JP2012165870A - Bean jam pancake making device - Google Patents

Bean jam pancake making device Download PDF

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JP2012165870A
JP2012165870A JP2011028995A JP2011028995A JP2012165870A JP 2012165870 A JP2012165870 A JP 2012165870A JP 2011028995 A JP2011028995 A JP 2011028995A JP 2011028995 A JP2011028995 A JP 2011028995A JP 2012165870 A JP2012165870 A JP 2012165870A
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baking
conveyor
oil
baking plate
grilled
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JP5467426B2 (en
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Bunji Masuda
田 文 治 増
Toyohiko Endo
藤 豊 彦 遠
Yosuke Moriya
屋 洋 介 守
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Masdac Co Ltd
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Masdac Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bean jam pancake making device which does not leave an end sealing mark in the periphery of bean-jam pancakes.SOLUTION: The bean-jam pancake making device includes: a baking plate conveyor which consists of a plurality of baking plates, and goes around the periphery of a burner; a dough filling machine; a turnover device for vertically turning over baked pancakes; a blow-off device for releasing the baked pancakes from the baking plates with an air nozzle; an oil applying device for applying oil to a surface of the baking plate; a turn-over/non turn-over device for turning over the half of a row of the baked pancakes, and conveying the other half as they are; a transposing device for sequentially sending by reducing the number of rows to half; an aligning device for aligning the baked pancakes on a delivery conveyor; a jam filling device; an overlaying device for overlaying the baked pancakes; and an end sealing device which has an upper mold and a lower mold, in which a plurality of segment pieces constituted to lift up and down between ropes of a rope conveyor are mounted to a support leg in a direction orthogonal to a delivery direction, and connects the segment pieces with a guide member when pressing the periphery of baked pancakes.

Description

本発明は、ドラ焼き製造装置に係り、より詳細には、製造品質が高くドラ焼きの周囲に耳締め痕が残らないようにできるドラ焼き製造装置に関する。   The present invention relates to a Dora-yaki manufacturing apparatus, and more particularly, to a Dora-yaki manufacturing apparatus that has high manufacturing quality and can prevent an ear-tight mark from being left around the Dora-yaki.

ドラ焼き製造装置は、特許文献１、２に示されるように、生地充填機から焼き板に生地を吐出し、バーナーで加熱し、焼成した焼き皮に餡を充填し、同様に焼成した焼き皮を重ねて周囲を押圧し、餡が外から見えないように耳締めを行なう装置である。   As shown in Patent Documents 1 and 2, the Dora-yaki manufacturing apparatus discharges the dough from the dough filling machine to the baking plate, heats it with a burner, fills the fired skin with firewood, and fires it in the same way Is a device that presses the surroundings and tightens the ears so that the eyelids are not visible from the outside.

従来のドラ焼き製造装置には、さらなる品質の改善が求められている。一例として、従来の耳締め装置１５の側面図を図１４に示す。耳締め装置１５の押圧型５５は、上型５５ａと縦にロープを通すための溝がある下型５５ｂからなる。餡３０が焼き皮３４で挟まれたドラ焼きが、ロープコンベア４３で搬送され所定の位置に停止すると、下型５５ｂがロープコンベア４３のロープの間を上昇してドラ焼きを持ち上げ、上型５５ａに押し付けて押圧する。下型５５ｂは、溝があり連続していないので、溝のない箇所は焼き皮３４の周囲を押圧しない。そのため押圧する箇所と押圧しない箇所の間に耳締め痕が残る場合がある。耳締め痕はドラ焼きの品質を低下させる。   Conventional dorayaki manufacturing apparatuses are required to be further improved in quality. As an example, a side view of a conventional ear fastening device 15 is shown in FIG. The pressing mold 55 of the ear fastening device 15 includes an upper mold 55a and a lower mold 55b having a groove for passing a rope vertically. When the dough grilled with the straw 30 sandwiched between the grilles 34 is conveyed by the rope conveyor 43 and stopped at a predetermined position, the lower die 55b rises between the ropes of the rope conveyor 43 to lift the dora grill, and the upper die 55a Press to press. Since the lower die 55b has a groove and is not continuous, a portion without the groove does not press the periphery of the grille 34. For this reason, there is a case where an ear-tight mark remains between a place to be pressed and a place not to be pressed. Ear tight marks reduce the quality of Dora-yaki.

特開平８−２５６６９２号公報Japanese Patent Laid-Open No. 8-256692 ＥＰ１７５９５８５号EP1759585

本発明の目的は、製造品質を向上させるとともに、ドラ焼きの周囲に耳締め痕が残らないようにできるドラ焼き製造装置を提供することにある。   An object of the present invention is to provide an apparatus for producing Dora-yaki which can improve the production quality and can prevent the ear-tight traces from remaining around the Dora-yaki.

本発明によるドラ焼き製造装置は、複数の焼き板がチェーンベルトの固定金具に差し込まれて、バーナーの周囲を周回するように構成された焼き板コンベアと、複数の焼き板が、チェーンベルトに取り付けられ周回する焼き板コンベアと、前記焼き板の上に複数のドラ焼きの生地を一列に吐出する生地充填機と、焼き皮の焼き面が上向きとなるように反転する反転装置と、エアーノズルから空気を吹き付けて、焼き皮を剥離する吹き落し装置と、前記焼き板が下向き水平状態の時に、表面に油を塗布する油拭き装置と、焼き皮の列の半数を焼き面が上向きとなるように反転し、列の残りの半数をそのまま搬送する正反転装置と、列の半分の焼き皮を送り出し、次に列の残りの半数の焼き皮を送り出し、列の焼き皮の個数を半分に減じる転置装置と、搬送コンベア上の焼き皮を整列させる整列装置と、焼き面が下向きの焼き皮の上に餡を充填する餡充填装置と、焼き面が上向きの焼き皮を餡が充填された焼き皮に重ね合わせる合せ装置と、上型と、ロープコンベアのロープの間を昇降可能に設けられた複数の分割片を搬送方向と直交する方向にたわむ支持脚に取り付けた下型とが設けられ、焼き皮の周囲を押圧する際、ガイド部材によって前記分割片が隙間のないように繋ぎ合わされる耳締め装置と、を備えることを特徴とする。   The dorayaki manufacturing apparatus according to the present invention includes a baking plate conveyor configured such that a plurality of baking plates are inserted into a fixing bracket of a chain belt and circulate around a burner, and the plurality of baking plates are attached to the chain belt. And a rotating baking plate conveyor, a dough filling machine for discharging a plurality of dough-baked doughs in a row on the baking plate, a reversing device for reversing so that the baking surface of the baking skin faces upward, and an air nozzle A blow-off device that blows air to peel off the burned skin, an oil wiping device that applies oil to the surface when the grilled plate is in a downward horizontal state, and half of the rows of the burned skin are facing upward. And the reverse inversion device that conveys the other half of the row as it is, and the half of the row of skins are sent out, then the remaining half of the row is sent out, and the number of burns in the row is reduced by half Transpose And an aligning device for aligning the burned skin on the conveyor, a fired filling device that fills the burned surface with the grilled surface facing downward, and a burned skin with the burned surface facing the burned surface upward. A stacking apparatus, an upper mold, and a lower mold in which a plurality of divided pieces that can be moved up and down between ropes of a rope conveyor are attached to a support leg that bends in a direction perpendicular to the conveying direction are provided. And an ear fastening device in which the divided pieces are joined together by a guide member so that there is no gap.

前記整列装置は、平板状のストッパと、生地の付着防止と前記ストッパの消毒のため、前記ストッパの表面にアルコール液を滴下するチューブからなり、搬送コンベアの上側から下降させて焼き皮を整列させることを特徴とする。   The aligning device is composed of a flat stopper, a tube for dripping alcohol liquid onto the surface of the stopper to prevent the material from sticking and disinfecting the stopper, and is lowered from the upper side of the conveyor to align the grilled skin. It is characterized by that.

前記吹き落し装置には、焼き板の上方に前記エアーノズルが設けられるとともに、凹凸のある滑り面を有して前記焼き板から剥離した焼き皮を滑らせて落下させるシュートが設けられることを特徴とする。   The blow-off device is provided with the air nozzle above the baking plate and a chute that has an uneven sliding surface and slides and drops the burned skin peeled off the baking plate. And

前記油拭き装置は、焼き板の表面に接触し、前記焼き板の長手方向に走行して焼き板の表面に油を塗布するバフと、複数の給油孔が上向きに設けられ、前記バフが走行開始位置に戻った時、下降して前記バフの上面に接触し上昇して、前記給油孔から周囲に浸み出した油を前記バフの上面に転写する給油管からなることを特徴とする。   The oil wiping device is provided with a buff that contacts the surface of the baking plate and travels in the longitudinal direction of the baking plate to apply oil to the surface of the baking plate, and a plurality of oil supply holes are provided upward. When returning to the start position, it comprises an oil supply pipe that descends, contacts and rises on the upper surface of the buff, and transfers oil that has oozed out from the oil supply hole to the upper surface of the buff.

本発明によるドラ焼き製造装置によれば、耳締め装置の下型を構成するロープコンベアのロープの間を昇降可能な複数の分割片を、搬送方向と直交する方向にたわむ支持脚に取り付け、ガイド部材によって分割片を隙間のないように繋ぎ合わせるようにしたので、ドラ焼きの周囲に耳締め痕が残らないようにできる。   According to the Dora-yaki manufacturing apparatus according to the present invention, a plurality of divided pieces that can be moved up and down between ropes of a rope conveyor constituting the lower mold of the ear fastening device are attached to the support legs that bend in a direction orthogonal to the conveying direction, and the guide Since the divided pieces are joined together without any gaps by the member, it is possible to prevent an ear-tight mark from being left around Dora-yaki.

本発明による整列装置は、平板状の複数のストッパとストッパの表面にアルコール液を滴下するチューブからなり、搬送コンベアの上側から下降して焼き皮を整列させるようにしたので、従来のロープコンベアの下側から棒状のストッパを突き出す構造と比較して、焼き皮をストッパの面で受けられるので、焼き皮に凹みや変形を生じさせないようにできる。また、搬送コンベアの上方から下降させるので、搬送コンベアを着脱が面倒なロープコンベアではなく着脱と清掃が容易なシートコンベアにすることができる。アルコールの消費量は、ストッパを浸漬する場合に比較して、裏面に塗布しないから少ない。   The aligning device according to the present invention is composed of a plurality of flat stoppers and a tube for dropping an alcohol liquid onto the surface of the stoppers, and descends from the upper side of the conveyor to align the grilled skin. Compared with a structure in which a rod-shaped stopper is projected from the lower side, the burned skin can be received by the surface of the stopper, so that the burned skin can be prevented from being dented or deformed. Moreover, since it descend | falls from the upper direction of a conveyance conveyor, a conveyance conveyor can be used as a sheet conveyor with easy attachment / detachment and cleaning instead of a rope conveyor which is troublesome to attach / detach. The consumption of alcohol is small compared to the case of dipping the stopper because it is not applied to the back surface.

本発明による吹き落し装置は、焼き板の上方にエアーノズルを設けるとともに、凹凸のある滑り面を有するシュートで焼き板から剥離した焼き皮を受けて滑らせて落下させるようにしたので、焼き皮が焼き板コンベアの上端付近から落下することによる変形や割れが防止できる。また、落下位置もばらつかずに揃えることができる。   Since the blow-off device according to the present invention is provided with an air nozzle above the baking plate and receives the burned skin peeled off from the baking plate with a chute having an uneven sliding surface, it is slid and dropped. Can prevent deformation and cracking due to falling from the vicinity of the upper end of the baking sheet conveyor. Also, the drop positions can be aligned without variation.

本発明による油拭き装置は、給油管に複数の上向きの給油孔を設け、バフが走行開始位置に戻った時、給油孔から周囲に浸み出した油をバフの上面に転写するようにしたので、焼き板に油を均一に塗布でき、焼き皮を良好な焼き色に焼くことができる。給油孔が下向きの場合は給油孔が目詰まりしやすく、複数の給油孔の１つでも目詰まりがあると、その給油孔の付近はバフに油を均一に転写できず、また焼き板の表面にも油を均一に塗布できず、焼き皮に良好な焼き色を付けることができない。また、焼き板に油が少ない箇所があると、焦げ付いて焼き皮が損傷することもある。このようなことも防ぐことができる。   The oil wiping device according to the present invention is provided with a plurality of upward oil supply holes in the oil supply pipe, and when the buff returns to the travel start position, the oil that has oozed out from the oil supply hole to the surroundings is transferred to the upper surface of the buff. Therefore, the oil can be uniformly applied to the baking plate, and the baking skin can be baked to a good baking color. If the lubrication hole is facing downward, the lubrication hole is likely to be clogged. If even one of the lubrication holes is clogged, the oil cannot be uniformly transferred to the buff near the lubrication hole, and the surface of the baking plate In addition, the oil cannot be evenly applied, and a good baking color cannot be applied to the burned skin. In addition, if there is a portion of oil on the grill plate, it may burn and damage the grilled skin. This can also be prevented.

本発明によるドラ焼き製造装置の正面図である。It is a front view of the dorayaki manufacturing apparatus by this invention. 本発明によるドラ焼き製造装置の平面図である。It is a top view of the Dora-yaki manufacturing apparatus by this invention. 本発明による焼き板コンベアの平面図である。It is a top view of the baking sheet conveyor by this invention. 図３の焼き板コンベアの右側面図である。It is a right view of the baking sheet conveyor of FIG. 本発明による吹き落し装置の正面図である。It is a front view of the blowing-off apparatus by this invention. 図５の吹き落し装置の左側面図である。It is a left view of the blowing device of FIG. 本発明による油拭き装置の正面図である。It is a front view of the oil wiping apparatus by this invention. 図７の右側面図である。FIG. 8 is a right side view of FIG. 7. 本発明による整列装置の正面図である。1 is a front view of an alignment apparatus according to the present invention. 図９の整列装置の平面図である。FIG. 10 is a plan view of the alignment apparatus of FIG. 9. 本発明による耳締め装置の正面図である。It is a front view of the ear fastening device by this invention. 図１１の下型の斜視図である。It is a perspective view of the lower mold | type of FIG. 図１１の耳締め装置の右側面図である。It is a right view of the ear fastening device of FIG. 従来の耳締め装置の例である。It is an example of the conventional ear fastening device.

以下、図面を参照して、本発明によるドラ焼き製造装置を説明する。   Hereinafter, a dorayaki manufacturing apparatus according to the present invention will be described with reference to the drawings.

図１は本発明によるドラ焼き製造装置の正面図であり、図２はドラ焼き製造装置の平面図である。図１、２に示すように、ドラ焼き製造装置１００は、焼成機８０と餡装置９０からなる。焼成機８０と餡装置９０の間は傾斜コンベア８で連結される。焼成機８０は、焼き板コンベア２５が形成され、複数の焼き板２０が間欠送りでバーナー２の周囲を周回する。間欠送りは、例えば、３秒間の停止、１．５秒間の走行などとされる。なお、速度にもよるが焼き板２０を連続送りとすることもできる。焼き板コンベア２５の一端の上部には、生地充填機１が設けられる。この実施例では、生地充填機１は生地を焼き板２０の上に一列あたり６個を吐出する。なお、一列あたりの個数は６個に限られるものではない。生地は、バーナー２で約１８０〜２００度に加熱された焼き板２０で焼成され、ドラ焼きの焼き皮３４となる。焼き皮３４は焼き板２０で焼成された面が焼き面となる。焼き皮３４は焼き板コンベア２５によって搬送方向（図１、２の右側から左側方向）に運ばれる。生地充填機１は、洗浄のため正面側に引き出すことができる。   FIG. 1 is a front view of a dorayaki manufacturing apparatus according to the present invention, and FIG. 2 is a plan view of the dorayaki manufacturing apparatus. As shown in FIGS. 1 and 2, the Dora-yaki manufacturing apparatus 100 includes a baking machine 80 and a straw apparatus 90. The baking machine 80 and the basket device 90 are connected by an inclined conveyor 8. In the baking machine 80, a baking plate conveyor 25 is formed, and a plurality of baking plates 20 circulate around the burner 2 by intermittent feeding. The intermittent feed is, for example, a stop for 3 seconds, a travel for 1.5 seconds, or the like. Depending on the speed, the baking plate 20 can be continuously fed. The dough filling machine 1 is provided at the upper part of one end of the baking plate conveyor 25. In this embodiment, the dough filling machine 1 discharges 6 pieces of dough per row onto the baking plate 20. Note that the number per row is not limited to six. The dough is baked by the baking plate 20 heated to about 180 to 200 degrees by the burner 2, and becomes a baked skin 34 of Dora-yaki. The surface of the grille 34 baked by the grill plate 20 becomes a burnt surface. The grille 34 is conveyed in the transport direction (from the right side to the left side in FIGS. 1 and 2) by the grill plate conveyor 25. The dough filling machine 1 can be pulled out to the front side for cleaning.

焼き皮３４は、上側面が上火ヒータ４で軽く焼成される。反転装置５は、ヘラ状の部材で焼き皮３４を掬い上げ、ヘラ状の部材を１８０度回転する。これによって焼き皮３４は焼き面が上向きとなる。反転装置５を通過した焼き皮３４は、吹き落し装置６によって、焼き板２０から剥離され傾斜コンベア８に反転して落される。焼き皮３４は傾斜コンベア８では焼き面が下向きとなる。焼き板２０は吹き落し装置６で周回され反転して生地充填機１の方向に戻る。粕取り装置７は、搬送方向と直交する方向に長尺なブラシが設けられ、焼き板２０の表面をブラッシングする。油拭き装置３は、焼き板２０の幅（左右方向の長さ）のバフ（油布）が設けられ、搬送方向と直交する方向にレール上をスライドして、水平状態の焼き板２０の表面に油を塗布する。バフ（油布）への油は、スライド待機時に、給油管の側面に設けられた複数の小孔から浸み込ませている。これにより油が飛散しないようにできる。   The upper side of the grill 34 is lightly baked by the upper heater 4. The reversing device 5 scoops up the baking shell 34 with a spatula-like member and rotates the spatula-like member 180 degrees. As a result, the grilled skin 34 has the grilled surface facing upward. The burned skin 34 that has passed through the reversing device 5 is peeled off from the baking plate 20 by the blow-off device 6 and is reversed and dropped onto the inclined conveyor 8. The grilled surface 34 of the inclined conveyor 8 faces downward. The baking plate 20 is circulated by the blow-off device 6 and reversed to return to the dough filling machine 1. The scraping device 7 is provided with a long brush in a direction orthogonal to the conveying direction, and brushes the surface of the baking plate 20. The oil wiping device 3 is provided with a buff (oil cloth) having a width (length in the left-right direction) of the baking plate 20 and slides on the rail in a direction perpendicular to the conveying direction so as to be placed on the surface of the horizontal baking plate 20. Apply oil. The oil to the buff (oil cloth) is infiltrated from a plurality of small holes provided on the side surface of the oil supply pipe at the time of sliding standby. This can prevent the oil from splashing.

焼き皮３４は、傾斜コンベア８から餡装置９０に送られる。正反転装置９は、図２に示すように、反転傾斜コンベア９ａと、水平コンベア９ｂ、９ｃからなる。正反転装置９の列の正面側の３個の焼き皮３４は、反転傾斜コンベア９ａを登って、水平コンベア９ｃに落下し焼き面が上向きとなる。一方、正反転装置９の列後方の３個の焼き皮３４は、水平コンベア９ｂをそのまま通過するので、焼き面が下向きのままである。転置装置１０は、焼き皮３４の１列を６個から３個にする装置である。転置装置１０は、搬送方向と直交する方向に長い複数のロールからなるロールコンベア１０ａで構成される。焼き皮３４は、正面側の半数がロールコンベア１０ａで搬送方向に搬送されるが、その間、裏面側の半数の焼き皮３４は、ロールコンベア１０ａの隙間から転置台１０ｂを上昇させて保持し、その後、転置台１０ｂを正面側にスライドして下降させ、焼き皮３４をロールコンベア１０ａに降ろして、搬送方向に搬送する。これにより、焼き面が上向きの３個の列と、次に焼き面が下向きの３個が交互に搬送されるものとなる。   The grilled skin 34 is sent from the inclined conveyor 8 to the paddle device 90. As shown in FIG. 2, the forward reversing device 9 includes a reversing inclined conveyor 9a and horizontal conveyors 9b and 9c. The three burning skins 34 on the front side of the row of the normal reversing device 9 climb the reversing inclined conveyor 9a, fall on the horizontal conveyor 9c, and the baking surface faces upward. On the other hand, the three grilles 34 at the rear of the row of the normal reversing device 9 pass through the horizontal conveyor 9b as they are, so that the grilled surface remains downward. The transposition device 10 is a device that changes the number of grilled skins 34 from six to three. The transposition device 10 is composed of a roll conveyor 10a composed of a plurality of rolls that are long in a direction orthogonal to the transport direction. Half of the grille 34 is transported in the transport direction by the roll conveyor 10a, while the half of the grille 34 is held by raising the transposition table 10b from the gap of the roll conveyor 10a. Thereafter, the transposition table 10b is slid to the front side and lowered, and the grilling 34 is lowered onto the roll conveyor 10a and conveyed in the conveying direction. As a result, three rows with the burned surface facing up and the next three with the burned surface facing down are alternately conveyed.

餡充填機１２は、餡を焼き面が下向きの焼き皮３４に充填する。すなわち１列おきに充填を行なう。焼印装置１３は、焼き面が上向きの焼き皮３４に焼印を押す装置である。合せ装置１４は、焼き面が上向きの焼き皮３４を吸引して持ち上げ、後続の餡が充填された焼き皮３４が真下に来ると、持ち上げた焼き皮３４を下降させて合体させる。   The firewood filling machine 12 fills the firewood 34 with the grilled surface facing downward. That is, every other row is filled. The branding device 13 is a device that pushes branding on the burning skin 34 with the branding surface facing upward. The aligning device 14 sucks and raises the burning skin 34 with the grilled surface facing upward, and when the subsequent burning skin 34 filled with the soot comes directly below, the raised burning skin 34 is lowered and united.

耳締め装置１５は、上型と下型からなり、合せ装置１４で形成されたドラ焼きの周囲を押圧して、外側から餡が見えないように閉じる。図１に示すように、餡充填機１２、焼印装置１３、耳締め装置１５の手前には、焼き皮３４を搬送方向と搬送方向と直交する方向に整列させる整列装置１１が設けられる。符号５０は焼成機の制御盤、符号５２は餡装置の制御盤、符号５１は焼成機の操作盤、符号５３は餡装置の操作盤である。   The ear fastening device 15 is composed of an upper die and a lower die, and presses the periphery of the Dora-yaki formed by the mating device 14 and closes it so that no wrinkles can be seen from the outside. As shown in FIG. 1, an alignment device 11 is provided in front of the scissor filling machine 12, the branding device 13, and the ear fastening device 15. The alignment device 11 aligns the burning skin 34 in the transport direction and the direction orthogonal to the transport direction. Reference numeral 50 is a control panel of the baking machine, reference numeral 52 is a control panel of the dredge apparatus, reference numeral 51 is an operation panel of the baking apparatus, and reference numeral 53 is an operation panel of the dredge apparatus.

図３は、本発明による焼き板コンベア２５の平面図である。焼き板コンベア２５は前後両側にチェーンベルト２１が設けられ、複数の焼き板２０がチェーンベルト２１に取り付けられたものである。図３の引出し円の中に示すように、焼き板２０の一端には差し込み凹部２２が設けられ、チェーンベルト２１のボルト２３のヘッドの下に差し込んで取り付ける。焼き板２０の他端側はボルト２３でチェーンベルトに固定する。   FIG. 3 is a plan view of a baking plate conveyor 25 according to the present invention. The baking belt conveyor 25 is provided with chain belts 21 on both front and rear sides, and a plurality of baking plates 20 are attached to the chain belt 21. As shown in the drawing circle of FIG. 3, an insertion recess 22 is provided at one end of the baking plate 20, and is attached by being inserted under the head of the bolt 23 of the chain belt 21. The other end of the baking plate 20 is fixed to the chain belt with a bolt 23.

図４は、図３の焼き板コンベアの右側面図である。上段が搬送方向に間欠送りされる焼き板２０で、下段が搬送方向とは逆方向の戻りの焼き板２０である。焼き板２０は、両端に取り付け金具２０ａ、２０ｂが設けられる。チェーンベルト２１には、固定金具２４が設けられる。焼き板２０を定期的に洗浄して汚れを落す際、差し込み式は焼き板２０の着脱が容易となる。   FIG. 4 is a right side view of the baking sheet conveyor of FIG. The upper stage is a baking plate 20 intermittently fed in the conveying direction, and the lower stage is a returning baking plate 20 in the direction opposite to the conveying direction. The baking plate 20 is provided with mounting brackets 20a and 20b at both ends. A fixing bracket 24 is provided on the chain belt 21. When the baking plate 20 is periodically cleaned to remove dirt, the insertion type makes it easy to attach and detach the baking plate 20.

図５は、本発明による吹き落し装置６の正面図である。吹き落し装置６には、エアーノズル３５が備えられる。焼き皮３４は焼き面が上向きとされ、焼き板２０で吹き落し装置６に搬送されて来る。焼き皮３４は、引出し円の中に示すように、焼き面３４ａがドラ焼きの外側となり、内側３４ｂは餡が充填される側となる。図５の左端では、焼き板２０が、スプロケット３７の中心で見て左上４５度の位置から左下４５度の位置に動く。この時、焼き板２０は反転され垂直状態を経て下向き状態になる。焼き皮３４は、焼き板２０の上方に設けられたエアーノズル３５の空気で焼き板２０から剥離され吹き落される。焼き皮３４は焼き面が下向きとなってシュート３２で受け止められ、滑って傾斜コンベア８の上に落ちる。   FIG. 5 is a front view of the blow-off device 6 according to the present invention. The blow-off device 6 is provided with an air nozzle 35. The grilled surface 34 has a grilled surface facing upward, and is blown off by the grill plate 20 and conveyed to the apparatus 6. As shown in the drawing circle, the grilled surface 34a has the grilled surface 34a on the outer side of the dora grill, and the inner side 34b has the side filled with soot. At the left end of FIG. 5, the baking plate 20 moves from the position of 45 degrees at the upper left as viewed from the center of the sprocket 37 to the position of 45 degrees at the lower left. At this time, the baking plate 20 is inverted and goes down through a vertical state. The grille 34 is peeled off and blown off from the grill plate 20 by the air from the air nozzle 35 provided above the grill plate 20. The grilled surface 34 is received by the chute 32 with the grilled surface facing downward, and slides down onto the inclined conveyor 8.

吹き落し装置６にはシュート３２が設けられる。シュート３２はスプロケット３７の径が大きく、焼き皮３４が傾斜コンベア８に落下する落差が大きい場合に有効となる。すなわち落下によって焼き皮３４が変形したり割れたりすることを防止できる。   The blowing device 6 is provided with a chute 32. The chute 32 is effective when the diameter of the sprocket 37 is large and the drop at which the grill 34 falls on the inclined conveyor 8 is large. That is, it is possible to prevent the burning skin 34 from being deformed or cracked due to falling.

図６は、図５の吹き落し装置６の左側面図である。エアーノズル３５は１２個が設けられる。１個の焼き皮３４に対して２本のエアーノズル３５から空気を吹き付けて剥離する。シュート３２の内側のすべり面には凹凸が設けられる。焼き皮３４が滑り落ちる際に焼き皮３４との接触面積を少なくして、焼き皮３４に損傷を与えないようにできる。凹部をスリットの孔にしてもよい。   FIG. 6 is a left side view of the blow-off device 6 of FIG. Twelve air nozzles 35 are provided. The air is blown off from the two air nozzles 35 with respect to one baking skin 34 and peeled off. The sliding surface inside the chute 32 is provided with unevenness. When the burning skin 34 slides down, the contact area with the burning skin 34 can be reduced so that the burning skin 34 is not damaged. The recess may be a slit hole.

図７は、本発明による油拭き装置３の正面図である。油拭き装置３は、図１の右下の位置にあって、下向きとなった焼き板２０の表面に接触し、焼き板２０の長手方向に走行して焼き板２０の表面に油２９を塗布するバフ２７を有する機構である。バフ２７が走行開始位置に戻った時、バフ２７に油２９を転写する給油管２６が設けられる。給油管２６には、複数の給油孔２８が設けられる。   FIG. 7 is a front view of the oil wiping device 3 according to the present invention. The oil wiping device 3 is in the lower right position in FIG. 1, contacts the surface of the baking plate 20 facing downward, travels in the longitudinal direction of the baking plate 20, and applies oil 29 to the surface of the baking plate 20. It is a mechanism having a buff 27 to perform. An oil supply pipe 26 that transfers oil 29 to the buff 27 when the buff 27 returns to the travel start position is provided. The oil supply pipe 26 is provided with a plurality of oil supply holes 28.

図８は、図７の油拭き装置３の右側面図である。バフ２７は車輪を備えており、レールの上を走行して、焼き板２０の表面に油２９を塗布する。バフ２７が走行開始位置に戻った時、給油管２６が下降してバフ２７の上面に接触し上昇する。これにより給油孔２８から周囲に浸み出した油２９をバフ２７の上面に転写する。引出し円の中に示すように、給油孔２８は給油管２６の上側の垂直方向より少しずれた位置）に取り付けられる。これにより、給油管２６の下側に給油孔２８を設けた場合よりも目詰まりがない。なお、図示していないが給油管２６の周囲にはぎざぎざのローレットが設けられる。これにより油２９が保持され、バフ２７が給油管２６から離れた時に、油２９が下方にたれることがない。油２９の転写は、油を吹き付けるものではないので、油が飛散して周囲を汚すこともない。バフ２７に適量の油２９を転写するようにしたので、焼き板２０に油を均一に塗布することができ、焼き皮３４を良好な焼き色に焼くことができる。   FIG. 8 is a right side view of the oil wiping device 3 of FIG. The buff 27 has wheels and travels on the rails to apply oil 29 to the surface of the baking plate 20. When the buff 27 returns to the travel start position, the fuel supply pipe 26 descends and comes into contact with the upper surface of the buff 27 and rises. As a result, the oil 29 leached out from the oil supply hole 28 is transferred to the upper surface of the buff 27. As shown in the drawing circle, the oil supply hole 28 is attached at a position slightly shifted from the vertical direction on the upper side of the oil supply pipe 26. Thereby, there is no clogging compared with the case where the oil supply hole 28 is provided under the oil supply pipe 26. Although not shown, a knurled knurl is provided around the oil supply pipe 26. As a result, the oil 29 is retained, and the oil 29 does not droop downward when the buff 27 is separated from the oil supply pipe 26. Since the transfer of the oil 29 does not spray oil, the oil does not scatter and stain the surroundings. Since an appropriate amount of oil 29 is transferred to the buff 27, the oil can be uniformly applied to the baking plate 20, and the grill 34 can be baked to a good baking color.

図９は、本発明による整列装置１１の正面図である。整列装置１１は、シートコンベア４０で搬送される焼き皮３４を整列させる。整列装置１１は、引出し円の中に示すように、１つの焼き皮３４に対して２つの平板状のストッパ４１と、ストッパ４１の上部に連結され表面にアルコール液３８を滴下するチューブ４２からなる。アルコール液は、焼き皮３４がストッパ４１に接触した際の、生地の付着防止とストッパ４１の表面の消毒を行なう。搬送コンベアの上側から下降して焼き皮の走行を阻み、整列させた後、焼き皮３４を通過させるため上方向に上昇される。図９の上部は、整列装置１１を焼き皮の搬送方向のどの位置にするか調節する機構である。なお、焼き皮３４の径が大きい場合などもあるから、１つの焼き皮３４に対しするストッパ４１は、２つに限らず３つの平板状のストッパ４１を設けてもよい。   FIG. 9 is a front view of the alignment device 11 according to the present invention. The aligning device 11 aligns the grilles 34 conveyed by the sheet conveyor 40. As shown in the drawing circle, the aligning device 11 includes two flat stoppers 41 for one baking shell 34 and a tube 42 that is connected to the top of the stopper 41 and drops alcoholic liquid 38 on the surface. . The alcohol liquid prevents the material from sticking and disinfects the surface of the stopper 41 when the grille 34 comes into contact with the stopper 41. After descending from the upper side of the conveyer to prevent the running of the grilled skin and aligning it, it is raised upward to pass the grilled skin 34. The upper part of FIG. 9 is a mechanism that adjusts the position of the aligning device 11 in the transfer direction of the grille. In addition, since the diameter of the grille 34 may be large, the number of stoppers 41 for one grille 34 is not limited to two, and three flat stoppers 41 may be provided.

図１０は、図９の整列装置１１の平面図である。本実施例では、餡装置９０は、１列に３個の焼き皮３４が搬送される。ストッパ４１は全部で６個が設けられ、１つの焼き皮３４に対して、搬送方向にハの字形に設置される。これにより焼き皮３４は搬送方向にも、搬送方向と直交する方向にも整列される。   FIG. 10 is a plan view of the alignment device 11 of FIG. In the present embodiment, the scissor device 90 is transported with the three grilles 34 in one row. Six stoppers 41 are provided in total, and are installed in a square shape in the transport direction with respect to one burning skin 34. As a result, the grille 34 is aligned both in the transport direction and in a direction perpendicular to the transport direction.

図１１は、本発明による耳締め装置１５の正面図である。耳締め装置１５は上型４５と下型４６からなる。複数のロープ４３ａからなるロープコンベア４３で２枚の焼き皮３４の間に餡３０が充填されたドラ焼きが搬送されて所定の位置で停止すると、下型４６がロープコンベア４３のロープ４３ａの間を上昇して、ドラ焼きの周囲を上型４５と下型４６で押圧する。上型４５の四隅にはガイド部材４７が設けられる。上型４５は、ドラ焼きの周囲を押圧し、中央部分は押圧しないようにくぼんでいる。下型４６には金属製の板状の支持脚４４が設けられる。   FIG. 11 is a front view of the ear fastening device 15 according to the present invention. The ear fastening device 15 includes an upper mold 45 and a lower mold 46. When the dora-yaki filled with the bran 30 is conveyed between the two grilles 34 by the rope conveyor 43 composed of a plurality of ropes 43a and stops at a predetermined position, the lower mold 46 is located between the ropes 43a of the rope conveyor 43. And the upper die 45 and the lower die 46 are pressed around the Dora-yaki. Guide members 47 are provided at the four corners of the upper mold 45. The upper mold 45 is depressed so as to press the periphery of the dora-yaki and not the central portion. The lower mold 46 is provided with metal plate-like support legs 44.

図１２は、図１１の下型４６の斜視図である。（Ａ）に示すように、下型４６は、４つの分割片４６ａ〜４６ｄからなる。これにより、下型４６は、ロープコンベア４３の間を上昇できる。また、下型４６はドラ焼きの周囲を押圧し、中央部分は押圧しないようにくぼんでいる。（Ｂ）に示すように、下型４６が上昇して、分割片４６ａ、４６ｄが、ガイド部材４７に接触すると、搬送方向と直交する方向に押されるので、分割片が隙間のないように繋ぎ合わされる。この状態では支持脚４４が搬送方向と直交する方向にたわむ。分割片４６ａ、４６ｄには、２カ所に傾斜面４８が設けられるので、ガイド部材４７と接触して分割片４６ａ〜４６ｄの隙間が次第に小さくされる。   FIG. 12 is a perspective view of the lower mold 46 of FIG. As shown to (A), the lower mold | type 46 consists of four division | segmentation pieces 46a-46d. Thereby, the lower mold | type 46 can raise between the rope conveyors 43. FIG. In addition, the lower mold 46 is depressed so as to press around the Dora-yaki and not in the center. As shown in (B), when the lower mold 46 is raised and the divided pieces 46a and 46d come into contact with the guide member 47, the divided pieces 46a and 46d are pushed in the direction perpendicular to the conveying direction. Combined. In this state, the support leg 44 bends in a direction perpendicular to the transport direction. Since the split pieces 46a and 46d are provided with the inclined surfaces 48 at two locations, the gap between the split pieces 46a to 46d is gradually reduced by contacting the guide member 47.

図１３は、図１１の耳締め装置１５の右側面図である。ロープコンベア４３はプーリで駆動され、上側のロープ４３ａは搬送方向に進み、下側のロープ４３ａは戻りで搬送方向とは逆に進む。ガイド部材４７の先端には、分割片４６ａ、４６ｄの傾斜面４８と接触する傾斜面が設けられる。図１１では、分割片４６ａ〜４６ｄは、ロープコンベア４３の下側に位置しているが、エアシリンダ（図示せず）で駆動され、耳締めのため上昇される。耳締めが終了すると下降する。その場合、ドラ焼きがロープコンベア４３に再び乗るので、ロープコンベア４３を走行させると、ドラ焼きを次に搬送することができる。   13 is a right side view of the ear fastening device 15 of FIG. The rope conveyor 43 is driven by a pulley, the upper rope 43a proceeds in the transport direction, and the lower rope 43a returns and travels in the opposite direction to the transport direction. An inclined surface that comes into contact with the inclined surfaces 48 of the split pieces 46 a and 46 d is provided at the tip of the guide member 47. In FIG. 11, the divided pieces 46 a to 46 d are located below the rope conveyor 43, but are driven by an air cylinder (not shown) and raised for ear fastening. It goes down when the ear fastening is finished. In that case, since Dora-yaki gets on the rope conveyor 43 again, when the rope conveyor 43 is run, the Dora-yaki can be conveyed next.

本発明は、ドラ焼きの周囲に耳締め痕が残らないよう下型の分割片を押圧時に繋ぎ合わせる構造としたので、品質の高いドラ焼きが焼成できる自動製造装置として好適である。   Since the present invention has a structure in which the lower divided pieces are joined at the time of pressing so as not to leave an ear-tight mark around the dora-yaki, it is suitable as an automatic manufacturing apparatus capable of firing high-quality dora-yaki.

１ 生地充填機
２ バーナー
３ 油拭き装置
４ 上火ヒータ
５ 反転装置
６ 吹き落し装置
７ 粕取り装置
８ 傾斜コンベア
９ 正反転装置
９ａ 反転傾斜コンベア
９ｂ、９ｃ 水平コンベア
１０ 転置装置
１０ａ ロールコンベア
１０ｂ 転置台
１１ 整列装置
１２ 餡充填機
１３ 焼印装置
１４ 合せ装置
１５ 耳締め装置
２０ 焼き板
２０ａ、２０ｂ 取り付け金具
２１ チェーンベルト
２２ 差し込み凹部
２３ ボルト
２４ 固定金具
２５ 焼き板コンベア
２６ 給油管
２７ バフ
２８ 給油孔
２９ 油
３０ 餡
３２ シュート
３４ 焼き皮
３４ａ 焼き面（外側）
３４ｂ 内側
３５ エアーノズル
３７ スプロケット
３８ アルコール液
４０ シートコンベア
４１ ストッパ
４２ チューブ
４３ ロープコンベア
４３ａ ロープ
４４ 支持脚
４５ 上型
４６ 下型
４６ａ、４６ｂ、４６ｃ、４６ｄ 下型の分割片
４７ ガイド部材
４８ 傾斜面
５０ 焼成機の制御盤
５１ 焼成機の操作盤
５２ 餡装置の制御盤
５３ 餡装置の操作盤
５５ 従来の押圧型
５５ａ 従来の上型
５５ｂ 従来の下型
８０ 焼成機
９０ 餡装置
１００ ドラ焼き製造装置

DESCRIPTION OF SYMBOLS 1 Dough filling machine 2 Burner 3 Oil wiping device 4 Upper fire heater 5 Reversing device 6 Blowing-off device 7 Scraping device 8 Inclined conveyor 9 Forward reversing device 9a Inverting inclined conveyor 9b, 9c Horizontal conveyor 10 Transposition apparatus 10a Roll conveyor 10b Transposition table 11 Alignment device 12 餡 Filling machine 13 Branding device 14 Alignment device 15 Ear fastening device 20 Baking plate 20a, 20b Mounting bracket 21 Chain belt 22 Insertion recess 23 Bolt 24 Fixing bracket 25 Grilling plate conveyor 26 Oil supply pipe 27 Buff 28 Oil supply hole 29 Oil 30 ３２ 32 Chute 34 Burnt skin 34a Burnt surface (outside)
34b Inner 35 Air nozzle 37 Sprocket 38 Alcohol liquid 40 Sheet conveyor 41 Stopper 42 Tube 43 Rope conveyor 43a Rope 44 Support leg 45 Upper mold 46 Lower mold 46a, 46b, 46c, 46d Lower mold divided piece 47 Guide member 48 Inclined surface 50 Control panel of baking machine 51 Control panel of baking machine 52 Control panel of firewood apparatus 53 Control panel of firewood apparatus 55 Conventional pressing mold 55a Conventional upper mold 55b Conventional lower mold 80 Baking machine 90 Firewood apparatus 100 Dora-yaki manufacturing apparatus

Claims (4)

複数の焼き板がチェーンベルトの固定金具に差し込まれて、バーナーの周囲を周回するように構成された焼き板コンベアと、
前記焼き板の上に複数のドラ焼きの生地を一列に吐出する生地充填機と、
焼き皮の焼き面が上向きとなるように反転する反転装置と、
エアーノズルから空気を吹き付けて、焼き皮を剥離する吹き落し装置と、
前記焼き板が下向き水平状態の時に、表面に油を塗布する油拭き装置と、
焼き皮の列の半数を焼き面が上向きとなるように反転し、列の残りの半数をそのまま搬送する正反転装置と、
列の半分の焼き皮を送り出し、次に列の残りの半数の焼き皮を送り出し、列の焼き皮の個数を半分に減じる転置装置と
搬送コンベア上の焼き皮を整列させる整列装置と、
焼き面が下向きの焼き皮の上に餡を充填する餡充填装置と、
焼き面が上向きの焼き皮を餡が充填された焼き皮に重ね合わせる合せ装置と、
上型と、ロープコンベアのロープの間を昇降可能に複数の分割片で構成され、前記分割片を搬送方向と直交する方向にたわむ支持脚に取り付けた下型が設けられ、焼き皮の周囲を押圧する際、ガイド部材によって前記分割片が隙間のないように繋ぎ合わされる耳締め装置と、が備えられることを特徴とするドラ焼き製造装置。
A baking plate conveyor configured such that a plurality of baking plates are inserted into the fixing bracket of the chain belt and circulate around the burner;
A dough filling machine for discharging a plurality of dough baked dough in a row on the baking plate;
A reversing device for reversing so that the burned surface of the grilled skin is facing upward,
A blow-off device that blows air from the air nozzle to peel off the burned skin,
An oil wiping device for applying oil to the surface when the baking plate is in a downward horizontal state;
A reversing device that reverses half of the rows of grilled skin so that the baking surface faces upward, and conveys the remaining half of the rows as it is,
A transposition device that feeds out half of the row of burns, then feeds out the other half of the row of burns, and reduces the number of burns in the row by half; an alignment device that aligns the burns on the conveyor;
A firewood filling device for filling firewood on the grilled skin with the grilled surface facing downward;
A laminating device that superimposes the grilled surface with the grilled surface facing upwards on the grilled skin filled with firewood,
The upper die and the rope of the rope conveyor are composed of a plurality of divided pieces that can be moved up and down, and a lower die attached to a support leg that bends the divided pieces in a direction orthogonal to the conveying direction is provided, A dora-yaki manufacturing apparatus, comprising: an ear-fastening device that joins the divided pieces so that there is no gap by a guide member when pressing.
前記整列装置は、平板状のストッパと、生地の付着防止と前記ストッパの消毒のため、前記ストッパの表面にアルコール液を滴下するチューブからなり、搬送コンベアの上側から下降させて焼き皮を整列させることを特徴とする請求項１に記載のドラ焼き製造装置。
The aligning device is composed of a flat stopper, a tube for dripping alcohol liquid onto the surface of the stopper to prevent the material from sticking and disinfecting the stopper, and is lowered from the upper side of the conveyor to align the grilled skin. The Dorayaki manufacturing apparatus according to claim 1.
前記吹き落し装置には、焼き板２０の上方に前記エアーノズルが設けられるとともに、凹凸のある滑り面を有して前記焼き板から剥離した焼き皮を滑らせて落下させるシュートが設けられることを特徴とする請求項１に記載のドラ焼き製造装置。
The blow-off device is provided with the air nozzle above the baking plate 20 and provided with a chute that has an uneven sliding surface and slides and drops the burned skin peeled off the baking plate. The Dora-yaki manufacturing apparatus according to claim 1.
前記油拭き装置は、焼き板の表面に接触し、前記焼き板の長手方向に走行して焼き板の表面に油を塗布するバフと、複数の給油孔が上向きに設けられ、前記バフが走行開始位置に戻った時、下降して前記バフの上面に接触し上昇して、前記給油孔から周囲に浸み出した油を前記バフの上面に転写する給油管からなることを特徴とする請求項１に記載のドラ焼き製造装置。

The oil wiping device is provided with a buff that contacts the surface of the baking plate and travels in the longitudinal direction of the baking plate to apply oil to the surface of the baking plate, and a plurality of oil supply holes are provided upward. The fuel tank comprises an oil supply pipe that descends, comes into contact with the upper surface of the buff, and moves upward to transfer oil that has oozed out from the oil supply hole to the upper surface of the buff when returning to the start position. Item 2. The Dora-yaki manufacturing apparatus according to Item 1.

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