JP2009126886A - Manufacturing method of modified novolac resin, and modified novolac resin - Google Patents

Manufacturing method of modified novolac resin, and modified novolac resin Download PDF

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JP2009126886A
JP2009126886A JP2007300636A JP2007300636A JP2009126886A JP 2009126886 A JP2009126886 A JP 2009126886A JP 2007300636 A JP2007300636 A JP 2007300636A JP 2007300636 A JP2007300636 A JP 2007300636A JP 2009126886 A JP2009126886 A JP 2009126886A
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resin
hydroxyl group
novolac resin
nitrogen
modified novolac
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JP5164536B2 (en
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Noriyoshi Ono
能理善 小野
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Resonac Holdings Corp
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Showa Highpolymer Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of modified novolac resin causing no gas generation in curing, with cured product having a very light-colored shade, and to provide the modified novolac resin. <P>SOLUTION: There is provided a manufacturing method of modified novolac resin, wherein an addition reaction of a glycidyl acrylate and/or a glycidyl methacrylate with a nitrogen-containing resin. The nitrogen-containing resin has a structure of alternately repeating, via a methylene bond, an ethylene urea or a propylene urea and a hydroxy group-containing aromatic hydrocarbon having at least one hydroxy group as a substituent. The modified novolac resin obtained by the manufacturing method is also provided. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、変性ノボラック系樹脂の製造方法及び変性ノボラック系樹脂に関し、特に、耐熱性が高く、硬化時のガス発生がなくその硬化物の色合いが極めて淡色であり、液晶ディスプレイ部材のような高い透明性が求められる分野の材料として好適である変性ノボラック系樹脂の製造方法及び変性ノボラック系樹脂に関する。   The present invention relates to a method for producing a modified novolac resin and a modified novolac resin, and in particular, has high heat resistance, no gas generation during curing, and the color of the cured product is extremely light and high as in a liquid crystal display member. The present invention relates to a method for producing a modified novolac resin and a modified novolac resin that are suitable as materials in fields requiring transparency.

従来から、フェノール樹脂は、機械的強度、耐熱性、寸法安定性、電気絶縁性、耐酸性、難燃性などの特性に優れ様々な分野に使用されている。しかし、フェノール樹脂は容易に酸化され黄褐色〜赤褐色に着色する。さらに加熱硬化させた製品は、色調が濃化して濃黄褐色〜濃赤褐色となる。また、硬化物は経時により着色が濃くなる。フェノール樹脂が濃色に着色する原因は、フェノール性水酸基の水素原子が引抜かれ、フェノキシラジカルが生成し、キノン由来のトリフェニルメタン構造が主原因と考えられている。特許文献1には、これらを解決する目的で着色の少ないフェノールモノマーとして、ビスフェノールAモノマーを使用することが記載されているが、硬化物の着色は少なくなるもののビスフェノールAは、近年、環境保護のため、市場の要請もあり使用を控える傾向にある。   Conventionally, phenolic resins have excellent properties such as mechanical strength, heat resistance, dimensional stability, electrical insulation, acid resistance, and flame resistance, and are used in various fields. However, the phenolic resin is easily oxidized and colored yellowish brown to reddish brown. Further, the heat-cured product is darkened in color to dark yellowish brown to dark reddish brown. Further, the cured product becomes darker with time. The reason why the phenol resin is colored deeply is considered to be mainly due to the triphenylmethane structure derived from quinone, because the hydrogen atom of the phenolic hydroxyl group is extracted and a phenoxy radical is generated. Patent Document 1 describes the use of bisphenol A monomer as a less colored phenol monomer for the purpose of solving these problems, but bisphenol A, which is less colored in the cured product, has recently been used for environmental protection. For this reason, there is a tendency to refrain from use due to market demand.

また、フェノール樹脂の着色を抑える目的で、メラミン樹脂等のアミノ樹脂変性が特許文献2に開示されているが、アルデヒドに対する反応性はフェノール類とアミノ樹脂では異なるため共重合体はできず、経時によるフェノール類の着色がある。また、硬化の際に発生するアルデヒドは多くなり、環境面においても好ましくない。
特許文献3には、フェノール樹脂の硬化時に発生するガスをなくす目的で、ノボラック樹脂の水酸基にグリシジル(メタ)アクリレートと反応して得られる(メタ)アクリロイル化ノボラック樹脂が記載されているが、不飽和基を導入することにより、硬化時のガスは発生しないが、通常のノボラック樹脂をベースにしていることから、硬化物は濃く着色する。
特開平6−345838号公報 特開平4−32847号公報 特開平8−311137号公報
Further, for the purpose of suppressing coloring of the phenol resin, amino resin modification such as melamine resin is disclosed in Patent Document 2, but since the reactivity with aldehyde is different between phenols and amino resin, a copolymer cannot be produced, and the There is coloring of phenols by. Moreover, the amount of aldehyde generated during curing increases, which is not preferable from the environmental viewpoint.
Patent Document 3 describes a (meth) acryloylated novolak resin obtained by reacting a hydroxyl group of a novolak resin with glycidyl (meth) acrylate for the purpose of eliminating the gas generated when the phenol resin is cured. By introducing a saturated group, no gas is generated during curing, but the cured product is darkly colored because it is based on a normal novolac resin.
JP-A-6-345838 JP-A-4-32847 Japanese Patent Laid-Open No. 8-311137

本発明は、前記の課題を解決するためになされたもので、硬化時のガス発生がなくその硬化物の色合いが極めて淡色である変性ノボラック系樹脂の製造方法及び変性ノボラック系樹脂を提供することを目的とするものである。   The present invention has been made to solve the above-described problems, and provides a method for producing a modified novolac resin and a modified novolac resin in which the color of the cured product is extremely light without gas generation during curing. It is intended.

本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、少なくとも1つの水酸基を置換基として有する水酸基含有芳香族炭化水素とエチレン尿素又はプロピレン尿素とがメチレン結合を介して交互に繰り返した構造を有する窒素含有樹脂を原料として用いることにより、フェノール樹脂の着色原因と言われるトリフェニルメタン構造を生成し難くなり、不飽和基を含有することにより硬化時のガス発生がなく硬化後の色合いが極めて淡色である変性ノボラック系樹脂が得られることを見出し、本発明を完成するに至った。
すなわち、本発明は、少なくとも1つの水酸基を置換基として有する水酸基含有芳香族炭化水素と、エチレン尿素又はプロピレン尿素とがメチレン結合を介して交互に繰り返した構造を有する窒素含有樹脂に、グリシジルアクリレート及び/又はグリシジルメタクリレートを付加反応させる変性ノボラック系樹脂の製造方法、並びに、その製造方法により得られる変性ノボラック系樹脂を提供するものである。
As a result of intensive studies to achieve the above object, the present inventors have found that hydroxyl group-containing aromatic hydrocarbons having at least one hydroxyl group as a substituent and ethylene urea or propylene urea alternately through a methylene bond. By using a nitrogen-containing resin having a repeated structure as a raw material, it becomes difficult to produce a triphenylmethane structure, which is said to be a cause of coloring of the phenol resin, and by containing an unsaturated group, there is no gas generation during curing and after curing The present inventors have found that a modified novolac resin having a very light hue can be obtained.
That is, the present invention relates to a nitrogen-containing resin having a structure in which a hydroxyl group-containing aromatic hydrocarbon having at least one hydroxyl group as a substituent and ethylene urea or propylene urea are alternately repeated via a methylene bond, glycidyl acrylate and The present invention provides a method for producing a modified novolak resin in which glycidyl methacrylate is subjected to an addition reaction, and a modified novolak resin obtained by the production method.

本発明の製造方法により得られる変性ノボラック系樹脂は、耐熱性が高く、硬化時のガス発生がなくその硬化物の色合いが極めて淡色である。   The modified novolak resin obtained by the production method of the present invention has high heat resistance, no gas generation during curing, and the color of the cured product is extremely light.

本発明の変性ノボラック系樹脂の製造方法は、少なくとも1つの水酸基を置換基として有する水酸基含有芳香族炭化水素と、エチレン尿素又はプロピレン尿素とがメチレン結合を介して交互に繰り返した構造を有する窒素含有樹脂に、グリシジル(メタ)アクリレートを付加反応させる。
前記グリシジル(メタ)アクリレートは、グリシジルアクリレート及び/又はグリシジルメタクリレートを示す。
The method for producing a modified novolak resin of the present invention includes a nitrogen-containing structure in which a hydroxyl group-containing aromatic hydrocarbon having at least one hydroxyl group as a substituent and ethylene urea or propylene urea are alternately repeated via a methylene bond The resin is subjected to an addition reaction with glycidyl (meth) acrylate.
The glycidyl (meth) acrylate indicates glycidyl acrylate and / or glycidyl methacrylate.

水酸基含有芳香族炭化水素としては、環を構成する炭素数が6〜18であると好ましく、6〜12であるとさらに好ましい。水酸基以外の置換基を有していても良い。また、含有する水酸基は、1〜2個が好ましい。
このような水酸基含有芳香族炭化水素としては、例えば、フェノール、o−クレゾール、m−クレゾール、p−クレゾール、o−エチルフェノール、m−エチルフェノール、p−エチルフェノール、o−イソプロピルフェノール、m−プロピルフェノール、p−プロピルフェノール、p−sec−ブチルフェノール、p−tert−ブチルフェノール、p−シクロヘキシルフェノール、p−クロロフェノール、o−ブロモフェノール、m−ブロモフェノール、p−ブロモフェノール等のフェノール類、α−ナフトール、β−ナフトール等のナフトール類、2,4−キシレノール、2,5−キシレノール、2,6−キシレノール等のキシレノール類等の一価フェノール類;レゾルシン、カテコール、ハイドロキノン、2,2−ビス(4'−ヒドロキシフェニル)プロパン、1,1'−ビス(ジヒドロキシフェニル)メタン、1,1'−ビス(ジヒドロキシナフチル)メタン、テトラメチルビフェノール、ビフェノール、ヘキサメチルビフェノール、1,2−ジヒドロキシナフタレン、1,3−ジヒドロキシナフタレン、1,4−ジヒドロキシナフタレン、1,5−ジヒドロキシナフタレン、1,6−ジヒドロキシナフタレン、1,7−ジヒドロキシナフタレン、1,8−ジヒドロキシナフタレン、2,3−ジヒドロキシナフタレン、2,6−ジヒドロキシナフタレン、2,7−ジヒドロキシナフタレン等のナフタレンジオール類等の二価フェノール類;トリスヒドロキシフェニルメタン等の三価フェノール類を挙げることができる。
これらの中でも、特に、フェノール、o−クレゾール、m−クレゾール、ナフトール類、2,2−ビス(4'−ヒドロキシフェニル)プロパン、2,6−キシレノール、レゾルシン、ハイドロキノン、1,5−ジヒドロキシナフタレン、1,6−ジヒドロキシナフタレン、2,7−ジヒドロキシナフタレンが好ましい。
これらは、単独でもしくは2種以上を併用して使用することができる。
The hydroxyl group-containing aromatic hydrocarbon preferably has 6 to 18 carbon atoms and more preferably 6 to 12 carbon atoms constituting the ring. You may have substituents other than a hydroxyl group. Moreover, 1-2 are preferable for the hydroxyl group to contain.
Examples of such a hydroxyl group-containing aromatic hydrocarbon include phenol, o-cresol, m-cresol, p-cresol, o-ethylphenol, m-ethylphenol, p-ethylphenol, o-isopropylphenol, m- Phenols such as propylphenol, p-propylphenol, p-sec-butylphenol, p-tert-butylphenol, p-cyclohexylphenol, p-chlorophenol, o-bromophenol, m-bromophenol, p-bromophenol, α Monohydric phenols such as naphthols such as naphthol and β-naphthol, xylenols such as 2,4-xylenol, 2,5-xylenol and 2,6-xylenol; resorcin, catechol, hydroquinone, 2,2-bis (4'-hydro Cyphenyl) propane, 1,1′-bis (dihydroxyphenyl) methane, 1,1′-bis (dihydroxynaphthyl) methane, tetramethylbiphenol, biphenol, hexamethylbiphenol, 1,2-dihydroxynaphthalene, 1,3-dihydroxy Naphthalene, 1,4-dihydroxynaphthalene, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 1,8-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 2,6-dihydroxynaphthalene And dihydric phenols such as naphthalenediols such as 2,7-dihydroxynaphthalene; and trihydric phenols such as trishydroxyphenylmethane.
Among these, phenol, o-cresol, m-cresol, naphthols, 2,2-bis (4′-hydroxyphenyl) propane, 2,6-xylenol, resorcin, hydroquinone, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene and 2,7-dihydroxynaphthalene are preferred.
These can be used alone or in combination of two or more.

本発明で用いる窒素含有樹脂は、前記水酸基含有芳香族炭化水素と、エチレン尿素又はプロピレン尿素ジメチロール体とを酸性触媒下で合成すると好ましい。
酸性触媒としては、特に限定されないが、蓚酸、塩酸、硫酸、パラトルエンスルホン酸、メタンスルホン酸等が挙げられる。
また、ジメチロール体を合成するためのアルデヒド類としては、例えば、ホルマリン、パラホルムアルデヒド、トリオキサン(メタホルムアルデヒド)等を挙げることができる。
これらは、単独でもしくは2種以上を併用して使用することができる。
The nitrogen-containing resin used in the present invention is preferably synthesized from the hydroxyl group-containing aromatic hydrocarbon and ethylene urea or propylene urea dimethylol body under an acidic catalyst.
Although it does not specifically limit as an acidic catalyst, Succinic acid, hydrochloric acid, a sulfuric acid, paratoluenesulfonic acid, methanesulfonic acid, etc. are mentioned.
Examples of aldehydes for synthesizing a dimethylol body include formalin, paraformaldehyde, and trioxane (metaformaldehyde).
These can be used alone or in combination of two or more.

本発明の製造方法において、窒素含有樹脂の水酸基当量1.0に対し、グリシジル(メタ)アクリレート0.2〜0.9当量を付加反応させると好ましく、0.3〜0.8当量を付加反応させるとさらに好ましい。グリシジル(メタ)アクリレートが0.2当量以上であれば、得られる変性ノボラック系樹脂の硬化性が良好であり、0.9当量以下であれば、得られる変性ノボラック系樹脂を硬化させてなる硬化物の基材に対する密着性が良好である。
また、本発明の製造方法においては、窒素含有樹脂とグリシジル(メタ)アクリレートを塩基性触媒存在下、50〜120℃、好ましくは60〜85℃の温度範囲で反応することにより得られる。50℃以上であれば、反応速度が十分で実用的であり、120℃以下であれば、合成中にゲル化する危険性が無い。なお、反応中にゲル化を防止する目的で重合禁止剤を加えても良い。また、反応中はエアーバブリングを行っても良い。
In the production method of the present invention, it is preferable to add 0.2 to 0.9 equivalents of glycidyl (meth) acrylate with respect to a hydroxyl group equivalent of 1.0 of the nitrogen-containing resin, and 0.3 to 0.8 equivalents of addition reaction. More preferably. If the glycidyl (meth) acrylate is 0.2 equivalent or more, the resulting modified novolak resin has good curability, and if it is 0.9 equivalent or less, the resulting modified novolak resin is cured. Good adhesion of the object to the substrate.
Moreover, in the manufacturing method of this invention, it obtains by reacting nitrogen-containing resin and glycidyl (meth) acrylate in the temperature range of 50-120 degreeC in the presence of a basic catalyst, Preferably it is 60-85 degreeC. If it is 50 ° C. or higher, the reaction rate is sufficient and practical, and if it is 120 ° C. or lower, there is no risk of gelation during synthesis. A polymerization inhibitor may be added for the purpose of preventing gelation during the reaction. Air bubbling may be performed during the reaction.

窒素含有樹脂とグリシジル(メタ)アクリレートの反応に用いる塩基性触媒は、反応を促進するものであれば特に限定されず、例えば、脂肪族アミン、芳香族アミン、イミダゾール類、リン系化合物等が使用できる。塩基性触媒の使用量は窒素含有樹脂100質量部に対して、0.1〜10質量部が好ましい。
また、重合禁止剤としては、特に限定されないが、例えば、キノン類、フェノール類、多価フェノール類、有機並びに無機の銅塩、アミン類、ニトロ化合物、オキシム類、硫黄類、N−ニトロソフェニルヒドロキシルアルミニウム塩等が挙げられる。
窒素含有樹脂とグリシジル(メタ)アクリレートとの反応は、メチルエチルケトン、メチルイソブチルケトン、アセトン等の反応溶媒中で行うと好ましい。
本発明の変性ノボラック系樹脂は、上述した製造方法によって得られるものであり、紫外線露光によって硬化する際、光重合開始剤が必要である。
The basic catalyst used in the reaction between the nitrogen-containing resin and glycidyl (meth) acrylate is not particularly limited as long as it accelerates the reaction. For example, aliphatic amines, aromatic amines, imidazoles, phosphorus compounds, etc. are used. it can. The amount of basic catalyst used is preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the nitrogen-containing resin.
The polymerization inhibitor is not particularly limited, but examples thereof include quinones, phenols, polyhydric phenols, organic and inorganic copper salts, amines, nitro compounds, oximes, sulfurs, N-nitrosophenylhydroxyl. An aluminum salt etc. are mentioned.
The reaction between the nitrogen-containing resin and glycidyl (meth) acrylate is preferably performed in a reaction solvent such as methyl ethyl ketone, methyl isobutyl ketone, and acetone.
The modified novolak resin of the present invention is obtained by the above-described production method, and requires a photopolymerization initiator when cured by ultraviolet exposure.

以下、実施例によって本発明をさらに記述するが、本発明は以下の実施例により限定されるものではない。以下、部及び%は質量基準である。
合成例1
冷却管、攪拌機を備えたフラスコに、エチレン尿素100部、25%水酸化ナトリウム8部を仕込み、内温50℃にして、37%ホルマリン188部を1時間かけて滴下した。その後、50℃で2時間反応し、燐酸6部を添加し中和することでエチレン尿素のジメチロール体を得た。次に、フェノール328部、蓚酸1.5部を仕込み、還流温度で4時間反応後、200℃、50mmHgの減圧下で未反応フェノールを除去した。GPC(ゲルパーミエーションクロマトグラフィー)による重量平均分子量370、軟化点80℃の窒素含有樹脂288部を得た。また、その水酸基当量は142であった。
得られた窒素含有樹脂は、1H−NMRスペクトルから、メチレン結合の化学シフトは4.2ppm付近のことより、エチレン尿素とフェノールがメチレン結合を介して交互に繰り返した構造のオリゴマーである。
EXAMPLES Hereinafter, although this invention is further described according to an Example, this invention is not limited by a following example. Hereinafter, parts and% are based on mass.
Synthesis example 1
A flask equipped with a condenser and a stirrer was charged with 100 parts of ethylene urea and 8 parts of 25% sodium hydroxide, the internal temperature was 50 ° C., and 188 parts of 37% formalin was added dropwise over 1 hour. Then, it reacted at 50 degreeC for 2 hours, and 6 parts of phosphoric acid was added and neutralized, and the dimethylol body of ethylene urea was obtained. Next, 328 parts of phenol and 1.5 parts of oxalic acid were charged, reacted at reflux temperature for 4 hours, and then unreacted phenol was removed under reduced pressure of 200 ° C. and 50 mmHg. 288 parts of a nitrogen-containing resin having a weight average molecular weight of 370 by GPC (gel permeation chromatography) and a softening point of 80 ° C. were obtained. The hydroxyl equivalent was 142.
From the 1 H-NMR spectrum, the obtained nitrogen-containing resin is an oligomer having a structure in which ethylene urea and phenol are alternately repeated via the methylene bond, since the chemical shift of the methylene bond is around 4.2 ppm.

実施例1
冷却管、攪拌機を備えたフラスコに、合成例1で得られた窒素含有樹脂100部、メチルエチルケトン40部、グリシジルメタクリレート75部、ハイドロキノン0.05部、トリエチルアミン2部を仕込み、内温80℃で6時間反応し変性ノボラック系樹脂210部を得た。なお、エポキシ基/水酸基の当量比=0.75であった。
実施例2
実施例1において、グリシジルメタクリレートを50部とした以外は同様に反応し、変性ノボラック系樹脂188部を得た。なお、エポキシ基/水酸基の当量比=0.5であった。
Example 1
A flask equipped with a condenser and a stirrer was charged with 100 parts of the nitrogen-containing resin obtained in Synthesis Example 1, 40 parts of methyl ethyl ketone, 75 parts of glycidyl methacrylate, 0.05 part of hydroquinone, and 2 parts of triethylamine. The reaction was conducted for 210 hours to obtain 210 parts of a modified novolac resin. The equivalent ratio of epoxy group / hydroxyl group was 0.75.
Example 2
In Example 1, the reaction was carried out in the same manner except that 50 parts of glycidyl methacrylate was used to obtain 188 parts of a modified novolac resin. The equivalent ratio of epoxy group / hydroxyl group was 0.5.

比較例1
冷却管、攪拌機を備えたフラスコに、ノボラック樹脂(重量平均分子量440)100部、メチルエチルケトン40部、グリシジルメタクリレート102部、ハイドロキノン0.05部、トリエチルアミン2部を仕込み、内温80℃で6時間反応し変性ノボラック系樹脂235部を得た。
比較例2
比較例1において、グリシジルメタクリレートを68部とした以外は同様に反応し、変性ノボラック系樹脂202部を得た。
Comparative Example 1
A flask equipped with a condenser and a stirrer was charged with 100 parts of a novolak resin (weight average molecular weight 440), 40 parts of methyl ethyl ketone, 102 parts of glycidyl methacrylate, 0.05 part of hydroquinone, and 2 parts of triethylamine, and reacted at an internal temperature of 80 ° C. for 6 hours. 235 parts of a modified novolac resin were obtained.
Comparative Example 2
In Comparative Example 1, the reaction was performed in the same manner except that 68 parts of glycidyl methacrylate was obtained, to obtain 202 parts of a modified novolac resin.

比較例3
冷却管、攪拌機を備えたフラスコに、ビスフェノールAノボラック樹脂(重量平均分子量4600)100部、メチルエチルケトン40部、グリシジルメタクリレート18部、ハイドロキノン0.05部、トリエチルアミン2部を仕込み、内温80℃で6時間反応し変性ノボラック系樹脂150部を得た。
Comparative Example 3
A flask equipped with a condenser and a stirrer was charged with 100 parts of bisphenol A novolak resin (weight average molecular weight 4600), 40 parts of methyl ethyl ketone, 18 parts of glycidyl methacrylate, 0.05 part of hydroquinone, and 2 parts of triethylamine, and the internal temperature was 6 ° C. By reacting for a time, 150 parts of a modified novolac resin was obtained.

<変性ノボラック系樹脂の評価>
実施例1〜2及び比較例1〜3で得られた変性ノボラック系樹脂のそれぞれに、不揮発分が50%になるようメチルエチルケトンを加えた100部に対して、光重合開始剤(ダロキュア1173(商品名):チバガイギー社製)を2.5部添加して光硬化性樹脂組成物を得た。
これをアルミニウム金属板(1150P 20mm×30mm×0.3mm)に♯24 バーコーターで塗布し、UV照射量500mJ/cm2で照射して硬化させて樹脂硬化物塗膜を形成し、これを試験片とした。
<Evaluation of modified novolac resin>
To 100 parts of each of the modified novolak resins obtained in Examples 1 and 2 and Comparative Examples 1 to 3 with methyl ethyl ketone added so that the nonvolatile content is 50%, a photopolymerization initiator (Darocur 1173 (product) Name): 2.5 parts of Ciba Geigy Co.) was added to obtain a photocurable resin composition.
This was applied to an aluminum metal plate (1150P 20 mm x 30 mm x 0.3 mm) with a # 24 bar coater, and cured by irradiating with a UV irradiation amount of 500 mJ / cm 2 to form a cured resin coating film. A piece.

(1)加熱減量
樹脂硬化物の加熱減量について、セイコー電子工業製TGA測定装置SSC/5200H(商品名)を用いて測定した。昇温速度:10℃/分。
(2)硬化物の色合い
樹脂硬化物の色合いについて、MINOLTA製色彩色差計CT−210(商品名)で測定した。
(3)密着性の評価
樹脂硬化物塗膜にカッターを用いて、碁盤目を作成し、セロハンテープにより剥離試験を行い、残った碁盤目の数を記載した。値が大きい程、密着性に優れる。
(4)硬化性
樹脂硬化物塗膜に、ガーゼ16枚を重ねメチルエチルケトンに浸した2ポンドのハンマーを往復させ、基材が表面に現れた回数を終点とする。また、最大往復数は100回とする。
(1) Heat loss The heat loss of the cured resin was measured using a TGA measuring device SSC / 5200H (trade name) manufactured by Seiko Denshi Kogyo. Temperature increase rate: 10 ° C./min.
(2) Color of cured product The color of the cured resin was measured with a color difference meter CT-210 (trade name) manufactured by MINOLTA.
(3) Evaluation of adhesiveness A grid was created using a cutter on the cured resin coating film, a peel test was performed using a cellophane tape, and the number of grids remaining was described. The larger the value, the better the adhesion.
(4) Curability A 16-gauze layered two-pound hammer is reciprocated on the cured resin coating film and dipped in methyl ethyl ketone, and the number of times the base material appears on the surface is defined as the end point. The maximum number of round trips is 100.

Figure 2009126886
表1に示すように、実施例1、2の変性ノボラック系樹脂を用いた樹脂硬化物は、加熱減量が少ないことから耐熱性が高く、密着性も優れており、硬化物の色合いは、ほぼ透明である。これに対し、比較例1、2は透明性が低く、比較例3は透明性が高いものの、硬化性が悪い。
Figure 2009126886
As shown in Table 1, the resin cured products using the modified novolak resins of Examples 1 and 2 have high heat resistance and excellent adhesion due to low heat loss, and the color of the cured product is almost the same. It is transparent. On the other hand, Comparative Examples 1 and 2 have low transparency, and Comparative Example 3 has high transparency but poor curability.

本発明の製造方法により得られる変性ノボラック系樹脂は、耐熱性が高く、硬化時のガス発生がなくその硬化物は極めて淡色である。このため、液晶ディスプレイ部材のような透明性の高いことが求められる分野の材料として好適である。   The modified novolac resin obtained by the production method of the present invention has high heat resistance, does not generate gas during curing, and its cured product is extremely light in color. For this reason, it is suitable as a material in a field where high transparency such as a liquid crystal display member is required.

Claims (7)

少なくとも1つの水酸基を置換基として有する水酸基含有芳香族炭化水素と、エチレン尿素又はプロピレン尿素とがメチレン結合を介して交互に繰り返した構造を有する窒素含有樹脂に、グリシジルアクリレート及び/又はグリシジルメタクリレートを付加反応させる変性ノボラック系樹脂の製造方法。   Glycidyl acrylate and / or glycidyl methacrylate is added to a nitrogen-containing resin having a structure in which a hydroxyl group-containing aromatic hydrocarbon having at least one hydroxyl group as a substituent and ethylene urea or propylene urea are alternately repeated via a methylene bond. A method for producing a modified novolak resin to be reacted. 前記水酸基含有芳香族炭化水素の環を形成する炭素数が6〜18である請求項1に記載の変性ノボラック系樹脂の製造方法。   The method for producing a modified novolak resin according to claim 1, wherein the hydroxyl group-containing aromatic hydrocarbon has 6 to 18 carbon atoms forming the ring. 前記水酸基含有芳香族炭化水素がフェノールである請求項1に記載の変性ノボラック系樹脂の製造方法。   The method for producing a modified novolak resin according to claim 1, wherein the hydroxyl group-containing aromatic hydrocarbon is phenol. 前記窒素含有樹脂が、前記水酸基含有芳香族炭化水素と、エチレン尿素ジメチロール体又はプロピレン尿素ジメチロール体とを、酸性触媒下で合成したものである請求項1に記載の変性ノボラック系樹脂の製造方法。   The method for producing a modified novolak resin according to claim 1, wherein the nitrogen-containing resin is obtained by synthesizing the hydroxyl group-containing aromatic hydrocarbon and ethylene urea dimethylol body or propylene urea dimethylol body under an acidic catalyst. 前記窒素含有樹脂の水酸基当量1.0に対し、前記グリシジルアクリレート及び/又はグリシジルメタクリレート0.2〜0.9当量を付加反応させる請求項1に記載の変性ノボラック系樹脂の製造方法。   The method for producing a modified novolak resin according to claim 1, wherein 0.2 to 0.9 equivalent of the glycidyl acrylate and / or glycidyl methacrylate is subjected to an addition reaction with respect to a hydroxyl group equivalent of 1.0 of the nitrogen-containing resin. 塩基性触媒存在下、50〜120℃で、前記窒素含有樹脂に、グリシジルアクリレート及び/又はグリシジルメタクリレートを付加反応させる請求項1に記載の変性ノボラック系樹脂の製造方法。   The method for producing a modified novolak resin according to claim 1, wherein glycidyl acrylate and / or glycidyl methacrylate is added to the nitrogen-containing resin at 50 to 120 ° C in the presence of a basic catalyst. 請求項1〜6のいずれかに記載の製造方法により得られる変性ノボラック系樹脂。   A modified novolac resin obtained by the production method according to claim 1.
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Publication number Priority date Publication date Assignee Title
JP2016183309A (en) * 2015-03-27 2016-10-20 アイカSdkフェノール株式会社 Epoxy resin and thermosetting resin composition

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08311137A (en) * 1995-05-18 1996-11-26 Sumitomo Bakelite Co Ltd Curable resin composition
JP2005232389A (en) * 2004-02-23 2005-09-02 Sumitomo Bakelite Co Ltd Curable resin composition

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08311137A (en) * 1995-05-18 1996-11-26 Sumitomo Bakelite Co Ltd Curable resin composition
JP2005232389A (en) * 2004-02-23 2005-09-02 Sumitomo Bakelite Co Ltd Curable resin composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016183309A (en) * 2015-03-27 2016-10-20 アイカSdkフェノール株式会社 Epoxy resin and thermosetting resin composition

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