JP3522872B2 - Continuous miso raw material preparation method and apparatus - Google Patents
Continuous miso raw material preparation method and apparatusInfo
- Publication number
- JP3522872B2 JP3522872B2 JP01910195A JP1910195A JP3522872B2 JP 3522872 B2 JP3522872 B2 JP 3522872B2 JP 01910195 A JP01910195 A JP 01910195A JP 1910195 A JP1910195 A JP 1910195A JP 3522872 B2 JP3522872 B2 JP 3522872B2
- Authority
- JP
- Japan
- Prior art keywords
- raw material
- miso
- salt
- feeding
- feeding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Description
【０００１】[0001]
【産業上の利用分野】本発明は、味噌の製造において、
発酵に先がけて、原料(蒸煮大豆、塩、麹)を計量し、そ
れぞれを所定割合で混合する味噌原料の仕込方法及び装
置に関する。The present invention relates to the production of miso,
The present invention relates to a method and an apparatus for charging a miso raw material in which raw materials (steamed soybean, salt, koji) are weighed and mixed at a predetermined ratio prior to fermentation.
【０００２】[0002]
【従来の技術】味噌の製造において、従来の味噌原料
(蒸煮大豆、塩、麹)の仕込は、図２に見られるように、
蒸煮大豆供給装置17、塩供給装置18、麹供給装置19にお
いて、各味噌原料が所定割合になるように個別に計量し
ながら、まとめて撹拌機20に投入して撹拌、混合し、仕
込タンク21へ送り込んでいた(特開昭61-271961号)。各
味噌原料の計量は、バッチ処理であり、仕込に要する時
間は、各計量に要する時間の和に比例していた。2. Description of the Prior Art In the production of miso, conventional miso raw materials
The preparation of (steamed soybean, salt, koji) is as shown in Fig. 2.
In the steamed soybean supply device 17, the salt supply device 18, and the koji supply device 19, while individually measuring each of the miso raw materials so as to have a predetermined ratio, they are collectively put into a stirrer 20, stirred and mixed, and a preparation tank 21. Had been sent to (JP-A-61-271961). The measurement of each miso raw material was a batch process, and the time required for charging was proportional to the sum of the time required for each measurement.
【０００３】[0003]
【発明が解決しようとする課題】従来における味噌原料
の仕込は、各供給装置で各味噌原料を所定割合になるよ
うに個別に計量しながら、一括して撹拌、混合できるよ
うに合わせて撹拌機へ投入するため、一度に処理できる
ラインの仕込量は撹拌機の処理能力で決定されてしま
い、単位時間当りの処理効率を向上させることが難しか
った。また、撹拌機へ各味噌原料を送り込むベルトコン
ベア等が、長くなったり、数が多くなるという装置の設
置性に欠点があった。そこで、仕込の処理効率を向上さ
せると共に、装置の簡素化を図るため、検討した。In the conventional preparation of miso raw materials, the respective mixing devices are individually weighed so that each of the miso raw materials is in a predetermined ratio, and they are collectively stirred and mixed so that they can be mixed and stirred. However, the amount of the line that can be processed at one time is determined by the processing capacity of the agitator, and it is difficult to improve the processing efficiency per unit time. Further, there is a drawback in the installability of the device such that a belt conveyer or the like for feeding each miso raw material to the stirrer becomes long and the number becomes large. Therefore, in order to improve the processing efficiency of the preparation and to simplify the device, an examination was conducted.
【０００４】[0004]
【課題を解決するための手段】その結果、開発したもの
が、味噌の製造に際する仕込において、単位時間当りの
供給量が所定量である蒸煮大豆と単位時間当りの供給量
が所定量である塩とを混合しながら塩切大豆として送出
し、単位時間当りの供給量が所定量である麹と前記塩切
大豆とを混合しながら仕込原料として送出することを特
徴とする味噌原料の連続仕込方法である。As a result, the developed product is steamed soybean whose supply amount per unit time is a predetermined amount and the supply amount per unit time is a predetermined amount in the preparation during the production of miso. Sending as salt-cut soybean while mixing with a certain salt, and continuously sending miso raw material characterized by sending as a raw material while mixing koji whose supply amount per unit time is a predetermined amount and the salt-cut soybean It is a preparation method.
【０００５】具体的な装置構成は、ロードセル上の計量
器に送出手段を有する蒸煮大豆供給装置、ロードセル上
の計量器に送出手段を有する塩供給装置、ロードセル上
の計量器に送出手段を有する麹供給装置、前記蒸煮大豆
供給装置の送出手段及び前記塩供給装置の送出手段に連
結した投入口と送出口とを有する塩切大豆供給装置、前
記麹供給装置の送出手段及び前記塩切大豆供給装置の送
出口に連結した移送部と送出口とを有する仕込原料供給
装置とから構成される味噌原料の連続仕込装置となる。
各供給装置の送出手段には、ベルトコンベアやスクリュ
ーフィーダがあり、それぞれロードセルからの電気信号
に基づくインバータ制御で駆動する。[0005] A specific apparatus configuration is as follows: a steamed soybean feeding device having a feeding means in a measuring device on a load cell, a salt feeding device having a feeding means in a measuring device on the load cell, and a koji having a feeding means in a measuring device on the load cell. Supply device, delivery means of the steamed soybean supply device and salted soybean supply device having an input port and a delivery port connected to the delivery means of the salt supply device, delivery means of the koji supply device and the salted soybean supply device It is a continuous charging device for miso raw material, which is composed of a transfer part connected to the output port and a charging raw material supply device having a delivery port.
The feeding means of each supply device includes a belt conveyor and a screw feeder, which are driven by inverter control based on electric signals from the load cells.
【０００６】[0006]
【作用】本発明の連続仕込方法では、各味噌原料を随時
計量しながら撹拌、混合することから、連続的に大量の
仕込が可能となる。また、仕込タンクへ至る各味噌原料
の供給ラインは、各供給装置別に設置しなくても済み、
処理の流れが連続化した合一のラインを構築できるの
で、装置全体の簡素化を図ることができる。According to the continuous charging method of the present invention, a large amount of each miso raw material can be continuously charged by stirring and mixing the miso raw materials while the amount of the miso is kept constant. Also, the supply line for each miso raw material to the preparation tank does not have to be installed separately for each supply device,
Since it is possible to construct a united line in which the processing flow is continuous, it is possible to simplify the entire apparatus.
【０００７】ロードセルは、各味噌原料の供給による計
量器の減量を検知し、その減量分に対応して出力する電
気信号で送出手段(例えばベルトコンベア)をインバータ
制御する。送出手段は、減量分が多ければ(味噌原料の
供給量が多ければ)遅く、原料分が少なければ(味噌原料
の供給量が少なければ)早くなることで、単位時間当り
の味噌原料の供給を一定にする。こうして、各味噌原料
は、常に所定割合となるように供給され、適切な味噌原
料の混合を可能とする。The load cell detects the weight loss of the measuring device due to the supply of each miso raw material, and controls the sending means (for example, a belt conveyor) by an inverter by an electric signal output corresponding to the weight loss. The delivery means is slower when the amount of the weight loss is large (the amount of the miso raw material supplied is large) and is faster when the amount of the raw material is small (the small amount of the miso raw material is supplied), thereby supplying the miso raw material per unit time. Keep it constant. In this way, each miso raw material is always supplied in a predetermined ratio, and an appropriate miso raw material can be mixed.
【０００８】[0008]
【実施例】以下、本発明の味噌原料の連続仕込方法及び
装置の実施例を、図を参照しながら説明する。図１は、
蒸煮大豆供給装置１、塩供給装置２、麹供給装置３、塩
切大豆供給装置４、仕込原料供給装置５と仕込タンク６
との配置関係を表した図である。EXAMPLE An example of the method and apparatus for continuously charging miso material according to the present invention will be described below with reference to the drawings. Figure 1
Steamed soybean feeder 1, salt feeder 2, koji feeder 3, salt-cut soybean feeder 4, charging raw material feeder 5 and charging tank 6
It is a figure showing arrangement relation with.
【０００９】各味噌原料の供給装置について、蒸煮大豆
供給装置１を例に挙げて説明する。図１に見られるよう
に、蒸煮大豆供給装置１は、ロードセル７上に載置した
計量器８上方へ蒸煮大豆ホッパ９を配し、計量器８には
ベルトコンベア10(塩供給装置２ではスクリューフィー
ダ、麹供給装置３ではベルトコンベアを用いている)か
らなる送出手段を設けている。蒸煮大豆は、蒸煮大豆ホ
ッパ９からロードセル７上の計量器部分のベルトコンベ
ア上面11へ供給し、堆積させる。The supply device for each miso raw material will be described by taking the steamed soybean supply device 1 as an example. As shown in FIG. 1, the steamed soybean feeding device 1 has a steamed soybean hopper 9 arranged above a weighing device 8 placed on a load cell 7, and the weighing device 8 has a belt conveyor 10 (a screw in the salt feeding device 2 is a screw). A feeder and a koji feeder 3 use a belt conveyor). The steamed soybeans are supplied from the steamed soybean hopper 9 to the belt conveyor upper surface 11 of the measuring device portion on the load cell 7 and accumulated.
【００１０】ロードセル７は、ロードセル上の計量器部
分のベルトコンベア上面11に堆積した蒸煮大豆を、随
時、電気的に計量している。なお、この計量値は、蒸煮
大豆の重量に、計量器８及びベルトコンベア10の重量を
足し合わせたものであり、後者の重量でオフセットをか
けることで蒸煮大豆のみの重量を知ることができる。The load cell 7 electrically measures the steamed soybeans deposited on the upper surface 11 of the belt conveyor of the measuring unit on the load cell, as needed. This measured value is the sum of the weight of the steamed soybean and the weight of the weighing machine 8 and the belt conveyor 10, and the weight of the steamed soybean alone can be known by offsetting the weight of the latter.
【００１１】ベルトコンベア10が蒸煮大豆を送出すると
当然にロードセル７の計量値は低下する。ロードセル７
は、随時計量値に対応して出力する電気信号によるイン
バータ制御でベルトコンベア10を駆動しており、計量値
の減量分が少なければ速く、多ければ遅くなることで、
ベルトコンベア10が単位時間当りに送出する蒸煮大豆の
供給量を一定にするのである。この場合、各味噌原料の
供給量における定量値を所定割合にすることで、仕込原
料を作るのに適した割合で各味噌原料を混合できるよう
になる。When the belt conveyor 10 sends steamed soybeans, the measured value of the load cell 7 naturally lowers. Load cell 7
Is driving the belt conveyor 10 by inverter control by an electric signal that is output corresponding to the clock amount value, and if the decrease amount of the measured value is small, it will be fast, if it is large, it will be slow,
The belt conveyor 10 keeps the amount of steamed soybeans supplied per unit time constant. In this case, by setting the quantitative value in the supply amount of each miso raw material to a predetermined ratio, each miso raw material can be mixed at a ratio suitable for making a charged raw material.
【００１２】塩切大豆供給装置４は、図１に見られるよ
うに、味噌原料のうち、混合しにくい蒸煮大豆と塩とを
まず混合して、塩切大豆を作り出す装置である。投入口
12へ送り込まれた蒸煮大豆と塩とは、２軸チョッパーの
装置内で撹拌、混合され、送出口13よりミンチ状の塩切
大豆として仕込原料供給装置５へ送出される。As shown in FIG. 1, the salt-removed soybean feeding device 4 is a device for producing salt-removed soybean by first mixing steamed soybeans and salt which are difficult to mix among miso raw materials. Input port
The steamed soybean and salt sent to 12 are stirred and mixed in the device of the twin-screw chopper, and sent to the raw material supply device 5 as minced salt-cut soybean from the sending outlet 13.
【００１３】仕込原料供給装置５は、図１に見られるよ
うに、移送部に、上端を送出口14として傾斜させたパド
ルスクリュー15を利用して、混合度を高めている。移送
部の下端には、仕込原料供給装置の送出口13と、麹供給
装置３の送出手段であるベルトコンベア16端を連結し
て、それぞれ塩切大豆と麹とを供給している。塩切大豆
と麹とは、パドルスクリュー15内で撹拌、混合されなが
ら上方へ移送され、送出口14から仕込タンク６へと送出
される。As shown in FIG. 1, the charging raw material supply device 5 uses a paddle screw 15 whose upper end is inclined as a delivery port 14 in the transfer section to increase the degree of mixing. At the lower end of the transfer section, the outlet 13 of the charging raw material supply device and the end of the belt conveyor 16 which is the delivery means of the koji supply device 3 are connected to supply salt-sliced soybean and koji, respectively. The salted soybeans and koji are transported to the upper side while being stirred and mixed in the paddle screw 15, and are delivered from the delivery port 14 to the preparation tank 6.
【００１４】以上に見られるように、本発明の連続仕込
方法及び装置は、各味噌原料のホッパと処理装置とが、
移送可能な装置、例えばベルトコンベアやスクリューフ
ィーダで連結されている。各味噌原料は、単位時間当り
にホッパから供給される一定の供給量を所定割合の比率
で決定すればよく、各味噌原料が混在する状態で移送し
ながら撹拌、混合することで、連続した仕込処理を実現
するのである。As can be seen from the above, in the continuous charging method and apparatus of the present invention, the hopper for each miso raw material and the processing apparatus are
They are connected by a transferable device such as a belt conveyor or a screw feeder. For each miso raw material, it is sufficient to determine a constant supply amount supplied from the hopper per unit time at a predetermined ratio, and by continuously stirring and mixing each miso raw material in a mixed state, continuous charging is possible. It realizes the processing.
【００１５】そのほか、各味噌原料は、撹拌、混合と
いう処理が施される前の塊状化していない状態で、か
つ個別に計量されるため、極めて精度のよい計量を実現
できる。更に、各味噌原料の計量値は、随時ロードセル
で監視されていることから、不具合による計量過多又は
過少の虞が少なくなる利点もある。In addition, each of the miso raw materials is individually weighed before being subjected to a process of stirring and mixing and is not lumped, so that extremely accurate weighing can be realized. Further, since the measured value of each miso raw material is monitored by the load cell at any time, there is also an advantage that there is less risk of excessive or insufficient measurement due to a malfunction.
【００１６】[0016]
【発明の効果】本発明の連続仕込装置による味噌原料の
連続仕込方法を用いることにより、従来、撹拌機の能力
により制限されていた単位時間当りの処理能力を、制約
なく向上させることができる、つまり処理効率を向上さ
せることができるようになる。しかも、各味噌原料の供
給はロードセルで随時監視し、かつ各味噌原料の撹拌、
混合をリアルタイムで行なうことができるようになり、
より品質のよい仕込を実現することができる。EFFECTS OF THE INVENTION By using the method for continuously charging the miso raw material by the continuous charging device of the present invention, the processing capacity per unit time, which was conventionally limited by the capacity of the stirrer, can be improved without restriction. That is, the processing efficiency can be improved. Moreover, the supply of each miso ingredient is monitored with a load cell from time to time, and each miso ingredient is stirred,
Now that mixing can be done in real time,
Higher quality preparation can be realized.
【００１７】各味噌原料の供給装置は、合一化したライ
ンに設置すればよいので、仕込装置全体としては、装置
の設置性に自由度があり、設置場所に即した柔軟な装置
の設置が可能になる。これは、設備投資の削減にも繋が
り、上記処理効率及び仕込における品質の向上との相乗
により、味噌の製造コストを低下させるのである。Since each of the miso raw material supply devices may be installed in an integrated line, the charging device as a whole has a high degree of freedom in the installation of the device, and a flexible device suitable for the installation location can be installed. It will be possible. This leads to a reduction in capital investment, and the production cost of miso is reduced by the synergistic effect of improving the processing efficiency and the quality of preparation.
【図１】本発明の味噌原料の仕込装置の配置関係を表し
た図である。FIG. 1 is a diagram showing the arrangement relationship of a miso raw material charging device of the present invention.
【図２】従来の味噌原料の仕込装置の配置関係を表した
図である。FIG. 2 is a diagram showing a layout relationship of a conventional miso raw material charging device.
１ 蒸煮大豆供給装置 ２ 塩供給装置 ３ 麹供給装置 ４ 塩切大豆供給装置 ５ 仕込原料供給装置 ６ 仕込タンク ７ ロードセル 1 Steamed soybean feeder 2 salt supply device 3 Koji supply device 4 salt cutting soybean feeder 5 Raw material supply device 6 preparation tank 7 load cell
フロントページの続き (56)参考文献 特開 昭61−271961（ＪＰ，Ａ) 特開 昭49−80295（ＪＰ，Ａ) 特開 昭56−164760（ＪＰ，Ａ) 特開 昭56−113268（ＪＰ，Ａ) 特開 平２−231051（ＪＰ，Ａ) 実開 昭58−170519（ＪＰ，Ｕ) 実公 昭40−4158（ＪＰ，Ｙ１) (58)調査した分野(Int.Cl.7，ＤＢ名) A23L 1/202 B65G 43/08 G01G 19/36 Continuation of the front page (56) References JP-A 61-271961 (JP, A) JP-A 49-80295 (JP, A) JP-A 56-164760 (JP, A) JP-A 56-113268 (JP , A) Japanese Unexamined Patent Publication No. 2-231051 (JP, A) SAIKAI Sho 58-170519 (JP, U) SHIKKO 40-4158 (JP, Y1) (58) Fields investigated (Int.Cl. 7 , DB) Name) A23L 1/202 B65G 43/08 G01G 19/36
Claims (2)
時間当りの供給量が所定量である蒸煮大豆と単位時間当
りの供給量が所定量である塩とを混合しながら塩切大豆
として送出し、単位時間当りの供給量が所定量である麹
と前記塩切大豆とを混合しながら仕込原料として送出す
ることを特徴とする味噌原料の連続仕込方法。1. In the preparation for producing miso, steamed soybeans having a predetermined amount supplied per unit time and salt having a predetermined amount supplied per unit time are mixed and delivered as salt-cut soybeans. A method for continuously charging a miso raw material is characterized in that the malt raw material is fed as a raw material while mixing the malt having a predetermined amount supplied per unit time with the salted soybeans.
ドセル上の計量器に送出手段を有する蒸煮大豆供給装
置、ロードセル上の計量器に送出手段を有する塩供給装
置、ロードセル上の計量器に送出手段を有する麹供給装
置、前記蒸煮大豆供給装置の送出手段及び前記塩供給装
置の送出手段に連結した投入口と送出口とを有する塩切
大豆供給装置、前記麹供給装置の送出手段及び前記塩切
大豆供給装置の送出口に連結した移送部と送出口とを有
する仕込原料供給装置とからなる味噌原料の連続仕込装
置。2. In the preparation for the production of miso, a steamed soybean feeding device having a feeding means in a measuring device on a load cell, a salt feeding device having a feeding means in a measuring device on a load cell, and a feeding device to a measuring device on a load cell. A koji feeding device having means, a delivery means of the steamed soybean feeding device, and a salt-cut soybean feeding device having an input port and a delivery port connected to the delivery means of the salt feeding device, the delivery means of the koji feeding device, and the salt. A continuous feeding device for miso raw material, comprising a feeding raw material feeding device having a feeding portion connected to the feeding outlet of the cut soybean feeding device and a feeding outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01910195A JP3522872B2 (en) | 1995-02-07 | 1995-02-07 | Continuous miso raw material preparation method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01910195A JP3522872B2 (en) | 1995-02-07 | 1995-02-07 | Continuous miso raw material preparation method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08205806A JPH08205806A (en) | 1996-08-13 |
| JP3522872B2 true JP3522872B2 (en) | 2004-04-26 |
Family
ID=11990094
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP01910195A Expired - Lifetime JP3522872B2 (en) | 1995-02-07 | 1995-02-07 | Continuous miso raw material preparation method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3522872B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6613371B2 (en) | 1997-07-23 | 2003-09-02 | Cargill, Incorporated | Method for malting seeds |
| UA77392C2 (en) * | 1999-12-15 | 2006-12-15 | Карґілл Інкорпорейтид | Malting process for seed having microbial load |
-
1995
- 1995-02-07 JP JP01910195A patent/JP3522872B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08205806A (en) | 1996-08-13 |
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