JP3202774B2 - Solder pattern transfer film and method of manufacturing the same - Google Patents
Solder pattern transfer film and method of manufacturing the sameInfo
- Publication number
- JP3202774B2 JP3202774B2 JP00770292A JP770292A JP3202774B2 JP 3202774 B2 JP3202774 B2 JP 3202774B2 JP 00770292 A JP00770292 A JP 00770292A JP 770292 A JP770292 A JP 770292A JP 3202774 B2 JP3202774 B2 JP 3202774B2
- Authority
- JP
- Japan
- Prior art keywords
- solder
- pattern
- adhesive
- film
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Manufacturing Of Printed Wiring (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明はプリント配線基板、セラ
ミック基板もしくは金属基板等の導体回路上にはんだパ
ターンを転写する方法に係る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for transferring a solder pattern onto a conductive circuit such as a printed circuit board, a ceramic substrate or a metal substrate.
【０００２】[0002]
【従来の技術】近年、電子回路基板はさまざまな電子部
品を搭載し、実装密度は飛躍的に高まっている。これら
の電子部品の搭載方法としては、主として銅回路上には
んだ付けにより部品を接続する方法が広く採用されてい
る。従来回路基板の銅、銀、銀パラジウム等の導体回路
上にはんだパターンを形成する方法としては、はんだ粒
子をロジン樹脂等と混練したはんだペーストを用いて、
スクリーン印刷法等でパターンを得て、さらにはんだ溶
融を行う方法が取られている。また、別法として有機カ
ルボン酸鉛と錫粒子を混練し、回路基板上に全面塗布し
た後、加熱することにより導体回路上にのみはんだを析
出させる方法が提案されている（日経エレクトロニクス
Ｎｏ．５２８，Ｐ．２４５〜２５０，１９９１．５．２
７参照）。あるいははんだメッキ法や箔状はんだを所定
形状に形成したプリフォームはんだ法も使用されてい
る。2. Description of the Related Art In recent years, electronic circuit boards have various electronic components mounted thereon, and the mounting density has been dramatically increased. As a method of mounting these electronic components, a method of connecting the components by soldering mainly on a copper circuit has been widely adopted. Conventionally, as a method of forming a solder pattern on a conductor circuit such as copper, silver, silver palladium of a circuit board, using a solder paste obtained by kneading solder particles with a rosin resin or the like,
A method of obtaining a pattern by a screen printing method or the like and further melting the solder is employed. As another method, there has been proposed a method in which lead organic carboxylate and tin particles are kneaded, applied to the entire surface of a circuit board, and then heated to deposit solder only on a conductor circuit (Nikkei Electronics No. 528). , P.245-250, 1991.5.2.
7). Alternatively, a solder plating method or a preform soldering method in which a foil-like solder is formed in a predetermined shape is also used.
【０００３】[0003]
【発明が解決しようとする課題】従来技術の、導体回路
上にはんだパターンを形成する方法は次の問題点を有し
ている。即ち、はんだメッキによるパターンの膜厚は通
常１０ミクロン以下であり、部品の実装には不十分であ
り、はんだ合金成分の偏析を生じやすく、所定のはんだ
合金組成のはんだパターンが得にくいという欠点があ
る。スクリーン印刷によるはんだペ−スト塗布の場合は
版抜け性の点で限界があり、パターンピッチで３００ミ
クロンピッチ以下の高精細パターンの形成は困難であ
り、はんだペ−スト自体経時劣化しやすく、またスクリ
ーン製造コストが高いという欠点を有する。プリフォー
ムはんだは形成法の制約から自由なパターン形状の採用
が困難であり、多数のプリフォームはんだを基板の所定
位置に迅速正確に搭載することは困難である。本発明は
これらの問題点をすべて解決する有効な手段を提供する
ものである。The prior art method for forming a solder pattern on a conductive circuit has the following problems. That is, the thickness of the pattern formed by solder plating is usually 10 μm or less, which is insufficient for mounting components, tends to cause segregation of solder alloy components, and it is difficult to obtain a solder pattern having a predetermined solder alloy composition. is there. In the case of solder paste application by screen printing, there is a limit in terms of plate releasability, it is difficult to form a high-definition pattern with a pattern pitch of 300 μm or less, and the solder paste itself is easily deteriorated with time. It has the disadvantage of high screen manufacturing costs. It is difficult to adopt a free pattern shape for the preform solder due to the limitation of the forming method, and it is difficult to quickly and accurately mount a large number of preform solders at predetermined positions on the substrate. The present invention provides an effective means for solving all of these problems.
【０００４】[0004]
【課題を解決するための手段】本発明は、可撓性フィル
ム表面に粘着性樹脂層を介してはんだ粉末を付着させた
回路パターンを具備したフィルムとする手段を採用し
た。本発明のフィルムは樹脂、ゴム、紙、布、金属箔、
薄いガラスもしくはこれらの複合材あるいはこれらをガ
ラス繊維や金属線等により補強したフレキシブルな面状
体（以下「可撓性フィルム」と称する）の表面に粘着性
樹脂を塗布したものを生フィルムとして用いる。可撓性
フィルムの塗布面側には後工程で剥離しやすいようにシ
リコーン樹脂等の薄膜を形成させておくことが望まし
い。The present invention employs a means for forming a film having a circuit pattern in which solder powder is adhered to the surface of a flexible film via an adhesive resin layer. The film of the present invention is a resin, rubber, paper, cloth, metal foil,
A thin film or a composite material of these or a material obtained by applying an adhesive resin to the surface of a flexible planar body (hereinafter, referred to as a "flexible film") reinforced with glass fibers or metal wires is used as a raw film. . It is desirable to form a thin film of a silicone resin or the like on the application surface side of the flexible film so that the flexible film can be easily peeled off in a later step.
【０００５】粘着性樹脂は特に制限はないが、常温で粘
着性を有するかまたは加熱することにより粘着性を発現
する性質を具備したものである必要がある。また、印刷
等により微細なパターンが形成できるものを選ぶ。たと
えば感光性樹脂はマスクワークにより微細なパターンが
形成できるので都合が良い。粘着性樹脂としては例えば
ロジン系樹脂、アクリル系樹脂、ゴム系樹脂、可塑剤等
を適宜溶剤中に混合したものを用いる。また、はんだ溶
融時の付着拡散に有効な活性剤成分を含有させること
が、金属との親和力の点から好ましい。たとえば、各種
アミンまたはその塩、各種カルボン酸またはその塩等が
あげられる。フラックス成分は粘着性樹脂全体中に１〜
２０重量％程度添加するのが効果的である。粘着性樹脂
の配合例の一例を示せば、ロジン １〜９５重量部、
ロジンエステル １〜９５重量部、シクロヘキシル
アミン塩酸塩 １重量部、溶剤としてプロピレングリ
コールモノブチルエーテル ５〜５０重量部としたもの
があげられる。The adhesive resin is not particularly limited, but it is necessary that the adhesive resin has adhesiveness at room temperature or has a property of exhibiting adhesiveness when heated. Further, a material that can form a fine pattern by printing or the like is selected. For example, photosensitive resin is convenient because a fine pattern can be formed by mask work. As the adhesive resin, for example, a resin obtained by appropriately mixing a rosin resin, an acrylic resin, a rubber resin, a plasticizer, and the like in a solvent is used. Further, it is preferable to contain an activator component effective for adhesion diffusion at the time of solder melting from the viewpoint of affinity with metal. For example, various amines or their salts, various carboxylic acids or their salts and the like can be mentioned. The flux component is 1 to 1 in the entire adhesive resin.
It is effective to add about 20% by weight. If one example of the composition of the adhesive resin is shown, rosin is 1 to 95 parts by weight,
Rosin ester 1 to 95 parts by weight, cyclohexylamine hydrochloride 1 part by weight, and propylene glycol monobutyl ether 5 to 50 parts by weight as a solvent.
【０００６】粘着性樹脂を可撓性フィルム表面に付着さ
せる方法の例としては、スクリーン印刷法、オフセット
印刷法等の印刷方法により必要なパターンが得られる。
粘着性樹脂の膜厚はクリームはんだによる膜厚よりも大
幅に薄くすることが可能で、通常１〜１００ミクロンの
範囲で用いられる。この理由は樹脂表面にのみはんだ粒
子が付着するからである。一般にはんだ粒子径が大きく
なると必要な樹脂膜厚は厚く、粒子径が小さくなると薄
くなる。このように樹脂のみのパターンを最初に形成し
かつ膜厚が薄いため、クリームはんだ法にくらべると高
精細なパターンの形成が可能となる。したがって、クリ
ームはんだで遭遇した種々の印刷時の弊害、たとえば印
刷時のダレ、にじみ、あるいは版抜け性等の問題点が著
しく改善される。[0006] As an example of a method of attaching the adhesive resin to the surface of the flexible film, a required pattern can be obtained by a printing method such as a screen printing method and an offset printing method.
The thickness of the adhesive resin can be made much smaller than the thickness of the cream solder, and is usually used in the range of 1 to 100 microns. The reason is that the solder particles adhere only to the resin surface. In general, the required resin film thickness increases as the solder particle diameter increases, and decreases as the particle diameter decreases. As described above, since only the resin pattern is formed first and the film thickness is small, a high-definition pattern can be formed as compared with the cream solder method. Therefore, various problems encountered with the cream solder at the time of printing, for example, problems such as sagging, bleeding, and plate missing during printing are remarkably improved.
【０００７】粘着性感光性樹脂は常温もしくは加熱時に
粘着性を有し、活性光線の照射によりその粘着性を消失
する性質が必須であり、化合物は特に限定しない。一例
をあげれば、フィルム形成能を有する樹脂に不飽和結合
もしくは反応性基を有するモノマー類および光反応開始
剤を基本配合とする材料を使用する。樹脂としてはアク
リル系樹脂、エポキシ系樹脂などが使用できる。モノマ
ー類としては二重結合を有するアクリル系モノマー、エ
ポキシ系モノマーなどが有効である。光反応開始剤とし
ては、例えばベンゾフェノン、ベンゾインおよびその誘
導体、ベンジルジメチルケタール、トリアリールスルフ
ォニューム塩などである。あるいはロジンを変性して光
反応性塩を付与した変性ロジン樹脂を使用することもで
きる。粘着性を付与するために他の液状成分、例えば可
塑剤または粘着付与材の添加も有効である。粘着性感光
性樹脂中にいわゆるはんだフラックスとして有効な成分
を添加すると、はんだ溶融時にはんだ粒子および回路金
属表面の酸化膜除去作用が働き、はんだ付け性を高め
る。フラックスとしては、例えばロジン系樹脂があり、
これにさらに活性剤として各種アミンおよびその塩、各
種カルボン酸およびその塩等を添加したものでも良い。[0007] The tacky photosensitive resin has tackiness at room temperature or when heated, and the property of eliminating the tackiness upon irradiation with actinic rays is essential, and the compound is not particularly limited. As an example, a material having a basic composition of a monomer having an unsaturated bond or a reactive group and a photoreaction initiator in a resin capable of forming a film is used. Acrylic resin, epoxy resin, or the like can be used as the resin. As monomers, acrylic monomers and epoxy monomers having a double bond are effective. Examples of the photoreaction initiator include benzophenone, benzoin and derivatives thereof, benzyldimethyl ketal, and triarylsulfonium salts. Alternatively, a modified rosin resin in which rosin is modified to give a photoreactive salt can also be used. The addition of other liquid components, such as plasticizers or tackifiers, is also effective for imparting tackiness. When a component effective as a so-called solder flux is added to the adhesive photosensitive resin, an action of removing the solder particles and an oxide film on the surface of the circuit metal at the time of melting of the solder works to enhance the solderability. As the flux, for example, there is a rosin-based resin,
Furthermore, various amines and salts thereof, various carboxylic acids and salts thereof, and the like may be added as an activator.
【０００８】粘着性感光性樹脂の好ましい配合例を以下
に示す。ポリメチルメタアクリレートとブチルアクリ
レートの共重合体 ３５〜４５重量部、重合ロジン
１５〜２５重量部、トリメチロールプロパントリアク
リレート ３０〜４０重量部、ベンゾフェノン ２〜
５重量部、エチルミヒラーズケトン ０．３〜１重量
部、シクロヘキシルアミン塩酸塩 １〜２重量部をア
セトンに溶解し、３０％溶液としたものが挙げられる。Preferred examples of the adhesive photosensitive resin are shown below. 35-45 parts by weight of copolymer of polymethyl methacrylate and butyl acrylate, polymerized rosin
15 to 25 parts by weight, trimethylolpropane triacrylate 30 to 40 parts by weight, benzophenone 2 to 2
5 parts by weight, 0.3 to 1 part by weight of ethyl Michler's ketone, and 1 to 2 parts by weight of cyclohexylamine hydrochloride are dissolved in acetone to prepare a 30% solution.
【０００９】これらの材料を使用して可撓性フィルム上
に原画パターンを通して紫外線等の活性光線を照射し、
露光部の粘着性を消失させ非露光部の粘着部分に選択的
にはんだ粒子を付着させてはんだパターンを形成する。
そのうえに、たとえば重合ロジンとイソプロピルアルコ
ールの混合物からなる粘着剤をスプレーして、回路基板
への接着性を付与する。回路基板上に直接回路パターン
の粘着層を形成する場合はこれを省略する。ここで使用
する粘着剤中には前述の粘着性感光性樹脂と同様にはん
だフラックスとして有効な成分を添加しておくことが望
ましい。Using these materials, a flexible film is irradiated with actinic rays such as ultraviolet rays through an original pattern,
The adhesiveness of the exposed portion is eliminated, and solder particles are selectively attached to the adhesive portion of the non-exposed portion to form a solder pattern.
Then, a pressure-sensitive adhesive made of a mixture of polymerized rosin and isopropyl alcohol is sprayed thereon to impart adhesiveness to a circuit board. This is omitted when the adhesive layer of the circuit pattern is formed directly on the circuit board. It is desirable that a component effective as a solder flux is added to the pressure-sensitive adhesive used here similarly to the above-mentioned pressure-sensitive adhesive photosensitive resin.
【００１０】使用するはんだ粒子は種々の組成、形状、
粒径のものが使用できる。例えば、錫鉛はんだ、ビスマ
ス入りはんだ、銀入りはんだ等に使用できる。形状は球
形、不定形を問わず使用出来る。粒径は所要のはんだ膜
厚と回路の精細度によって適宜選択するが、１０ミクロ
ン以下のものははんだ濡れ性が悪く使用しにくい。The solder particles used have various compositions, shapes,
Particles having a particle size can be used. For example, it can be used for tin-lead solder, bismuth-containing solder, silver-containing solder, and the like. The shape can be used irrespective of the spherical shape and the irregular shape. The particle size is appropriately selected depending on the required solder film thickness and the definition of the circuit, but those having a particle size of 10 μm or less have poor solder wettability and are difficult to use.
【００１１】粘着性樹脂層へのはんだ粉末の付着方法
は、該粘着性樹脂パターンのある可撓性フィルム表面全
面にはんだ粒子を載せた後、振動等を利用して余分のは
んだを除去するか、または該パターンに応じたマスク等
を使用して、必要な部分にのみはんだ粒子を付着させる
ことにより行われる。[0011] The method of attaching the solder powder to the adhesive resin layer is to remove excess solder using vibration or the like after placing solder particles on the entire surface of the flexible film having the adhesive resin pattern. Or by using a mask or the like corresponding to the pattern to adhere solder particles only to necessary portions.
【００１２】出来上がったはんだパターン転写フィルム
は運搬その他の取扱中の汚損あるいはパターンの損傷を
防止するために保護フィルムをラミネ−トしておくこと
が望ましい。保護フィルムは回路基板への転写時に剥離
しやすいように接着面にシリコーン樹脂等の薄膜を形成
しておくことが望ましい。はんだパターン転写フィルム
から回路基板上にはんだパターンを転写する際は保護フ
ィルムを剥離し、位置合わせをして回路基板にはんだパ
ターン転写フィルムを密着させた後、支持フィルムを剥
離する。リフロ−炉ではんだを溶融させてはんだパター
ンを形成する。リフロ−前に所定部品を搭載すればはん
だ付けが行なわれる。It is desirable that a protective film be laminated on the completed solder pattern transfer film in order to prevent contamination or damage to the pattern during transportation or other handling. It is desirable to form a thin film of a silicone resin or the like on the adhesive surface so that the protective film is easily peeled off when transferred to the circuit board. When transferring the solder pattern from the solder pattern transfer film onto the circuit board, the protective film is peeled off, the alignment is performed, and the solder pattern transfer film is brought into close contact with the circuit board, and then the support film is peeled off. The solder is melted in a reflow furnace to form a solder pattern. If predetermined components are mounted before reflow, soldering is performed.
【００１３】[0013]
【作用】本発明は、粘着性樹脂層を介して回路パターン
の必要部分にのみはんだ粉末を付着させたフィルムと
し、はんだパターンをあらかじめ準備できるようにし
た。このフィルムを回路パターンに重ね合わせることに
より、はんだ付け作業の効率化を図ったものである。According to the present invention, a film in which solder powder is adhered only to a necessary portion of a circuit pattern via an adhesive resin layer is provided so that a solder pattern can be prepared in advance. By superimposing this film on the circuit pattern, the efficiency of the soldering operation is improved.
【００１４】[0014]
【実施例】次に図１に従って、本発明の実施例を示す。 （実施例１）剥離用にシリコーン樹脂の薄膜を形成し
た、厚さ２５ミクロンのポリエステルのフィルム１上に
粘着性感光性樹脂溶液を塗布、乾燥し、約３ミクロンの
粘着性感光性樹脂層２を有する生フィルムを得た。粘着
性感光性樹脂溶液の組成は、ガラス転位点１００℃、重
量分子量約６万のポリメチルメタアクリレート／ブチル
アクリレート共重合樹脂４０部、軟化点１３５℃の重合
ロジン２０部、トリメチロ−ルプロパントリアクリレー
ト３５部、ベンゾフェノン３部、エチルミヒラーズケト
ン０．５部、シクロヘキシルアミン塩酸塩１．５部をア
セトンに溶解し、３０％溶液としたものである（図１
（ａ）参照）。FIG. 1 shows an embodiment of the present invention. (Example 1) An adhesive photosensitive resin solution was applied on a polyester film 1 having a thickness of 25 μm on which a thin film of a silicone resin was formed for peeling, and dried to form an adhesive photosensitive resin layer 2 having a thickness of about 3 μm. Was obtained. The composition of the adhesive photosensitive resin solution is as follows: a glass transition point of 100 ° C., a molecular weight of about 60,000, a polymethyl methacrylate / butyl acrylate copolymer resin of 40 parts, a softening point of 135 ° C., 20 parts of a polymerized rosin, and trimethylolpropanetriene. 35 parts of acrylate, 3 parts of benzophenone, 0.5 part of ethyl Michler's ketone and 1.5 parts of cyclohexylamine hydrochloride were dissolved in acetone to form a 30% solution (FIG. 1).
(A)).
【００１５】次にパターン原画４と粘着性感光性樹脂層
２との接着を防止し、空気硬化性を高めるためにシリコ
ーン樹脂の薄膜を形成した厚さ１２ミクロンのポリプロ
ピレンフィルム３をラミネ−ト後、はんだパターン原画
フィルムと生フィルムとを真空密着し、３ｋｗ水銀灯に
より距離９０ｃｍで約２５秒間露光した（図１（ｂ）参
照）。Next, a polypropylene film 3 having a thickness of 12 μm, on which a thin film of a silicone resin is formed, is laminated to prevent adhesion between the pattern original 4 and the tacky photosensitive resin layer 2 and to enhance air curability. The original film of the solder pattern and the raw film were vacuum-adhered and exposed with a 3 kW mercury lamp at a distance of 90 cm for about 25 seconds (see FIG. 1B).
【００１６】該ポリプロピレンフィルム３をはがし、粘
着性感光性樹脂層表面に平均粒径８０ミクロンの錫鉛共
晶はんだ粉を散布、非露光部に付着したはんだ粒子パタ
ーンを得、その上に粘着剤溶液をスプレ−し、乾燥して
厚さ３ミクロンの粘着層７を形成した。粘着剤溶液の組
成は、重合ロジン７０重量部をブチルカルビトール３０
重量部に溶解したものである。粘着層の上に、シリコー
ン樹脂の薄膜を形成した厚さ１２ミクロンのポリプロピ
レンの保護フィルム８をラミネ−トしてはんだパターン
転写フィルムを得た（図１（ｃ）参照）。The polypropylene film 3 is peeled off, and a tin-lead eutectic solder powder having an average particle size of 80 μm is sprayed on the surface of the adhesive photosensitive resin layer to obtain a solder particle pattern adhered to the non-exposed portion, and an adhesive is formed thereon. The solution was sprayed and dried to form an adhesive layer 7 having a thickness of 3 microns. The composition of the pressure-sensitive adhesive solution was such that 70 parts by weight of polymerized rosin was
It is dissolved in parts by weight. A 12 μm thick polypropylene protective film 8 having a silicone resin thin film formed thereon was laminated on the adhesive layer to obtain a solder pattern transfer film (see FIG. 1C).
【００１７】（実施例２）次の組成の粘着性樹脂溶液Ｂ
を調合した。 酸価 １７０，融点 ８５℃のロジン ６０重量部、
ロジンエステル ２０重量部、シクロヘキシルアミ
ン塩酸塩 １重量部、プロピレングリコールモノブチ
ルエーテル ２０重量部。この粘着性樹脂溶液Ｂを、２
５０メッシュナイロンスクリーンを用いたスクリーン印
刷法により、厚さ１２ミクロンのポリエステルフィルム
表面に印刷し厚さ１０ミクロンの樹脂層を得た。次に、
上記粘着性樹脂パターン上に平均粒径８０ミクロンの共
晶はんだ粒子を全面に振りかけ、余分な粒子を振動によ
り除去してはんだ粒子パターンを得た。このうえに実施
例１と同様に粘着層を形成し、ポリプロピレンの保護フ
ィルムをラミネートしてパターン転写フィルムを得た。(Example 2) Adhesive resin solution B having the following composition
Was prepared. 60 parts by weight of rosin having an acid value of 170 and a melting point of 85 ° C.
20 parts by weight of rosin ester, 1 part by weight of cyclohexylamine hydrochloride, 20 parts by weight of propylene glycol monobutyl ether. This adhesive resin solution B is
By a screen printing method using a 50 mesh nylon screen, printing was performed on the surface of the polyester film having a thickness of 12 μm to obtain a resin layer having a thickness of 10 μm. next,
Eutectic solder particles having an average particle size of 80 μm were sprinkled over the entire surface of the adhesive resin pattern, and extra particles were removed by vibration to obtain a solder particle pattern. An adhesive layer was formed thereon in the same manner as in Example 1, and a polypropylene protective film was laminated thereon to obtain a pattern transfer film.
【００１８】次にはんだパターン転写フィルムの使用例
を説明する。回路基板として、実施例１および実施例２
で得たはんだパターン転写フィルムと同一パターン（ネ
ガ・パターン）を有するガラス・エポキシ基材のプリン
ト配線板に、実施例１及び実施例２のはんだパターン転
写フィルムの保護フィルム８を剥し、プリント配線板の
所定部分とパターン転写フィルムのはんだパターン位置
を合わせて重ねあわせ、ゴム・ロラーで軽く転圧した
後、可撓性フィルム１をはがし、リフロー炉で２５０
℃、１分間加熱してはんだを溶融し、樹脂残渣を洗浄し
てプリント配線板の銅箔上の所定部分に厚さ約４０ミク
ロンのはんだ層を得た。このはんだパターンは部品実装
可能な厚さを有し、回路全体にわたって均一な厚さが得
られた。またこのはんだパターンを使用した回路はブリ
ッジ発生が認められなかった。Next, an example of use of the solder pattern transfer film will be described. Example 1 and Example 2 as circuit boards
The protective film 8 of the solder pattern transfer film of Example 1 and Example 2 was peeled off from the glass-epoxy base printed wiring board having the same pattern (negative pattern) as the solder pattern transfer film obtained in the above. A predetermined portion of the pattern transfer film and the solder pattern position of the pattern transfer film are aligned and superimposed, lightly rolled with a rubber roller, and then the flexible film 1 is peeled off.
The solder was melted by heating at a temperature of 1 ° C. for 1 minute, and the resin residue was washed to obtain a solder layer having a thickness of about 40 μm on a predetermined portion of the copper foil of the printed wiring board. This solder pattern had a thickness that allowed component mounting, and a uniform thickness was obtained over the entire circuit. Also, no bridge was observed in the circuit using this solder pattern.
【００１９】[0019]
【発明の効果】本発明によれば、粘着性感光性樹脂を
使用する場合には、パターン原画露光によって、高精細
な粘着、非粘着パターンが得られるため、高精細なはん
だパターンが得られる。はんだ粒子は、はんだペース
トのような版抜け性の制約がないために、比較的大きい
粒径の、即ち比表面積の小さいはんだ粒子が使用できる
ため、経時劣化が少い。目的に応じたはんだ組成が使
用できる。共晶はもとより、銀入り、ビスマス入り等、
自由に選択できる。パターン面積の大小、パターン形
状を問わず使用できるため、回路設計の自由度が高い。
同時に、多数のパターンを一括して形成することがで
きる。はんだパターン転写フィルムを集中生産し、遠
隔の多数の実装工程に供給することができる。パター
ン原画は写真法によれば、はんだペースト印刷用のスク
リーンより安価に製造できる。According to the present invention, when an adhesive photosensitive resin is used, a high-definition adhesive or non-adhesive pattern can be obtained by pattern original image exposure, so that a high-definition solder pattern can be obtained. Since the solder particles do not have the limitations of the plate removal property unlike the solder paste, solder particles having a relatively large particle size, that is, a small specific surface area can be used, so that deterioration with time is small. A solder composition suitable for the purpose can be used. Eutectic, silver, bismuth etc.
You can choose freely. Since it can be used regardless of the size of the pattern area and the pattern shape, the degree of freedom in circuit design is high.
At the same time, a large number of patterns can be formed collectively. The solder pattern transfer film can be centrally manufactured and supplied to many remote mounting processes. According to the photographic method, the original pattern can be manufactured at a lower cost than a screen for printing solder paste.
【図１】本発明のはんだパターン転写フィルムの製造方
法を説明する図である。FIG. 1 is a diagram illustrating a method for manufacturing a solder pattern transfer film of the present invention.
【図２】実施例１のはんだパターン転写フィルムの構造
を示す図である。（ａ）は平面図で（ｂ）は（ａ）のＡ
−Ａ’断面図である。FIG. 2 is a view showing a structure of a solder pattern transfer film of Example 1. (A) is a plan view and (b) is A in (a).
It is -A 'sectional drawing.
１ 可撓性フィルム ２ 粘着性感光性樹脂層（未硬化） ２’ 粘着性感光性樹脂層（硬化） ３ ポリプロピレンフィルム ４ はんだパターン原画 ５ 活性光線 ６ はんだ粒子 ７ 粘着剤 ８ 保護フィルム REFERENCE SIGNS LIST 1 flexible film 2 adhesive photosensitive resin layer (uncured) 2 ′ adhesive photosensitive resin layer (cured) 3 polypropylene film 4 original solder pattern 5 actinic ray 6 solder particles 7 adhesive 8 protective film
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7，ＤＢ名) H05K 3/34 H05K 3/20 B23K 3/06 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) H05K 3/34 H05K 3/20 B23K 3/06
Claims (2)
応して粘着性をもつ感光性樹脂層を有し、該粘着部には
んだ粉末を付着させていることを特徴とするはんだパタ
ーン転写フィルム。1. A solder pattern transfer film comprising: a photosensitive resin layer having an adhesive property corresponding to a circuit pattern on a surface of a flexible film; and solder powder adhered to the adhesive portion. .
性樹脂層を形成し、該粘着性感光性樹脂層にパターン原
画を通して活性光線を照射して露光部の粘着性を消失さ
せ、粘着性の残留した非露光部の該粘着性感光性樹脂層
表面にのみはんだ粒子を選択的に付着させることを特徴
とする、はんだパターン転写フィルムの製造方法。2. A photosensitive resin layer having an adhesive property is formed on the surface of a flexible film, and the adhesive photosensitive resin layer is irradiated with actinic rays through a pattern original so as to eliminate the adhesive property of an exposed portion. A method for producing a solder pattern transfer film, characterized in that solder particles are selectively adhered only to the surface of the adhesive photosensitive resin layer in the non-exposed portion where the property remains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00770292A JP3202774B2 (en) | 1992-01-20 | 1992-01-20 | Solder pattern transfer film and method of manufacturing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00770292A JP3202774B2 (en) | 1992-01-20 | 1992-01-20 | Solder pattern transfer film and method of manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05198933A JPH05198933A (en) | 1993-08-06 |
| JP3202774B2 true JP3202774B2 (en) | 2001-08-27 |
Family
ID=11673090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP00770292A Expired - Lifetime JP3202774B2 (en) | 1992-01-20 | 1992-01-20 | Solder pattern transfer film and method of manufacturing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3202774B2 (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4486287B2 (en) * | 2001-09-26 | 2010-06-23 | タムラ化研株式会社 | Solder paste composition and reflow soldering method |
| JP4631851B2 (en) * | 2004-12-20 | 2011-02-16 | 千住金属工業株式会社 | Solder pre-coating method and electronic device work |
| JP4840390B2 (en) * | 2008-03-26 | 2011-12-21 | 住友ベークライト株式会社 | Semiconductor package and manufacturing method thereof |
| JP2008306222A (en) * | 2008-09-22 | 2008-12-18 | Sumitomo Bakelite Co Ltd | Photosensitive flux and solder joint using the same |
| WO2012063386A1 (en) * | 2010-11-08 | 2012-05-18 | パナソニック株式会社 | Production method for solder transfer base material, solder precoating method, and solder transfer base material |
| JP5647335B2 (en) * | 2011-03-29 | 2014-12-24 | パナソニックＩｐマネジメント株式会社 | Solder transfer substrate, method for manufacturing solder transfer substrate, and solder transfer method |
| US8618647B2 (en) * | 2011-08-01 | 2013-12-31 | Tessera, Inc. | Packaged microelectronic elements having blind vias for heat dissipation |
| JP2013229635A (en) * | 2013-08-01 | 2013-11-07 | Senju Metal Ind Co Ltd | Solder precoating method |
| JP7457312B2 (en) * | 2018-10-15 | 2024-03-28 | ａｒｔｉｅｎｃｅ株式会社 | Structural Inspection System |
-
1992
- 1992-01-20 JP JP00770292A patent/JP3202774B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH05198933A (en) | 1993-08-06 |
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