JP2502954Y2 - Building board with a three-dimensional plastic pattern - Google Patents
Building board with a three-dimensional plastic patternInfo
- Publication number
- JP2502954Y2 JP2502954Y2 JP1993050947U JP5094793U JP2502954Y2 JP 2502954 Y2 JP2502954 Y2 JP 2502954Y2 JP 1993050947 U JP1993050947 U JP 1993050947U JP 5094793 U JP5094793 U JP 5094793U JP 2502954 Y2 JP2502954 Y2 JP 2502954Y2
- Authority
- JP
- Japan
- Prior art keywords
- board
- plastic
- building board
- dimensional pattern
- wood
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Description
【０００１】[0001]
【産業上の利用分野】建築物、家具等における壁面の美
観向上に用いられる積層板材の改良に関するものであ
る。[Field of Industrial Application] The present invention relates to improvement of laminated board materials used for improving the aesthetic appearance of wall surfaces in buildings, furniture and the like.
【０００２】[0002]
【従来の技術】建築物の玄関、家屋のドアー、家具など
の正面板、腰板などにおいて、できる限り美観を向上さ
せ、豪華にすることによってそれらの付加価値を高める
ことがなされている。その方法として壁には壁紙、壁ク
ロスを張り、あるいは木彫を施した欄間、立体模様を有
する木質成形板を貼った腰板、天井など種々のものがあ
る。これらのうち、立体模様を有する木質成形板として
はパーティクルボード、ハードボード、インシュレーシ
ョンボードなどと称されるものがよく使用されている。
このほかにも石膏を固めた立体模様付きボードなどがあ
るが、石膏ボードはほとんど使用されていないのが実情
である。2. Description of the Related Art At the entrance of a building, a door of a house, a front panel of a furniture, a wainscot, etc., the aesthetic appearance is improved as much as possible and the added value thereof is increased. There are various methods such as wallpaper, wall crossing or wood carving on the wall, a waistboard on which a wood molding board having a three-dimensional pattern is attached, and a ceiling. Among these, as a wood molding board having a three-dimensional pattern, what is called a particle board, a hard board, an insulation board or the like is often used.
Other than this, there are three-dimensional patterned boards made of hardened gypsum, but the reality is that gypsum boards are rarely used.
【０００３】さらに豪華にするために、模様を刻みある
いはエッチングしたステンレス板が壁面材として利用さ
れることもある。In order to make it more luxurious, a stainless plate having a pattern carved or etched may be used as a wall material.
【０００４】上記の木質繊維の成形板、すなわちパーテ
ィクルボード、ハードボード、インシュレーションボー
ドなどと称されるものは木材を破砕して繊維状としたも
のに接着剤を加え、圧縮成形により固形化したものであ
るが、耐湿性、耐水性に劣り、したがって湿度の高いと
きには湿潤膨張し、湿度の低いときには乾燥して収縮す
る。これを繰り返すうちに樹脂と木質繊維との結合が破
壊され成形板は比較的早期に破損に至るのが通例であ
る。The above-mentioned molded plate of wood fiber, that is, what is called a particle board, a hard board, an insulation board, etc., is solidified by compression molding by adding an adhesive to a crushed wood fiber. However, it is inferior in moisture resistance and water resistance. Therefore, when the humidity is high, it expands wet, and when the humidity is low, it dries and contracts. When this is repeated, the bond between the resin and the wood fiber is broken, and the molded plate usually breaks relatively early.
【０００５】壁紙、壁クロスには立体的な模様を持たす
ことはできない。模様を彫刻したステンレス板は高級感
があって耐久性、耐候性、耐火性も良好であるが高価で
あり、冷たく感じられることが欠点でほとんど使用され
ていない。The wallpaper and the wall cloth cannot have a three-dimensional pattern. The stainless steel plate on which a pattern is engraved has a high-grade feeling and is excellent in durability, weather resistance, and fire resistance, but it is expensive, and it feels cold.
【０００６】[0006]
【考案が解決しようとする課題】解決しようとする問題
点は、その表面に立体模様を刻んだ従来の木質系材料で
あるパーティクルボードなどの化粧板が耐湿性、耐久性
がなく使用箇所が限定されていた。このような欠点を無
くし、優れた美観と、耐水性、耐久性を有する建築板材
を開発しようとするものである。[Problems to be solved by the invention] The problem to be solved is that the decorative board such as particle board, which is a conventional wood-based material with a three-dimensional pattern engraved on its surface, has no moisture resistance and durability It had been. The purpose of the present invention is to eliminate such drawbacks and to develop a building board material having excellent aesthetics, water resistance and durability.
【０００７】[0007]
【課題を解決するための手段】本考案は、木質板の表面
上でプラスチック材料を加熱、加圧してその木質材表面
を樹脂被覆すると同時に立体模様を成形し、よって木質
板に耐水性、耐久性を付与し、さらに美観を向上させる
ことにより建材としての付加価値を高めようとするもの
である。According to the present invention, a plastic material is heated and pressed on the surface of a wooden board to coat the surface of the wooden material with a resin, and at the same time, a three-dimensional pattern is formed, so that the wooden board is water resistant and durable. It is intended to enhance the added value as a building material by imparting the property and further improving the aesthetics.
【０００８】[0008]
【実施例】本考案に係る積層建築板材、すなわち立体模
様を形成するプラスチックと木質板との積層についての
実施態様の一例を図面に従って説明する。金型１はその
主要部として、一面側が立体模様を刻設したキャビティ
１ｃを有する型板１ａと、他面側が木質板２を挿入でき
る凹部１ｄを持った型板１ｂとを一対としてなるもの
で、その型板１ａ、１ｂは常に一定の相対位置で重なり
合う必要があるのでガイドピン１ｅ、１ｅが型板１ａに
立設され、そのピン１ｅ、１ｅが嵌合挿通する穴１ｆ、
１ｆが型板１ｂに開孔されている。その他の部品として
取付板１ｇ、１ｇ（図２）などか組つけられている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An example of the embodiment of the laminated building board material according to the present invention, that is, the lamination of a plastic forming a three-dimensional pattern and a wooden board will be described with reference to the drawings. As a main part of the mold 1, a pair of a mold plate 1a having a cavity 1c having a three-dimensional pattern engraved on one side and a mold plate 1b having a recess 1d into which the wood plate 2 can be inserted are formed on the other side. Since the template plates 1a and 1b always have to overlap at a constant relative position, the guide pins 1e and 1e are erected on the template plate 1a, and the holes 1f through which the pins 1e and 1e are fitted and inserted,
1f is opened in the template 1b. As other parts, mounting plates 1g, 1g (Fig. 2) or the like are assembled.
【０００９】以上の金型を使用して本考案に係る積層建
築板材を製造する方法は、先ず本体をなす木質板２をそ
の型板１ｂの凹部１ｄに挿入し、前記キャビティ１ｃを
満たすに十分な量のプラスチック材料３をその木板２上
に盛り、次いで前記の型板１ａをキャビティ１ｃ面が先
に盛られたプラスチック材料３に対向するように重ね合
わせる。そして、圧縮成形プレスの上下熱板Ｐ、Ｐ（図
２）間にその重ね合わされた金型１を挿入し、その金型
を温度１２０〜２００℃に加熱すると共に平方ｃｍ当た
り１５ないし５０ｋｇの圧力で２ないし１５分間加圧し
てそのプラスチック材料３を木板２上で溶融、流動させ
キャビティ１ｃ中に充満せしめる。プラスチック材料３
は温度上昇に伴って化学反応が生じ硬化する（熱可塑性
プラスチック材料においては冷却することによって硬化
する）。プラスチック材料が硬化した後に金型を開き成
形品を取り出す。このように成形されたプラスチックの
立体模様層３ａが木質材２の表面に密着したプラスチッ
ク積層の建築板材４が得られる。その密着はプラスチッ
ク材料３が木質板上で加熱溶融し加圧されることにより
非常に強固なものとなる。このようにして、プラスチッ
クにより木質板３が強化されるさと共に、耐水性、耐久
性をもつことになる。しかも、本考案プラスチック積層
の建築板材４において、立体模様層３ａの形成はプラス
チック成形という大量生産方式により製造するために安
価にて得られ、さらに、各種の彫刻模様面を持つ成形用
金型を準備すれば広く多様なユーザニーズに応えること
ができる。In the method of manufacturing a laminated building board material according to the present invention using the above-mentioned mold, first, the wood board 2 forming the main body is inserted into the concave portion 1d of the mold board 1b, and it is sufficient to fill the cavity 1c. An appropriate amount of plastic material 3 is piled up on the wooden board 2, and then the template 1a is piled up so that the surface of the cavity 1c faces the plastic material 3 which was previously piled up. Then, the superposed mold 1 is inserted between the upper and lower hot plates P, P (FIG. 2) of the compression molding press, the mold is heated to a temperature of 120 to 200 ° C., and a pressure of 15 to 50 kg per square cm. The plastic material 3 is melted and fluidized on the wooden board 2 by applying pressure for 2 to 15 minutes to fill the cavity 1c. Plastic material 3
Undergoes a chemical reaction as the temperature rises and hardens (in a thermoplastic material, it hardens by cooling). After the plastic material has hardened, the mold is opened and the molded product is taken out. A plastic laminated building board material 4 in which the plastic three-dimensional pattern layer 3a thus formed is in close contact with the surface of the wood material 2 is obtained. The close contact becomes extremely strong when the plastic material 3 is heated and melted on the wooden board and pressed. In this way, the wooden board 3 is reinforced by the plastic and has water resistance and durability. Moreover, in the plastic laminated building board 4 of the present invention, the formation of the three-dimensional pattern layer 3a can be obtained at a low cost because it is manufactured by a mass production method called plastic molding, and further, a molding die having various engraved pattern surfaces is formed. If prepared, it can meet a wide variety of user needs.
【００１０】 この立体模様を形成するプラスチック材
料としてはフェノール樹脂やメラミン樹脂などの熱硬化
性材料を使用する。木質材２は普通の板材でも合板でも
良く、その寸法は、６００×１８００ｍｍ、９００×１
８００ｍｍなど各種の市販規格材料をそのまま、あるい
は小片として使用しても良い。また、木質板２の厚さは
３ｍｍないし１２ｍｍ程度のものが望ましいが特に限定
する必要はない。[0010] The plastic material forming the three-dimensional pattern using a thermosetting material such as phenol resin or melamine resin. The wood material 2 may be an ordinary plate material or plywood, and its dimensions are 600 × 1800 mm and 900 × 1.
Various commercially available standard materials such as 800 mm may be used as they are or as small pieces. The thickness of the wooden board 2 is preferably about 3 mm to 12 mm, but it is not particularly limited.
【００１１】本考案に係る積層建築板材の立体模様とし
ては図１に示した花柄、図３に示した角錐状などの幾何
学、非幾何学的模様に限らず木目や人体等のレリーフな
ど種々のものが金型１のキャビティ１ｃに刻設すること
によって現出できる。The three-dimensional pattern of the laminated building board material according to the present invention is not limited to the floral pattern shown in FIG. 1, the pyramid-shaped geometrical shape shown in FIG. 3 and the non-geometrical patterns, and reliefs of wood grain, human body, etc. Various things can be revealed by engraving the cavity 1c of the mold 1.
【００１２】[0012]
【考案の効果】本考案に係るプラスチック積層建築板材
４はその表面に立体模様層３ａが形成されているので美
観を有することになり、建築素材として付加価値のより
高いところに使用することができるようになった。EFFECT OF THE INVENTION Since the plastic laminated building board 4 according to the present invention has the three-dimensional pattern layer 3a formed on the surface thereof, it has an aesthetic appearance and can be used as a building material in a place with a higher added value. It became so.
【００１３】木質板の表面にプラスチックの層を直接熱
形成したためにプラスチックの密着性が良く、表面から
の吸湿性がなくなり、したがって耐水性、耐候性に優れ
たものになった。家屋の外回りの部材、例えば玄関扉の
腰板などに使用しても豪華性と共に耐水性、耐久性が得
られるものである。Since the plastic layer is directly formed on the surface of the wooden board by heat, the adhesion of the plastic is good, and the hygroscopicity from the surface is lost. Therefore, the water resistance and weather resistance are excellent. Even when it is used as a member around the outside of a house, for example, a waist plate of a front door, it is possible to obtain luxury and water resistance and durability.
【００１４】立体的な模様の形状については客筋の感
性、ニーズを把握してデザイン化し、金型のキャビティ
として加工しておけば大量に成形生産することができる
ので比較的安価に需要に応じることが可能である。さら
にプラスチックに各種の着色しておくことによって色彩
付きの積層建築板材を得ることもでき、多様なニーズに
対応ができる。Regarding the shape of the three-dimensional pattern, if the customer's sensitivity and needs are grasped and designed, and it is processed as a cavity of a mold, it can be mass-produced in a large amount, so that the demand can be met at a relatively low cost. It is possible. Furthermore, by coloring the plastic in various ways, it is possible to obtain a laminated building board material with colors, and it is possible to meet various needs.
【図１】本考案に係るプラスチック積層建築板材の正面
図とその側面図である。FIG. 1 is a front view and a side view of a plastic laminated building board according to the present invention.
【図２】本考案積層建築板材の成形方法を示す正面図で
ある。FIG. 2 is a front view showing a method for forming a laminated building board material according to the present invention.
【図３】本考案積層建築板材の使用例を示す斜視図であ
る。FIG. 3 is a perspective view showing an example of use of the laminated building board material of the present invention.
１ 金型 １ｃ キャビティ ２ 木質板 ３ プラスチック材料 ３ａ 立体模様層 ４ 積層建築板材 Ｐ 圧縮成形プレスの熱板 Ｄ ドア DESCRIPTION OF SYMBOLS 1 Mold 1c Cavity 2 Wood board 3 Plastic material 3a Three-dimensional pattern layer 4 Laminated building board P Hot plate of compression molding press D Door
Claims (1)
を直接成形により木質板上に形成したことを特徴とする
プラスチックと木質板との積層建築板材。1. A laminated construction sheet material by directly forming a three-dimensional pattern made of a thermosetting plastic and plastic and wood board, characterized in that formed on wood board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1993050947U JP2502954Y2 (en) | 1993-09-20 | 1993-09-20 | Building board with a three-dimensional plastic pattern |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1993050947U JP2502954Y2 (en) | 1993-09-20 | 1993-09-20 | Building board with a three-dimensional plastic pattern |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0719461U JPH0719461U (en) | 1995-04-07 |
| JP2502954Y2 true JP2502954Y2 (en) | 1996-06-26 |
Family
ID=12873023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1993050947U Expired - Lifetime JP2502954Y2 (en) | 1993-09-20 | 1993-09-20 | Building board with a three-dimensional plastic pattern |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2502954Y2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101727863B1 (en) * | 2016-07-21 | 2017-04-17 | 신인식 | Manufacturing method of decoration sheet with 3d shape matched to image |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5556022Y2 (en) * | 1976-10-06 | 1980-12-25 |
-
1993
- 1993-09-20 JP JP1993050947U patent/JP2502954Y2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101727863B1 (en) * | 2016-07-21 | 2017-04-17 | 신인식 | Manufacturing method of decoration sheet with 3d shape matched to image |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0719461U (en) | 1995-04-07 |
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