JP2007015141A - Skin material sticking apparatus and skin material sticking method - Google Patents

Skin material sticking apparatus and skin material sticking method Download PDF

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JP2007015141A
JP2007015141A JP2005196523A JP2005196523A JP2007015141A JP 2007015141 A JP2007015141 A JP 2007015141A JP 2005196523 A JP2005196523 A JP 2005196523A JP 2005196523 A JP2005196523 A JP 2005196523A JP 2007015141 A JP2007015141 A JP 2007015141A
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base material
skin
skin material
cover
stitch line
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JP4561503B2 (en
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Mitsuharu Aoyama
光晴 青山
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Toyota Boshoku Corp
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Toyota Boshoku Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a skin material sticking apparatus and a skin material sticking method which can easily stick a sewn skin material on a substrate. <P>SOLUTION: An instrument panel substrate BM is fixed onto a substrate mounting part 4. After a cover SK coated with an adhesive is mounted on it, an arm 52 is rotated to arrange an eaves part jig 53 on the cover SK. After the stitch line SL of the cover SK is arranged at the position of the eaves part jig 53, a part where the stitch line SL is formed is pressed by the eaves part jig 53 to stick the cover SK provisionally on the instrument panel substrate BM. After each part of the cover SK is stuck provisionally on the instrument panel substrate BM, the substrate mounting part 4 is rotated, a part to which the cover SK is stuck is moved onto an upper surface, a part excluding a place where the stitch line SL is formed is pressed, and the cover SK is stuck regularly on the instrument panel substrate BM. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、基材に表皮材を貼着するための表皮材貼着装置および表皮材貼着方法に関する。   The present invention relates to a skin material sticking apparatus and a skin material sticking method for sticking a skin material to a base material.

車両のインスツルメントパネルを構成する基材上に、表皮材を貼着する方法として、基材上に表皮材を載置した後、真空引きして貼着するものがあった（例えば、特許文献１参照）。合成樹脂製の表皮材をこの方法によって貼着する場合、表皮材が基材に向けて吸引されることにより、表皮材が均等に延ばされて、基材に対して皺なく密着するように貼着することが可能となる。
ところが、表皮材が本革製である場合には、その伸張度が各部位によって異なり、真空引きによる方法では見栄えよく貼着することが困難であって、手貼りの方法に依らざるを得なかった。しかしながら、手貼りに依る場合にも、基材上の正しい位置に表皮材を貼着することは難しく、特に、表皮材が縫製されて立体的に形成されている時には、基材への貼着は困難を極めた。
特開２０００−３１８０２８公報（第１図−第７図） As a method of attaching a skin material on a base material constituting an instrument panel of a vehicle, there is a method in which the skin material is placed on the base material and then vacuumed and attached (for example, patents) Reference 1). When a synthetic resin skin material is pasted by this method, the skin material is sucked toward the base material so that the skin material is evenly stretched and closely adhered to the base material. It becomes possible to stick.
However, when the skin material is made of genuine leather, the degree of extension varies depending on each part, and it is difficult to apply it with a vacuum drawing method. It was. However, it is difficult to attach the skin material to the correct position on the base material even when it is manually attached, especially when the skin material is sewn and formed in three dimensions. Was extremely difficult.
JP 2000-318028 A (FIGS. 1-7)

本発明は上記のような事情に基づいて完成されたものであって、縫製された表皮材を、基材に対し容易に貼着できる表皮材貼着装置および表皮材貼着方法を提供することを目的とする。   This invention is completed based on the above situations, and provides the skin material sticking apparatus and the skin material sticking method which can stick the sewn skin material easily with respect to a base material. With the goal.

上記の目的を達成するための手段として、請求項１の発明は、縫製した表皮材を基材に貼着するための表皮材貼着装置において、前記基材が固定される基材取付部、前記基材取付部に固定された前記基材上に前記表皮材が載置され、この状態の前記表皮材の近傍に配置されて、前記基材上における前記表皮材のステッチラインの位置を示す表皮位置決め部、および前記表皮位置決め部の位置に基づいて、前記基材に対する前記ステッチラインの位置を合せた後、前記表皮材を前記基材の上から押圧して貼着するために、前記基材取付部を回転可能にする取付部回転機構を備えたことを特徴とする表皮材貼着装置とした。   As means for achieving the above-mentioned object, the invention of claim 1 is a base material attaching portion to which the base material is fixed in a skin material sticking apparatus for sticking a sewn skin material to a base material. The skin material is placed on the base material fixed to the base material mounting portion, and is disposed in the vicinity of the skin material in this state, and indicates the position of the stitch line of the skin material on the base material. Based on the position of the skin positioning part and the skin positioning part, after aligning the position of the stitch line with respect to the base material, in order to press and stick the skin material from above the base material, It was set as the skin material sticking apparatus provided with the attachment part rotation mechanism which makes a material attachment part rotatable.

請求項２の発明は、前記表皮位置決め部の位置に基づいて、前記基材に対する前記ステッチラインの位置を合せた後、レーザー光を前記表皮材の所定箇所に照射して、前記表皮材の位置ずれを検出するレーザー位置決め部を備えたことを特徴とする請求項１記載の表皮材貼着装置とした。   According to the invention of claim 2, after aligning the position of the stitch line with respect to the base material based on the position of the skin positioning portion, a laser beam is applied to a predetermined portion of the skin material to position the skin material The skin material sticking apparatus according to claim 1, further comprising a laser positioning unit that detects a shift.

請求項３の発明は、縫製した表皮材を基材に貼着するための表皮材貼着方法において、基材取付部に固定した前記基材上に前記表皮材を載置し、前記表皮材の近傍に表皮位置決め部を配置して、この表皮位置決め部の位置に基づいて、前記基材に対する前記表皮材のステッチラインの位置を合せた後、前記表皮材の前記ステッチラインが形成された部位を前記基材に押圧して貼着し、その後、前記基材取付部を回転させて、前記表皮材の他の部位を前記基材に貼着することを特徴とする表皮材貼着方法とした。   The invention according to claim 3 is a method for attaching a skin material to a base material, wherein the skin material is placed on the base material fixed to a base material attachment portion, and the skin material is provided. A portion where the skin line is formed in the vicinity of the skin material, and the stitch line of the skin material is aligned with the base material on the basis of the position of the skin positioning portion. A skin material pasting method, wherein the base material attaching portion is rotated and then the other portion of the skin material is pasted on the base material. did.

請求項４の発明は、前記表皮材の前記ステッチラインが形成された部位を前記基材に貼着した後、レーザー光を前記表皮材の所定箇所に照射して、前記表皮材の位置ずれを検出し、その前記基材に対する位置を調整することを特徴とする請求項３記載の表皮材貼着方法とした。   In the invention according to claim 4, after the portion where the stitch line of the skin material is formed is attached to the base material, a laser beam is irradiated to a predetermined portion of the skin material, and the positional deviation of the skin material is detected. 4. The method for adhering a skin material according to claim 3, wherein the position is detected and the position relative to the base material is adjusted.

＜請求項１の発明＞
基材取付部に固定された基材上に表皮材が載置され、この状態の表皮材の近傍に配置されて、基材上における表皮材のステッチラインの位置を示す表皮位置決め部を備えたことにより、表皮材を基材上の正しい位置に容易に配置することができ、表皮材を皺なく見栄えよく基材に貼着できる。また、表皮位置決め部の位置に基づいて、基材に対するステッチラインの位置を合せた後、表皮材を基材の上から押圧して貼着するために、基材取付部を回転可能にする取付部回転機構を備えたことにより、貼着する表皮材のすべての部位を上面となるように移動させることができるため、表皮材の貼着作業性がよくなり、その外観品質も向上する。 <Invention of Claim 1>
The skin material is placed on the base material fixed to the base material mounting portion, and is disposed in the vicinity of the skin material in this state, and includes a skin positioning portion that indicates the position of the stitch line of the skin material on the base material. By this, a skin material can be easily arrange | positioned in the correct position on a base material, and a skin material can be affixed on a base material with sufficient appearance. Also, after aligning the stitch line position with the base material based on the position of the skin positioning part, the base material mounting part can be rotated so that the skin material is pressed and pasted from above the base material. By providing the partial rotation mechanism, all the parts of the skin material to be attached can be moved so as to be on the upper surface, so that the workability of attaching the skin material is improved and the appearance quality is also improved.

＜請求項２の発明＞
表皮位置決め部の位置に基づいて、基材に対するステッチラインの位置を合せた後、レーザー光を表皮材の所定箇所に照射して、表皮材の位置ずれを検出するレーザー位置決め部を備えたことにより、レーザー位置決め部によって検出された表皮材の位置ずれを修正し、表皮材を基材に対していっそう正確な位置に配置することができ、その外観品質をより向上させることができる。 <Invention of Claim 2>
By aligning the position of the stitch line with respect to the base material based on the position of the skin positioning part, and then irradiating a predetermined part of the skin material with a laser beam to detect the positional deviation of the skin material The positional deviation of the skin material detected by the laser positioning unit can be corrected, and the skin material can be arranged at a more accurate position with respect to the base material, and the appearance quality can be further improved.

＜請求項３の発明＞
表皮材の近傍に表皮位置決め部を配置して、この表皮位置決め部の位置に基づいて、基材に対する表皮材のステッチラインの位置を合せた後、表皮材のステッチラインが形成された部位を基材に押圧して貼着させることにより、表皮材を基材上の正しい位置に容易に配置することができ、表皮材を皺なく見栄えよく基材に貼着できる。また、その後、基材取付部を回転させて、貼着する表皮材のすべての部位を上面となるように移動させることができるため、表皮材の貼着作業性がよくなり、その外観品質も向上する。 <Invention of Claim 3>
After placing the skin positioning part near the skin material and aligning the position of the stitch line of the skin material with respect to the base material based on the position of this skin positioning part, it is based on the part where the stitch line of the skin material is formed. By pressing and sticking to the material, the skin material can be easily arranged at the correct position on the base material, and the skin material can be attached to the base material with a good appearance. In addition, after that, by rotating the base material attachment part and moving all the parts of the skin material to be adhered to the upper surface, the workability of the skin material is improved, and the appearance quality is also improved. improves.

＜請求項４の発明＞
表皮材のステッチラインが形成された部位を基材に貼着した後、レーザー光を表皮材の所定箇所に照射して、表皮材の位置ずれを検出し、その基材に対する位置を調整することにより、表皮材を基材に対していっそう正確な位置に配置することができ、その外観品質をより向上させることができる。 <Invention of Claim 4>
After sticking the part where the stitch line of the skin material is formed on the base material, irradiating the predetermined part of the skin material with a laser beam, detecting the positional deviation of the skin material, and adjusting the position with respect to the base material Thus, the skin material can be disposed at a more accurate position with respect to the base material, and the appearance quality can be further improved.

本発明の実施形態を図１乃至図１２によって説明する。本発明の表皮材貼着装置に該当するインパネ用本革貼り込み装置１は、互いに所定距離だけ離れて対向した一対の支持体２を備えている。双方の支持体２には、回動軸３が水平に掛渡されており、これには基材取付部４が固着されている。基材取付部４の外周面は、後述するインパネ基材ＢＭが、がたなく取り付けられるように、インパネ基材ＢＭの裏側と係合する形状に形成されている。図２に示すように、回動軸３は、支持体２に形成された軸受２１によって、基材取付部４とともに回動可能に支持されており、回動軸３の外周面に連結されたハンドル３１を操作して、回動軸３を回転させた後、軸受２１の上面に形成された固定孔２１ａに挿入された杭状のストッパＰＳを、回動軸３の外周面に設けられた複数の位置決め孔３ａのうち、適当な位置にあるものに嵌合させることにより、回動軸３を所定の位置において固定することができる。尚、回動軸３と軸受２１は、本発明の取付部回転機構に該当している。   An embodiment of the present invention will be described with reference to FIGS. The instrument panel leather applicator 1 corresponding to the skin material applicator of the present invention includes a pair of supports 2 that are opposed to each other by a predetermined distance. A rotating shaft 3 is horizontally stretched between both the supports 2, and a base material attaching portion 4 is fixed to the rotating shaft 3. The outer peripheral surface of the base material attaching part 4 is formed in a shape that engages with the back side of the instrument panel base material BM so that an instrument panel base material BM, which will be described later, can be attached without difficulty. As shown in FIG. 2, the rotating shaft 3 is rotatably supported together with the base material mounting portion 4 by a bearing 21 formed on the support body 2, and is connected to the outer peripheral surface of the rotating shaft 3. After operating the handle 31 to rotate the rotating shaft 3, a pile-shaped stopper PS inserted in a fixing hole 21 a formed on the upper surface of the bearing 21 is provided on the outer peripheral surface of the rotating shaft 3. The rotating shaft 3 can be fixed at a predetermined position by fitting it into an appropriate position among the plurality of positioning holes 3a. The rotating shaft 3 and the bearing 21 correspond to the mounting portion rotating mechanism of the present invention.

支持体２の間には、基材取付部４の上部後方に位置するように、位置決め治具５が設置されている。位置決め治具５は本発明の表皮位置決め部に該当し、架台５１上に逆Ｌ字状の４本のアーム５２が前方（基材取付部４側）へ傾斜可能なように、その根元において回動可能に取り付けられている。それぞれのアーム５２の先端部には、庇部治具５３、一対の天板部治具５４およびエアバッグ部治具５５が連結されている。また、図９に示すように、架台５１の上面には回動ストッパ５６が、傾斜して取り付けられている。回動ストッパ５６は、シリンダ５６ａ内の上下端に移動体５６ｂおよび固定端５６ｃが内蔵され、双方の間にはテンションスプリング５６ｄが介装されている。また、各々の支持体２は、上方へと延びた支持柱２２を備え、それらが上端において水平部２３によって連結されており、水平部２３の下面からは複数のレーザーガン２４が、下方に向いて設けられている。レーザーガン２４は、本発明のレーザー位置決め部に該当する。   Between the supports 2, a positioning jig 5 is installed so as to be located at the upper rear of the base material attaching portion 4. The positioning jig 5 corresponds to the skin positioning portion of the present invention, and is rotated at the base so that four inverted L-shaped arms 52 can be tilted forward (on the base material mounting portion 4 side) on the mount 51. It is mounted movably. A hook jig 53, a pair of top plate jigs 54, and an airbag part jig 55 are connected to the distal ends of the arms 52. Further, as shown in FIG. 9, a rotation stopper 56 is attached to the upper surface of the gantry 51 so as to be inclined. The rotation stopper 56 has a moving body 56b and a fixed end 56c built in the upper and lower ends in the cylinder 56a, and a tension spring 56d is interposed between the both. Each support body 2 includes a support column 22 extending upward, and is connected by a horizontal portion 23 at the upper end. A plurality of laser guns 24 face downward from the lower surface of the horizontal portion 23. Is provided. The laser gun 24 corresponds to the laser positioning portion of the present invention.

次に、本実施形態のインパネ用本革貼り込み装置１による、インパネ基材ＢＭへのカバーＳＫの貼着方法について、図２乃至図１２に基づいて説明する。インパネ（インスツルメントパネル）基材ＢＭは、ポリプロピレンあるいはポリ化ＡＥＳにて一体に形成され、車両の運転席前方に取り付けられる。また、カバーＳＫは本発明の表皮材に該当し、複数の獣皮（本革）を縫製して、インパネ基材ＢＭの外周面に合致するように立体的に形成されており、その外周面には複数のステッチラインＳＬが形成されている。また、カバーＳＫの裏面には、インパネ基材ＢＭに貼着された状態で、その表面が適度な柔軟性を備えることにより、ほどよい感触を有するように、クッション材ＣＵ（図１０示）が貼付されている。   Next, a method of attaching the cover SK to the instrument panel base material BM by the instrument panel leather applicator 1 of the present embodiment will be described with reference to FIGS. An instrument panel (instrument panel) substrate BM is integrally formed of polypropylene or poly-AES, and is attached to the front of the driver's seat of the vehicle. Further, the cover SK corresponds to the skin material of the present invention, and a plurality of animal skins (leathers) are sewn and formed in three dimensions so as to match the outer peripheral surface of the instrument panel base material BM. A plurality of stitch lines SL are formed. In addition, a cushion material CU (shown in FIG. 10) is provided on the back surface of the cover SK so that the surface of the cover SK is attached to the instrument panel base material BM and the surface thereof has appropriate flexibility so as to have a moderate feeling. It is affixed.

最初に、図２（Ａ）に示すように、基材取付部４上に、インパネ基材ＢＭをがたつきなく固定する。その後、インパネ基材ＢＭの表面あるいはカバーＳＫの裏面、または双方にウレタン系のホットメルトによる接着剤を塗布し、基材取付部４上に取り付けられたインパネ基材ＢＭ上に、カバーＳＫを被せるように載置する（図２（Ｂ）示）。この後、インパネ基材ＢＭ上のカバーＳＫの庇部Ｓ１（図１示）をドライヤーで加熱し、庇部Ｓ１の接着剤に粘着力を発生させておく。次に、庇部治具５３に連結されたアーム５２を、架台５１への取付部を中心に基材取付部４側へと回動させると、図９に示すように、アーム５２の下部が、回動ストッパ５６の移動体５６ｂに当接して停止する。この状態において、図３および図１０（Ａ）に示すように、庇部治具５３の先端部にある押え部５３ａは、カバーＳＫの表面から僅かな隙間（例えば数ｍｍ）を有して保持される。   First, as shown in FIG. 2A, the instrument panel base material BM is fixed on the base material attachment portion 4 without rattling. Thereafter, a urethane hot-melt adhesive is applied to the front surface of the instrument panel base material BM, the back surface of the cover SK, or both, and the cover SK is placed on the instrument panel base material BM mounted on the base material mounting portion 4. (Fig. 2B)). Thereafter, the collar part S1 (shown in FIG. 1) of the cover SK on the instrument panel base material BM is heated with a dryer to generate an adhesive force on the adhesive of the collar part S1. Next, when the arm 52 connected to the flange jig 53 is rotated toward the base material attachment part 4 centering on the attachment part to the gantry 51, as shown in FIG. Then, it comes into contact with the moving body 56b of the rotation stopper 56 and stops. In this state, as shown in FIGS. 3 and 10A, the presser portion 53a at the tip of the hook jig 53 is held with a slight gap (for example, several mm) from the surface of the cover SK. Is done.

この時、庇部治具５３は、カバーＳＫのステッチラインＳＬの、インパネ基材ＢＭ上における正しい位置を示している。庇部Ｓ１のステッチラインＳＬが、庇部治具５３の位置に合うようにカバーＳＫを位置合せした後、アーム５２を下方に回動させる。アーム５２は回動ストッパ５６のテンションスプリング５６ｄを圧縮して、所定量だけ下方に回動するため、押え部５３ａがカバーＳＫの表面をステッチラインＳＬに沿って押圧して、ステッチラインＳＬの形成部位をインパネ基材ＢＭに貼着させる（図１０（Ｂ）示）。   At this time, the flange jig 53 indicates the correct position of the stitch line SL of the cover SK on the instrument panel base material BM. After aligning the cover SK so that the stitch line SL of the collar S1 matches the position of the collar jig 53, the arm 52 is rotated downward. Since the arm 52 compresses the tension spring 56d of the rotation stopper 56 and rotates downward by a predetermined amount, the pressing portion 53a presses the surface of the cover SK along the stitch line SL to form the stitch line SL. The part is attached to the instrument panel base material BM (shown in FIG. 10B).

次に、カバーＳＫの天板後部Ｓ２（図１示）をドライヤーで加熱し、天板後部Ｓ２の接着剤に粘着力を発生させておく。その後、天板部治具５４に連結された一対のアーム５２を、架台５１への取付部を中心に基材取付部４側へと回動させる。アーム５２には、天板部治具５４を構成する天板後方押え部５４ａが固着されており、天板後方押え部５４ａの両端に、それぞれ天板前方押え部５４ｂおよびクラスターサイド押え部５４ｃが回動可能に連結されている。アーム５２が回動されたことにより、天板後方押え部５４ａが、カバーＳＫの表面から隙間を有して保持され、上述した庇部Ｓ１と同様に、天板後部Ｓ２のステッチラインＳＬを天板後方押え部５４ａの位置に基づいて位置合せした後、天板後方押え部５４ａがカバーＳＫの表面をステッチラインＳＬに沿って押圧して、ステッチラインＳＬの形成部位をインパネ基材ＢＭに貼着させる（図４示）。   Next, the top plate rear portion S2 (shown in FIG. 1) of the cover SK is heated with a drier to generate an adhesive force on the adhesive of the top plate rear portion S2. Thereafter, the pair of arms 52 connected to the top plate jig 54 are rotated toward the base material attachment portion 4 centering on the attachment portion to the gantry 51. A top plate rear pressing portion 54a constituting a top plate jig 54 is fixed to the arm 52. A top plate front pressing portion 54b and a cluster side pressing portion 54c are respectively provided at both ends of the top plate rear pressing portion 54a. It is connected so that it can rotate. When the arm 52 is rotated, the top plate rear pressing portion 54a is held with a gap from the surface of the cover SK, and the stitch line SL of the top plate rear portion S2 is placed on the top, similarly to the collar portion S1 described above. After alignment based on the position of the plate rear pressing portion 54a, the top plate rear pressing portion 54a presses the surface of the cover SK along the stitch line SL, and the portion where the stitch line SL is formed is affixed to the instrument panel base material BM. Wear (shown in FIG. 4).

その後、同様にして、エアバッグ部治具５５を使用して、カバーＳＫのエアバッグ部Ｓ３（図１示）を、インパネ基材ＢＭに貼着させ（図５示）、次に、天板前方押え部５４ｂを基材取付部４に向けて回動させて、カバーＳＫの天板前部Ｓ４（図１示）を、インパネ基材ＢＭに貼着させ（図６示）、最後に、クラスターサイド押え部５４ｃを基材取付部４に向けて回動させて、カバーＳＫのクラスターサイド部Ｓ５（図１示）を、インパネ基材ＢＭに貼着させ、（図７示）カバーＳＫのインパネ基材ＢＭへの仮貼着を完了する。   Thereafter, similarly, the airbag part jig 55 is used to attach the airbag part S3 (shown in FIG. 1) of the cover SK to the instrument panel base material BM (shown in FIG. 5). The front pressing part 54b is rotated toward the base material attaching part 4, and the top plate front part S4 (shown in FIG. 1) of the cover SK is adhered to the instrument panel base material BM (shown in FIG. 6). The side pressing part 54c is rotated toward the base material attaching part 4, and the cluster side part S5 (shown in FIG. 1) of the cover SK is adhered to the instrument panel base material BM (shown in FIG. 7). The temporary sticking to the base material BM is completed.

次に、すべてのアーム５２を回動させて元の位置に戻し、庇部治具５３、天板部治具５４およびエアバッグ部治具５５を、カバーＳＫ上から後退させた後、水平部２３に取り付けられた複数のレーザーガン２４から、インパネ基材ＢＭ上に仮貼着されたカバーＳＫのステッチラインＳＬ上に向けて、レーザー光を照射する（図８示）。レーザー光により、カバーＳＫ上に形成された複数の照射ポイント（レーザーポイントＬＰ）と、カバーＳＫのステッチラインＳＬとのずれを見て、インパネ基材ＢＭに対してカバーＳＫの貼着位置を修正（調整）する。この時、軸受２１の固定孔２１ａに挿入されたストッパＰＳを、回動軸３の位置決め孔３ａに対して差し換えて、回動軸３とともに基材取付部４を回動させ、レーザー光を照射させるカバーＳＫの部位を変えることができる。   Next, all the arms 52 are rotated and returned to their original positions. After the collar jig 53, the top plate jig 54, and the airbag jig 55 are retracted from the cover SK, the horizontal portion Laser light is irradiated from a plurality of laser guns 24 attached to 23 onto the stitch line SL of the cover SK temporarily attached onto the instrument panel base material BM (shown in FIG. 8). The position where the cover SK is attached to the instrument panel base material BM is corrected by seeing the difference between the multiple irradiation points (laser points LP) formed on the cover SK and the stitch line SL of the cover SK. (adjust. At this time, the stopper PS inserted in the fixed hole 21a of the bearing 21 is replaced with respect to the positioning hole 3a of the rotating shaft 3, and the substrate mounting portion 4 is rotated together with the rotating shaft 3 to irradiate the laser beam. The part of the cover SK to be changed can be changed.

その後、カバーＳＫのステッチラインＳＬ以外の部位をドライヤで加熱した後、図１１（Ａ）、（Ｂ）に示すように、基材取付部４を回転させて、貼着する部位を上面に移動させ、ステッチラインＳＬ以外の部位を手等により下方に押圧して、インパネ基材ＢＭに接着させる（本貼着）。カバーＳＫが本貼着されたインパネ基材ＢＭは、基材取付部４から取り外され（図１２（Ａ）示）、図１２（Ｂ）に示すように、コア型６上に載置された後、キャビ型７との間で型閉めされて圧縮される。図１２（Ｂ）に示したように、キャビ型７の型面には、合成ゴムにて形成されたバルーン７１が設けられており、カバーＳＫの意匠面を保護している。また、コア型６には、外部から型面に連通する複数の空気孔６ａが形成され、型閉めの際に温風が送風される。カバーＳＫは型６、７によってプレスされることにより、インパネ基材ＢＭに対して均一に貼着される。型６、７から取り出された後、カバーＳＫの周端部が、手等によりインパネ基材ＢＭに巻き込まれて貼着工程が完了する。   Then, after heating parts other than stitch line SL of cover SK with a dryer, as shown in Drawing 11 (A) and (B), base material attaching part 4 is rotated and the part to stick is moved to the upper surface. Then, the part other than the stitch line SL is pressed downward by hand or the like to adhere to the instrument panel base material BM (main sticking). The instrument panel base material BM to which the cover SK is permanently attached is removed from the base material mounting portion 4 (shown in FIG. 12A) and placed on the core mold 6 as shown in FIG. 12B. Thereafter, the mold is closed and compressed with the mold 7. As shown in FIG. 12B, the mold surface of the mold 7 is provided with a balloon 71 formed of synthetic rubber to protect the design surface of the cover SK. The core mold 6 is formed with a plurality of air holes 6a communicating with the mold surface from the outside, and warm air is blown when the mold is closed. The cover SK is pressed by the molds 6 and 7 so as to be uniformly attached to the instrument panel base material BM. After being taken out from the molds 6 and 7, the peripheral end of the cover SK is caught in the instrument panel base material BM by hand or the like, and the sticking process is completed.

本実施形態によれば、基材取付部４に固定されたインパネ基材ＢＭ上にカバーＳＫが載置され、この状態のカバーＳＫの近傍に配置されて、インパネ基材ＢＭ上におけるカバーＳＫのステッチラインＳＬの位置を示す位置決め治具５を備えたことにより、カバーＳＫをインパネ基材ＢＭ上の正しい位置に容易に配置することができ、カバーＳＫを皺なく見栄えよくインパネ基材ＢＭに貼着できる。また、位置決め治具５の位置に基づいて、インパネ基材ＢＭに対するステッチラインＳＬの位置を合せ、カバーＳＫのステッチラインＳＬが形成された部位を、インパネ基材ＢＭに押圧して貼着させた後、カバーＳＫのステッチラインＳＬが形成された箇所以外の部位を、インパネ基材ＢＭの上から押圧して貼着するために、基材取付部４を回転可能にする取付部回転機構（回動軸３、軸受２１）を備えたことにより、貼着するカバーＳＫのすべての部位を上面となるように移動させることができるため、カバーＳＫの貼着作業性がよくなり、その外観品質も向上する。   According to the present embodiment, the cover SK is placed on the instrument panel base material BM fixed to the base material mounting portion 4, and is disposed in the vicinity of the cover SK in this state, so that the cover SK on the instrument panel base material BM Since the positioning jig 5 indicating the position of the stitch line SL is provided, the cover SK can be easily placed at the correct position on the instrument panel base material BM, and the cover SK can be affixed to the instrument panel base material BM with good appearance. I can wear it. Further, based on the position of the positioning jig 5, the position of the stitch line SL with respect to the instrument panel base material BM is aligned, and the portion where the stitch line SL of the cover SK is formed is pressed and adhered to the instrument panel base material BM. After that, in order to press and stick the parts other than the part where the stitch line SL of the cover SK is formed from the top of the instrument panel base material BM, the base part mounting part 4 is made to be rotatable. Since the moving shaft 3 and the bearing 21) are provided, all parts of the cover SK to be attached can be moved so as to be on the upper surface, so that the workability of attaching the cover SK is improved and the appearance quality is also improved. improves.

また、位置決め治具５の位置に基づいて、インパネ基材ＢＭに対するステッチラインＳＬの位置を合せた後、レーザー光をカバーＳＫの所定箇所に照射して、カバーＳＫの位置ずれを検出し、そのインパネ基材ＢＭに対する位置を調整するレーザーガン２４を備えたことにより、カバーＳＫをインパネ基材ＢＭに対していっそう正確な位置に配置することができ、その外観品質をより向上させることができる。   Further, after aligning the position of the stitch line SL with respect to the instrument panel base material BM based on the position of the positioning jig 5, the laser beam is irradiated to a predetermined portion of the cover SK to detect the positional deviation of the cover SK. By providing the laser gun 24 for adjusting the position with respect to the instrument panel base material BM, the cover SK can be arranged at a more accurate position with respect to the instrument panel base material BM, and the appearance quality can be further improved.

＜他の実施形態＞
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
（１）ステッチラインＳＬが形成された部位をインパネ基材に仮貼着する場合、位置決め治具でなく、手あるいは手持ちの工具等によってカバーＳＫを押圧してもよい。
（２）本発明による貼着方法が適用される表皮材は獣皮だけでなく、合成皮革を立体的に縫製したものでもよい。
（３）本発明による表皮材の貼着方法はインスツルメントパネルだけでなく、コンソールボックス等の車両部品、あるいは住宅用家具等にも適用可能である。
（４）本発明による取付部回転機構の回転軸は、ハンドル操作により回転するものだけでなく、電動モータ等のアクチュエータによって回転されるものであってもよい。 <Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
(1) When the part where the stitch line SL is formed is temporarily attached to the instrument panel substrate, the cover SK may be pressed by a hand or a hand-held tool instead of the positioning jig.
(2) The skin material to which the sticking method according to the present invention is applied is not limited to animal skin, but may be one obtained by three-dimensionally sewing synthetic leather.
(3) The method of attaching the skin material according to the present invention can be applied not only to the instrument panel but also to vehicle parts such as a console box or residential furniture.
(4) The rotating shaft of the attachment portion rotating mechanism according to the present invention may be rotated by an actuator such as an electric motor as well as a shaft rotated by a handle operation.

本実施形態によるインパネ用本革貼り込み装置の斜視図である。It is a perspective view of the genuine leather sticking apparatus for instrument panels by this embodiment. 基材取付部にインパネ基材を固定したところを示した側面図（Ａ）、更に、その上にカバーを載置したところを示した側面図（Ｂ）である。It is the side view (A) which showed the place which fixed the instrument panel base material to the base-material attachment part, and also the side view (B) which showed the place which mounted the cover on it. カバーの庇部の位置合せをするところを示した側面図である。It is the side view which showed the place which aligns the collar part of a cover. 天板後部の位置合せをするところを示した側面図である。It is the side view which showed the place which aligns the rear part of a top plate. エアバッグ部の位置合せをするところを示した側面図である。It is the side view which showed the place which aligns an airbag part. 天板前部の位置合せをするところを示した側面図である。It is the side view which showed the place which aligns the front part of a top plate. クラスターサイド部の位置合せをするところを示した側面図である。It is the side view which showed the place which aligns a cluster side part. カバーにレーザー光を照射したところを示した側面図である。It is the side view which showed the place which irradiated the laser beam to the cover. 位置決め治具のアームの取付部の詳細図である。It is detail drawing of the attaching part of the arm of a positioning jig. カバーのステッチラインの位置合せをするところを示した正面図（Ａ）、ステッチラインの形成された部位を仮貼着するところを示した正面図(Ｂ）である。It is the front view (A) which showed the place which aligns the stitch line of a cover, and the front view (B) which showed the place which temporarily sticks the site | part in which the stitch line was formed. 基材取付部を回動させて、カバーのステッチラインが形成された箇所以外の部位を本貼着するところを示した側面図（Ａ）、更に、基材取付部を別の角度になるように回動させて本貼着するところを示した側面図（Ｂ）である。Side view (A) showing where the base attachment part is rotated and the part other than the part where the stitch line of the cover is formed is stuck, and the base part attachment part is at another angle. It is the side view (B) which showed the place which makes it rotate and attaches this. カバーが貼着されたインパネ基材を基材取付部から取り外したところを示した外観図（Ａ）、更に、それを型内に設置したところを示した断面図（Ｂ）である。It is the external view (A) which showed the place which removed the instrument panel base material with which the cover was stuck from the base material attachment part, and also is sectional drawing (B) which showed the place which installed it in the type | mold.

符号の説明Explanation of symbols

１…インパネ用本革貼り込み装置
３…回動軸
４…基材取付部
５…位置決め治具
２１…軸受
２４…レーザーガン
５３…庇部治具
５４…天板部治具
５５…エアバッグ部治具
ＢＭ…インパネ基材
ＳＫ…カバー
ＳＬ…ステッチライン DESCRIPTION OF SYMBOLS 1 ... Genuine leather sticking apparatus 3 for instrument panel 3 ... Rotating shaft 4 ... Base-material attachment part 5 ... Positioning jig 21 ... Bearing 24 ... Laser gun 53 ... Gutter jig 54 ... Top plate jig 55 ... Airbag part Jig BM ... Instrument panel base material SK ... Cover SL ... Stitch line

Claims (4)

縫製した表皮材を基材に貼着するための表皮材貼着装置において、
前記基材が固定される基材取付部、
前記基材取付部に固定された前記基材上に前記表皮材が載置され、この状態の前記表皮材の近傍に配置されて、前記基材上における前記表皮材のステッチラインの位置を示す表皮位置決め部、および
前記表皮位置決め部の位置に基づいて、前記基材に対する前記ステッチラインの位置を合せた後、前記表皮材を前記基材の上から押圧して貼着するために、前記基材取付部を回転可能にする取付部回転機構を備えたことを特徴とする表皮材貼着装置。 In the skin material sticking device for sticking the sewn skin material to the base material,
A base mounting portion to which the base is fixed;
The skin material is placed on the base material fixed to the base material mounting portion, and is disposed in the vicinity of the skin material in this state, and indicates the position of the stitch line of the skin material on the base material. Based on the position of the skin positioning part and the skin positioning part, after aligning the position of the stitch line with respect to the base material, in order to press and stick the skin material from above the base material, the base A skin material sticking apparatus comprising an attachment portion rotating mechanism that allows the material attachment portion to rotate. 前記表皮位置決め部の位置に基づいて、前記基材に対する前記ステッチラインの位置を合せた後、レーザー光を前記表皮材の所定箇所に照射して、前記表皮材の位置ずれを検出するレーザー位置決め部を備えたことを特徴とする請求項１記載の表皮材貼着装置。 Based on the position of the skin positioning part, after aligning the position of the stitch line with respect to the base material, the laser positioning part detects the positional deviation of the skin material by irradiating a predetermined portion of the skin material with laser light The skin material sticking apparatus according to claim 1, further comprising: 縫製した表皮材を基材に貼着するための表皮材貼着方法において、
基材取付部に固定した前記基材上に前記表皮材を載置し、前記表皮材の近傍に表皮位置決め部を配置して、この表皮位置決め部の位置に基づいて、前記基材に対する前記表皮材のステッチラインの位置を合せた後、前記表皮材の前記ステッチラインが形成された部位を前記基材に押圧して貼着し、その後、前記基材取付部を回転させて、前記表皮材の他の部位を前記基材に貼着することを特徴とする表皮材貼着方法。 In the method of attaching the skin material for attaching the sewn skin material to the base material,
The skin material is placed on the base material fixed to the base material mounting portion, a skin positioning portion is disposed in the vicinity of the skin material, and the skin with respect to the base material is determined based on the position of the skin positioning portion. After aligning the stitch line position of the material, the portion of the skin material where the stitch line is formed is pressed and pasted to the base material, and then the base material attaching portion is rotated to rotate the skin material. A method for adhering a skin material, comprising adhering another part to the substrate. 前記表皮材の前記ステッチラインが形成された部位を前記基材に貼着した後、レーザー光を前記表皮材の所定箇所に照射して、前記表皮材の位置ずれを検出し、その前記基材に対する位置を調整することを特徴とする請求項３記載の表皮材貼着方法。 After pasting the part where the stitch line of the skin material is formed on the base material, a laser beam is irradiated to a predetermined portion of the skin material to detect a positional shift of the skin material, and the base material The method for attaching a skin material according to claim 3, wherein the position of the skin material is adjusted.
JP2005196523A 2005-07-05 2005-07-05 Skin material pasting apparatus and skin material pasting method Active JP4561503B2 (en)

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CN102335811A (en) * 2011-08-25 2012-02-01 沈阳飞机工业（集团）有限公司 Method for manufacturing titanium-alloy sawtooth-shaped skin parts

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KR101744848B1 (en) * 2015-11-30 2017-06-09 주식회사 서연이화 Jig for sticking stitched material on interior part of car

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JPH0497832A (en) * 1990-08-16 1992-03-30 Kasai Kogyo Co Ltd Manufacture of trim parts for automobile
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JPH06277376A (en) * 1993-03-26 1994-10-04 Takashimaya Nippatsu Kogyo Kk Manufacture of surface bonding sheet
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JPH09262384A (en) * 1996-03-29 1997-10-07 Tokyo Seat Kk Method for adhering sheet while using adhesive agent
JPH1071283A (en) * 1996-08-30 1998-03-17 T S Tec Kk Manufacture of seat using adhesive
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CN102335811A (en) * 2011-08-25 2012-02-01 沈阳飞机工业（集团）有限公司 Method for manufacturing titanium-alloy sawtooth-shaped skin parts

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