JP2016150873A - セラミックス基複合材の製造方法 - Google Patents
セラミックス基複合材の製造方法 Download PDFInfo
- Publication number
- JP2016150873A JP2016150873A JP2015029241A JP2015029241A JP2016150873A JP 2016150873 A JP2016150873 A JP 2016150873A JP 2015029241 A JP2015029241 A JP 2015029241A JP 2015029241 A JP2015029241 A JP 2015029241A JP 2016150873 A JP2016150873 A JP 2016150873A
- Authority
- JP
- Japan
- Prior art keywords
- manufacturing
- binder
- aggregate powder
- pressing
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/10—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer reinforced with filaments
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
- C04B35/573—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by reaction sintering or recrystallisation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62218—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic films, e.g. by using temporary supports
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62227—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres
- C04B35/62272—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres based on non-oxide ceramics
- C04B35/62277—Fibres based on carbides
- C04B35/62281—Fibres based on carbides based on silicon carbide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
- C04B35/62865—Nitrides
- C04B35/62868—Boron nitride
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
- C04B35/62873—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/65—Reaction sintering of free metal- or free silicon-containing compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/653—Processes involving a melting step
- C04B35/657—Processes involving a melting step for manufacturing refractories
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/08—Reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/80—Sintered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/02—Ceramics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/18—Aircraft
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3826—Silicon carbides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5216—Inorganic
- C04B2235/524—Non-oxidic, e.g. borides, carbides, silicides or nitrides
- C04B2235/5244—Silicon carbide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5252—Fibers having a specific pre-form
- C04B2235/5256—Two-dimensional, e.g. woven structures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/604—Pressing at temperatures other than sintering temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/614—Gas infiltration of green bodies or pre-forms
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/616—Liquid infiltration of green bodies or pre-forms
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/36—Non-oxidic
- C04B2237/363—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/36—Non-oxidic
- C04B2237/365—Silicon carbide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/38—Fiber or whisker reinforced
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/50—Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
- C04B2237/61—Joining two substrates of which at least one is porous by infiltrating the porous substrate with a liquid, such as a molten metal, causing bonding of the two substrates, e.g. joining two porous carbon substrates by infiltrating with molten silicon
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Nanotechnology (AREA)
- Ceramic Products (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Laminated Bodies (AREA)
Abstract
Description
3 スクリューシャフト
5 予備成型物
7 ロール
9 シート
11 織物
13 積層体
15 モールド
21 成型体
23 最終製品
25 翼部
27 アウタバンド
29 インナバンド
S1 織物成形工程
S3 混練工程
S5 シート化工程
S7 積層工程
S9 プレス工程
S11 含浸工程
S13 焼成工程
Claims (6)
- セラミックス基複合材の製造方法であって、
セラミックスを含む骨材粉末と、熱可塑性樹脂およびワックスよりなる群より選択された一以上を含むバインダとを、前記骨材粉末と前記バインダとよりなる組成物にするべく混練し、
前記組成物をシートにするべくプレスし、
セラミックスを含む強化繊維よりなる織物と前記シートとを交互に積層し、
前記織物と前記シートとの積層体をプレスし、
前記強化繊維を互いに結合するマトリックスを生成する、
ことを含む製造方法。 - 請求項1の製造方法であって、前記セラミックスはSiCを含む、製造方法。
- 請求項1または2の製造方法であって、前記マトリックスを生成する段階は、溶融金属含浸、気相含浸、液相含浸、および固相含浸よりなる群より選択された一以上を含む、製造方法。
- 請求項1または2の製造方法であって、前記骨材粉末はさらにC粉末を含み、前記マトリックスを生成する段階は、前記積層体に、SiまたはSi合金よりなるインゴットを付着し、前記インゴットが溶融する温度に加熱する、ことを含む、製造方法。
- 請求項1乃至4の何れか1項の製造方法であって、さらに、
前記プレスする段階と同時に、または以後に、前記積層体をニアネットシェイプ成型する、
ことを含む製造方法。 - 請求項1乃至5の何れか1項の製造方法であって、さらに、
前記強化繊維をCまたはBNにより被覆する、
ことを含む製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015029241A JP2016150873A (ja) | 2015-02-18 | 2015-02-18 | セラミックス基複合材の製造方法 |
CN201680003217.5A CN107074668A (zh) | 2015-02-18 | 2016-01-25 | 陶瓷基复合材料的制造方法 |
PCT/JP2016/052024 WO2016132821A1 (ja) | 2015-02-18 | 2016-01-25 | セラミックス基複合材の製造方法 |
EP16752210.1A EP3199503A4 (en) | 2015-02-18 | 2016-01-25 | Method for manfacturing ceramic-based composite material |
US15/486,925 US20170217842A1 (en) | 2015-02-18 | 2017-04-13 | Method for producing ceramic matrix composite |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015029241A JP2016150873A (ja) | 2015-02-18 | 2015-02-18 | セラミックス基複合材の製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2016150873A true JP2016150873A (ja) | 2016-08-22 |
Family
ID=56692506
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015029241A Pending JP2016150873A (ja) | 2015-02-18 | 2015-02-18 | セラミックス基複合材の製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20170217842A1 (ja) |
EP (1) | EP3199503A4 (ja) |
JP (1) | JP2016150873A (ja) |
CN (1) | CN107074668A (ja) |
WO (1) | WO2016132821A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11548828B2 (en) | 2016-08-25 | 2023-01-10 | Ihi Corporation | Ceramic matrix composite and method of manufacturing the same |
CN116810972A (zh) * | 2023-08-28 | 2023-09-29 | 江苏晋誉达半导体股份有限公司 | 一种碳化硅承片台的成型工艺 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107734948A (zh) * | 2017-09-05 | 2018-02-23 | 西北工业大学 | 基于频率选择表面和三明治夹层结构设计的宽频带吸波材料及制备方法 |
CA3083255A1 (en) | 2017-11-27 | 2019-05-31 | Ihi Corporation | Environment-resistive coated reinforcment fiber applicable to fiber-reinforced composite |
CN108640698A (zh) * | 2018-05-02 | 2018-10-12 | 中国航发北京航空材料研究院 | 一种陶瓷基复合材料构件共固化成型工艺 |
US11668198B2 (en) * | 2018-08-03 | 2023-06-06 | Raytheon Technologies Corporation | Fiber-reinforced self-healing environmental barrier coating |
JP2022182569A (ja) * | 2021-05-28 | 2022-12-08 | 三菱重工航空エンジン株式会社 | セラミックス基複合材の成形方法及びセラミックス基複合材 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0397676A (ja) * | 1989-05-30 | 1991-04-23 | Corning Inc | セラミックマトリックス複合物、該複合物用の分散系および該複合物の製造方法 |
JPH06263899A (ja) * | 1993-03-16 | 1994-09-20 | Takiron Co Ltd | 導電性樹脂シートとその製造方法 |
JPH1059780A (ja) * | 1996-08-20 | 1998-03-03 | Toshiba Corp | セラミックス基繊維複合材料およびその製造方法 |
JPH1090451A (ja) * | 1996-09-17 | 1998-04-10 | Toshiba Corp | 耐プラズマ用構造部材 |
JPH10115201A (ja) * | 1996-08-22 | 1998-05-06 | Mitsubishi Heavy Ind Ltd | タービンロータ |
JPH11342567A (ja) * | 1998-04-09 | 1999-12-14 | Rexam Ind Corp | デザインを施しうるフィルム仕上げ材 |
JP2006347837A (ja) * | 2005-06-17 | 2006-12-28 | Society Of Japanese Aerospace Co Inc | 連続繊維強化型複合材料の製造方法 |
JP2008081379A (ja) * | 2006-09-28 | 2008-04-10 | Ihi Corp | セラミックス基複合材とその製造方法 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TR23487A (tr) * | 1986-12-22 | 1990-02-01 | Lanxide Technology Co Ltd | Sekilli seramik bilesikleri yapma yoentemi |
US5336350A (en) * | 1989-10-31 | 1994-08-09 | General Electric Company | Process for making composite containing fibrous material |
EP0519641A1 (en) * | 1991-06-17 | 1992-12-23 | General Electric Company | Silicon carbide composite with coated fiber reinforcement and method of forming |
US7799375B2 (en) * | 2004-06-30 | 2010-09-21 | Poco Graphite, Inc. | Process for the manufacturing of dense silicon carbide |
US20060163773A1 (en) * | 2005-01-24 | 2006-07-27 | General Electric Company | Method for performing silicon melt infiltration of ceramic matrix composites |
EP2472136B1 (en) * | 2010-12-30 | 2015-05-27 | Brembo SGL Carbon Ceramic Brakes GmbH | Carbon ceramic friction disks and process for their preparation |
US20130167374A1 (en) * | 2011-12-29 | 2013-07-04 | General Electric Company | Process of producing ceramic matrix composites and ceramic matrix composites formed thereby |
PT2722143T (pt) * | 2012-10-22 | 2017-01-18 | Imerys Ceram France | Processo para fabrico de uma folha inorgânica |
-
2015
- 2015-02-18 JP JP2015029241A patent/JP2016150873A/ja active Pending
-
2016
- 2016-01-25 CN CN201680003217.5A patent/CN107074668A/zh active Pending
- 2016-01-25 EP EP16752210.1A patent/EP3199503A4/en not_active Withdrawn
- 2016-01-25 WO PCT/JP2016/052024 patent/WO2016132821A1/ja active Application Filing
-
2017
- 2017-04-13 US US15/486,925 patent/US20170217842A1/en not_active Abandoned
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0397676A (ja) * | 1989-05-30 | 1991-04-23 | Corning Inc | セラミックマトリックス複合物、該複合物用の分散系および該複合物の製造方法 |
JPH06263899A (ja) * | 1993-03-16 | 1994-09-20 | Takiron Co Ltd | 導電性樹脂シートとその製造方法 |
JPH1059780A (ja) * | 1996-08-20 | 1998-03-03 | Toshiba Corp | セラミックス基繊維複合材料およびその製造方法 |
JPH10115201A (ja) * | 1996-08-22 | 1998-05-06 | Mitsubishi Heavy Ind Ltd | タービンロータ |
JPH1090451A (ja) * | 1996-09-17 | 1998-04-10 | Toshiba Corp | 耐プラズマ用構造部材 |
JPH11342567A (ja) * | 1998-04-09 | 1999-12-14 | Rexam Ind Corp | デザインを施しうるフィルム仕上げ材 |
JP2006347837A (ja) * | 2005-06-17 | 2006-12-28 | Society Of Japanese Aerospace Co Inc | 連続繊維強化型複合材料の製造方法 |
JP2008081379A (ja) * | 2006-09-28 | 2008-04-10 | Ihi Corp | セラミックス基複合材とその製造方法 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11548828B2 (en) | 2016-08-25 | 2023-01-10 | Ihi Corporation | Ceramic matrix composite and method of manufacturing the same |
CN116810972A (zh) * | 2023-08-28 | 2023-09-29 | 江苏晋誉达半导体股份有限公司 | 一种碳化硅承片台的成型工艺 |
CN116810972B (zh) * | 2023-08-28 | 2023-11-28 | 江苏晋誉达半导体股份有限公司 | 一种碳化硅承片台的成型工艺 |
Also Published As
Publication number | Publication date |
---|---|
US20170217842A1 (en) | 2017-08-03 |
EP3199503A4 (en) | 2018-06-13 |
WO2016132821A1 (ja) | 2016-08-25 |
CN107074668A (zh) | 2017-08-18 |
EP3199503A1 (en) | 2017-08-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2016132821A1 (ja) | セラミックス基複合材の製造方法 | |
US10464849B2 (en) | Fast-densified ceramic matrix composite and fabrication method | |
EP3661895B1 (en) | Pre-impregnated fibre-reinforced composite material | |
JP6755670B2 (ja) | セラミックマトリックス複合材物品及びその形成方法 | |
JP7266604B2 (ja) | セラミックマトリックスを含む複合部品の製造方法 | |
JP4261130B2 (ja) | シリコン/炭化ケイ素複合材料 | |
JP2013256436A5 (ja) | ||
JPH05105521A (ja) | 炭素繊維強化窒化珪素質ナノ複合材及びその製造方法 | |
JP2013256436A (ja) | セラミックマトリックス複合材料内の内部キャビティおよびそのためのマンドレルを作成する方法 | |
JP2015212215A (ja) | セラミックマトリックス複合材料を生成する方法及びそれによって形成されるセラミックマトリックス複合材料 | |
US8673794B1 (en) | Multiphase eutectic ceramics | |
JP6559473B2 (ja) | 炭化珪素系複合体の製造方法 | |
JP2021035906A (ja) | ケイ化物系複合材料及びその製造方法 | |
WO2015019992A1 (ja) | 炭化ホウ素セラミックス及びその作製法 | |
Lu et al. | Fabricating hollow turbine blades using short carbon fiber-reinforced SiC composite | |
US20190071364A1 (en) | Ceramic matrix composite component and method of producing the same | |
US20170002667A1 (en) | Heat-resistant turbine blade made from oxide ceramic | |
CN102173831A (zh) | 流延法制备层状硼化锆超高温陶瓷的方法 | |
JP6645586B2 (ja) | セラミックス基複合材の製造方法 | |
KR101956683B1 (ko) | 금속탄화물 필러 함유 섬유강화 세라믹 복합소재 제조방법 | |
CN116547253A (zh) | 一种由短纤维增强的金属基体或陶瓷基体复合材料制成的空心部件的制造方法 | |
US11274066B1 (en) | Ceramic armor and other structures manufactured using ceramic nano-pastes | |
CN101186505A (zh) | 二硼化锆基梯度材料及其原位反应的制备方法 | |
JP2018095507A (ja) | SiC繊維/SiC複合材の製造方法 | |
JP2705618B2 (ja) | 窒化ケイ素焼結体の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20171221 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20190305 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20190417 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20191001 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20200331 |