続的に製品を製造している場合に、スクリュ3の回転数を変更することなく原料供給量を供給変化量QS'へ変更する場合、この供給変化量QS'をテンキー13から制御器12へ入力する。この入力により表示部11の設定値がQS'に変更され、新たに設定された供給変化量QS'に対し、前述の安全増加量QLとの比較が行われ、以下のように供給量増加が行われる。
(1)QS'−QS≦QLの場合、図3のように、QS'=QSとして
供給変化量QS'により原料が供給される。
(2)QS'−QS>QLの場合、図4のように、QS'=QS+QLとして
設定値の変更時点T0において、まず(QS+QL)に増加された原料が供給され、所定時間経過後のT1においてQS'に増加供給される。なお、T1−T0は、原料の増加供給後にスクリュ式混練押出機10の運転状態が定常化するまでの時間である。
従って、前記安全増加量QLを越える供給量増加設定が前記フィーダ1に与えられないように制御される。
【0013】
【発明の効果】
本発明による原料供給方法は、以上のように構成されているため、次のような効果を得ることができる。すなわち、原料供給装置の制御器に安全増加量QLを設定することができるようにし、この安全増加量に対して供給変化量を比較して原料供給装置の供給量を調整するため、供給量が一時的に急激に増加することが無く、その結果、スクリュ式混練押出機にフィードネック現象が発生せず、過負荷状態とならず、駆動装置は過負荷により停止することが無くなった。また、操作者がテンキーへ大きい数値をミス入力しても、バレル内へ供給される原料が一時に大きく増加したり、運転に支障を来したりすることが無くなった。従って、原料の供給量を増加させる場合、予め安全増加量QLの初期設定の操作を行うことのみにより、安全増加量QLを越える供給量増加設定がフィーダに与えられることはなく、その後の運転状態の変化を操作者が常時監視する必要が無くなった。
【図面の簡単な説明】
【図1】 本発明による方法に適用する混練押出装置の原料供給装置を示す構成図である。
【図2】 従来の混練押出装置の原料供給装置を示す構成図である。
【図3】 本発明による原料の供給制御状態を示す特性図である。
【図4】 本発明による原料の供給制御状態を示す特性図である。
【符号の説明】
1 フィーダ
2 バレル
3 スクリュ
4 駆動装置
5 ヒータ
6 ダイス
QS 供給量指令値
QS' 供給変化量
QL 安全増加量
10 スクリュ式混練押出機
11 表示部
12 制御器
13 テンキー
20 原料供給装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a raw material supply method, and more particularly to a novel improvement for safely increasing the amount of feeder extrusion when changing the amount of supply to a feeder.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, when a powdery or granular plastic raw material is supplied to a kneading extrusion apparatus, the configuration shown in FIG. 2 is adopted.
That is, in FIG. 2, a screw-type kneading extruder 10 includes a feeder 1 for supplying raw materials, a long cylindrical barrel 2, a screw 3 rotatably inserted in the barrel 2, and the screw 3. It is comprised by the drive device 4 which rotationally drives. Furthermore, the barrel 2 is provided with a heater 5 around it, and a die 6 is assembled on the end face of the tip. The feeder 1 has a display 11 and is connected to a controller 12 for controlling the feeder 1, and the controller 12 is connected to a numeric keypad 13 for inputting data to the controller 12. Yes.
The above-described feeder 1, controller 12, and numeric keypad 13 constitute a raw material supply device 20.
[0003]
Next, the operation will be described. First, prior to the start of operation of the screw-type kneading extruder 10, the raw material supply amount command value QS is input from the numeric keypad 13, and the supply amount command value QS is displayed on the display unit 11 of the controller 12. Thereafter, the drive device 4 is activated to rotate the screw 3 and the feeder 1 is activated, and the raw material M stored in the hopper 1a of the feeder 1 is quantitatively supplied into the barrel 2 at the supply amount command value QS. The raw material M supplied to the barrel 2 is melted and kneaded by heating by the barrel 2 and rotation of the screw 3 and is extruded as a product from the die 6 at the tip of the barrel 2.
[0004]
In the screw-type kneading and extruding machine 10 that is steadily operated in such a state and continuously producing products, in order to change the production plan value, the supply amount command value is set to QS without changing the rotation speed of the screw 3. Is changed from the numeric keypad 13 to the supply change amount QS ′. By this input, the set value of the display unit 11 is changed to QS ′, and simultaneously with the change of the set value, the supply amount of the raw material M supplied from the feeder 1 to the screw kneading extruder 10 is changed. Thereafter, the screw-type kneading extruder 10 accepts a change in the supply amount of the raw material M without changing the number of rotations of the screw 3, and the operation is continued.
[0005]
[Problems to be solved by the invention]
Since the conventional raw material supply method is configured as described above, the following problems exist. That is, when increasing the supply amount of the raw material, the screw-type kneading extruder has a large allowable range in kneading processing capacity, but when the supply amount increases greatly at one time, the amount of change is within the allowable range. May interfere with driving. That is, a feed neck phenomenon occurs, an overload state occurs, and the drive device may stop due to an overload.
For example, an operator may erroneously input a numerical value input to the numeric keypad, and the raw material supplied into the barrel may be greatly increased temporarily, thereby hindering operation. Therefore, when increasing the production amount from the steady operation state, monitor the load state of the drive device and input the supply amount set value in multiple steps step by step so as not to overload. Is required. For this reason, the work load on the operator is remarkably increased, work mistakes are likely to occur, and production efficiency is reduced.
[0006]
The present invention has been made to solve the above-described problems, and in particular, when increasing the supply amount of the raw material, a safety increase amount that can safely increase the extrusion amount of the feeder is set, An object of the present invention is to provide a raw material supply method that prevents a feeder from being supplied with a supply amount increase setting exceeding the safe increase amount.
[0007]
[Means for Solving the Problems]
The raw material supply method according to the present invention includes a feeder for supplying a raw material to a screw-type kneading extruder, a controller having a display unit for controlling the feeder, connected to the controller, and When the supply amount command value is changed to the supply change amount using the raw material supply device configured by the supply amount command value and the numeric keypad that receives the input of the safety increase amount, the controller changes the supply change amount−supply. When the amount command value ≦ safe increase amount, supply change amount = supply amount command value, and when supply change amount−supply amount command value> safe increase amount, supply change amount = supply amount command value + safe increase amount , The safety increase amount is a predetermined amount that is a supply increase amount that can safely increase the extrusion amount of the feeder when the feed material is temporarily increased in the screw-type kneading extruder. Increased safety Supply amount increase setting exceeding amount is a method of controlling so as not given to the feeder.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of a raw material supply method according to the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing a raw material supply device of a kneading and extruding apparatus according to the present invention, and FIG. 2 is a block diagram showing a raw material supply device applied to the method of the present invention. Note that the same or equivalent parts as those in the conventional example will be described using the same reference numerals.
[0009]
In FIG. 1, reference numeral 10 denotes a screw-type kneading extruder. The screw-type kneading extruder 10 includes a barrel 2, a screw 3 rotatably inserted in the barrel 2, and the screw 3. It is comprised by the drive device 4 for rotationally driving. Furthermore, the barrel 2 is provided with a heater 5 around it, and a die 6 is assembled on the end face of the tip. A feeder 1 connected to the screw type kneading extruder 10 and having a hopper 1a is connected to a controller 12 having a display unit 11 and controlling the feeder 1, and the controller 12 is used for inputting data. A numeric keypad 13 is connected.
The above-described feeder 1, controller 12, and numeric keypad 13 constitute a raw material supply device 20.
[0010]
Next, the operation will be described. First, the supply amount command value QS is input from the numeric keypad 13, the supply amount command value QS is set on the display unit 11 of the controller 12, and the numerical value of this QS is displayed on the display unit 11. Further, in the screw-type kneading and extruding machine 10, when the amount of the raw material is temporarily increased, a predetermined safety increase amount QL, which is a supply amount increase amount that can safely increase the extrusion amount of the feeder 1, is set to the numeric keypad 13. The safety increase amount QL is set and displayed on the display unit 11 of the controller 12.
[0011]
Next, when the raw material M is actually kneaded and extruded, the drive device 4 is activated to rotate the screw 3, and the feeder 1 is activated to supply the raw material M stored in the hopper 1a to the upstream portion of the barrel 2. A fixed amount is supplied with the command value QS. The raw material M supplied to the barrel 2 is melted and kneaded by heating by the barrel 2 and rotation of the screw 3 and is extruded from the die 6 as a product.
[0012]
When the product is continuously operated in the state as described above and products are continuously manufactured, the supply change amount is changed when the raw material supply amount is changed to the supply change amount QS ′ without changing the rotational speed of the screw 3. QS ′ is input from the numeric keypad 13 to the controller 12. By this input, the set value of the display unit 11 is changed to QS ′, and the newly set supply change amount QS ′ is compared with the above-described safety increase amount QL, and the increase in supply amount is as follows. Done.
(1) In the case of QS′−QS ≦ QL, as shown in FIG. 3, the raw material is supplied with the supply change amount QS ′ as QS ′ = QS.
(2) In the case of QS′−QS> QL, as shown in FIG. 4, at the time T0 when the set value is changed as QS ′ = QS + QL, first, the raw material increased to (QS + QL) is supplied, and T1 after a predetermined time has elapsed. Is supplied to QS ′. In addition , T1-T0 is time until the operation state of the screw-type kneading extruder 10 becomes steady after increasing supply of raw materials.
Therefore, control is performed so that the supply amount increase setting exceeding the safe increase amount QL is not given to the feeder 1.
[0013]
【The invention's effect】
Since the raw material supply method according to the present invention is configured as described above, the following effects can be obtained. That is, the safety increase amount QL can be set in the controller of the raw material supply device, and the supply amount of the raw material supply device is adjusted by comparing the supply change amount with the safety increase amount. As a result, the screw type kneading extruder does not cause a feed neck phenomenon, an overload state does not occur, and the drive unit does not stop due to an overload. Moreover, even if the operator mistakenly inputs a large numerical value to the numeric keypad, the raw material supplied into the barrel does not increase greatly at any one time, or the operation is not hindered. Therefore, when the supply amount of the raw material is increased, only the initial setting operation of the safety increase amount QL is performed in advance, so that the supply amount increase setting exceeding the safety increase amount QL is not given to the feeder, and the subsequent operation state It is no longer necessary for the operator to constantly monitor changes.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing a raw material supply device of a kneading extrusion device applied to a method according to the present invention.
FIG. 2 is a configuration diagram showing a raw material supply device of a conventional kneading extrusion device.
FIG. 3 is a characteristic diagram showing a supply control state of raw materials according to the present invention.
FIG. 4 is a characteristic diagram showing a supply control state of raw materials according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Feeder 2 Barrel 3 Screw 4 Drive device 5 Heater 6 Dies QS Supply amount command value QS 'Supply change amount QL Safety increase amount 10 Screw type kneading extruder 11 Display part 12 Controller 13 Numeric keypad 20 Raw material supply device

Claims (1)

スクリュ式混練押出機(10)に原料を供給するためのフィーダ(1)と、表示部(11)を有し前記フィーダ(1)を制御するための制御器(12)と、前記制御器(12)に接続されると共に前記原料の供給量指令値(QS)と安全増加量(QL)の入力を受け付けるテンキー(13)とにより構成される原料供給装置(20)を用い、前記供給量指令値(QS)が供給変化量(QS')に変更された場合、前記制御器(12)は、前記供給変化量(QS')−供給量指令値(QS)≦安全増加量(QL)の時に、供給変化量(QS')=供給量指令値(QS)とし、前記供給変化量(QS')−供給量指令値(QS)>安全増加量(QL)の時に供給変化量(QS')=供給量指令値+安全増加量(QL)とし、前記安全増加量(QL)は、前記スクリュ式混錬押出機(10)において一時的に供給原料を増量する場合、安全に前記フィーダ(1)の押出量を増大させることができる供給増加量である予め定められた量であり、前記安全増加量(QL)を越える供給量増加設定が前記フィーダ(1)に与えられないように制御することを特徴とする原料供給方法。Feeder (1) for supplying the raw material to the screw type kneading extruder (10), a controller (12) for controlling the feeder (1) having a display unit (11), and the controller ( 12) and using a raw material supply device (20) configured by a numeric keypad (13) that accepts input of the raw material supply amount command value (QS) and a safety increase amount (QL), the supply amount command When the value (QS) is changed to the supply change amount (QS '), the controller (12), the supply change amount (QS')-supply amount command value (QS) ≤ safe increase amount (QL) Sometimes, supply change amount (QS ') = supply amount command value (QS), and supply change amount (QS') when supply change amount (QS ')-supply amount command value (QS)> safe increase amount (QL) ) = Supply amount command value + safety increase amount (QL), and the safe increase amount (QL) is used when the feed material is temporarily increased in the screw-type kneading extruder (10). 1) Increased supply that can increase the amount of extrusion Advance is the amount that is determined, the raw material supply method before Symbol supply amount increase setting exceeding the safety increment (QL), characterized in that the controls not given to the feeder (1) is an amount.
JP2000296389A 2000-09-28 2000-09-28 Raw material supply method Expired - Lifetime JP4294844B2 (en)

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