JP2015506680A - 皺寄せシート材料の連続ウェブを供給するための装置及び方法 - Google Patents
皺寄せシート材料の連続ウェブを供給するための装置及び方法 Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 257
- 238000000034 method Methods 0.000 title claims description 14
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 9
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- 238000005520 cutting process Methods 0.000 claims description 28
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 230000037303 wrinkles Effects 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 3
- 230000000391 smoking effect Effects 0.000 claims description 3
- 230000035699 permeability Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims 2
- 235000019504 cigarettes Nutrition 0.000 description 12
- 239000011236 particulate material Substances 0.000 description 12
- 239000002985 plastic film Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
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- 239000002775 capsule Substances 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 1
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940041616 menthol Drugs 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0295—Process control means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0208—Cutting filter materials
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
- A24D3/0241—Filter rod forming processes by compacting particulated materials
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
- A24D3/0245—Filter rod forming processes by winding, e.g. spirally
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/025—Final operations, i.e. after the filter rod forming process
- A24D3/0254—Cutting means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
Landscapes
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Advancing Webs (AREA)
- Unwinding Webs (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Coating Apparatus (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Laminated Bodies (AREA)
Abstract
Description
2 シート材料
3 巻取りユニット
4 張力ユニット
5 切断ユニット
6 軟化ユニット
7 皺寄せユニット
8 分注ユニット
9 制御ユニット
10 駆動ローラ
11 搬送ローラ
20 リール
21 ボビン
30 モータ
31 ブレーキ
32 センサ
40 被制御アクチュエータ
50 切断ホイール
70 長手方向皺寄せユニット
71 横方向皺寄せユニット
Claims (15)
- 皺寄せシート材料(2)の連続ウェブをロッド形成装置に供給するための装置であって、
前記シート材料が与えられたボビン(21)から前記シート材料を巻き解くための巻き取りユニット(3)と、
前記シート材料に皺を寄せるための皺寄せユニット(7)と、
前記シート材料(2)の搬送方向で見た時に前記皺寄せユニット(7)の上流に配置される、前記シート材料(2)の連続ウェブを所定の幅に切断するための切断ユニット(5)と、
前記それぞれのユニットから受け取ったセンサ信号に応答して前記装置の前記様々なユニットを制御するための制御ユニット(9)と、
を備えることを特徴とする装置。 - 前記シート材料に追加材料を添加するための分注ユニット(8)をさらに備え、該分注ユニット(8)は、前記シート材料の搬送方向で見た時に前記皺寄せユニット(7)の下流であって前記皺寄せシート材料が供給される前記ロッド形成装置の上流に配置される、
ことを特徴とする請求項1に記載の装置。 - 前記皺寄せユニット(7)は、第1の皺寄せローラ(700)の対を備え、該第1の皺寄せローラ(700)の対は、これらの間を搬送される前記シート材料(2)の連続ウェブに係合して皺を寄せるためのものであり、前記皺寄せローラ(700)は、前記シート材料(2)に対して該シート材料(2)の搬送方向に皺を寄せるように適合された手段(701、702)を備えた表面を有する、
ことを特徴とする請求項1又は2に記載の装置。 - 前記皺寄せユニット(7)は、第2の皺寄せローラ(710)の対を備え、該第2の皺寄せローラ(710)の対は、これらの間を搬送される前記シート材料(2)の連続ウェブに係合して皺を寄せるためのものであり、前記皺寄せローラ(710)は、前記シート材料(2)に対して該シート材料(2)の搬送方向を横切る方向に皺を寄せるように適合された手段(711、712)を備えた表面を有する、
ことを特徴とする請求項1から3のいずれか1項に記載の装置。 - 前記皺寄せユニットは、前記シート材料(2)に対して該シート材料(2)の搬送方向に関する長手方向に皺を寄せるように適合された手段(701、702)を備えた表面を有する第1の皺寄せローラ(700)の対と、前記シート材料(2)に対して該シート材料(2)の搬送方向を横切る方向に皺を寄せるように適合された手段(711、712)を備えた表面を有する第2の皺寄せローラ(711)の対とを備える、
ことを特徴とする請求項3及び4に記載の装置。 - 前記巻き取りユニット(3)は、前記シート材料が与えられた前記ボビン(21)を駆動するためのモータ(30)と、ブレーキ(31)とを備え、前記制御ユニット(9)は、前記シート材料の連続ウェブの破断を防ぐように前記モータ(30)及び前記ブレーキ(31)を制御する、
ことを特徴とする請求項1から5のいずれか1項に記載の装置。 - 前記装置内における前記シート材料(2)の搬送中に前記シート材料(2)のウェブに所定の張力を与えて維持するための被制御アクチュエータ(40)を含む張力ユニット(4)をさらに備える、
ことを特徴とする請求項1から6のいずれか1項に記載の装置。 - 前記皺寄せするシート材料(2)を軟化させるための軟化ユニット(6)をさらに備え、該軟化ユニット(6)は、前記シート材料(2)の搬送方向で見た時に前記皺寄せユニット(7)の上流に配置される、
ことを特徴とする請求項1から7のいずれか1項に記載の装置。 - 前記シート材料は、紙、プラスチック、金属のうちの1つであり、又は紙、プラスチック及び金属のうちの少なくとも2つの積層体である、
ことを特徴とする請求項1から8のいずれか1項に記載の装置。 - 皺寄せシート材料(2)の連続ウェブをロッド形成装置に供給する方法であって、
前記シート材料が蓄積されたボビン(21)から前記シート材料(2)を巻き解くステップと、
前記シート材料(2)を皺寄せユニット(7)に搬送するステップと、
前記シート材料(2)を所定の幅に切断するステップと、
前記シート材料(2)に皺を寄せるステップと、
前記皺寄せシート材料を前記ロッド形成装置に供給するステップと、
を含み、前記シート材料(2)を所定の幅に切断するステップは、前記シート材料(2)に皺を寄せるステップの前に行われる、
ことを特徴とする方法。 - 前記シート材料(2)に皺を寄せるステップの後であって前記皺寄せシート材料を前記ロッド形成装置に供給するステップの前に、前記シート材料(2)に追加材料を添加するステップをさらに含む、
ことを特徴とする請求項10に記載の方法。 - 前記シート材料の切断幅を適合させることによってフィルタの吸い込み抵抗を変化させるステップをさらに含む、
ことを特徴とする請求項10又は11に記載の方法。 - 前記フィルタの吸い込み抵抗を変化させるステップは、フィルタパラメータを測定し、該測定したフィルタパラメータを示す信号を生成し、該信号に応答して前記シート材料の前記切断幅を適合させるステップを含む、
ことを特徴とする請求項12に記載の方法。 - 前記フィルタパラメータは、吸い込み抵抗、ロッドの硬さ、重量、透過性、密度及び水分含量のうちの少なくとも1つを含む、
ことを特徴とする請求項13に記載の方法。 - 喫煙物品の製造において使用するための、請求項1から9のいずれか1項に記載の装置、及び請求項10又は14に記載の方法の使用。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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EP11196246.0 | 2011-12-30 | ||
EP11196246 | 2011-12-30 | ||
PCT/EP2012/076990 WO2013098353A1 (en) | 2011-12-30 | 2012-12-27 | Apparatus and method for supplying a continuous web of crimped sheet material |
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JP2017178594A Division JP6401359B2 (ja) | 2011-12-30 | 2017-09-19 | 皺寄せシート材料の連続ウェブを供給するための装置及び方法 |
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JP2015506680A true JP2015506680A (ja) | 2015-03-05 |
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JP2014549472A Active JP6167435B2 (ja) | 2011-12-30 | 2012-12-27 | 皺寄せシート材料の連続ウェブを供給するための装置及び方法 |
JP2017178594A Active JP6401359B2 (ja) | 2011-12-30 | 2017-09-19 | 皺寄せシート材料の連続ウェブを供給するための装置及び方法 |
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JP2017178594A Active JP6401359B2 (ja) | 2011-12-30 | 2017-09-19 | 皺寄せシート材料の連続ウェブを供給するための装置及び方法 |
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US (2) | US20140364290A1 (ja) |
EP (2) | EP2797443B1 (ja) |
JP (3) | JP6253202B2 (ja) |
KR (2) | KR102072382B1 (ja) |
CN (2) | CN104023567B (ja) |
BR (2) | BR112014016130B1 (ja) |
ES (2) | ES2758657T3 (ja) |
HU (1) | HUE047359T2 (ja) |
PL (2) | PL2797442T3 (ja) |
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WO2023105683A1 (ja) * | 2021-12-08 | 2023-06-15 | 日本たばこ産業株式会社 | フィルタ及びそのフィルタを備える香味吸引物品、並びに、そのフィルタの製造装置及び製造方法 |
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KR20190012151A (ko) | 2016-05-27 | 2019-02-08 | 필립모리스 프로덕츠 에스.에이. | 균질화된 담배 물질의 시트를 보빈으로 권취하는 방법 및 장치 |
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WO2023105683A1 (ja) * | 2021-12-08 | 2023-06-15 | 日本たばこ産業株式会社 | フィルタ及びそのフィルタを備える香味吸引物品、並びに、そのフィルタの製造装置及び製造方法 |
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