JP2013504458A - ボードを製造する方法 - Google Patents
ボードを製造する方法 Download PDFInfo
- Publication number
- JP2013504458A JP2013504458A JP2012528777A JP2012528777A JP2013504458A JP 2013504458 A JP2013504458 A JP 2013504458A JP 2012528777 A JP2012528777 A JP 2012528777A JP 2012528777 A JP2012528777 A JP 2012528777A JP 2013504458 A JP2013504458 A JP 2013504458A
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- Prior art keywords
- core
- exterior sheet
- board
- adhesive
- degrees
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000853 adhesive Substances 0.000 claims abstract description 48
- 230000001070 adhesive effect Effects 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000010030 laminating Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 23
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 6
- 239000011118 polyvinyl acetate Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 description 16
- 239000004831 Hot glue Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 3
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 2
- 239000004375 Dextrin Substances 0.000 description 2
- 229920001353 Dextrin Polymers 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- 229920002522 Wood fibre Polymers 0.000 description 2
- 239000011111 cardboard Substances 0.000 description 2
- 235000019425 dextrin Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- HDERJYVLTPVNRI-UHFFFAOYSA-N ethene;ethenyl acetate Chemical group C=C.CC(=O)OC=C HDERJYVLTPVNRI-UHFFFAOYSA-N 0.000 description 2
- CYKDLUMZOVATFT-UHFFFAOYSA-N ethenyl acetate;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=O)OC=C CYKDLUMZOVATFT-UHFFFAOYSA-N 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 239000004584 polyacrylic acid Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000002025 wood fiber Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/005—Making cellular structures from corrugated webs or sheets
- B31D3/007—Making cellular structures from corrugated webs or sheets by cutting corrugated webs longitudinally into strips, piling these strips and uniting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
- E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B2037/1276—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives water-based adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/546—Flexural strength; Flexion stiffness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2479/00—Furniture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、軽量ボード(light-weight board)を製造する方法に関する。本発明はさらにボードに関する。
近年、例えば家具、広告看板、商品陳列台などでは、MDFなどの伝統的なボード材料に代えて、印刷可能な外装シート(facing sheet)の間に挟まれたコア(core)に基づくボードが一般的に使用されている。
本発明の目的は、高められた強度を有する軽量のボードを製作する方法を提供することにある。本発明の他の目的は、高い曲げ抵抗性(bending resistance)を有し、熱に対して鈍感な軽量のボードを製作する方法を提供することにある。他の目的は、先行技術の方法に比べてより効率的で、より環境にやさしい方法で、軽量のボードを製作することにある。
本発明によれば、複数のチャネルを画定した壁構造を含むコアの第1の面であって、チャネルの端部によって形成された第1の面に、水性接着剤を付ける。その後に、コアの当該面に外装シートを積層する。このようにすると、高い強度を有するボードが製作される。
Claims (14)
- 3次元物体として形成されたボードを製造する方法であって、
第1の面および第2の面と、複数のチャネルを画定する壁構造とを有する3次元物体として形成されたコアを用意する工程、ただし、各チャネルは、90度未満の角度(α)で前記第1の面と交わる長手方向軸を有し、
前記コアの前記第1の面に水性接着剤を付ける工程、および、
前記ボードの前記第1の面に第1の外装シートを積層する工程
を含む方法。 - 前記接着剤がポリビニルアセタトである、請求項1に記載の方法。
- 前記接着剤の固形分が少なくとも50%である、請求項1または2に記載の方法。
- 前記角度(α)が45度と85度の間にある、請求項1〜3のいずれか一項に記載の方法。
- 前記コアの第1の面に水性接着剤を付けるときに、同時に、前記コアの第2の面に水性接着剤を付ける工程と、
前記コアの第1の面に第1の外装シートを積層するときに、同時に、前記ボードの第2の面に第2の外装シートを積層する工程と
をさらに含む、請求項1〜4のいずれか一項に記載の方法。 - 前記コアの第1および/または第2の面に第1および/または第2の外装シートを積層する工程の前に、第1および/または第2の外装シートを予熱する工程をさらに含む、請求項1〜5のいずれか一項に記載の方法。
- 加熱されたローラによって前記コアに外装シートを積層する、請求項1〜6のいずれか一項に記載の方法。
- 前記外装シートがHD〜MDFを含み、ローラによってオンラインで前記コアに付けられる、請求項1〜7のいずれか一項に記載の方法。
- 第1の面および前記第1の面に対向する第2の面と、90度未満の角度(α)で前記第1の面と交わる複数のチャネルを画定する壁構造とを有する3次元物体として形成されたコアと、
前記第1の面に取り付けられた外装シートと、
前記コアの第1の面に前記外装シートを固定するために配された水性接着剤と
を含むボード。 - 前記接着剤がポリビニルアセタトである、請求項9に記載のボード。
- 前記接着剤の固形分が少なくとも50%である、請求項9または10に記載のボード。
- 前記チャネルが、45度〜80度の間の角度(α)で前記第1の面と交わる、請求項9〜11のいずれか一項に記載のボード。
- 前記コアの第2の面に水性接着剤によって第2の外装シートが取り付けられた、請求項9〜12のいずれか一項に記載のボード。
- 前記外装シートがHDFを含む、請求項9〜13のいずれか一項に記載のボード。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0950651 | 2009-09-11 | ||
SE0950651-0 | 2009-09-11 | ||
PCT/SE2010/050922 WO2011031209A1 (en) | 2009-09-11 | 2010-08-27 | Method for manufacturing a board |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2013504458A true JP2013504458A (ja) | 2013-02-07 |
JP5808329B2 JP5808329B2 (ja) | 2015-11-10 |
Family
ID=43732674
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2012528777A Active JP5808329B2 (ja) | 2009-09-11 | 2010-08-27 | ボードを製造する方法 |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2475517B1 (ja) |
JP (1) | JP5808329B2 (ja) |
ES (1) | ES2542905T3 (ja) |
WO (1) | WO2011031209A1 (ja) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE1250634A1 (sv) * | 2012-06-15 | 2013-12-16 | Swedwood Internat Ab | Träspånskiva för möbel och metod för träspånskivans tillverkning |
CN103317782A (zh) * | 2013-06-21 | 2013-09-25 | 李琴 | 一种反光材料贴 |
USD741630S1 (en) | 2013-11-15 | 2015-10-27 | Color Ink. Inc. | Bookcase |
USD741629S1 (en) | 2013-11-15 | 2015-10-27 | Color Ink, Inc. | Bookcase |
USD748416S1 (en) | 2014-03-14 | 2016-02-02 | Color Ink, Inc. | Shelving unit |
US10590648B2 (en) | 2017-02-06 | 2020-03-17 | Terry Allen Tebb | Outdoor wood decking board |
SE545334C2 (en) * | 2019-04-23 | 2023-07-04 | Re Board Tech Ab | Fire retardant board |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1347270A (en) * | 1970-12-18 | 1974-02-27 | American Cyanamid Co | Sound absorbing laminate |
US3821999A (en) * | 1972-09-05 | 1974-07-02 | Mc Donnell Douglas Corp | Acoustic liner |
JPS604044A (ja) * | 1983-06-22 | 1985-01-10 | 凸版印刷株式会社 | パネル用芯材の製造方法 |
JPH05138818A (ja) * | 1991-11-15 | 1993-06-08 | Eidai Co Ltd | 突板シ−トの製造方法 |
JPH06504629A (ja) * | 1991-01-22 | 1994-05-26 | ショート ブラザーズ ピーエルシー | 構造用セル状構成部材 |
JP2000257206A (ja) * | 1999-03-10 | 2000-09-19 | Yoji Onoda | パネル |
JP2009079390A (ja) * | 2007-09-25 | 2009-04-16 | Panasonic Electric Works Co Ltd | パネル |
JP2010260252A (ja) * | 2009-05-07 | 2010-11-18 | Ibiken Kk | 複合化粧パネル、及び複合化粧パネルにおける化粧縁部材の貼着方法 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB985823A (en) * | 1961-09-06 | 1965-03-10 | Dufaylite Dev Ltd | Honeycomb materials |
GB1060121A (en) * | 1964-03-02 | 1967-02-22 | Dufaylite Dev Ltd | Honeycomb materials |
US3661099A (en) * | 1971-04-28 | 1972-05-09 | Westvaco Corp | Pallet deck |
EP0068873B1 (en) * | 1981-06-26 | 1986-10-08 | Quinton & Kaines (Holdings) Limited | Composite boards and panels |
NL9101860A (nl) * | 1991-11-07 | 1993-06-01 | Dirk Jan Holtslag | Werkwijze alsmede inrichting voor het vervaardigen van een sandwichpaneel. |
US5213050A (en) * | 1992-06-26 | 1993-05-25 | Damage Prevention Products, Inc. | Integrated paper cargo pallet |
FR2746703B1 (fr) * | 1996-03-27 | 1998-04-24 | Cardo Door France | Procede et machine de fabrication de panneaux |
DE19955183A1 (de) * | 1999-11-16 | 2001-05-17 | Gerhard Wiegmann | Verbundmaterial aus gewellter Presspappe, Zuschnitte und Endprodukte hieraus |
US6612247B1 (en) * | 2002-09-11 | 2003-09-02 | St. Marys Box Co. Inc. | Corrugated shipping pallet |
US7550190B2 (en) * | 2004-09-01 | 2009-06-23 | Hexcel Corporation | Rubber-modified edge coating for honeycomb used in panels with composite face sheets |
EP1714776A1 (en) * | 2005-04-18 | 2006-10-25 | Design Force AB | Three dimensional core, board material, block of material and methods for making these |
-
2010
- 2010-08-27 EP EP20100815693 patent/EP2475517B1/en active Active
- 2010-08-27 ES ES10815693.6T patent/ES2542905T3/es active Active
- 2010-08-27 JP JP2012528777A patent/JP5808329B2/ja active Active
- 2010-08-27 WO PCT/SE2010/050922 patent/WO2011031209A1/en active Application Filing
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1347270A (en) * | 1970-12-18 | 1974-02-27 | American Cyanamid Co | Sound absorbing laminate |
US3821999A (en) * | 1972-09-05 | 1974-07-02 | Mc Donnell Douglas Corp | Acoustic liner |
JPS604044A (ja) * | 1983-06-22 | 1985-01-10 | 凸版印刷株式会社 | パネル用芯材の製造方法 |
JPH06504629A (ja) * | 1991-01-22 | 1994-05-26 | ショート ブラザーズ ピーエルシー | 構造用セル状構成部材 |
JPH05138818A (ja) * | 1991-11-15 | 1993-06-08 | Eidai Co Ltd | 突板シ−トの製造方法 |
JP2000257206A (ja) * | 1999-03-10 | 2000-09-19 | Yoji Onoda | パネル |
JP2009079390A (ja) * | 2007-09-25 | 2009-04-16 | Panasonic Electric Works Co Ltd | パネル |
JP2010260252A (ja) * | 2009-05-07 | 2010-11-18 | Ibiken Kk | 複合化粧パネル、及び複合化粧パネルにおける化粧縁部材の貼着方法 |
Also Published As
Publication number | Publication date |
---|---|
EP2475517B1 (en) | 2015-04-29 |
EP2475517A4 (en) | 2013-03-06 |
ES2542905T3 (es) | 2015-08-12 |
JP5808329B2 (ja) | 2015-11-10 |
EP2475517A1 (en) | 2012-07-18 |
WO2011031209A1 (en) | 2011-03-17 |
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