JP2008534418A - 軽量コンクリート組成物 - Google Patents
軽量コンクリート組成物 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/08—Macromolecular compounds porous, e.g. expanded polystyrene beads or microballoons
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/10—Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Road Paving Structures (AREA)
Abstract
Description
Nb=K/B3 (1)
Nbは、発泡ビーズの数を表す。
軽量コンクリート組成物の所望の密度および強度特性を確定し;
軽量コンクリート組成物中で使用する発泡させるポリマービーズの種類、寸法および密度を決定し;
ポリマービーズが発泡されることになっている寸法および密度を決定し;
ポリマービーズを発泡させ、発泡ポリマービーズを形成し;
発泡ポリマービーズを、セメント質混合物中に分散して軽量コンクリート組成物を形成し;および
軽量コンクリート組成物を所望の形状に硬化することを可能にすることを含む。
特段の指定がない限り、以下の材料を使用した。
・III型ポルトランドセメント
・Mason Sand(かさ密度165pcf、比重2.64、粗粒率=1.74)
・飲料水−周辺温度(約70°F/21℃)
・発泡性ポリスチレン−M97BC、F271C、F271M、F271T(NOVA Chemicals Inc.、Pittsburgh、ペンシルベニア州)
・EPS樹脂−1037C(NOVA Chemicals、Inc.)
・0.5インチ発泡スレート(Carolina Stalite Company、Salisbury、ノースカロライナ州−かさ密度89.5pcf、比重11.43)
・ASTM C470−垂直コンクリート成形試験シリンダーに関する標準仕様
・ASTM C192−実験室におけるコンクリート試験片の作製および養生のための標準試験方法
・ASTM C330−構造用コンクリートのための軽量骨材に関する標準仕様
・ASTM C511−水硬性セメントおよびコンクリート試験のための調合室、高湿キャビネット、高湿室および水貯蔵タンクに関する標準仕様
・ASTM C143−水硬性セメントコンクリートのスランプに関する標準試験方法
・ASTM C1231−養生したコンクリートシリンダーの圧縮強度決定における非結合キャップの使用に関する標準的技法
・ASTM C39−円筒形コンクリート試料の圧縮強度の標準試験方法
シリンダーはキャップし、実験室周囲条件で24時間保持した。次いで全てのシリンダーを、95%相対湿度、23±2℃において更に6日間熟成させた。次いで試験片を試験した。
Claims (25)
- セメント組成物10から90容積パーセントまでと、0.2mmから8mmまでの平均粒径、0.028g/ccから0.64g/ccまでのかさ密度、1から3までのアスペクト比を有する粒子10から90容積パーセントまでと、骨材0から50容積パーセントまでとを含む軽量コンクリート組成物でありここで、使用する成分の合計は100容積パーセントを超えず、軽量コンクリート組成物は硬化してから7日後に、ASTM C39で試験して少なくとも1700psiの圧縮強度を有する軽量コンクリート組成物。
- 粒子が、実質的に連続した外層を有する、請求項1に記載の軽量コンクリート組成物。
- 粒子が、少なくとも0.15μmの内部セル壁厚さを有する発泡ポリマー粒子を含む、請求項1に記載の軽量コンクリート組成物。
- 粒子が、ビニル芳香族モノマーのホモポリマー;少なくとも1つのビニル芳香族モノマーとジビニルベンゼン、共役ジエン、アルキルメタクリレート、アルキルアクリレート、アクリロニトリル、および/または無水マレイン酸の1つまたはそれ以上とのコポリマー;ポリオレフィン;ポリカーボネート;ポリエステル;ポリアミド;天然ゴム;合成ゴム;およびこれらの組合せからなる群から選択される1つまたはそれ以上のポリマーを含む発泡ポリマー粒子を含む、請求項1に記載の軽量コンクリート組成物。
- 粒子が、約0.2mmから約2mmまでの未発泡の平均樹脂粒径を有するポリマービーズを発泡することによって調製された発泡ポリマー粒子を含む、請求項1に記載の軽量コンクリート組成物。
- 粒子が、約0.3mmから約5mmまでの平均粒径を有する発泡ポリマー粒子を含む、請求項1に記載の軽量コンクリート組成物。
- セメント組成物が連続相を含み、粒子が、前記連続相中に個別の粒子の分散相を含む、分散体としての、請求項1に記載の軽量コンクリート組成物。
- 分散体を安定化するための湿潤剤または分散剤を含まない、請求項7に記載の軽量コンクリート組成物。
- 粒子の少なくとも一部が、立方格子または六方格子に配列されている、請求項1に記載の軽量コンクリート組成物。
- セメント組成物が、水硬性セメント組成物を含む、請求項1に記載の軽量コンクリート組成物。
- 水硬性セメントが、ポルトランドセメント、ポゾランセメント、石膏セメント、石膏組成物、アルミナセメント、マグネシアセメント、シリカセメント、およびスラグセメントからなる群から選択される1つまたはそれ以上の材料を含む、請求項10に記載の軽量コンクリート組成物。
- セメント質混合物が、砂、微細骨材、粗骨材、可塑剤、および/または繊維を含む、請求項1に記載の軽量コンクリート組成物。
- 繊維が、ガラス繊維、炭化ケイ素、アラミド繊維、ポリエステル、炭素繊維、複合繊維、繊維ガラス、これらの混合物、前記繊維を含む織物、および前記繊維の組合せを含む織物からなる群から選択される、請求項12に記載の軽量コンクリート組成物。
- 粗骨材が、石、砂利、粉砕した粒状高炉スラグ、フライアッシュ、ガラス、シリカ、発泡スレート、粘土、軽石、パーライト、バーミキュライト、鉱滓、珪藻土、膨張頁岩、膨張粘土、膨張スラグ、ヒュームドシリカ、ペレット化骨材、押出フライアッシュ、凝灰岩、マクロライト、スレート、膨張高炉スラグ、焼結フライアッシュ、石炭殻、およびこれらの組合せからなる群から選択される、請求項12に記載の軽量コンクリート組成物。
- 約40lb/ft3から約130lb/ft3までの密度を有する、請求項1に記載の軽量コンクリート組成物。
- 形成し硬化した軽量コンクリート組成物に、1.5インチの深さまでねじ込んだ2.5インチの標準乾式壁ねじが、500ポンドの力を、ねじ込んだ面に対して垂直に1分間加えても除去されない、請求項1に記載の軽量コンクリート組成物。
- 請求項1に記載の軽量コンクリート組成物を含む路盤。
- 建設物品の形態に成型硬化した、請求項1に記載の軽量コンクリート組成物。
- コンクリート石工ユニットの形態に成型硬化した、請求項1に記載の軽量コンクリート組成物。
- 請求項1に記載の組成物を含む、プレキャストおよび/またはプレストレス建設物品。
- 建設パネルの形態に成型硬化した、請求項1に記載の軽量コンクリート組成物。
- 硬化軽量コンクリート組成物の所望の密度および強度特性を確定するステップと、
軽量コンクリート組成物中で使用するために発泡させるポリマービーズの種類、寸法および密度を決定するステップと、
前記ポリマービーズが発泡されていることになっている寸法および密度を決定するステップと、
前記ポリマービーズを発泡させて発泡ポリマービーズを形成するステップと、
軽量コンクリート組成物を形成するために前記発泡ポリマービーズを、水硬性セメント組成物を含むセメント質混合物中に分散するステップと、
軽量コンクリート組成物を所望の形状に硬化させるステップとを含む、最適化された軽量コンクリート組成物物品を製造する方法。 - 有限要素解析を、発泡させるポリマービーズの種類、寸法および密度の決定、ならびにポリマービーズが発泡されることになっている寸法および密度の決定に使用する、請求項22に記載の方法。
- 請求項22に記載の方法により製造した軽量コンクリート物品。
- III型ポルトランドセメントを含む、セメント組成物10から60容積パーセントまで、
0.2mmから5mmまでの平均粒子径、0.032g/ccから0.56g/ccまでのかさ密度、および1から2までのアスペクト比を有する、発泡ポリマー粒子20から78容積パーセントまで、
1つまたはそれ以上の骨材5から35容積パーセントまで、
消泡剤、防水剤、分散剤、硬化促進剤、硬化抑制剤、可塑剤、流動化剤、凝固点降下剤、接着性改善剤、着色剤およびこれらの組合せから選択される、1つまたはそれ以上の添加物0.1から1容積パーセントまで
を含み、
ここで、使用した成分の合計は100容積パーセントを超えず、および
軽量セメント質組成物は硬化した後、7日後にASTM C39により試験した場合、少なくとも2000psiの圧縮強度を有している軽量コンクリート組成物。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US66423005P | 2005-03-22 | 2005-03-22 | |
US68685805P | 2005-06-02 | 2005-06-02 | |
PCT/US2006/010618 WO2006102523A2 (en) | 2005-03-22 | 2006-03-22 | Lightweight concrete compositions |
Publications (1)
Publication Number | Publication Date |
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JP2008534418A true JP2008534418A (ja) | 2008-08-28 |
Family
ID=36658640
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Application Number | Title | Priority Date | Filing Date |
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JP2008503195A Pending JP2008534418A (ja) | 2005-03-22 | 2006-03-22 | 軽量コンクリート組成物 |
JP2008503254A Expired - Fee Related JP4906843B2 (ja) | 2005-03-22 | 2006-03-22 | 軽量コンクリート組成物 |
JP2011103874A Withdrawn JP2011148700A (ja) | 2005-03-22 | 2011-05-06 | 軽量コンクリート組成物 |
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Application Number | Title | Priority Date | Filing Date |
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JP2008503254A Expired - Fee Related JP4906843B2 (ja) | 2005-03-22 | 2006-03-22 | 軽量コンクリート組成物 |
JP2011103874A Withdrawn JP2011148700A (ja) | 2005-03-22 | 2011-05-06 | 軽量コンクリート組成物 |
Country Status (10)
Country | Link |
---|---|
US (5) | US7744692B2 (ja) |
EP (3) | EP1871724A2 (ja) |
JP (3) | JP2008534418A (ja) |
AT (1) | ATE515485T1 (ja) |
AU (2) | AU2006226764B2 (ja) |
BR (2) | BRPI0609690A2 (ja) |
CA (2) | CA2600998C (ja) |
HK (1) | HK1110369A1 (ja) |
MX (2) | MX2007011640A (ja) |
WO (2) | WO2006102634A2 (ja) |
Cited By (2)
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JP2008536783A (ja) * | 2005-03-22 | 2008-09-11 | ノバ ケミカルズ, インコーポレイテッド | 軽量コンクリート組成物 |
KR101828393B1 (ko) * | 2017-04-27 | 2018-02-13 | (주) 쓰리엘산업 | 석탄재를 이용한 경량벽돌 조성물 및 그 제조방법 |
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JP2008536783A (ja) * | 2005-03-22 | 2008-09-11 | ノバ ケミカルズ, インコーポレイテッド | 軽量コンクリート組成物 |
KR101828393B1 (ko) * | 2017-04-27 | 2018-02-13 | (주) 쓰리엘산업 | 석탄재를 이용한 경량벽돌 조성물 및 그 제조방법 |
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