JP2008510641A - 対称構造を用いた模様木と高密度繊維板を有する床材及びその製造方法 - Google Patents
対称構造を用いた模様木と高密度繊維板を有する床材及びその製造方法 Download PDFInfo
- Publication number
- JP2008510641A JP2008510641A JP2007556093A JP2007556093A JP2008510641A JP 2008510641 A JP2008510641 A JP 2008510641A JP 2007556093 A JP2007556093 A JP 2007556093A JP 2007556093 A JP2007556093 A JP 2007556093A JP 2008510641 A JP2008510641 A JP 2008510641A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- flooring
- adhesive
- density fiberboard
- adhesive layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002023 wood Substances 0.000 title claims abstract description 65
- 239000011094 fiberboard Substances 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000010410 layer Substances 0.000 claims abstract description 185
- 238000009408 flooring Methods 0.000 claims abstract description 75
- 238000000034 method Methods 0.000 claims abstract description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000002345 surface coating layer Substances 0.000 claims abstract description 13
- 239000000919 ceramic Substances 0.000 claims abstract description 8
- 239000011521 glass Substances 0.000 claims abstract description 8
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 claims abstract description 6
- 239000004927 clay Substances 0.000 claims abstract description 4
- 239000012790 adhesive layer Substances 0.000 claims description 51
- 239000000853 adhesive Substances 0.000 claims description 26
- 230000001070 adhesive effect Effects 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000010030 laminating Methods 0.000 claims description 16
- 229920000877 Melamine resin Polymers 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 229920001187 thermosetting polymer Polymers 0.000 claims description 12
- 235000013312 flour Nutrition 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 8
- 241000209140 Triticum Species 0.000 claims description 7
- 235000021307 Triticum Nutrition 0.000 claims description 7
- 239000011247 coating layer Substances 0.000 claims description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 229920003002 synthetic resin Polymers 0.000 claims description 5
- 239000000057 synthetic resin Substances 0.000 claims description 5
- 229920002472 Starch Polymers 0.000 claims description 4
- 239000003242 anti bacterial agent Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 230000002940 repellent Effects 0.000 claims description 4
- 239000005871 repellent Substances 0.000 claims description 4
- 235000019698 starch Nutrition 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 239000012756 surface treatment agent Substances 0.000 claims description 4
- 244000046052 Phaseolus vulgaris Species 0.000 claims description 3
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920001228 polyisocyanate Polymers 0.000 claims description 3
- 239000005056 polyisocyanate Substances 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000003755 preservative agent Substances 0.000 claims description 3
- 229920003051 synthetic elastomer Polymers 0.000 claims description 3
- 239000005061 synthetic rubber Substances 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 2
- 238000004581 coalescence Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 7
- 239000012792 core layer Substances 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000002411 adverse Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 13
- 239000011120 plywood Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 229910010272 inorganic material Inorganic materials 0.000 description 8
- 239000011147 inorganic material Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 6
- 239000004640 Melamine resin Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 238000004078 waterproofing Methods 0.000 description 5
- 238000005336 cracking Methods 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- -1 etc. Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000002335 surface treatment layer Substances 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- JZLWSRCQCPAUDP-UHFFFAOYSA-N 1,3,5-triazine-2,4,6-triamine;urea Chemical compound NC(N)=O.NC1=NC(N)=NC(N)=N1 JZLWSRCQCPAUDP-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- GUUULVAMQJLDSY-UHFFFAOYSA-N 4,5-dihydro-1,2-thiazole Chemical class C1CC=NS1 GUUULVAMQJLDSY-UHFFFAOYSA-N 0.000 description 1
- 241000208140 Acer Species 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241000167854 Bourreria succulenta Species 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical class [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 240000008790 Musa x paradisiaca Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 229940064004 antiseptic throat preparations Drugs 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 235000019693 cherries Nutrition 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 208000008842 sick building syndrome Diseases 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/10—Next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/13—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board all layers being exclusively wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/08—Coating on the layer surface on wood layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/584—Scratch resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
- B32B2419/04—Tiles for floors or walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24008—Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31511—Of epoxy ether
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31591—Next to cellulosic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31725—Of polyamide
- Y10T428/31779—Next to cellulosic
- Y10T428/31783—Paper or wood
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
- Y10T428/3179—Next to cellulosic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
- Y10T428/31906—Ester, halide or nitrile of addition polymer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31989—Of wood
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Finished Plywoods (AREA)
Abstract
【解決手段】コア層である高密度繊維板の上部には模様木を積層し、下部には上下部層がバランスを取るように上部層の模様木対比密度が100±30%の模様木またはベニアを対称に積層して安定した構造を構成することにより、温度、湿度など環境条件の変化による変形問題を完璧に解決し、表面に原木の天然質感を与えた床材を提供する。
また、本発明の床材は表面塗装層にガラスチョップ、セラミック、粘土、シリカなどの無機物を選択して添加することにより、耐衝撃性、耐突刺し性、耐スクラッチ性など表面物性が遥かに改善され、木材に比べて熱伝達効果に優れ、寸法安定性に優れて劣悪な環境条件下でも使用可能である。
Description
30 : 第2接着剤層 40 : 高密度繊維板(HDF)層
50 : 第1接着剤層 60 : バランス層
70 : 裏面防水層
80 : 舌(Tongue) 90 :溝(Groove)
Claims (16)
- 下から、バランス層、第1接着剤層、高密度繊維板層、第2接着剤層及び模様木層を備えてなり、
前記高密度繊維板層を中心にして上下部が互いに対称構造をなすことを特徴とする、床材。 - 前記バランス層が、模様木対比密度が100±30%の模様木またはベニアであることを特徴とする、請求項1に記載の床材。
- 前記第1接着剤層及び第2接着剤層に使われる接着剤が、水性又は無溶剤型接着剤として、エポキシ系、ポリウレタン系、ポリイソシアネート系、ポリエステル系、アクリレート系、エチレン-酢酸ビニル共重合体、ポリアミド系、メラミン系、合成ゴム系樹脂の中から選ばれる1種以上であることを特徴とする、請求項1に記載の床材。
- 前記第1接着剤層及び第2接着剤層が小麦粉、澱粉、豆粉の中から選ばれる1種以上をさらに含むことを特徴とする、請求項1に記載の床材。
- 前記第1接着剤層及び第2接着剤層が抗菌剤、防腐剤の中から選らばれる1種以上をさらに含むことを特徴とする、請求項1に記載の床材。
- 前記バランス層の下部に裏面防水層がさらに積層されることを特徴とする、請求項1に記載の床材。
- 前記裏面防水層が紫外線硬化型表面処理剤、熱硬化型表面処理剤、合成樹脂類、ワックス類、シリコン系撥水剤、シリコン系防水剤の中から選ばれる1種以上をコーティングして形成されることを特徴とする、請求項6に記載の床材。
- 前記模様木層の上部に下からプライマー層、下塗層、中塗層及び上塗層よりなる表面塗装層が追加に積層されることを特徴とする、請求項1に記載の床材。
- 前記プライマー層が分子量100、000乃至200、000の水性アクリルを含むことを特徴とする、請求項8に記載の床材。
- 前記下塗層及び上塗層が無機物をさらに含むことを特徴とする、請求項8に記載の床材。
- 前記無機物がセラミック、ガラスチョップ、粘土、シリカの中から選ばれる1種以上であることを特徴とする、請求項10に記載の床材。
- 前記床材がT&G、クリックシステム、またはコネクタによる連結構造を有することを特徴とする、請求項1に記載の床材。
- 模様木層、高密度繊維板層及びバランス層を用意する段階と、
高密度繊維板層を中心に第1接着剤層及び第2接着剤層を形成する段階と、
下からバランス層、第1接着剤層、高密度繊維板層、第2接着剤層及び模様木層の順に積層し熱圧着して一体化する段階とを含んでなる、床材の製造方法。 - 前記模様木層の上部に、下からプライマー層、下塗層、中塗層及び上塗層よりなる表面塗装層を形成する段階と、
前記バランス層の下部に裏面防水層を形成する段階と、
裁断及び形状加工する段階をさらに含んでなる、請求項13に記載の床材の製造方法。 - 前記熱圧着を温度80乃至160℃、圧力0.1乃至1.0MPa、時間5秒乃至5分の条件で行なうことを特徴とする請求項13に記載の床材の製造方法。
- 前記プライマー層を80乃至150℃の温度で10秒乃至4分間経過した後硬化させて形成することを特徴とする請求項14に記載の床材の製造方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020060008034A KR100679815B1 (ko) | 2006-01-26 | 2006-01-26 | 대칭구조를 이용한 무늬목과 고밀도섬유판을 갖는마루바닥재 및 이의 제조방법 |
PCT/KR2006/002923 WO2007086632A1 (en) | 2006-01-26 | 2006-07-25 | Wood flooring with laminated wood and hdf using symmetric structure and process for manufacturing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2008510641A true JP2008510641A (ja) | 2008-04-10 |
Family
ID=38105635
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007556093A Pending JP2008510641A (ja) | 2006-01-26 | 2006-07-25 | 対称構造を用いた模様木と高密度繊維板を有する床材及びその製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090197036A1 (ja) |
JP (1) | JP2008510641A (ja) |
KR (1) | KR100679815B1 (ja) |
WO (1) | WO2007086632A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101821568B1 (ko) | 2017-12-07 | 2018-01-25 | 주식회사 스타코리아 | 하이브리드 합판의 제조방법 및 이에 의해 제조된 하이브리드 합판 |
JP2021122426A (ja) * | 2020-02-04 | 2021-08-30 | 株式会社パジコ | 光エネルギー線硬化型粘土組成物、光エネルギー線硬化型粘土組成物の製造方法および造形物の製造方法 |
Families Citing this family (34)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100758795B1 (ko) * | 2006-04-25 | 2007-09-14 | 주식회사 엘지화학 | 전사인쇄된 고밀도섬유판을 갖는 마루바닥재 및 이의제조방법 |
KR100866455B1 (ko) | 2006-10-31 | 2008-10-31 | 소병춘 | 단판 적층체의 제조방법 |
KR100886318B1 (ko) * | 2007-05-15 | 2009-03-04 | 주식회사 엘지화학 | 이중경화 방식을 이용한 전사인쇄층을 가지는 마루바닥재및 이의 제조방법 |
JP5384834B2 (ja) * | 2008-01-09 | 2014-01-08 | ヤマハ株式会社 | ドラム用胴およびこれを用いたドラム |
KR101327756B1 (ko) * | 2008-08-21 | 2013-11-11 | (주)엘지하우시스 | 이중경화방식을 이용한 보호층을 가지는 마루바닥재 및 그 제조방법 |
RU2558365C2 (ru) | 2009-03-06 | 2015-08-10 | Байополимер Текнолоджиз, Лтд. | Эмульсии и клеи, содержащие белок, их получение и применение |
CA2753896C (en) | 2009-03-06 | 2018-08-28 | Biopolymer Technologies, Ltd. | Protein-containing foams, manufacture and use thereof |
GB0906146D0 (en) | 2009-04-09 | 2009-05-20 | Kebony Asa | Apparatus and operating systems for manufacturing impregnated wood |
GB0906989D0 (en) * | 2009-04-23 | 2009-06-03 | Kebony Asa | Decking |
EP2576661B1 (en) | 2010-06-07 | 2016-12-14 | Evertree | Protein-containing adhesives, and manufacture and use thereof |
EP2402155A1 (en) * | 2010-06-30 | 2012-01-04 | Spanolux N.V. Div. Balterio | A panel comprising a polymeric composite layer and a reinforcement layer |
KR101188462B1 (ko) * | 2010-09-16 | 2012-10-05 | 권영극 | 정사각형 멜라민 마루판 |
DK2753633T3 (en) | 2011-09-09 | 2017-03-20 | Evertree | PROTEIN-CONTAINING ADHESIVES, THEIR PREPARATION AND APPLICATION THEREOF |
BR112014005502A2 (pt) | 2011-09-09 | 2017-04-04 | Biopolymer Tech Ltd | adesivos contendo proteínas, e fabricação e uso dos mesmos |
EP3666845A1 (en) | 2012-07-30 | 2020-06-17 | Evertree | Protein adhesives containing an anhydride, carboxylic acid, and/or carboxylate salt compound and their use |
US20150125652A1 (en) * | 2013-11-01 | 2015-05-07 | Greene Rev Llc | Underlayment with improved vapor barrier |
DE102013113130B4 (de) * | 2013-11-27 | 2022-01-27 | Välinge Innovation AB | Verfahren zur Herstellung einer Fußbodendiele |
US10821714B2 (en) | 2014-11-20 | 2020-11-03 | Ivc B.V. | Method for manufacturing a panel including a reinforcement sheet, and a floor panel |
DE102015100218A1 (de) * | 2015-01-09 | 2016-07-14 | Guido Schulte | Plattenförmiges Bauelement |
KR20170003228A (ko) | 2015-06-30 | 2017-01-09 | (주)경동월드와이드 | 목재-플라스틱 복합재 및 이의 제조 방법 및 이로부터 제조되는 마루바닥재 |
US10974488B2 (en) | 2015-11-17 | 2021-04-13 | Wellmade Floor Covering Int'l Inc. | Engineered plank and its manufacturing method |
EP3625052A4 (en) * | 2017-05-16 | 2021-02-24 | Wellmade Floor Covering Int'l Inc. | ENGINEERING BOARD AND ITS MANUFACTURING PROCESS |
KR101982505B1 (ko) | 2017-06-20 | 2019-05-28 | (주)경동월드와이드 | 목재-플라스틱 복합재 및 이의 제조 방법 및 이로부터 제조되는 마루바닥재 |
CN109208852A (zh) * | 2017-07-04 | 2019-01-15 | 无锡市博大竹木业有限公司 | 一种改进的防起皱、防开裂竹地板 |
KR101867933B1 (ko) * | 2017-11-17 | 2018-06-20 | 주식회사디자인랜드 | 고무패드 샌드위치 일체형 탄성목재 및 그 제조방법 |
KR101858939B1 (ko) | 2018-03-20 | 2018-06-27 | 이종현 | 접착성이 향상된 마루바닥재의 제조방법 |
EP3927511A4 (en) | 2019-02-20 | 2022-11-23 | Wellmade Floor Covering Int'l Inc. | BOARD FEATURES VENEER MATERIAL FUSED TO RIGID CORE |
DE102019203755A1 (de) * | 2019-03-19 | 2020-09-24 | Hymmen GmbH Maschinen- und Anlagenbau | Vefahren zur Herstellung einer Werkstückoberfläche sowie Werkstückoberfläche, zum Beispiel für eine Möbeloberfläche |
CN110696516A (zh) * | 2019-10-12 | 2020-01-17 | 浙江晶通塑胶有限公司 | 一种数码印刷地板的加工工艺 |
CN111015842A (zh) * | 2019-12-18 | 2020-04-17 | 南宁科天水性科技有限责任公司 | 一种复合新材料饰面生态板及其制造方法 |
CN113696296B (zh) * | 2021-08-09 | 2023-07-11 | 佛山市东鹏陶瓷有限公司 | 一种瓷化实木地板的制备方法及其制备的瓷化实木地板 |
KR20230090158A (ko) | 2021-12-14 | 2023-06-21 | 주식회사 어썸플로링 | 이면에 홈부가 있는 마루바닥재 |
CN114800722B (zh) * | 2022-04-18 | 2023-02-07 | 小森新材料科技有限公司 | 一种仿三文鱼复合板材的制造方法 |
KR102646070B1 (ko) * | 2023-11-08 | 2024-03-11 | 주식회사 미래소재 | 강마루 타일 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6228433B1 (en) * | 1997-05-02 | 2001-05-08 | Permagrain Products, Inc. | Abrasion resistant urethane coatings |
US5879781A (en) * | 1997-08-20 | 1999-03-09 | The Mead Corporation | Flooring laminate having noise reduction properties |
US6114491A (en) * | 1997-12-19 | 2000-09-05 | Georgia-Pacific Resins, Inc. | Cyclic urea-formaldehyde prepolymer for use in phenol-formaldehyde and melamine-formaldehyde resin-based binders |
US6342558B1 (en) * | 1999-11-17 | 2002-01-29 | Basf Corporation | Waterborne primer with improved chip resistance |
US20020100231A1 (en) * | 2001-01-26 | 2002-08-01 | Miller Robert J. | Textured laminate flooring |
EP1494855B1 (en) * | 2002-04-04 | 2011-10-05 | LG Chemical Limited | Wood flooring with laminated wood and plastic layers using symmetric structure and method of manufacturing the same |
US6897191B2 (en) * | 2003-04-30 | 2005-05-24 | Specialty Construction Brands, Inc. | Disinfecting, antimicrobial sealing compositions and methods of using the same |
KR20050013473A (ko) * | 2003-07-28 | 2005-02-04 | 주식회사 청송하이테크 | 열경화수지 마루용 마루판 제조방법 및 그 제조방법에의한 마루판 |
KR100417536B1 (ko) * | 2003-08-19 | 2004-03-02 | 주식회사 청송하이테크 | 기능성 화장판 제조방법 및 그 제조방법에 의한 화장판 |
KR200370449Y1 (ko) * | 2004-06-22 | 2004-12-17 | 주식회사 엘지화학 | 합성수지를 이용한 표면층 및 목질계 보드를 포함하는마루바닥재 |
-
2006
- 2006-01-26 KR KR1020060008034A patent/KR100679815B1/ko active IP Right Grant
- 2006-07-25 JP JP2007556093A patent/JP2008510641A/ja active Pending
- 2006-07-25 WO PCT/KR2006/002923 patent/WO2007086632A1/en active Application Filing
- 2006-07-25 US US11/628,527 patent/US20090197036A1/en not_active Abandoned
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101821568B1 (ko) | 2017-12-07 | 2018-01-25 | 주식회사 스타코리아 | 하이브리드 합판의 제조방법 및 이에 의해 제조된 하이브리드 합판 |
JP2021122426A (ja) * | 2020-02-04 | 2021-08-30 | 株式会社パジコ | 光エネルギー線硬化型粘土組成物、光エネルギー線硬化型粘土組成物の製造方法および造形物の製造方法 |
JP7121952B2 (ja) | 2020-02-04 | 2022-08-19 | 株式会社パジコ | 光エネルギー線硬化型粘土組成物、光エネルギー線硬化型粘土組成物の製造方法および造形物の製造方法 |
Also Published As
Publication number | Publication date |
---|---|
US20090197036A1 (en) | 2009-08-06 |
WO2007086632A1 (en) | 2007-08-02 |
KR100679815B1 (ko) | 2007-02-06 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2008510641A (ja) | 対称構造を用いた模様木と高密度繊維板を有する床材及びその製造方法 | |
KR100758795B1 (ko) | 전사인쇄된 고밀도섬유판을 갖는 마루바닥재 및 이의제조방법 | |
KR100918559B1 (ko) | 전사인쇄된 기재를 갖는 인테리어재 및 이의 제조방법 | |
US20050136276A1 (en) | Synthetic crossband | |
JP2008088741A (ja) | 床材及びその製造方法 | |
JP2007268774A (ja) | 床基材、その製造方法及び床材 | |
KR100886318B1 (ko) | 이중경화 방식을 이용한 전사인쇄층을 가지는 마루바닥재및 이의 제조방법 | |
CN201031484Y (zh) | 一种新型复合地板 | |
CN107867025B (zh) | 电子线固化膜多层复合地板及其制造方法 | |
KR20070014510A (ko) | 모양층 및 목질계 보드를 포함하는 마루바닥재 | |
JP5214997B2 (ja) | 繊維板および化粧材の製造方法 | |
JP5457303B2 (ja) | 木質化粧板の製造方法 | |
KR100851498B1 (ko) | 천연무늬목을 고밀도섬유판에 적층한 천연강화마루 및 이의제조방법 | |
JP2013082088A (ja) | 化粧板 | |
CN111906880A (zh) | 一种无醛多层实木复合地板的生产工艺及其地板 | |
CN206888454U (zh) | 一种环保型耐用锁扣多层实木复合地板 | |
JP5681909B2 (ja) | 木質化粧板及びその製造方法 | |
JP2004300793A (ja) | 化粧材およびその製造方法 | |
CN110788955A (zh) | 一种软木复合集成材地板及制备方法 | |
JP2013002246A (ja) | 木質床材及びその製造方法 | |
RU217060U1 (ru) | Панель для предметов мебели и отделки помещений различного назначения | |
CN216183445U (zh) | 一种高强度防水饰面板 | |
CN110053110B (zh) | 一种胶合板的制备方法及其得到的胶合板 | |
CN105089248B (zh) | 一种木地板的制造方法 | |
JP2013079497A (ja) | 木質床材 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20090911 |
|
A601 | Written request for extension of time |
Free format text: JAPANESE INTERMEDIATE CODE: A601 Effective date: 20091211 |
|
A602 | Written permission of extension of time |
Free format text: JAPANESE INTERMEDIATE CODE: A602 Effective date: 20091218 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100112 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20100226 |