JPS6091944A - Apparatus for automatic pressing of edge of integrated food pastry sheet - Google Patents

Abstract

PURPOSE:To carry out the proper and uniform pressing of the edge part of integrated pastry sheets, by placing a pastry sheet on another sheet, holding the sheets with a pair of holding pieces, and moving a pressing mold and a receiving mold vertically in the holding pieces. CONSTITUTION:A vertically movable pressing mold 10 is placed in a pair of freely openable holding pieces 3, 3 with the supporting arms 5a, 5b, and a vertically movable receiving mold 17 is placed under the pressing mold 10. The pastry sheet 22 is clamped and held with a pair of holding pieces 3, which are opened above the receiving mold 17 to drop the pastry sheet 22 on the receiving mold 17. The edge of the sheet 22 is pressed with the pressing mold 10, the receiving mold 17 is lifted, and the holding pieces 3 are closed to hold the temporarily pressed pastry sheets 22.

Description

【発明の詳細な説明】 本発明は重合わされた食品生地の自動４締め装置に係り
、詳しくは、連続若しくは間欠に移動する焼成板上で自
動的に焼成される生地の上に他方の生地を重合ねした１
多、その重合わされた生地の耳部を適正かつ平均に締め
、内部の中味等が外部に露出することのない食品生地の
自動４締め装置に係る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an automatic four-tightening device for superimposed food dough, and more specifically, it is a method for automatically baking dough on a baking plate that moves continuously or intermittently. Polymerized 1
This invention relates to an automatic four-tightening device for food dough that properly and evenly tightens the edges of the overlapped dough so that the inner contents etc. are not exposed to the outside.

なお、以下において食品のうちで菓子を中心に説明する
が、菓子以外に食品生地一般に適用できる。In addition, although confectionery will be mainly explained among foods, the present invention can be applied to food dough in general in addition to confectionery.

従来から、菓子類の中には、ドラ焼き、今用焼その他、
焼成された生地を互いに重合わせて成る菓子があつＣ１
これら主とし−Ｃ手作業で製造されていたが、最近は自
動的に製造される例もきわめて多く　’、ｒ　・ｙでい
る。Traditionally, sweets include dorayaki, imyouyaki, etc.
There is a confectionery made by overlapping baked dough on top of each other C1
These were mainly manufactured by hand, but recently there have been quite a number of cases where they have been manufactured automatically.

例えば、ドラ焼きの自動焼成機は、多数の焼成板の両端
が無端ヂエンに取付（プられ−Ｃ２間欠的若しくは連続
的に送られ、その上流側の生地供給装置から各焼成板上
に生地が供給され、その後、中途の加熱帯を通過する際
に焼成され、下流側から取出されるＪ：う構成されてい
る。この自動焼成機にＪ−ってドラ焼き等を製造ηる場
合は、焼成板上において少なくとも２つ以上の生地群に
ついて焼成中若しくは焼成後に一つおきの生地ｆｌｆに
あん等の中味を落し、この上にあん等の中味のない生地
に重合わせてから、他のコンベヤ等に移乗排出し、この
重合わされた生地の周縁、つまり、耳部を締めが行なわ
れている。For example, in an automatic dorayaki baking machine, both ends of a large number of baking plates are attached to an endless chain (C2), and the dough is fed intermittently or continuously from the upstream dough feeding device onto each baking plate. The product is supplied, then baked when passing through a heating zone in the middle, and taken out from the downstream side.When producing dorayaki etc. using this automatic baking machine, On the baking board, during or after baking at least two or more dough groups, the contents of the bean paste, etc. are dropped onto every other dough flf, and the dough without the bean paste etc. is superimposed on this, and then transferred to another conveyor. The periphery of the overlapped fabric, that is, the selvage, is tightened.

この耳締めは、焼成後の生地がきわめてやわらかいこと
もあって生地を回転させなｌｆら、押圧型で上部から耳
部を押圧して行なわれている。Because the dough is extremely soft after baking, this selvage tightening is performed by pressing the selvage portions from above with a pressing die while rotating the dough.

しかしながら、この耳締め装置では、ある程度回線め１
１行なわれても、生地の取扱いが人手によることが多く
、製品の外観が大［１］に損なわれ、ぎわめて不衛生で
あり、耳締め後でも中味等が突出することｌｆ多（、製
品小止りが大Ｉｌｌに低下している。However, with this ear tightening device, the line
Even if this process is carried out, the dough is often handled manually, the appearance of the product is severely damaged, it is extremely unhygienic, and the contents often stick out even after tightening. Product stock has decreased to a large extent.

本発明は上記欠点の解決を目的とし、具体的には、焼成
後の生地を自動的に重合わせた後に、連続的かつ自動的
に食品生地の耳部を自動かつ均一に締付けることができ
る耳締め装置を提案Ｊ−る。The purpose of the present invention is to solve the above-mentioned drawbacks. Specifically, the present invention provides a selvedge that can continuously and automatically tighten the selvedge of food dough automatically and uniformly after automatically superimposing the dough after baking. We propose a tightening device.

すなわち、本発明は食品生地を重合わされた状態で把持
するよう、開閉される把持片を具え、その内部で抑圧型
を昇降自在に支持する把持押圧装置を食品生地の移動方
向と平行に往復動自在に複数列配置し、これら押圧型の
押圧位置において各押圧型に対応されて受け型を配設す
ると共に、台受り型内に昇降台を設【プて成ることを特
徴とする 以下、図面によって本発明の実施態様につ（Ｘで詳しく
説明する。That is, the present invention is provided with a gripping piece that can be opened and closed so as to grip the food dough in an overlapping state, and a gripping and pressing device that supports a suppression mold in the gripping piece so as to be able to move up and down is reciprocated in parallel to the moving direction of the food dough. The following is characterized in that a plurality of rows are freely arranged, receiving molds are arranged corresponding to each pressing mold at the pressing position of these pressing molds, and a lifting platform is provided in the receiving mold. Embodiments of the present invention will be explained in detail with reference to the drawings.

なお、第１図ならびに第２図は本発明の一つの実施例に
係る耳締め装置の正面図部平面図であり、第３図は第２
図の（イ）−（イ）方向からの一部を断面で示す側面図
であり、第４図（ａ）〜（ｆ）はその作！ｌｌ態様の各
過程の説明図である。Note that FIGS. 1 and 2 are front views of an ear tightening device according to one embodiment of the present invention, and FIG.
It is a side view showing a part of the cross section from the direction (A)-(A) of the figure, and FIGS. 4(a) to 4(f) are the works! FIG. 2 is an explanatory diagram of each process in the ll aspect.

まず、第１図ならびに第２図において符号１は搬入コン
ペ〜７を示し、このコンベヤ１によって生地は重合わさ
れ１こ状態で第２図の矢印へ方向から搬入され、Ｙの後
、コンベヤ１の端部で移送方向を直角方向、つまり、矢
印Ｂ方向に変換させて順次に生地の耳締めｌｆ行なわれ
る。First, in FIGS. 1 and 2, the reference numeral 1 indicates a carry-in competition ~7, and the fabrics are piled up and carried in one layer by this conveyor 1 in the direction of the arrow in FIG. At the end, the direction of conveyance is changed to the right angle direction, that is, the direction of arrow B, and the fabric is sequentially tightened lf.

このＢ方向に治って複数列、例えば、第２図において３
列に沿って少なくとも１つの把持押圧装＠２を設（Ｊる
。このように把持押圧装置２を複数列設けると、例えば
、第１列目においては予め耳部について仮締めが行なわ
れ、その次に、第２列目に移行されるときに本締めが行
なわれ、生地の耳部は整然と均一に締められる。In this B direction, there are multiple rows, for example, 3 in FIG.
At least one gripping and pressing device @ 2 is provided along the rows. When multiple rows of gripping and pressing devices 2 are provided in this way, for example, in the first row, the ears are pre-tightened, and the Next, when moving to the second row, final tightening is performed, and the edges of the fabric are tightened neatly and uniformly.

この場合、各列には少なくとも１つの把持押圧装置２が
設けられるが、複数個設けて、多数の生地を同時かつ多
用に処理することもできる。In this case, each row is provided with at least one gripping and pressing device 2, but it is also possible to provide a plurality of gripping and pressing devices 2 to simultaneously process a large number of fabrics.

例えば、第３図においては各列に２つの把持押圧装＠２
が設りられている。これら把持押圧装置２は何れも同構
造に構成される。１なわち、各把持押圧装置２には、第
３図ｔこ示す如く、一対の把持片３を具え、その開閉に
より重合わされた生地を把持する。把持片３の開閉は各
把持片３の上端を中心として回転できれば何れの機構に
より行なうことができる。通常、各把持片３の上端を支
持アーム５ａ、５１）を介して各歯車４ａ、４１１に連
結し、これら歯車４ａ、４１）を噛合させて構成できる
。一対の歯車４ａ、４ｂの駆動機構は駆動アーム６ａ、
６ｂと駆動シリンタフとから構成し、とくに、駆動アル
ムロａ、６ｂは歯車４ａ、４ｂに取付けられ、しがち、
一方の駆動アーム６ａは駆動シリンダ７に連結し、てい
る。従って、駆動シリンダーの伸縮により−えｊの把持
片３は開閉される（第４図（ａ）〜（［）参照）、、更
に、第３図の如く、各列に複−数個の把持押圧装置２が
配置ぎれる場合、橋梁８に２組の歯車列４ａ、４１）を
間隔をおいて取付（プ、各歯車列に上記の如く把持片３
を取付りて２つの把持押圧装＠２を構成する。For example, in Fig. 3, each row has two gripping and pressing devices @2.
is set up. All of these gripping and pressing devices 2 have the same structure. 1, each gripping and pressing device 2 is provided with a pair of gripping pieces 3, as shown in FIG. The gripping pieces 3 can be opened and closed by any mechanism that can rotate around the upper end of each gripping piece 3. Usually, the upper end of each gripping piece 3 is connected to each gear 4a, 411 via a support arm 5a, 51), and these gears 4a, 41) are meshed with each other. The drive mechanism for the pair of gears 4a and 4b includes a drive arm 6a,
6b and a driving cylinder tough, in particular, the driving arm rollers a and 6b are attached to the gears 4a and 4b.
One drive arm 6a is connected to a drive cylinder 7. Therefore, the gripping pieces 3 of the drive cylinder are opened and closed by the expansion and contraction of the drive cylinder (see Fig. 4(a) to ([)).Furthermore, as shown in Fig. 3, a plurality of gripping pieces 3 are arranged in each row. If the pressing device 2 is out of place, attach two sets of gear trains 4a, 41) to the bridge 8 at intervals (put the gripping piece 3 on each gear train as described above).
are attached to form two gripping and pressing devices@2.

これら把持押圧装置２の各駆動アーム６ｂの間は連接棒
９により連結させる。このように構成Ｊると、駆動シリ
ンダーの駆動力は連接棒９を経て隣りの把持押圧装置２
に伝達され、把持片３は開閉される。The drive arms 6b of these gripping and pressing devices 2 are connected by a connecting rod 9. With this configuration, the driving force of the drive cylinder is transferred to the adjacent gripping and pressing device 2 via the connecting rod 9.
The gripping piece 3 is opened and closed.

また、ごのように開閉自在の一文・１の把持片３の間に
昇降自在に押圧型１０を設（プる。抑圧型１０は第３図
に示Ｊ如く下面に凹所を設（」てこの凹所により押圧部
１０ａを形成する一方、押圧型１０の上面は胃降棒１１
の端に固着づる。また、各列に沿って複数の屏陪棒１１
の上端は支柱１２にｌｉ！ｉｌ＠し、支柱１２の両端は
駆動アーム１３に取ｆ」け、駆勅アーム１３は例えば昇
降シリンダ（図示Ｕず）等によって昇降自在に構成する
。なお押圧型１０は各列毎に昇降自在に構成することも
できるが、各列の把持押圧装置２において押圧型１０の
昇降を同期させるためには第１図に示す如く支社１２間
を棒状材１４で連結し、この棒状材１４に駆動アーム１
３を取イ」ｔＪることもできる。In addition, a pressing mold 10 is installed between the gripping pieces 3 of 1 and 1, which can be opened and closed as shown in the figure, and can be raised and lowered freely. The recess of the lever forms the pressing part 10a, while the upper surface of the pressing mold 10 is formed by the stomach lowering bar 11.
It sticks to the edge of the vine. In addition, a plurality of folding bars 11 are provided along each row.
The upper end of the li! is attached to the support 12! Both ends of the column 12 are attached to a driving arm 13, and the driving arm 13 is configured to be able to be raised and lowered by, for example, a lifting cylinder (not shown). Note that the pressing molds 10 can be configured to be able to move up and down in each row, but in order to synchronize the lifting and lowering of the pressing molds 10 in the gripping and pressing devices 2 of each row, a bar-shaped material is used between the branches 12 as shown in FIG. 14, and the drive arm 1 is connected to this rod-shaped member 14.
You can also take 3.

更に、以上の通りの構成の把持押圧装置２は通常枠体１
５に一体に取付け、この枠体１５自体を軌道し〜ル１６
ａ、１６ｂに沿って摺動自在に構成し、枠体１５は駆動
アーム１６によって駆動されるよう構成覆る。このよう
に構成すると、枠体１５とともに各把持押圧装置に２は
軌道レール１６ａ、１６ｂに沿って移動し、後記の如く
、生地（ま重合された状態で把持され目線が行われる。Furthermore, the gripping and pressing device 2 configured as described above usually has a frame body 1.
5, and orbit this frame 15 itself.
a, 16b, and the frame body 15 is configured to be driven by a drive arm 16. With this configuration, the gripping and pressing devices 2 move along the track rails 16a and 16b together with the frame 15, and as described later, the fabric (or fabric) is held in a superimposed state and the eye level is determined.

次に、各把持押圧装＠２が押圧位置にあるとぎに、その
抑圧型１０に対応させて下部にそれぞれ受け型１７を設
（プる。各受は型１７の表面には凹所を設けてこれによ
り抑圧部１７ａを形成し、この押圧部１７ａと押圧部１
０ａとの間で後記の如く生地回線めが行なわれる。各受
は型１７の内、とくにその中央部には昇降自在に昇降台
１Ｂを設（Ｊて、この昇降台１８ににり目線め後の生地
を上昇させ一対の把持Ｊ、１．３に１：り把持できるよ
うにする。Next, when each gripping and pressing device @ 2 is in the pressing position, a receiving mold 17 is provided at the bottom corresponding to the suppressing mold 10. Each receiving mold is provided with a recess on the surface of the mold 17. This forms a suppressing part 17a, and this pressing part 17a and pressing part 1
A fabric line is performed between the terminal and 0a as described later. Each receiver is equipped with a lifting platform 1B that can be raised and lowered freely in the center of the mold 17. 1: Make it possible to grip.

なお、昇降台１８は昇降棒１９の先端に取（−Ｊ　Ｌノ
、各列の昇降棒１９の下部は連結棒２０で連結し、この
連結棒２０にＩＷ動アーム２１を取付（プ、駆動アーム
２１は駆動シリンダ（図示せず）により昇降できるよう
構成Ｊ、−才 そこで、仮り締め、本締めの何れも各把持押圧装置や受
（）型は同じ動作が行なわれるので、第１列目で仮り締
めが行４ｒわれる場合を通じてその効果を示すと、次の
通りである。The lifting platform 18 is attached to the tip of the lifting rod 19 (-J L), and the lower part of the lifting rod 19 in each row is connected by a connecting rod 20, and the IW moving arm 21 is attached to this connecting rod 20 (P, drive). The arm 21 is configured so that it can be raised and lowered by a drive cylinder (not shown). Therefore, each gripping and pressing device and the receiving mold perform the same operation for both temporary tightening and final tightening. The effect is shown below when temporary tightening is performed in row 4r.

まず、搬入コンベヤ１の端部に生地２２（符号２２ａは
中身）が達すると、枠体１５は軌道レール１６ａ、１６
１）に沿って生地のところまで移通し、そこで、一対の
把持片３は間き、生地２２をとらえると閉じて把持片３
によって生地２２を把持する。First, when the fabric 22 (numeral 22a is the inside) reaches the end of the carry-in conveyor 1, the frame 15 is moved to the track rails 16a, 16.
1) to the fabric, where the pair of gripping pieces 3 are separated, and when they catch the fabric 22, they are closed and the gripping pieces 3
The dough 22 is gripped by the handles.

この状態で枠体１５は受け型１７のところまで復動させ
、第４図（ａｌに示す状態になる。口の状態において−
ヌ・１の把持片３を開くと、第４図（１））に示す如く
生地２２は重合された状態のままで受【プ型１７」−に
着座し、そのときに抑圧型１０が下降し、第４図（Ｃ）
に示す如く、生地２２の目線め、とくに第１列目で仮り
締め程度に軽く耳部が押圧される。In this state, the frame 15 is moved back to the receiving mold 17 and becomes the state shown in FIG. 4 (al).
When the gripping piece 3 of 1 is opened, the fabric 22 remains in a polymerized state and sits on the receiving mold 17, as shown in FIG. Figure 4 (C)
As shown in the figure, the selvedges are lightly pressed to the extent of temporary tightening at the line of sight of the fabric 22, especially in the first row.

続いて、軽く目線めが行なわれたのら、抑圧型１０は第
４図（（１）に示す如く上昇し、その後、昇降台１８は
上昇する（第４図（ｅ）参照）。この状態にＪ５いて把
持片３が閉じるとともに、この間に昇降台１８が下降す
ると、仮締めされた生地２が一対の把持片３によって第
４図け）の如く把持される。Subsequently, after a brief glance, the suppression mold 10 rises as shown in FIG. 4 ((1)), and then the lifting platform 18 rises (see FIG. 4(e)). At J5, the gripping pieces 3 are closed, and during this time, the lifting table 18 is lowered, and the temporarily tightened fabric 2 is gripped by the pair of gripping pieces 3 as shown in Fig. 4).

なお、仮締め後は、第４図（ｆ）の状態で枠体１５が軌
道レール１６ａ、１ｔ３ｂに沿って本締めの抑圧位置ま
で移動し、同様に本締めが行なわれる。After the temporary tightening, the frame body 15 moves along the track rails 16a, 1t3b to the suppression position for final tightening in the state shown in FIG. 4(f), and final tightening is performed in the same manner.

また、上記の如く、生地２２は重合わされた状態にある
と、何れの態様で重合わけても良いが、イれを自動的に
は次の通りに行なうことができる。Further, as described above, once the fabrics 22 are in the superimposed state, they may be superposed in any manner, but the separation can be automatically performed as follows.

まず、生地を連続的に焼成づるための焼成板の両端は、
無終端チェンに取付けられて無終端状に連続的に連結し
、この焼成板の上に例えば生地をホッパ等から４個程度
並列に落し、所望に応じて伸展し、加熱帯を通過さけ、
その間に適度に焼成−りる。その後、各生地は焼成板の
末端に達し、末端イ］近で４つの列の生地群におしＡで
一つおきの列の生地上にあん等の中味がのせられて焼成
板の末端まで送られる。First, both ends of the baking board used to continuously bake the dough are
It is attached to an endless chain and connected continuously in an endless manner, and onto this baking plate, for example, about 4 pieces of dough are dropped in parallel from a hopper etc., stretched as desired, and passed through a heating zone.
In the meantime, bake it properly. After that, each dough reaches the end of the baking plate, and near the end A, the dough is placed in four rows, and the contents of the bean paste etc. are placed on the dough in every other row using the oven A until the end of the baking board. Sent.

焼成板が末端に達したときに、焼成板は一時的に停止し
、このときに、各剥離板は生地２の移動方向に逆らって
移動さけ、焼成板と各生地の焼成面の間【こ入れて、各
生地は焼成板より剥離させる。When the baking plate reaches the end, the baking plate temporarily stops, and at this time, each peeling plate is moved against the direction of movement of the dough 2, and the separation plate is moved between the baking plate and the baking surface of each dough. Then, each dough is peeled off from the baking board.

次に、４つの剥離板のうち、中味のない生地がのせられ
る剥離板は隣りの中味ののけられた生地側の剥離板に向
【プて回転さけ、中味のな（１生地を中味ののせられた
生地の上に川合わける。Next, among the four release plates, the release plate on which the empty dough is placed should face the release plate on the side of the adjacent dough on which the dough has been removed, and avoid rotating. Pour the mixture on top of the dough.

重合わされたのらは、各剥離板は重合わされた状態のま
まで生地若しくは焼成後の移動方向に半回転させ、重合
わされた菓子は上記のコンペ１２上に移乗排出され、そ
の後、上記の如く、■締めが行なわれる。The overlaid confectionery is rotated half a turn in the direction of movement of the dough or after baking, with each peeling plate remaining in the overlapping state, and the overlaid confectionery is transferred onto the above-mentioned competition 12 and discharged, and then as described above. ,■Tightening is performed.

【図面の簡単な説明】[Brief explanation of drawings]

第１図ならびに第２図は本発明の一つの実施例に係る耳
締め装置の正面図と平面図、第３図は第２図の（イ）−
（イ）方向からの一部を断面で示す側面図、第４図（ａ
）、（１〕）、（Ｃ）、（（１）、（０）ならびに（［
）はそれぞれその作動態様の各過程の説明図である。 符号２・・・・・・把持押圧装＠　３・・・・・・把持
片１０・・・・・・押圧型　１１・・・・・・受（づ型
特許出願人　増　１）　文　彦 代　理　人　弁理士　松　下　義　勝 弁護士　副　島　文　雄 第４図（ｂ） 第４図（Ｃ） 第４図＜ｄ） 第４図（ｅ） 第４図（＋９1 and 2 are a front view and a plan view of an ear tightening device according to one embodiment of the present invention, and FIG.
(A) A side view showing a partial cross section from the direction, Fig. 4 (a)
), (1]), (C), ((1), (0) and ([
) are explanatory diagrams of each process of its operating mode. Code 2... Gripping and pressing device @ 3... Gripping piece 10... Pressing type 11... Receiving (type 2 patent applicant increase 1) Text by Hikoyo Attorney Yoshikatsu Matsushita Patent Attorney Fumihiro Soe Shima Figure 4 (b) Figure 4 (C) Figure 4<d) Figure 4 (e) Figure 4 (+9

Claims (1)

【特許請求の範囲】 食品生地を重合わされた状態で把持するよう、開閉され
る把持片を具え、その内部で抑圧型を胃降自在に支持す
る把持押圧装置を食品生地の移動方向と平行に往復動自
在に複数列配置し、これら抑圧型の抑圧位置において各
抑圧型に対応されて受【プ型を配設すると共に、台受は
型内に臂降台を設（づて成ることを特徴とする重合わさ
れた食品生地の耳締め装置。[Scope of Claims] A gripping device is provided with a gripping piece that can be opened and closed so as to grip the food dough in an overlapping state, and a gripping and pressing device that supports a compression mold in the gripping piece in parallel with the moving direction of the food dough. A plurality of rows are arranged so as to be reciprocally movable, and a receiving mold is arranged corresponding to each suppressing mold at the suppressing position of these suppressing molds. Features a superimposed food fabric selvedge device.