JP2012062071A - Device for tracking history of flat sheet products - Google Patents

Device for tracking history of flat sheet products Download PDF

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JP2012062071A
JP2012062071A JP2010205848A JP2010205848A JP2012062071A JP 2012062071 A JP2012062071 A JP 2012062071A JP 2010205848 A JP2010205848 A JP 2010205848A JP 2010205848 A JP2010205848 A JP 2010205848A JP 2012062071 A JP2012062071 A JP 2012062071A
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JP5619545B2 (en
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Toshio Okochi
俊夫 大河内
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Toshiba Mitsubishi Electric Industrial Systems Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a device for tracking histories of flat sheet products which tracks histories of flat sheet products in order to identify a stack of flat sheet products to belong to a known stack of known cut flat sheet products.SOLUTION: The device for tracking histories of flat sheet products includes: a cut-flat-sheet-stack-information reading unit 2 which reads cut-flat-sheet-stack-information held in a cut-flat-sheet-stack-information holding unit 1; a cut-flat-sheet-stack detecting unit 3 which detects whether the cut-flat-sheet-stack pallet exists at a predetermined position of a flat-sheet-product packaging machine; a counter 6 of a packaging number of cut flat sheets which acquires the packaging number of the cut flat sheets from the flat-sheet-product packaging machine; a flat-sheet-stack-information writing unit 8 which writes the flat-sheet-stack information in a flat-sheet-information holding unit 7; a flat-sheet-stack detecting unit 9 which detects whether the flat-sheet-stack pallet exists at a predetermined position of the flat-sheet-product packaging machine; a memory unit 4 which stores the cut-flat-sheet information and the packaging number of the cut flat sheets from the flat-sheet-product packaging machine as the flat-sheet information; and a flat-sheet-product-history-tracking control unit 5 which outputs the cut-flat-sheet-stack-information reading command to the cut-flat-sheet-stack-information reading unit, acquires the cut-flat-sheet-stack information from the cut-flat-sheet-stack-information reading unit, writes it in the memory unit, acquires the packaging number of the cut-flat-sheets, writes it in the memory unit, reads the flat-sheet-stack information from the memory unit and outputs it to the flat-sheet-stack-information writing unit, in case that the cut-flat-sheet-stack detecting unit and the flat-sheet-stack detecting unit satisfy predetermined conditions.

Description

本発明は、平判製品の履歴を追跡する平判製品履歴追跡装置に関する。   The present invention relates to a flat product history tracking device for tracking a history of a flat product.

従来の平判包装機を用いた製紙仕上工程においては、ロール状の複数の巻取から紙を引き延ばし、引き延ばした紙をＮ枚重ねにしてカッターで断裁、この処理を繰り返すことにより断裁山を作成して断裁山パレットに載せる。作成された断裁山から不良平判を削除し、平判包装機により平判包装することにより、製品山に仕上げている。   In the paper finishing process using a conventional flat wrapping machine, the paper is stretched from a plurality of roll-shaped windings, and the stretched paper is cut with a cutter after stacking N sheets of paper, and a cutting pile is created by repeating this process. And put it on the cutting mountain pallet. The defective pile is deleted from the created cut pile, and the product pile is finished by carrying out a flat pack with a flat pack machine.

また、この種の従来技術としては、特許文献１、特許文献２に記載された技術が開示されている。特許文献１に記載されたプラントの選別工程における平判製品の履歴追跡方法は、例えば連続紙等の連続製品をカッティングし、平判製品の所定の群(山)を得るカッティング工程と、カッティング工程で得られた平判製品の群の内、不良製品を含む複数の群から良製品を選別し、良製品から構成される新たな平判製品の群を形成する選別工程において、カッティング工程で得られた平判製品の群毎に、固有の識別番号を付与し、選別工程における選別の基礎になる複数の平判製品の群に付された各識別番号を非接触的に読み取り、選別により得られた平判製品の群に新たな識別番号を非接触的に付与することにより、平判製品の履歴を求める。   Further, as this type of prior art, techniques described in Patent Literature 1 and Patent Literature 2 are disclosed. The history tracking method for a flat product in the plant selection process described in Patent Document 1 is a cutting process for cutting a continuous product such as continuous paper to obtain a predetermined group (mountain) of the flat product, and a cutting process. Obtained in the cutting process in the sorting process of selecting a good product from a plurality of groups including defective products out of the group of flat products obtained in step 1, and forming a new group of flat products composed of good products. A unique identification number is assigned to each group of flat products, and each identification number assigned to a group of multiple flat products, which is the basis of sorting in the sorting process, is read in a non-contact manner and obtained by sorting. A history of the flat product is obtained by assigning a new identification number to the group of flat products obtained in a non-contact manner.

特許文献２に記載された製品履歴管理装置は、包装機に処理される前の製品の個別情報を取り込む加工前製品情報検出回路と、加工装置に受け入れた受入製品量及びこの受入製品量の受け入れのタイミングを取り込む加工受入製品量検出回路と、加工装置で加工を拒否された拒否製品量及びこの拒否製品量の拒否のタイミングを取り込む加工拒否製品量検出回路と、加工装置から払出された払出製品量及びこの払出製品量の払出しのタイミングを取り込む加工払出製品量検出回路と、加工前製品情報検出回路及び加工受入製品量検出回路及び加工拒否製品量検出回路及び加工払出製品量検出回路に接続されて製品履歴を管理する製品履歴管理回路とを備える。   The product history management device described in Patent Document 2 includes a pre-processing product information detection circuit that captures individual information of a product before being processed by a packaging machine, a received product amount received by the processing device, and acceptance of the received product amount. Processing accepted product quantity detection circuit that captures the timing of processing, processing rejected product quantity detection circuit that captures the rejected product quantity rejected by the processing device and timing of refusal of this rejected product quantity, and dispensed product delivered from the processing equipment Connected to a processed and paid product quantity detection circuit that captures the quantity and timing of delivery of this paid product quantity, a pre-processing product information detection circuit, a processed product quantity detection circuit, a processing rejected product quantity detection circuit, and a processed and paid product quantity detection circuit And a product history management circuit for managing the product history.

特開平２−１３１８４５号公報JP-A-2-131845 特開平４−１８９７３２号公報JP-A-4-189732

しかしながら、従来の平判包装機においては、どの断裁山から発生した製品山であるか否かを確実に履歴追跡することは、生産効率の面から困難であった。このため、出荷した製品山にクレームが発生した場合、他にも問題ある製品山があるか否かを調査するために多大な労力がかかり、迅速な対応ができないなどの問題があった。 However, in the conventional flat packaging machine, it has been difficult from the viewpoint of production efficiency to reliably trace the history of whether or not the cut pile is a product pile. For this reason, when a complaint occurs in the shipped product pile, there has been a problem that a great deal of labor is required to investigate whether there are other problematic product piles and a quick response cannot be made.

本発明は、どの断裁山から発生した製品山かを確実に履歴追跡することにより、出荷した製品山にクレームが発生した場合、他にも問題ある製品山があるか否かを迅速に調査することができる平判製品履歴追跡装置を提供することにある。   The present invention makes it possible to quickly investigate whether there is any other product pile when there is a claim in the shipped product pile by reliably tracking the history of the cut pile produced from the cut pile. It is an object of the present invention to provide a flat product history tracking apparatus capable of performing the above.

上記課題を解決するために、本発明は、断裁山情報を保持する断裁山情報保持部と、前記断裁山情報保持部から断裁山情報を読み取る断裁山情報読取部と、断裁山パレットが製紙仕上工程において使用される平判包装機の所定位置に存在しているか否かを検知する断裁山検知部と、前記平判包装機から包装枚数を取得する包装枚数カウンタと、製品山情報を保持する製品山情報保持部と、前記製品山情報保持部に製品山情報を書き込む製品山情報書込部と、製品山パレットが前記平判包装機の所定位置に存在しているか否かを検知する製品山検知部と、前記断裁山情報と前記平判包装機からの包装枚数を製品山情報として保持する記憶部と、前記断裁山検知部と前記製品山検知部とが所定条件を満たす場合に、前記断裁山情報読取部に断裁山情報読取指示を出力し前記断裁山情報読取部から断裁山情報を取得して前記記憶部に書込み、前記包装枚数カウンタから包装枚数を取得して前記記憶部に書込み、前記記憶部から製品山情報を読込み前記製品山情報書込部に出力する平判製品履歴追跡制御部とを備える。   In order to solve the above-described problems, the present invention provides a cutting mountain information holding unit that holds cutting mountain information, a cutting mountain information reading unit that reads cutting mountain information from the cutting mountain information holding unit, and a cutting mountain pallet for papermaking. A cutting ridge detection unit that detects whether or not the flat wrapping machine used in the process is present at a predetermined position, a packaging number counter that acquires the number of wrapping sheets from the flat wrapping machine, and product pile information are held. A product pile information holding unit, a product pile information writing unit for writing product pile information in the product pile information holding unit, and a product for detecting whether a product pile pallet is present at a predetermined position of the flat wrapping machine When the pile detection unit, the cut mountain information and the storage unit that holds the number of packages from the flat wrapping machine as product pile information, the cut mountain detection unit, and the product pile detection unit satisfy a predetermined condition, The cutting hill information reading unit has a cutting hill. Outputs information reading instruction, acquires cutting mountain information from the cutting mountain information reading unit and writes it to the storage unit, acquires the number of packages from the packaging number counter and writes it to the storage unit, and stores product mountain information from the storage unit And a flat product history tracking control unit for reading out and outputting to the product pile information writing unit.

本発明によれば、断裁山検知部は、断裁山パレットが平判包装機の所定位置に存在しているか否かを検知し、断裁山情報読取部は、断裁山情報を読み取り、包装枚数カウンタは、平判包装機から包装枚数を取得し、製品山検知部は、製品山パレットが平判包装機の所定位置に存在しているか否かを検知し、所定条件を満たす場合に断裁山情報と平判包装機からの包装枚数を製品山情報として保持することによって、どの断裁山から発生した製品山かを確実に履歴追跡することが可能となり、出荷した製品山にクレームが発生した場合、他にも問題ある製品山があるか否かを迅速に調査することができる。   According to the present invention, the cutting hill detection unit detects whether the cutting pallet is present at a predetermined position of the flat wrapping machine, and the cutting hill information reading unit reads the cutting hill information, Acquires the number of packages from the flat wrapping machine, and the product pile detection unit detects whether or not the product pile pallet is present at a predetermined position of the flat package wrapping machine. By holding the number of packages from the flat wrapping machine as product pile information, it is possible to reliably track the history of the product piles that originated from which cut piles. It is possible to quickly investigate whether there are other product piles with problems.

本発明の第１の実施の形態の平判製品履歴追跡装置の構成ブロック図である。1 is a configuration block diagram of a flat product history tracking device according to a first embodiment of this invention. FIG. 第１の実施の形態の平判製品履歴追跡装置の構成図である。It is a block diagram of the flat product log | history tracking apparatus of 1st Embodiment. 製紙仕上工程におけるカッター設備の概要図である。It is a schematic diagram of the cutter equipment in a papermaking finishing process. 平判包装における断裁山から製品山への遷移例を示す図である。It is a figure which shows the example of a transition from the cutting mountain in flat packaging to a product mountain. 断裁山パレットが平判包装機の所定位置に存在しない状態から存在する状態に遷移した際の処理フローを示す図である。It is a figure which shows the processing flow at the time of changing from the state which a cutting pallet does not exist in the predetermined position of a flat wrapping machine to the state which exists. 断裁山パレットが平判包装機の所定位置に存在する状態から存在しない状態に遷移した際の処理フローを示す図である。It is a figure which shows the processing flow at the time of a cutting mountain pallet changing from the state which exists in the predetermined position of a flat wrapping machine to the state which does not exist. 製品山パレットが平判包装機の所定位置に存在しない状態から存在する状態に遷移した際の処理フローを示す図である。It is a figure which shows the processing flow at the time of the product pile pallet changing from the state which does not exist in the predetermined position of a flat wrapping machine to the state which exists. 製品山パレットが平判包装機の所定位置に存在する状態から存在しない状態に遷移した際の処理フローを示す図である。It is a figure which shows the processing flow at the time of the product pile pallet changing from the state which exists in the predetermined position of a flat wrapping machine to the state which does not exist. 平判包装機から包装枚数を取得する際の処理フローを示す図である。It is a figure which shows the processing flow at the time of acquiring the number of packages from a flat size packaging machine.

（第１の実施の形態）
以下、本発明の実施の形態の平判製品履歴追跡装置を図面を参照しながら詳細に説明する。図１は、第１の実施の形態の平判製品履歴追跡装置の構成ブロック図である。平判製品履歴追跡装置は、断裁山情報保持部１、断裁山情報読取部２、断裁山検知部３、記憶部４、平判製品履歴追跡制御部５、包装枚数カウンタ６、製品山情報保持部７、製品山情報書込部８、製品山検知部９を備えている。 (First embodiment)
Hereinafter, a flat product history tracking device according to an embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a block diagram showing the configuration of the flat product history tracking apparatus according to the first embodiment. The flat product history tracking device includes a cut mountain information holding unit 1, a cut mountain information reading unit 2, a cut mountain detecting unit 3, a storage unit 4, a flat product history tracking control unit 5, a packaging number counter 6, and product mountain information holding. Unit 7, product peak information writing unit 8, and product peak detection unit 9.

断裁山保持部１は、ＩＤタグなどからなり、断裁山情報を保持する。断裁山読取部２は、断裁山情報保持部１から断裁山情報を読み取る。断裁山検知部３は、近接センサなどからなり、断裁山パレットが平判包装機の所定位置に存在しているか否かを検知する。包装枚数カウンタ６は、平判包装機から包装枚数を取得する。   The cutting mountain holding unit 1 includes an ID tag and the like, and holds cutting mountain information. The cutting mountain reading unit 2 reads the cutting mountain information from the cutting mountain information holding unit 1. The cutting mountain detection unit 3 includes a proximity sensor and the like, and detects whether or not the cutting mountain pallet is present at a predetermined position of the flat wrapping machine. The packaging number counter 6 acquires the number of packagings from the flat wrapping machine.

製品山情報保持部７は、ＩＤタグなどからなり、製品山情報を保持する。製品山情報書込部８は、製品山情報保持部７に製品山情報を書き込む。製品山情報検知部９は、近接センサなどからなり、製品山パレットが平判包装機の所定位置に存在しているか否かを検知する。記憶部４は、不揮発メモリからなり、断裁山情報と平判包装機からの包装枚数を製品山情報として保持する。   The product mountain information holding unit 7 includes an ID tag and the like, and holds product mountain information. The product pile information writing unit 8 writes the product pile information in the product pile information holding unit 7. The product pile information detection unit 9 includes a proximity sensor and the like, and detects whether or not the product pile pallet is present at a predetermined position of the flat wrapping machine. The storage unit 4 includes a non-volatile memory, and holds the cutting mountain information and the number of packages from the flat packaging machine as product mountain information.

平判製品履歴追跡制御部５は、中央処理装置（ＣＰＵ）などからなり、断裁山検知部３と製品山検知部９とが所定条件を満たす場合に、断裁山情報読取部２に断裁山情報読取指示を出力し、断裁山情報読取部２から断裁山情報を取得し、取得した断裁山情報を記憶部４に書込み、包装枚数カウンタ６から包装枚数を取得して記憶部４に書込み、記憶部４から製品山情報を読込み、製品山情報書込部９に製品山情報を出力する。   The flat product history tracking control unit 5 includes a central processing unit (CPU) and the like, and when the cut mountain detecting unit 3 and the product mountain detecting unit 9 satisfy a predetermined condition, the cut mountain information reading unit 2 receives the cut mountain information. Outputs a reading instruction, acquires cutting mountain information from the cutting mountain information reading unit 2, writes the acquired cutting mountain information into the storage unit 4, acquires the number of packages from the packaging number counter 6, writes it into the storage unit 4, and stores it The product mountain information is read from the unit 4 and the product mountain information is output to the product mountain information writing unit 9.

次にこのように構成された第１の実施の形態の平判製品履歴追跡装置の動作を図２を参照しながら詳細に説明する。図２は、第１の実施の形態の平判製品履歴追跡装置の構成図である。   Next, the operation of the flat product history tracking apparatus of the first embodiment configured as described above will be described in detail with reference to FIG. FIG. 2 is a configuration diagram of the flat product history tracking apparatus according to the first embodiment.

まず、製紙仕上工程におけるカッター設備で断裁された断裁山１１は、断裁山パレット１２の上に積載され、必要に応じて選別作業を経由し、平判包装機１３の入側に搬送される。断裁山パレット１２には、断裁山情報が読込み／書込み可能なＩＤタグなどからなる断裁山情報保持部１が取付けられている。断裁山情報保持部１には、断裁山１１が特定可能な情報（断裁されたカッター設備、断裁山発生日付、取り位置（一度に複数断裁山１１が発生する場合の位置情報）など）、付帯情報（断裁山１１のもととなる複数の原反巻取を特定する情報、原反巻取の付帯情報、卸数（該当原反巻取の長さ方向に対する位置情報）など）、断裁山情報書込み日付が書き込まれている。   First, the cutting hill 11 cut by the cutter equipment in the paper finishing process is loaded on the cutting pallet 12 and is conveyed to the entrance side of the flat wrapping machine 13 through a sorting operation as necessary. The cutting mountain pallet 12 is provided with a cutting mountain information holding unit 1 including an ID tag or the like that can read / write cutting mountain information. The cutting mountain information holding unit 1 includes information that can specify the cutting mountain 11 (cut cutter equipment, cutting mountain generation date, picking position (position information when a plurality of cutting mountains 11 occur at one time), etc.), incidental Information (information for identifying a plurality of original take-ups that are the basis of the cut-out mountain 11, additional information on the original take-up, wholesale number (position information with respect to the length direction of the original take-up)), cut-out mountain The information writing date is written.

平判包装機１３の出側には製品山パレット１５が据付けられている。製品山パレット１５には、製品山情報が読込み／書込み可能なＩＤタグなどからなる製品山情報保持部７が取付けられている。製品山情報保持部７には、製品山パレット１５に既に製品山１４が積載していれば、積載済み製品山１４の製品山情報が書き込まれている。   A product pile pallet 15 is installed on the exit side of the flat wrapping machine 13. The product pile pallet 15 is provided with a product pile information holding unit 7 composed of an ID tag or the like capable of reading / writing the product pile information. If the product pile 14 is already loaded on the product pile pallet 15, the product pile information of the loaded product pile 14 is written in the product pile information holding unit 7.

断裁山パレット１２および製品山パレット１５が平判包装機１３の所定位置に存在しているか否かは、断裁山検知部３および製品山検知部９によって検知される。断裁山パレット１２および製品山パレット１５の双方が存在していることが、平判包装機１３の稼動可能条件となる。   Whether the cut mountain pallet 12 and the product pile pallet 15 are present at predetermined positions of the flat wrapping machine 13 is detected by the cut mountain detecting unit 3 and the product mountain detecting unit 9. The presence of both the cut pile pallet 12 and the product pile pallet 15 is an operational condition of the flat wrapping machine 13.

断裁山検知部３および製品山検知部９によって検知された断裁山パレット１２および製品山パレット１５の状態に従い、平判製品履歴追跡制御部５が断裁山情報読取部２に対し断裁山情報読み取り指示を出力する。読み取り指示を受理した断裁山情報読取部２は、断裁山情報保持部１から断裁山情報を読み取り、平判製品履歴追跡制御部５に対して結果を出力する。断裁山情報を受理した平判製品履歴追跡制御部５は、記憶部４に断裁山情報を書き込む。   The flat product history tracking control unit 5 instructs the cut mountain information reading unit 2 to read the cut mountain information according to the states of the cut mountain pallet 12 and the product mountain pallet 15 detected by the cut mountain detecting unit 3 and the product mountain detecting unit 9. Is output. The cutting mountain information reading unit 2 that has received the reading instruction reads the cutting mountain information from the cutting mountain information holding unit 1 and outputs the result to the flat product history tracking control unit 5. The flat product history tracking control unit 5 that has received the cut mountain information writes the cut mountain information in the storage unit 4.

平判包装機１３が包装作業を完了すると、包装枚数カウンタ６は平判包装機１３から包装積算枚数を取得し、平判製品履歴追跡制御部５に結果を出力する。包装積算枚数を受理した平判製品履歴追跡制御部５は、今回包装積算枚数と前回包装積算枚数との差分から包装枚数を算出し、断裁山検知部３および製品山検知部９によって検知された断裁山パレット１２および製品山パレット１５の状態に従い、断裁山情報読取部２から受理した断裁山情報に紐付けるかたちで、包装枚数を記憶部４に書き込む。書き込まれた「断裁山情報＋包装枚数」は、製品山情報として記憶部４に保持される。   When the flat wrapping machine 13 completes the packaging operation, the wrapping number counter 6 acquires the integrated number of wrappings from the flat wrapping machine 13 and outputs the result to the flat product history tracking control unit 5. The flat product history tracking control unit 5 that has received the accumulated number of packages calculates the number of packages from the difference between the current accumulated number of packages and the previous accumulated number of packages, and is detected by the cutting peak detection unit 3 and the product stack detection unit 9. According to the state of the cut mountain pallet 12 and the product pile pallet 15, the number of packages is written in the storage unit 4 in a form linked to the cut mountain information received from the cut mountain information reading unit 2. The written “cutting mountain information + number of packages” is stored in the storage unit 4 as product mountain information.

断裁山検知部３および製品山検知部９によって検知された断裁山パレット１２および製品山パレット１５の状態に従い、平判製品履歴追跡制御部５は記憶部３から製品山情報を読み取り、製品山情報書込部７に対し製品山情報を出力する。製品山情報を受理した製品山情報書込部８は、製品山情報保持部８に対し追加するかたちで製品山情報を書き込む。書込みが完了すると、平判製品履歴追跡制御部５は、記憶部４に保持されている製品山情報を消去する。   According to the state of the cut mountain pallet 12 and the product pile pallet 15 detected by the cut mountain detection unit 3 and the product pile detection unit 9, the flat product history tracking control unit 5 reads the product pile information from the storage unit 3, and the product pile information. Product pile information is output to the writing unit 7. The product mountain information writing unit 8 that has received the product mountain information writes the product mountain information in a form to be added to the product mountain information holding unit 8. When the writing is completed, the flat product history tracking control unit 5 erases the product pile information held in the storage unit 4.

図３は、製紙仕上工程におけるカッター設備の概要図である。図３において、カッター設備には、ロール状の巻取２０ａ〜２０ｅをＮ本（図３では例えば５本）架けることができる。Ｎ本の巻取２０ａ〜２０ｅから紙２１を引き延ばし、Ｎ枚重ねにしてカッター２２により断裁する。   FIG. 3 is a schematic diagram of cutter equipment in a papermaking finishing process. In FIG. 3, N rolls (for example, 5 in FIG. 3) of roll-shaped windings 20a to 20e can be hung on the cutter equipment. The paper 21 is stretched from the N windings 20 a to 20 e, overlapped by N sheets, and cut by the cutter 22.

したがって、１回の断裁でＮ枚の平判２３を作成できる。作成された平判２３ａ〜２３ｎは、Ｎ枚単位で断裁山パレット１２に積載される。作成された断裁山１１には、以下の特徴がある。   Accordingly, N flat sheets 23 can be created by one cutting. The created plains 23a to 23n are stacked on the cutting pallet 12 in units of N sheets. The created cutting mountain 11 has the following characteristics.

巻取の架け本数が異なると、断裁山１１の高さ（断裁山パレット１２の上に積載されている平判の枚数）が異なる。また、Ｎ本架けした巻取から複数の断裁山１１が発生する。通常、断裁山１１の高さは一定にするが、最後の断裁山１１は巻取が足らなくなるため、低くなる（＝端数山）。また、巻取に一部不良があった場合、カッター設備で除去されることもあるが、断裁山１１に混在することもある。さらに、断裁山１１の上積み部／下積み部は、傷がつきやすいため、通常不良とする。   When the number of windings is different, the height of the cutting mountain 11 (the number of flat sheets loaded on the cutting mountain pallet 12) is different. In addition, a plurality of cutting ridges 11 are generated from the winding of N pieces. Usually, the height of the cutting ridge 11 is constant, but the last cutting ridge 11 becomes lower (= fractional hill) because winding is insufficient. In addition, when there is a partial defect in the winding, it may be removed by the cutter equipment, but may be mixed in the cutting mountain 11. Furthermore, since the upper pile / lower pile of the cutting mountain 11 is easily scratched, it is usually regarded as defective.

図４は、平判包装における断裁山１１から製品山１４への遷移例を示す図である。図４において、製紙仕上工程におけるカッター設備で断裁された断裁山１１−１〜１１−７は、断裁山パレット１２の上に積載され、必要に応じて選別作業を経由し、平判包装機１３の入側に搬送される。   FIG. 4 is a diagram showing an example of transition from the cutting ridge 11 to the product ridge 14 in the plain packaging. In FIG. 4, the cut hills 11-1 to 11-7 cut by the cutter equipment in the paper finishing process are loaded on the cut pallet pallet 12, and if necessary, through a sorting operation, the flat wrapping machine 13. It is conveyed to the entrance side.

なお、断裁山１１−１〜１１−７は、図３に示すカッター設備の概要より、下記に示すような状態になっている。   In addition, the cutting mountains 11-1 to 11-7 are in the state shown below from the outline of the cutter equipment shown in FIG.

（１）断裁山１１−１〜１１−７の高さが一定でない。即ち、巻取の架け本数により断裁山１１−１〜１１−７の高さが変わる。図４において、断裁山１１−１〜１１−４は同一架け本数により作成され、断裁山１１−５〜１１−７が同一架け本数により作成される。この場合、断裁山１１−４に端数山が発生する。 (1) The heights of the cutting mountains 11-1 to 11-7 are not constant. That is, the heights of the cutting mountains 11-1 to 11-7 vary depending on the number of windings. In FIG. 4, the cutting mountains 11-1 to 11-4 are created with the same number of bridges, and the cutting mountains 11-5 to 11-7 are created with the same number of bridges. In this case, a fractional mountain occurs at the cut mountain 11-4.

（２）除去が必要な不良平判が含まれている。不良平判としては、断裁山１１−１〜１１−７の上積み部における不良平判３１ａ／下積み部における不良平判３１ｂと、断裁山の途中に含まれる巻取の不良による断裁山１１−３の不良平判３１ｃ、断裁山１１−５の不良平判３１ｃがある。 (2) Bad flats that need to be removed are included. As a defective flat sheet, a defective flat sheet 31a in the upper stacking part of the cutting mountains 11-1 to 11-7 / a defective flat sheet 31b in the lower stacking part, and a cutting mountain 11-3 due to a winding defect included in the middle of the cutting mountain. There is a bad flat 31c and a cut flat 11-5.

上記断裁山１１−１〜１１−７から不良平判３１ａ〜３１ｃを削除して、所定枚数の製品山１４−１〜１４−５に仕上げ、包装する工程（設備）が、平判包装である。図４に示す例では、以下のように、複数の断裁山１１−１〜１１−７から製品山１４−１〜１４−５を作成している。   The process (equipment) in which the defective flats 31a to 31c are deleted from the cut hills 11-1 to 11-7, finished into a predetermined number of product hills 14-1 to 14-5, and packaged (equipment) is flat wrapping. . In the example shown in FIG. 4, product piles 14-1 to 14-5 are created from a plurality of cut mountains 11-1 to 11-7 as follows.

製品山１４−１＝断裁山１１−１ａ＋断裁山１１−２ａ
製品山１４−２＝断裁山１１−２ｂ＋断裁山１１−３ａ
製品山１４−３＝断裁山１１−３ｂ＋断裁山１１−４ａ＋断裁山１１−５ａ＋断裁山１１−５ｂ
製品山１４−４＝断裁山１１−５ｃ＋断裁山１１−６ａ
製品山１４−５＝断裁山１１−６ｂ＋断裁山１１−７ａ
図５は、断裁山パレット１２が平判包装機１３の所定位置に存在しない状態から存在する状態に遷移した際の処理フローを示す図である。図５を参照しながら平判製品履歴追跡装置の動作を説明する。 Product mountain 14-1 = Cutting mountain 11-1a + Cutting mountain 11-2a
Product mountain 14-2 = Cutting mountain 11-2b + Cutting mountain 11-3a
Product mountain 14-3 = Cutting mountain 11-3b + Cutting mountain 11-4a + Cutting mountain 11-5a + Cutting mountain 11-5b
Product mountain 14-4 = Cutting mountain 11-5c + Cutting mountain 11-6a
Product mountain 14-5 = Cutting mountain 11-6b + Cutting mountain 11-7a
FIG. 5 is a diagram showing a processing flow when the cut mountain pallet 12 transitions from a state where it is not present at a predetermined position of the flat wrapping machine 13 to a state where it is present. The operation of the flat product history tracking device will be described with reference to FIG.

まず、断裁山検知部３は、断裁山パレット１２の非存在（ＯＦＦ）から存在（ＯＮ）への状態遷移を定常的に検知する（ステップＳ１）。ステップＳ１において、断裁山検知部３が断裁山パレット１２の非存在から存在への状態遷移を検知すると、平判製品履歴追跡制御部５に対し状態遷移検知を通知する（ステップＳ３）。   First, the cutting mountain detection unit 3 regularly detects a state transition of the cutting mountain pallet 12 from non-existence (OFF) to presence (ON) (step S1). In step S1, when the cutting mountain detection unit 3 detects a state transition from the non-existence of the cutting mountain pallet 12 to the existence, the flat product history tracking control unit 5 is notified of the state transition detection (step S3).

通知を受け取った平判製品履歴追跡制御部５は、断裁山情報読取部２に断裁山情報読取り指示を通知する（ステップＳ５）。通知を受け取った断裁山情報読取部２は、断裁山情報保持部１から断裁山情報を読み取る（ステップＳ７）。断裁山情報とは、断裁山１１を特定する情報および付帯情報および断裁山情報書込み日付からなり、例として以下のような情報である。   The flat product history tracking control unit 5 that has received the notification notifies the cutting mountain information reading unit 2 of a cutting mountain information reading instruction (step S5). The cutting mountain information reading unit 2 that has received the notification reads the cutting mountain information from the cutting mountain information holding unit 1 (step S7). The cutting mountain information includes information for specifying the cutting mountain 11, incidental information, and cutting mountain information writing date, and is, for example, the following information.

断裁山を特定する情報としては、断裁山情報書込み日付、断裁されたカッター設備、断裁山発生日付、取り位置（一度に複数断裁山が発生する場合の位置情報）などである。付帯情報としては、原反巻取（断裁山のもととなる複数の原反巻取を特定する情報）、原反巻取の付帯情報（原反巻取の欠陥情報など）、卸数（該当原反巻取の長さ方向に対する位置情報）などである。   The information specifying the cutting mountain includes a cutting mountain information writing date, a cut cutter facility, a cutting mountain occurrence date, a cutting position (position information when a plurality of cutting mountains are generated at once), and the like. The incidental information includes the raw material take-up (information that identifies a plurality of original take-ups that are the basis of the cutting mountain), the incidental information of the original take-up (such as defect information on the original take-up), the wholesale number ( (Position information with respect to the length direction of the corresponding original roll).

断裁山情報読取部２が断裁山情報保持部１から断裁山情報を読み取れなかった場合（ステップＳ９のＮＯ）、平判製品履歴追跡制御部５に対し読み取れなかった旨を通知する（ステップＳ１５）。通知を受け取った平判製品履歴追跡制御部５は、エラーを出力し、処理を終了する（ステップＳ１７）。   When the cutting mountain information reading unit 2 cannot read the cutting mountain information from the cutting mountain information holding unit 1 (NO in step S9), the flat product history tracking control unit 5 is notified that the cutting mountain information cannot be read (step S15). . The flat product history tracking control unit 5 that has received the notification outputs an error and ends the process (step S17).

断裁山情報読取部２が断裁山情報保持部１から断裁山情報を正常に読み取れた場合（ステップＳ９のＹＥＳ）、平判製品履歴追跡制御部５に対し断裁山情報を出力する（ステップＳ１１）。断裁山情報を受け取った平判製品履歴追跡制御部５は、記憶部４に対し追加形式で断裁山情報を書き込む（ステップＳ１３）。追加形式で断裁山情報を書き込むことにより、記憶部４は下記のような状態になる。   When the cutting mountain information reading unit 2 has successfully read the cutting mountain information from the cutting mountain information holding unit 1 (YES in step S9), the cutting mountain information is output to the flat product history tracking control unit 5 (step S11). . The flat product history tracking control unit 5 that has received the cut mountain information writes the cut mountain information in an additional format to the storage unit 4 (step S13). By writing the cut mountain information in the additional format, the storage unit 4 is in the following state.

記憶部４には、既に「製品山情報１４−１」「製品山情報１４−２」が存在し、新たに「断裁山情報１１−３」を書き込む場合には、以下のようになる。

Figure 2012062071
When “product mountain information 14-1” and “product mountain information 14-2” already exist in the storage unit 4 and “cutting mountain information 11-3” is newly written, the following is performed.
Figure 2012062071

記憶部４への断裁山情報の書込みが完了すると、断裁山検知部３による状態遷移の定常的検知を継続する。即ち、処理がステップＳ１に戻る。   When the writing of the cutting mountain information to the storage unit 4 is completed, the state detection of the state transition by the cutting mountain detection unit 3 is continued. That is, the process returns to step S1.

図６は、断裁山パレット１１が平判包装機１３の所定位置に存在する状態から存在しない状態に遷移した際の処理フローを示す図である。図６を参照しながら平判製品履歴追跡装置の動作を説明する。   FIG. 6 is a diagram illustrating a processing flow when the cutting pallet 11 is changed from a state where it is present at a predetermined position of the flat wrapping machine 13 to a state where it is not present. The operation of the flat product history tracking device will be described with reference to FIG.

断裁山検知部３は、断裁山パレット１１の存在（ＯＮ）から非存在（ＯＦＦ）への状態遷移を定常的に検知する（ステップＳ２１）。断裁山検知部３が断裁山パレット１２の存在から非存在への状態遷移を検知すると、平判製品履歴追跡制御部５に対し状態遷移検知を通知する（ステップＳ２３）。通知を受け取った平判製品履歴追跡制御部５は、「包装枚数取得処理」（後述）を実行する（ステップＳ２５）。「包装枚数取得処理」（後述）が完了すると、断裁山検知部３による状態遷移の定常的検知を継続する。   The cutting mountain detection unit 3 regularly detects a state transition from the presence (ON) to the non-existence (OFF) of the cutting mountain pallet 11 (step S21). When the cutting mountain detection unit 3 detects a state transition from the presence of the cutting mountain pallet 12 to the non-existence, it notifies the flat product history tracking control unit 5 of the state transition detection (step S23). The flat product history tracking control unit 5 that has received the notification executes a “packaging number acquisition process” (described later) (step S25). When the “packaging number acquisition process” (described later) is completed, the state detection by the cutting hill detection unit 3 is continued.

図７は、製品山パレットが平判包装機の所定位置に存在しない状態から存在する状態に遷移した際の処理フローを示す図である。図７を参照しながら平判製品履歴追跡装置の動作を説明する。製品山検知部９は製品山パレット１５の非存在（ＯＦＦ）から存在（ＯＮ）への状態遷移を定常的に検知する（ステップＳ３１）。製品山検知部９が製品山パレット１５の非存在から存在への状態遷移を検知すると、平判製品履歴追跡制御部５に対し状態遷移検知を通知する（ステップＳ３３）。通知を受け取った平判製品履歴追跡制御部５は、通知を受け取った時点での断裁山パレット存在可否を確認し（ステップＳ３５）、断裁山パレット１２が存在しない場合には、製品山検知部９による状態遷移の定常的検知を継続する（ステップＳ３１）。   FIG. 7 is a diagram showing a processing flow when the product pile pallet transitions from a state where the product pile pallet does not exist at a predetermined position of the flat wrapping machine to an existing state. The operation of the flat product history tracking device will be described with reference to FIG. The product pile detection unit 9 regularly detects the state transition of the product pile pallet 15 from non-existence (OFF) to presence (ON) (step S31). When the product pile detection unit 9 detects the state transition from the non-existence of the product pile pallet 15 to the presence, it notifies the flat product history tracking control unit 5 of the state transition detection (step S33). The flat product history tracking control unit 5 that has received the notification confirms whether or not the cut mountain pallet is present when the notification is received (step S35), and if the cut mountain pallet 12 does not exist, the product mountain detection unit 9 The steady detection of the state transition due to is continued (step S31).

断裁山パレット１１が存在する場合には、断裁山情報読取部２に対し断裁山情報読取り指示を通知する（ステップＳ３７）。通知を受け取った断裁山情報読取部２は、断裁山情報保持部１から断裁山情報を読み取る（ステップＳ３９）。   When the cutting mountain pallet 11 exists, the cutting mountain information reading unit 2 is notified of the cutting mountain information reading instruction (step S37). The cutting mountain information reading unit 2 that has received the notification reads the cutting mountain information from the cutting mountain information holding unit 1 (step S39).

断裁山情報読取部２が断裁山情報保持部１から断裁山情報を読み取れなかった場合（ステップＳ４１のＮＯ）、平判製品履歴追跡制御部５に対し読み取れなかった旨を通知する（ステップＳ４７）。通知を受け取った平判製品履歴追跡制御部５は、エラーを出力し、処理を終了する（ステップＳ４９）。   When the cutting mountain information reading unit 2 cannot read the cutting mountain information from the cutting mountain information holding unit 1 (NO in step S41), the flat product history tracking control unit 5 is notified that the cutting mountain information cannot be read (step S47). . The flat product history tracking control unit 5 that has received the notification outputs an error and ends the process (step S49).

断裁山情報読取部２が断裁山情報保持部１から断裁山情報を正常に読み取れた場合（ステップＳ４１のＹＥＳ）、平判製品履歴追跡制御部５に対し断裁山情報を出力する（ステップＳ４３）。断裁山情報を受け取った平判製品履歴追跡制御部５は、記憶部４に対し追加形式で断裁山情報を書き込む（ステップＳ４５）。記憶部４への断裁山情報の書込みが完了すると、製品山検知部９による状態遷移の定常的検知を継続する。   When the cutting mountain information reading unit 2 has successfully read the cutting mountain information from the cutting mountain information holding unit 1 (YES in step S41), the cutting mountain information is output to the flat product history tracking control unit 5 (step S43). . The flat product history tracking control unit 5 that has received the cut mountain information writes the cut mountain information in an additional format to the storage unit 4 (step S45). When the cutting mountain information has been written to the storage unit 4, the product mountain detection unit 9 continues to detect the state transition constantly.

図８は、製品山パレットが平判包装機の所定位置に存在する状態から存在しない状態に遷移した際の処理フローを示す図である。図８を参照しながら平判製品履歴追跡装置の動作を説明する。   FIG. 8 is a diagram showing a processing flow when the product pile pallet transits from a state where it is present at a predetermined position of the flat wrapping machine to a state where it is not present. The operation of the flat product history tracking device will be described with reference to FIG.

製品山検知部９は製品山パレット１５の存在から非存在への状態遷移を定常的に検知する（ステップＳ５１）。製品山検知部９が製品山パレット１５の存在（ＯＮ）から非存在（ＯＦＦ）への状態遷移を検知すると、平判製品履歴追跡制御部５に対し状態遷移検知を通知する（ステップＳ５３）。   The product pile detection unit 9 constantly detects the state transition from the presence of the product pile pallet 15 to the non-existence (step S51). When the product pile detection unit 9 detects the state transition from the presence (ON) to the non-existence (OFF) of the product pile pallet 15, it notifies the flat product history tracking control unit 5 of the state transition detection (step S53).

通知を受け取った平判製品履歴追跡制御部５は、「包装枚数取得処理」（後述）を実行する（ステップＳ５５）。「包装枚数取得処理」（後述）を完了すると、平判製品履歴追跡制御部５は記憶部４より製品山情報を読み取る（ステップＳ５７）。記憶部４に製品山情報が複数件存在する場合、その全ての情報を読み取る。   The flat product history tracking control unit 5 that has received the notification executes a “packaging number acquisition process” (described later) (step S55). When the “packaging number acquisition process” (described later) is completed, the flat product history tracking control unit 5 reads product pile information from the storage unit 4 (step S57). When there are a plurality of product pile information in the storage unit 4, all the information is read.

記憶部４に、「製品山情報１１−１」「製品山情報１１−２」「断裁山情報１１−３」が存在する場合、全ての情報を読み取る。

Figure 2012062071
If “product mountain information 11-1”, “product mountain information 11-2”, and “trimming mountain information 11-3” exist in the storage unit 4, all information is read.
Figure 2012062071

記憶部４からの製品山情報の読取りが完了すると、平判製品履歴追跡制御部５は製品山情報書込部８に対し、製品山情報を出力する（ステップＳ５９）。製品山情報を受け取った製品山情報書込部８は、製品山情報保持部７に対し追加形式で製品山情報を書き込む（ステップＳ６１）。追加形式で製品山情報を書き込むことにより、製品山情報保持部７は下記のような状態になる。   When the reading of the product pile information from the storage unit 4 is completed, the flat product history tracking control unit 5 outputs the product pile information to the product pile information writing unit 8 (step S59). The product mountain information writing unit 8 that has received the product mountain information writes the product mountain information in the additional format in the product mountain information holding unit 7 (step S61). By writing the product mountain information in the additional format, the product mountain information holding unit 7 is in the following state.

既に「製品山情報１４−９」が存在し、新たに「製品山情報１４−１」、「製品山情報１４−２」、「製品山情報１４−３」を書き込む場合。

Figure 2012062071
When “product mountain information 14-9” already exists and “product mountain information 14-1”, “product mountain information 14-2”, and “product mountain information 14-3” are newly written.
Figure 2012062071

製品山情報書込部８が製品山情報保持部７へ製品山情報を書き込めなかった場合、平判製品履歴追跡制御部５に対し書き込めなかった旨を通知する（ステップＳ６９）。通知を受け取った平判製品履歴追跡制御部５は、エラーを出力し、処理を終了する（ステップＳ７１）。   If the product mountain information writing unit 8 cannot write the product mountain information to the product mountain information holding unit 7, the product mountain information writing unit 8 notifies the flat product history tracking control unit 5 that the product mountain information could not be written (step S69). The flat product history tracking control unit 5 that has received the notification outputs an error and ends the processing (step S71).

製品山情報書込部８が製品山情報保持部７へ製品山情報を正常に書き込めた場合、平判製品履歴追跡制御部５に対し正常終了を通知する（ステップＳ６５）。通知を受け取った平判製品履歴追跡制御部５は、記憶部４に残っている製品山情報をすべて削除する（ステップＳ６７）。記憶部４の製品山情報削除が完了すると、製品山検知部３による状態遷移の定常的検知を継続する。   When the product pile information writing unit 8 has successfully written the product pile information to the product pile information holding unit 7, the normal product history tracking control unit 5 is notified of the normal end (step S65). Receiving the notification, the flat product history tracking control unit 5 deletes all the product pile information remaining in the storage unit 4 (step S67). When the product mountain information deletion from the storage unit 4 is completed, the product mountain detection unit 3 continues to constantly detect the state transition.

図９は、平判包装機１３から包装枚数を取得する際の処理フローを示す図である。平判製品履歴追跡制御部５は包装枚数カウンタ６に対し包装積算枚数取得指示を通知する（ステップＳ８１）。通知を受け取った包装枚数カウンタ６は、平判包装機１３より包装積算枚数を取得する（ステップＳ８３）。第１の実施形態では、平判包装機１３は、包装した枚数が積算値としてサイクリックにカウントできる「包装積算枚数カウント機能」を有するものとする。   FIG. 9 is a diagram showing a processing flow when the number of packages is acquired from the flat wrapping machine 13. The flat product history tracking control unit 5 notifies the package number counter 6 of an instruction for acquiring the integrated number of packages (step S81). The packaging number counter 6 that has received the notification acquires the accumulated number of packagings from the flat wrapping machine 13 (step S83). In the first embodiment, it is assumed that the flat wrapping machine 13 has a “packaging integrated number counting function” that can count the number of wrapped packages cyclically as an integrated value.

包装積算枚数カウント機能は、１、２、３、・・・、カウント上限値、１、２、３、・・・カウント上限値となり、カウント上限値（定数）は 断裁山に積載可能な最大平判枚数よりも大きい。   The integrated packaging count function is 1, 2, 3, ..., count upper limit, 1, 2, 3, ... count upper limit, and the count upper limit (constant) is the maximum flatness that can be loaded on the cutting hill. It is larger than the number of sheets.

包装枚数カウンタ６が平判包装機１３から包装積算枚数を取得できなかった場合（ステップＳ８５のＮＯ）、平判製品履歴追跡制御部５に対し取得できなかった旨を通知する（ステップＳ９７）。通知を受け取った平判製品履歴追跡制御部５は、エラーを出力し、処理を終了する（ステップＳ９９）。   When the packaging number counter 6 cannot acquire the integrated number of packaging from the flat wrapping machine 13 (NO in step S85), it notifies the flat product history tracking control unit 5 that it has not been acquired (step S97). Receiving the notification, the flat product history tracking control unit 5 outputs an error and ends the process (step S99).

包装枚数カウンタ６が平判包装機１３から包装積算枚数を取得できた場合（ステップＳ８５のＹＥＳ）、平判製品履歴追跡制御部５に対し包装積算枚数を出力する（ステップＳ８７）。包装積算枚数を受け取った平判製品履歴追跡制御部５は、記憶部４より前回包装積算枚数を取得し、下記計算式により包装枚数を算出する（ステップＳ８９）。   When the packaging number counter 6 can acquire the integrated number of packages from the flat size packaging machine 13 (YES in step S85), the integrated number of packages is output to the flat product history tracking control unit 5 (step S87). The flat product history tracking control unit 5 that has received the accumulated number of packages acquires the previous accumulated number of packages from the storage unit 4, and calculates the number of packages by the following formula (step S89).

＜包装枚数算出＞
包装積算枚数≧前回包装積算枚数の場合
包装枚数＝包装積算枚数−前回包装積算枚数
包装積算枚数＜前回包装積算枚数の場合
包装枚数＝包装積算枚数＋（カウンタ上限値−前回包装積算枚数）
包装枚数算出後、記憶部４に断裁山情報が１件も存在しなかった場合（ステップＳ９１のＮＯ）、平判製品履歴追跡制御部５は、エラーを出力し、処理を終了する（ステップＳ１０１）。 <Calculation of number of packaging>
If the total number of packagings ≥ the total number of previous packagings The number of packagings = the total number of packagings-the total number of previous packagings.
After calculation of the number of packages, if there is no cut mountain information in the storage unit 4 (NO in step S91), the flat product history tracking control unit 5 outputs an error and ends the process (step S101). ).

包装枚数算出後、記憶部４に断裁山情報が存在する場合（ステップＳ９１のＹＥＳ）、平判製品履歴追跡制御部５は記憶部４に対し包装枚数を書き込む（ステップＳ９３）。この際、断裁山情報として保持している断裁山情報書込み日付が最新の断裁山情報に対し、包装枚数を書き込む。   After the calculation of the number of packages, if there is cut mountain information in the storage unit 4 (YES in step S91), the flat product history tracking control unit 5 writes the number of packages in the storage unit 4 (step S93). At this time, the number of packages is written in the cutting mountain information having the latest cutting mountain information writing date held as the cutting mountain information.

断裁山情報書込み日付が「断裁山情報１＜断裁山情報２＜断裁山情報３（最新）」の場合、包装枚数は「断裁山情報３」（最新）に対して書き込む。

Figure 2012062071
When the cutting mountain information writing date is “cutting mountain information 1 <cutting mountain information 2 <cutting mountain information 3 (latest)”, the number of packages is written in “cutting mountain information 3” (latest).
Figure 2012062071

記憶部４に対する包装枚数の書込み処理が完了すると、平判製品履歴追跡制御部５は、記憶部４に保持している前回包装積算枚数を、平判包装機１３から取得した包装積算枚数に上書き更新し、処理を終了する（ステップＳ９５）。   When the process of writing the number of packages to the storage unit 4 is completed, the flat product history tracking control unit 5 overwrites the previous accumulated number of packages stored in the storage unit 4 with the accumulated number of packages acquired from the flat packaging machine 13. The process is updated and the process ends (step S95).

このように、第１の実施形態に係る平判製品履歴追跡制御装置によれば、断裁山検知部３は、断裁山パレット１２が平判包装機１３の所定位置に存在しているか否かを検知し、断裁山情報読取部２は、断裁山情報を読み取り、包装枚数カウンタ６は、平判包装機１３から包装枚数を取得し、製品山検知部９は、製品山パレット１５が平判包装機１３の所定位置に存在しているか否かを検知し、断裁山検知部３及び製品山検知部９が所定条件を満たす場合に断裁山情報と平判包装機１３からの包装枚数を製品山情報として保持することによって、どの断裁山から発生した製品山かを確実に履歴追跡することが可能となり、出荷した製品山にクレームが発生した場合、他にも問題ある製品山があるか否かを迅速に調査することができる。   As described above, according to the flat product history tracking control device according to the first embodiment, the cut mountain detecting unit 3 determines whether or not the cut mountain pallet 12 is present at a predetermined position of the flat package machine 13. The cutting pile information reading unit 2 reads the cutting pile information, the packaging number counter 6 acquires the number of packagings from the flat wrapping machine 13, and the product pile detecting unit 9 has the product pile pallet 15 in the flat packaging. It is detected whether or not it exists at a predetermined position of the machine 13, and when the cut mountain detection unit 3 and the product pile detection unit 9 satisfy the predetermined condition, the cut mountain information and the number of packages from the flat packaging machine 13 are obtained. By holding it as information, it is possible to reliably track the product pile from which cut pile, and if there is a complaint in the shipped product pile, whether there is another problematic pile Can be investigated quickly.

本発明は、平判包装機に適用可能である。   The present invention is applicable to a flat wrapping machine.

１ 断裁山情報保持部
２ 断裁山情報読取部
３ 断裁山検知部
４ 記憶部
５ 平判製品履歴追跡制御部
６ 包装枚数カウンタ
７ 製品山情報保持部
８ 製品山書込部
９ 製品山検知部
１１ 断裁山
１２ 断裁山パレット
１３ 平判包装機
１４ 製品山
１５ 製品山パレット
２０ａ〜２０ｅ 巻取
２１ ロール紙
２２ カッター
２３ Ｎ枚の平判 DESCRIPTION OF SYMBOLS 1 Trimming mountain information holding part 2 Trimming mountain information reading part 3 Trimming mountain detection part 4 Memory | storage part 5 Flat-size product history tracking control part 6 Packaging number counter 7 Product pile information holding part 8 Product pile writing part 9 Product pile detection part 11 Cut mountain 12 Cut mountain pallet 13 Flat-size packaging machine 14 Product pile 15 Product pile pallets 20a to 20e Winding 21 Roll paper 22 Cutter 23 N-size flat plate

Claims (3)

断裁山情報を保持する断裁山情報保持部と、
前記断裁山情報保持部から断裁山情報を読み取る断裁山情報読取部と、
断裁山パレットが製紙仕上工程において使用される平判包装機の所定位置に存在しているか否かを検知する断裁山検知部と、
前記平判包装機から包装枚数を取得する包装枚数カウンタと、
製品山情報を保持する製品山情報保持部と、
前記製品山情報保持部に製品山情報を書き込む製品山情報書込部と、
製品山パレットが前記平判包装機の所定位置に存在しているか否かを検知する製品山検知部と、
前記断裁山情報と前記平判包装機からの包装枚数を製品山情報として保持する記憶部と、
前記断裁山検知部と前記製品山検知部とが所定条件を満たす場合に、前記断裁山情報読取部に断裁山情報読取指示を出力し前記断裁山情報読取部から断裁山情報を取得して前記記憶部に書込み、前記包装枚数カウンタから包装枚数を取得して前記記憶部に書込み、前記記憶部から製品山情報を読込み前記製品山情報書込部に出力する平判製品履歴追跡制御部と、
を備える平判製品履歴追跡装置。 A cutting mountain information holding unit for holding cutting mountain information;
A cutting mountain information reading unit for reading cutting mountain information from the cutting mountain information holding unit;
A cutting hill detection unit for detecting whether the cutting pallet is present at a predetermined position of a flat wrapping machine used in the paper finishing process;
A packaging number counter for obtaining the number of packaging sheets from the flat wrapping machine;
A product pile information holding unit for holding product pile information;
A product pile information writing unit for writing product pile information in the product pile information holding unit;
A product pile detection unit for detecting whether a product pile pallet is present at a predetermined position of the flat wrapping machine;
A storage unit for holding the cutting hill information and the number of packages from the flat wrapping machine as product hill information,
When the cutting mountain detection unit and the product mountain detection unit satisfy a predetermined condition, the cutting mountain information reading instruction is output to the cutting mountain information reading unit to acquire cutting mountain information from the cutting mountain information reading unit, and Write to the storage unit, obtain the number of packaging from the packaging number counter and write to the storage unit, read the product pile information from the storage unit and output to the product pile information writing unit,
A flat product history tracking device comprising: 前記断裁山パレットが前記平判包装機の所定位置に存在していることを前記断裁山検知部が検知したとき、前記平判製品履歴追跡制御部は、前記断裁山情報読取部に断裁山情報読取指示を出力し前記断裁山情報読取部から断裁山情報を取得して前記記憶部に書込み、前記断裁山パレットが前記平判包装機の所定位置に存在していないことを前記断裁山検知部が検知したとき、前記平判製品履歴追跡制御部は、前記包装枚数カウンタに包装枚数取得指示を出力し前記包装枚数カウンタから包装枚数を取得して前記記憶部に書き込むことを特徴とする請求項１記載の平判製品履歴追跡装置。   When the cutting hill detection unit detects that the cutting pallet is present at a predetermined position of the flat wrapping machine, the flat product history tracking control unit sends the cutting hill information to the cutting hill information reading unit. Outputs a reading instruction, acquires cutting mountain information from the cutting mountain information reading unit, writes the cutting mountain information in the storage unit, and determines that the cutting mountain pallet is not present at a predetermined position of the flat wrapping machine. When the detection is detected, the flat product history tracking control unit outputs a packaging number acquisition instruction to the packaging number counter, acquires the packaging number from the packaging number counter, and writes it in the storage unit. 1. A flat product history tracking device according to 1. 前記製品山パレットが前記平判包装機の所定位置に存在していることを前記製品山検知部が検知し且つ前記断裁山パレットが前記平判包装機の所定位置に存在していることを前記断裁山検知部が検知したとき、前記平判製品履歴追跡制御部は、前記断裁山情報読取部に断裁山情報読取指示を出力し前記断裁山情報読取部から断裁山情報を取得して前記記憶部に書込み、前記製品山パレットが前記平判包装機の所定位置に存在していないことを前記製品山検知部が検知したとき、前記平判製品履歴追跡制御部は、前記包装枚数カウンタに包装枚数取得指示を出力し前記包装枚数カウンタから包装枚数を取得して前記記憶部に書き込み、前記記憶部から製品山情報を読込み前記製品山情報書込部に出力することを特徴とする請求項１又は請求項２記載の平判製品履歴追跡装置。   The product pile detecting unit detects that the product pile pallet is present at a predetermined position of the flat wrapping machine and the cutting pile pallet is present at a predetermined position of the flat wrapping machine. When the cutting mountain detection unit detects, the flat product history tracking control unit outputs a cutting mountain information reading instruction to the cutting mountain information reading unit, acquires cutting mountain information from the cutting mountain information reading unit, and stores the stored information. When the product pile detection unit detects that the product pile pallet is not present at a predetermined position of the flat packaging machine, the flat product history tracking control unit packs the package into the packaging number counter. 2. A number-of-sheets acquisition instruction is output, the number of packages is acquired from the number-of-packaging counter, written into the storage unit, product pile information is read from the storage unit, and output to the product pile information writing unit. Or claim 2 Mounting of flat-format product history tracking device.
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JP2006089120A (en) * 2004-09-27 2006-04-06 Fuji Photo Film Co Ltd Packaging method and processing line for lithographic printing plate
JP2007062831A (en) * 2005-09-01 2007-03-15 Toshiba Corp Apparatus and method for processing load object
JP2007084298A (en) * 2005-09-22 2007-04-05 Fujifilm Corp Sheet transfer and stacking device and automatic sheet bundle packaging system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006089120A (en) * 2004-09-27 2006-04-06 Fuji Photo Film Co Ltd Packaging method and processing line for lithographic printing plate
JP2007062831A (en) * 2005-09-01 2007-03-15 Toshiba Corp Apparatus and method for processing load object
JP2007084298A (en) * 2005-09-22 2007-04-05 Fujifilm Corp Sheet transfer and stacking device and automatic sheet bundle packaging system

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