JP2006331817A - Light emitting device and luminaire using it - Google Patents

Light emitting device and luminaire using it Download PDF

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JP2006331817A
JP2006331817A JP2005152997A JP2005152997A JP2006331817A JP 2006331817 A JP2006331817 A JP 2006331817A JP 2005152997 A JP2005152997 A JP 2005152997A JP 2005152997 A JP2005152997 A JP 2005152997A JP 2006331817 A JP2006331817 A JP 2006331817A
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substrate
lens unit
light emitting
led
emitting device
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JP4529795B2 (en
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Mamoru Yamakawa
守 山川
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Panasonic Electric Works Co Ltd
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Matsushita Electric Works Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve light emitting efficiency and reliability in a light emitting device using a light emitting diode (LED) by improving heat radiating property of a substrate mounting the LED and durability of a lens unit. <P>SOLUTION: The light emitting device 1 provided with the substrate 4 mounting the LED 3, the lens unit 2 covering the substrate 4 and a radiator plate 7 attached to a back face of the substrate 4 has a fitting part 10 comprising a thread part 11a, a collar part 12, a rubber part 13 deformed by being pressed by the collar part 12 and pressing a depressed part 6 of the lens unit 2 and a spacer part 14 pressing the substrate 4 with the pressure from the rubber part 13. The fitting part 10 is fitted in a through hole 15 of the substrate 4 and a screw hole 16 of the radiator plate 7 to strongly closely fix the lens unit 2 and the substrate 4 to the radiator plate 7. Thereby, the heat radiating property and the light emitting efficiency of the LED 3 are improved, distortion or crack by secular change of the lens unit 2 is eliminated to improve the durability. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、発光ダイオード(以下、LEDと略称する)の発光する光をレンズで集光するLEDを用いた発光装置及びそれを用いた照明器具に関する。   The present invention relates to a light emitting device using an LED that collects light emitted from a light emitting diode (hereinafter abbreviated as LED) with a lens, and a lighting fixture using the same.

従来のこの種のLEDを用いた発光装置の例を、図12(a)〜(d)に示す。これらの図において、発光装置100は、発光ダイオードのLED102が実装された基板101と、基板101を覆うレンズユニット110と、LED102の発熱を図12(a)に示す白抜きの矢印の方向に放熱する放熱部材105とを備えている。レンズユニット110は、LED102からの光を集光するレンズ部104とレンズ部104を保持するレンズホルダ103とからなり、樹脂で形成されている。このレンズユニット110は、その外形の一部を中心部より離れる方向に拡大した半円形状のつば部103aを備え、このつば部103aにはネジ用の貫通孔107が設けられている。そして、貫通孔107を通るネジ106により、レンズユニット110と基板101が放熱部材105に固定されている。 Examples of conventional light emitting devices using this type of LED are shown in FIGS. In these drawings, the light-emitting device 100 radiates heat generated by the substrate 101 on which the LED 102 of the light-emitting diode is mounted, the lens unit 110 covering the substrate 101, and the LED 102 in the direction of the white arrow shown in FIG. The heat radiating member 105 is provided. The lens unit 110 includes a lens unit 104 that collects light from the LED 102 and a lens holder 103 that holds the lens unit 104, and is formed of resin. The lens unit 110 includes a semicircular collar portion 103a in which a part of its outer shape is enlarged in a direction away from the center portion, and a screw through hole 107 is provided in the collar portion 103a. The lens unit 110 and the substrate 101 are fixed to the heat radiating member 105 by screws 106 that pass through the through holes 107.

このような従来の発光装置100では、基板101を放熱部材105に強く押付けるために、つば部103aと放熱部材105との間には、隙間d1が必要とされる。しかしながら、樹脂製のレンズユニット110を放熱部材105にネジ106で固定すると、隙間d1の存在により、図12(c)に示すように、放熱部材105に接するつば部103aの外周側と基板101を押圧する圧接部103b側とで、隙間d1が異なってくる。すなわち、樹脂製のつば部103aが傾斜して取り付けられ、つば部103aが斜めに変形される。さらに、この変形は、図12(d)に示されるように、経年変化により、圧接部103bの背面側に割れ103cを発生する。従って、つば部103aにより基板101を放熱部材105に強く固定できず、放熱部材105に基板101を継続的に強く押付けることができなかった。このため、LED102の熱を十分に放熱できず、LED102に多くの電流を流すことができないという問題があった。   In such a conventional light emitting device 100, a gap d <b> 1 is required between the collar portion 103 a and the heat dissipation member 105 in order to strongly press the substrate 101 against the heat dissipation member 105. However, when the resin lens unit 110 is fixed to the heat radiating member 105 with the screw 106, the presence of the gap d1, the outer peripheral side of the flange portion 103a in contact with the heat radiating member 105 and the substrate 101 are caused as shown in FIG. The gap d1 is different on the pressing portion 103b side to be pressed. That is, the flange portion 103a made of resin is attached with an inclination, and the flange portion 103a is deformed obliquely. Further, as shown in FIG. 12D, this deformation causes a crack 103c on the back side of the press contact portion 103b due to aging. Therefore, the substrate 101 cannot be firmly fixed to the heat radiating member 105 by the collar portion 103a, and the substrate 101 cannot be pressed firmly and continuously against the heat radiating member 105. For this reason, there was a problem that the heat of the LED 102 could not be sufficiently radiated and a large amount of current could not flow through the LED 102.

なお、LEDチップアレイを装着したヘッド基板をロッドレンズアレイを備えたカバー体と放熱板とで挟んで締結するLEDアレイプリントヘッドにおいて、カバー体の左右両側に位置決めピンを設け、この位置決めピンが挿入されるピン孔をロッドレンズアレイと放熱板に穿設し、各位置決めピンの外周面に、凹み溝を刻設することによりレンズ焦点のずれを低減する発光装置が知られている(例えば、特許文献1参照)。しかしながら、この発光装置では、ロッドレンズアレイをカバー体と放熱板で挟み、カバー体の係合突起と板バネ製の締結体の係合孔とを係合させるだけの接合であり、ネジ留めによる締結がなされていない。このため、圧接力が弱く、また、板バネ製の締結体が周囲温度で変動する等により、ロッドレンズアレイと放熱板との密着性が不十分となり、LEDの放熱を十分に行うことができなかった。
実開平6−3644号公報
In LED array print heads that are fastened by sandwiching a head substrate mounted with an LED chip array between a cover body equipped with a rod lens array and a heat sink, positioning pins are provided on both the left and right sides of the cover body, and these positioning pins are inserted. There is known a light emitting device that reduces a lens focus shift by drilling a pin hole to be formed in a rod lens array and a heat radiating plate and engraving a concave groove on an outer peripheral surface of each positioning pin (for example, a patent) Reference 1). However, in this light emitting device, the rod lens array is sandwiched between the cover body and the heat radiating plate, and is simply joined by engaging the engagement protrusion of the cover body and the engagement hole of the fastening body made of a leaf spring, by screwing. No conclusion has been made. For this reason, the pressure contact force is weak, and the adhesion between the rod lens array and the heat radiating plate becomes insufficient due to fluctuations in the fastening body made of leaf springs at the ambient temperature. There wasn't.
Japanese Utility Model Publication No. 6-3644

本発明は、上記の問題を解決するためになされたものであり、LEDの放熱性を向上させ発光効率を高めると共に、耐久性の良い、安定な発光装置及びそれを用いた照明器具を提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and provides a stable and light-emitting device having good durability and a lighting apparatus using the same while improving the heat dissipation of the LED to increase the light emission efficiency. For the purpose.

上記目的を達成するために請求項1の発明は、発光ダイオード(LED)が実装された基板と、この基板を覆う樹脂製のレンズユニットと、前記基板の背面に取付けられた放熱部材とを備えた発光装置において、前記基板の外形を、前記レンズユニットの外形より小さく形成し、前記基板及び前記放熱部材に、互いに対応する孔部を設け、前記基板及びレンズユニットを前記放熱部材に固定するための嵌合手段を備え、前記嵌合手段は、前記孔部に嵌入されるネジ部と、このネジ部の頭部にあるつば部と、該つば部により押圧されて変形し前記レンズユニットの縁部を押圧する弾性部材と、前記基板を前記放熱部材に押圧するためのスペーサ部とを備えたものである。   In order to achieve the above object, the invention of claim 1 includes a substrate on which a light emitting diode (LED) is mounted, a resin lens unit covering the substrate, and a heat radiating member attached to the back surface of the substrate. In the light emitting device, the outer shape of the substrate is formed smaller than the outer shape of the lens unit, holes corresponding to each other are provided in the substrate and the heat dissipation member, and the substrate and the lens unit are fixed to the heat dissipation member. The fitting means includes a screw part fitted into the hole part, a collar part at a head part of the screw part, and is deformed by being pressed by the collar part. An elastic member that presses the portion, and a spacer portion that presses the substrate against the heat radiating member.

請求項2の発明は、請求項1に記載の発明において、前記レンズユニットと前記基板とを一体化したものである。   The invention of claim 2 is the invention according to claim 1, wherein the lens unit and the substrate are integrated.

請求項3の発明は、請求項1に記載の発明において、前記スペーサ部と前記基板との接触面にそれぞれテーパを設けたものである。   According to a third aspect of the present invention, in the first aspect of the present invention, the contact surface between the spacer portion and the substrate is provided with a taper.

請求項4の発明は、前記請求項1乃至請求項3のいずれかに記載の発光装置を用いた照明器具である。   Invention of Claim 4 is a lighting fixture using the light-emitting device in any one of the said Claim 1 thru | or 3.

請求項1の発明によれば、LEDが実装された基板を照明器具の一部を成す放熱部材に、強固に押付けることができるので、LEDから発する熱を効率良く放熱することができる。そして、放熱が良くなることにより、LEDにより電流を流すことが可能となり、より明るくLEDを発光させることができる。さらに、樹脂製のレンズユニットを固定する際に、弾性部材で押付けるので、レンズユニットの変形や経年変化によるレンズユニットの割れを防止することができ、同時に、弾性部材のスプリングワッシャの効果により、ネジの緩みを防止することができ、装置の耐久性を良くすることができる。   According to invention of Claim 1, since the board | substrate with which LED was mounted can be firmly pressed on the heat radiating member which comprises a part of lighting fixture, the heat | fever emitted from LED can be thermally radiated efficiently. And since heat dissipation becomes good, it becomes possible to flow an electric current with LED, and can lighten LED more brightly. Furthermore, when fixing the lens unit made of resin, it is pressed with an elastic member, so it is possible to prevent the lens unit from cracking due to deformation and aging of the lens unit, and at the same time, due to the effect of the spring washer of the elastic member, The loosening of the screw can be prevented and the durability of the device can be improved.

請求項2の発明によれば、レンズユニットと基板を同時に放熱部材へ固定できるため、別々に放熱部材へ固定するよりも、放熱部材への取付けの部品点数を削減することができ、作業を軽減することができる。また、LEDをレンズユニットでほぼ完全に覆うことができるので、LEDに直接、人が触れることを避けることができ、人体によるLEDの静電気破壊を防止することができる。   According to the invention of claim 2, since the lens unit and the substrate can be fixed to the heat dissipation member at the same time, the number of parts to be attached to the heat dissipation member can be reduced and the work can be reduced rather than separately fixing to the heat dissipation member. can do. Further, since the LED can be almost completely covered with the lens unit, it is possible to avoid direct contact with the LED, and to prevent electrostatic breakdown of the LED by the human body.

請求項3の発明によれば、スペーサ部の基板上の位置決めを正確に行うことができ、ネジ締め作業をスムーズに行うことができる。   According to the invention of claim 3, the spacer portion can be accurately positioned on the substrate, and the screw tightening operation can be performed smoothly.

請求項4の発明によれば、LEDの放熱性の向上に伴う電流増加により発光効率が高められ、レンズユニットの歪や経年変化の割れを削減され、耐久性の向上された発光装置を光源として用いることができ、明るい、信頼性の高い照明器具を構成することができる。   According to the invention of claim 4, the luminous efficiency is increased by increasing the current accompanying the improvement of the heat dissipation of the LED, and the light emitting device with improved durability is reduced by reducing distortion of the lens unit and cracking with age. A bright and highly reliable lighting fixture can be constructed.

以下、本発明の一実施形態に係る発光装置について図1乃至図11を参照して説明する。図1及び図2は本実施形態による発光装置1の構成を示す。   Hereinafter, a light emitting device according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2 show the configuration of the light emitting device 1 according to the present embodiment.

発光装置1は、光源となる発光ダイオード(以下、LEDと略す)3が複数個(本例では4個)実装された基板4と、この基板4を覆いLED3からの光を集光するレンズ部2bと、このレンズ部2bを保持するレンズホルダ部2aと、基板4の背面に取付けられた照明器具の一部をなす放熱板(放熱部材)7とを備えている。基板4には、4つのLED3が中心に対し略対称に配置され、レンズ部2b及びレンズホルダ部2aは、樹脂製であり、一体化されてレンズユニット2を形成してる。レンズユニット2は、その外形が基板4の外形よりも大きく形成されて基板4を覆っている。また、レンズユニット2の外形の一部には、中心方向に略半円形状の窪み部(縁部)6が形成され、窪み部6の周辺には、ネジ留めされる半円形状のつば部6aが形成されている。   The light emitting device 1 includes a substrate 4 on which a plurality of light emitting diodes (hereinafter abbreviated as LEDs) 3 serving as light sources are mounted (four in this example), and a lens unit that covers the substrate 4 and collects light from the LEDs 3. 2b, a lens holder portion 2a for holding the lens portion 2b, and a heat radiating plate (heat radiating member) 7 constituting a part of a lighting fixture attached to the back surface of the substrate 4. On the substrate 4, four LEDs 3 are arranged substantially symmetrically with respect to the center, and the lens portion 2 b and the lens holder portion 2 a are made of resin and are integrated to form the lens unit 2. The lens unit 2 has a larger outer shape than the substrate 4 and covers the substrate 4. In addition, a substantially semicircular recess (edge) 6 is formed in the center direction in a part of the outer shape of the lens unit 2, and a semicircular collar that is screwed around the recess 6. 6a is formed.

上記基板4及び放熱板7は、互いに対応して、貫通孔15(孔部)及びネジ穴16(孔部)をそれぞれ備えている。この貫通孔15及びネジ穴16には、これらに嵌合し、基板4及びレンズユニット2を放熱板7に固定する嵌合部(嵌合手段)10が形成されている。この嵌合部10は、貫通孔15及びネジ穴16に嵌入されるネジ部11aと、このネジ部11aの頭部に位置するつば部12と、このつば部12により押圧されて変形しレンズユニット2の窪み部6のつば部6aを押圧するゴム部(弾性部材)13と、ゴム部13からの圧力により基板4を放熱板7に押圧するためのスペーサ部14とにより構成される。   The substrate 4 and the heat radiating plate 7 are respectively provided with a through hole 15 (hole) and a screw hole 16 (hole) corresponding to each other. The through-hole 15 and the screw hole 16 are formed with a fitting portion (fitting means) 10 that fits into the through-hole 15 and the screw hole 16 and fixes the substrate 4 and the lens unit 2 to the heat radiating plate 7. The fitting portion 10 is deformed by being pressed by the screw portion 11a inserted into the through hole 15 and the screw hole 16, the flange portion 12 positioned at the head of the screw portion 11a, and the flange portion 12 to be deformed. The rubber part (elastic member) 13 that presses the flange part 6 a of the two recessed parts 6 and the spacer part 14 that presses the substrate 4 against the heat radiating plate 7 by the pressure from the rubber part 13.

図3(a)、(b)は、ネジ部11aが締まっていない状態、及びネジ部11aが十分締まっている状態におけるそれぞれのネジ部11aとレンズユニット2及び基板4との嵌合状態を示す。図3(a)に示すように、ネジ部11aが放熱板7に十分締まっていない状態では、スペーサ部14と基板4の間には、隙間dが存在する。そして、ネジ部11aが放熱板7にほぼ完全にネジ留めされた状態では、図3(b)に示すように、つば部12の下に設けたゴム部13は、つば部12とスペーサ部14との間で押圧され、横方向に変形する。この変形により、レンズユニット2の窪み部6の半円状のつば部6aが押されると同時に、スペーサ部14が押圧される。この圧力により、レンズユニット2は基板4に圧接され、スペーサ部14も基板4に押圧され、隙間dが無くなり、レンズユニット2とスペーサ部14は、基板4に密着して接合される。   FIGS. 3A and 3B show a fitting state between the screw unit 11a, the lens unit 2 and the substrate 4 in a state where the screw unit 11a is not tightened and in a state where the screw unit 11a is sufficiently tightened. . As shown in FIG. 3A, a gap d exists between the spacer portion 14 and the substrate 4 when the screw portion 11 a is not sufficiently tightened to the heat sink 7. In the state where the screw portion 11a is screwed to the heat radiating plate 7 almost completely, as shown in FIG. 3B, the rubber portion 13 provided below the collar portion 12 is formed with the collar portion 12 and the spacer portion 14. And is deformed in the lateral direction. By this deformation, the semicircular collar portion 6a of the hollow portion 6 of the lens unit 2 is pressed, and at the same time, the spacer portion 14 is pressed. With this pressure, the lens unit 2 is pressed against the substrate 4, the spacer portion 14 is also pressed against the substrate 4, the gap d is eliminated, and the lens unit 2 and the spacer portion 14 are in close contact with and bonded to the substrate 4.

このように、嵌合部10によるレンズユニット2と基板4との放熱板7への嵌合により、つば部12と、ゴム部13と、スペーサ部14を連動させて嵌合させる。これにより、弾性をもって、レンズユニット2と基板4と放熱板7との各接合部は、水平方向に平行性を持って接合され、歪や割れのない強固で耐久性のある接合が可能となる。   In this way, by fitting the lens unit 2 and the substrate 4 to the heat radiating plate 7 by the fitting portion 10, the collar portion 12, the rubber portion 13, and the spacer portion 14 are engaged with each other. Thereby, each joint part of the lens unit 2, the board | substrate 4, and the heat sink 7 is joined with elasticity in the horizontal direction with elasticity, and strong and durable joining without distortion and cracking becomes possible. .

図4(a)乃至(d)は、レンズユニット2を示す。ここに、図4(c)は、レンズユニット2が透光性樹脂で一体化成形された場合を示す。この一体化により、レンズ部2bのレンズホルダ部2aへの取り付け作業が不要になり、部品を削減することができ低コストとなる。図4(d)は、レンズユニット2が分離型とされた場合を示す。レンズ部2bは、レンズホルダ部2aとは別体で製作されレンズ基板31に装着される。レンズ基板31は、レンズホルダ部2aの上蓋部に設けられたレンズ部2bが貫通する貫通孔21の入力側に設けられ凹部22に嵌合され、圧入又は接着材で固定される。そして、レンズホルダ部2aは、レンズ部2bが基板4(図1参照)のLED3(図1参照)位置に対応するように接合される。この場合、レンズホルダ部2aは、透光性樹脂でなくてもよく他の安価な材料を利用できる。   4A to 4D show the lens unit 2. Here, FIG. 4C shows a case where the lens unit 2 is integrally molded with a translucent resin. This integration eliminates the need for attaching the lens portion 2b to the lens holder portion 2a, reducing the number of parts and reducing the cost. FIG. 4D shows a case where the lens unit 2 is a separation type. The lens unit 2 b is manufactured separately from the lens holder unit 2 a and is attached to the lens substrate 31. The lens substrate 31 is provided on the input side of the through hole 21 through which the lens portion 2b provided in the upper lid portion of the lens holder portion 2a passes, and is fitted into the concave portion 22, and is fixed by press-fitting or an adhesive. The lens holder portion 2a is bonded so that the lens portion 2b corresponds to the LED 3 (see FIG. 1) position of the substrate 4 (see FIG. 1). In this case, the lens holder portion 2a may not be a translucent resin, and other inexpensive materials can be used.

図5(a)は、LED3と基板4の接合状態を示す。同図(b)は、基板として金属板41とその表面に形成された絶縁体42よりなる金属基板4aを用いた場合を示す。金属板41は、アルミや銅等で形成され、LED3からの熱の放熱性を向上する。絶縁体42は、ガラスエポキシやセラミック等の絶縁体で形成され、LED3と金属板41間の絶縁性を保つ。また、基板4は、放熱板7との密着性が良ければ、絶縁体42のみで形成することも可能である。   FIG. 5A shows a joined state of the LED 3 and the substrate 4. FIG. 2B shows a case where a metal substrate 4a composed of a metal plate 41 and an insulator 42 formed on the surface thereof is used as the substrate. The metal plate 41 is formed of aluminum, copper, or the like, and improves the heat dissipation from the LED 3. The insulator 42 is formed of an insulator such as glass epoxy or ceramic, and maintains the insulation between the LED 3 and the metal plate 41. Further, the substrate 4 can be formed of only the insulator 42 as long as the adhesion to the heat sink 7 is good.

図6(a)、(b)は、レンズユニット2と基板4を放熱板7(図1参照)に取り付け易くするために、両者を接合し、固定して一体化する構造を示す。図6(c)、(d)は、レンズユニット2と基板4との固定状態を示すもので、図6(a)のC部を拡大して示す。図6(a)乃至(c)において、レンズユニット2は、当初、基板4の嵌合穴9に嵌合するピン状の突起部5aを有し、この突起部5aは、基板4の嵌合穴9を貫通して嵌合される。次に、この貫通された突起部5aの頭部分は、樹脂の熱変形等により扁平に広げられて基板4に接合する扁平山部8として形成される。この扁平山部8により、レンズユニット2と基板4とは、強く固定され、両者が一体化される。放熱板7(図3参照)には、この扁平山部8の出っ張り部が放熱板7に当らないように対応する部分に凹部17(図3参照)が設けられている。   FIGS. 6A and 6B show a structure in which the lens unit 2 and the substrate 4 are joined, fixed, and integrated in order to facilitate attachment of the lens unit 2 and the substrate 4 to the heat radiating plate 7 (see FIG. 1). FIGS. 6C and 6D show a fixed state of the lens unit 2 and the substrate 4, and an enlarged view of a portion C of FIG. 6A. 6A to 6C, the lens unit 2 initially has a pin-like protrusion 5 a that fits into the fitting hole 9 of the substrate 4, and the protrusion 5 a is fitted to the substrate 4. It fits through the hole 9. Next, the head portion of the projecting portion 5 a that is penetrated is formed as a flat mountain portion 8 that is flattened by thermal deformation of the resin and joined to the substrate 4. By this flat mountain portion 8, the lens unit 2 and the substrate 4 are firmly fixed, and both are integrated. The heat sink 7 (see FIG. 3) is provided with a recess 17 (see FIG. 3) at a corresponding portion so that the protruding portion of the flat mountain portion 8 does not hit the heat sink 7.

また、図6(d)では、基板4の嵌合穴9に、レンズユニット2の突起部5bが基板4の表面上近くまで嵌入され、樹脂用のネジ18によりワッシャ19を挟んで突起部5bにネジ止めされる。これにより、レンズユニット2と基板4とを、ネジ18とワッシャ19により強固に圧接して一体化することができる。   In FIG. 6D, the protrusion 5b of the lens unit 2 is inserted into the fitting hole 9 of the substrate 4 up to near the surface of the substrate 4, and the washer 19 is sandwiched by the resin screw 18 so that the protrusion 5b. Screwed on. As a result, the lens unit 2 and the substrate 4 can be integrated by firmly pressing them with the screw 18 and the washer 19.

このレンズユニット2と基板4との一体化構成により、LED3をレンズユニット2でほぼ完全に覆うことができる。従って、LED3に直接、人体が触れることが無くなり、人体によるLED3の静電気破壊を防止することができる。また、レンズユニット2と基板4を同時に放熱板7へ固定できるため、別々に放熱板7へ固定するよりも取り付け工数を削減することができる。但し、本実施形態は、レンズユニット2と基板4を別々に放熱板7に固定することを制限するものではない。なお、図6(e)に示すように、レンズユニット2に突起部5cを設け、この突起部5cを基板4の嵌合穴9に挿入し、基板4とレンズユニット2との一体化でなく位置決定用とすることもできる。   Due to the integrated configuration of the lens unit 2 and the substrate 4, the LED 3 can be almost completely covered with the lens unit 2. Therefore, the human body does not directly touch the LED 3, and the static electricity destruction of the LED 3 by the human body can be prevented. Moreover, since the lens unit 2 and the board | substrate 4 can be simultaneously fixed to the heat sink 7, attachment man-hours can be reduced rather than fixing to the heat sink 7 separately. However, this embodiment does not restrict fixing the lens unit 2 and the substrate 4 to the heat sink 7 separately. 6E, the lens unit 2 is provided with a protrusion 5c, and the protrusion 5c is inserted into the fitting hole 9 of the substrate 4, so that the substrate 4 and the lens unit 2 are not integrated. It can also be used for position determination.

図7(a)、(b)は、嵌合部10の構成を示す。嵌合部10は、ネジ山部11p及びネジ山部11pより細いネジ切り部11qを持つネジ部11aと、ネジ部11aのネジ山部11pより大きい外形を持ったつば部12と、Oリングなどの中空のゴム材からなるゴム部(弾性部材)13と、つば部12と略同形の中空を持つスペーサ部14とにより構成される。スペーサ部14の内径は、ネジ部11aのネジ切り部11qより大きく、スペーサ部14の外径は、つば部12の外径より小さく形成されている。ゴム部13の内径は、スペーサ部14の外径に嵌るように形成される。このような構成により、ネジ留め時に、つば部12でゴム部13を密着して押圧できると共に、スペーサ部14内にネジ部11aを通し、スペーサ部14を確実に基板4(図1参照)に押圧させることができる。   7A and 7B show the configuration of the fitting portion 10. The fitting part 10 includes a threaded part 11p and a threaded part 11a having a threaded part 11q thinner than the threaded part 11p, a collar part 12 having an outer shape larger than the threaded part 11p of the threaded part 11a, an O-ring, etc. The rubber part (elastic member) 13 made of a hollow rubber material and the spacer part 14 having a hollow substantially the same shape as the collar part 12 are constituted. The inner diameter of the spacer portion 14 is larger than the threaded portion 11q of the screw portion 11a, and the outer diameter of the spacer portion 14 is smaller than the outer diameter of the collar portion 12. The inner diameter of the rubber part 13 is formed to fit the outer diameter of the spacer part 14. With such a configuration, when screwing, the rubber portion 13 can be pressed closely with the collar portion 12 and the screw portion 11a can be passed through the spacer portion 14 so that the spacer portion 14 is securely attached to the substrate 4 (see FIG. 1). Can be pressed.

このように、本実施形態によれば、LED3が実装された基板4を放熱板7に、強く圧接することができるので、LED3から発する熱を効率良く放熱板7を通して放熱することができる。そして、この放熱が良くなることにより、LED3により大きな電流を流すことが可能となり、LED3をより明るく発光させることができる。また、樹脂製のレンズユニット2を固定する際に、弾性のあるゴム部13で押付けるので、レンズユニット2の変形や経年変化によるレンズユニット2の割れを防止することができる。同時に、ゴム部13のスプリングワッシャの効果により、ネジ部11aの緩みを防止することができ、装置の信頼性と耐久性を高めることができる。   Thus, according to this embodiment, since the board | substrate 4 with which LED3 was mounted can be press-contacted to the heat sink 7 strongly, the heat | fever emitted from LED3 can be thermally radiated through the heat sink 7 efficiently. And since this heat dissipation becomes good, it becomes possible to flow a big electric current by LED3, and LED3 can be made to light-emit more brightly. Further, when the resin lens unit 2 is fixed, it is pressed by the elastic rubber portion 13, so that the lens unit 2 can be prevented from being deformed or cracked due to aging. At the same time, due to the effect of the spring washer of the rubber part 13, it is possible to prevent the screw part 11a from loosening, and to improve the reliability and durability of the apparatus.

また、レンズユニット2と基板4とを一体化することにより、レンズユニット2と基板4とを一体化構成にしたことにより、レンズユニット2と基板4を同時に放熱板7へ固定できるため、別々に放熱板7へ固定するよりも取り付け工数を削減することができる。同時に、LED3をレンズユニット2でほぼ完全に覆うことができ、人がLED3に直接触れることが無くなり、人体によるLED3の静電気破壊を防止することができる。   Moreover, since the lens unit 2 and the substrate 4 are integrated, and the lens unit 2 and the substrate 4 are integrated, the lens unit 2 and the substrate 4 can be fixed to the heat radiating plate 7 at the same time. The number of mounting steps can be reduced as compared with fixing to the heat sink 7. At the same time, the LED 3 can be almost completely covered with the lens unit 2, so that a person does not directly touch the LED 3, and electrostatic damage to the LED 3 by the human body can be prevented.

また、LED3の放熱性の向上に伴う電流増加により発光効率が高められ、レンズユニット2の歪や経年変化の割れを削減され、耐久性の向上された発光装置1を光源として用いることにより、明るい、信頼性の高い照明器具を構成することができる。   Further, the luminous efficiency is increased by increasing the current accompanying the improvement in the heat dissipation of the LED 3, the distortion of the lens unit 2 and the crack of secular change are reduced, and the light emitting device 1 having improved durability is used as a light source. A reliable lighting apparatus can be configured.

図8は本実施形態の発光装置1における嵌合部10の変形例を示し、図9は、この嵌合部10を用いて基板4を放熱板7に固定した状態を示す。この嵌合部10は、ネジ部11bを、ネジ部11a(図6参照)と、つば部12(図6参照)とスペーサ部14(図6参照)を一体化形成した点で前記実施形態と異なる。   FIG. 8 shows a modification of the fitting portion 10 in the light emitting device 1 of the present embodiment, and FIG. 9 shows a state where the substrate 4 is fixed to the heat radiating plate 7 using the fitting portion 10. The fitting portion 10 is different from the above embodiment in that the screw portion 11b is integrally formed with the screw portion 11a (see FIG. 6), the collar portion 12 (see FIG. 6), and the spacer portion 14 (see FIG. 6). Different.

これらの図において、嵌合部10は、ネジ部11bとゴム部13で構成され、ネジ部11bは、つば部12とスペーサ部14とネジ切り部11rとが一体化されて形成されている。スペーサ部14の外径寸法bは、図9に示すように、基板4の貫通孔15の外径寸法aより大きく形成されている。このネジ部11bは、ゴム部13を介し、基板4の貫通孔15を通って放熱板7のネジ穴16に嵌合され、基板4とレンズユニット2(図3(b)参照)を放熱板7に圧接する。   In these drawings, the fitting portion 10 is composed of a screw portion 11b and a rubber portion 13, and the screw portion 11b is formed by integrating a flange portion 12, a spacer portion 14, and a threaded portion 11r. As shown in FIG. 9, the outer diameter dimension b of the spacer portion 14 is formed larger than the outer diameter dimension a of the through hole 15 of the substrate 4. The screw portion 11b is fitted into the screw hole 16 of the heat radiating plate 7 through the through hole 15 of the substrate 4 through the rubber portion 13, and the substrate 4 and the lens unit 2 (see FIG. 3B) are connected to the heat radiating plate. 7 is pressed.

このように、ネジ部11bを一体化形成したことにより、つば部12とスペーサ部14とネジ切り部11rの3つの部品が1つになるため部品点数が大幅に削減される。これにより、ネジ部11bによりレンズユニット2と基板4を放熱板7に取り付ける際の作業性が著しく向上する。またネジ山部11p(図7(a)参照)を無くしたことにより、ネジ部11bは、全長が短くなり、全体を小型化できる。   Thus, by integrally forming the screw part 11b, the three parts of the collar part 12, the spacer part 14, and the threaded part 11r become one, so the number of parts is greatly reduced. Thereby, the workability | operativity at the time of attaching the lens unit 2 and the board | substrate 4 to the heat sink 7 with the screw part 11b improves remarkably. Further, by eliminating the screw thread portion 11p (see FIG. 7A), the entire length of the screw portion 11b is shortened and the entire size can be reduced.

次に、図10(a)は、本実施形態の発光装置1における嵌合部10のさらに他の変形例の構成を示し、図10(b)は、この嵌合部10を用いて基板4を放熱板7に固定した状態を示す。本実施形態の嵌合部10は、スペーサ部14にテーパ14sを形成した点で前記実施形態と異なる。   Next, FIG. 10A shows a configuration of still another modified example of the fitting portion 10 in the light emitting device 1 of the present embodiment, and FIG. 10B shows a substrate 4 using the fitting portion 10. The state which fixed to the heat sink 7 is shown. The fitting part 10 of this embodiment is different from the above-described embodiment in that a taper 14 s is formed on the spacer part 14.

これらの図において、嵌合部10は、ネジ部11bと、つば部12、とスペーサ部14と、ネジ切り部11rと、ゴム部13で構成され、スペーサ部14にはテーパ14sが形成されている。ネジ部11bのスペーサ部14が基板4に接する貫通孔15の入口面に、スペーサ部14のテーパ14sに対応して、逆方向のテーパ15aが設けられている。この基板4のテーパ15aとスペーサ部14のテーパ14sは、互いに嵌合するように構成されている。このスペーサ部14の外径寸法bは、基板4の貫通孔15の外径寸法aより大きく形成されている。   In these drawings, the fitting part 10 is composed of a screw part 11b, a collar part 12, a spacer part 14, a threaded part 11r, and a rubber part 13, and the spacer part 14 is formed with a taper 14s. Yes. A taper 15 a in the opposite direction is provided on the entrance surface of the through hole 15 where the spacer portion 14 of the screw portion 11 b contacts the substrate 4, corresponding to the taper 14 s of the spacer portion 14. The taper 15a of the substrate 4 and the taper 14s of the spacer portion 14 are configured to be fitted to each other. The outer diameter dimension b of the spacer portion 14 is formed larger than the outer diameter dimension a of the through hole 15 of the substrate 4.

このようにスペーサ部14にテーパ14sを設け、これに合わせて、基板4側の貫通孔15の入り口側に逆方向のテーパ15aを設けたことにより、ネジ部11bの基板4上の位置決めを正確に行うことができ、ネジ締め作業をスムーズに行える。   As described above, the spacer portion 14 is provided with the taper 14s, and the taper 15a in the reverse direction is provided on the entrance side of the through hole 15 on the substrate 4 side, thereby accurately positioning the screw portion 11b on the substrate 4. The screw tightening operation can be performed smoothly.

図11(a)は、本実施形態の発光装置1における嵌合部10のさらに他の変形例の構成を示し、図11(b)は、この嵌合部10を用いて基板4を放熱板7に固定した状態を示す。本実施形態の嵌合部10は、つば部12と、スペーサ部14と、ネジ切り部11rとを一体したネジ部11bと、ゴム部13で構成され、ネジ部11bのスペーサ部14にテーパ14tを形成した点で前記実施形態と異なる。   FIG. 11A shows a configuration of still another modified example of the fitting portion 10 in the light emitting device 1 of the present embodiment, and FIG. 11B shows the substrate 4 using the fitting portion 10 as a heat sink. 7 shows a fixed state. The fitting portion 10 according to the present embodiment is composed of a screw portion 11b in which a flange portion 12, a spacer portion 14, and a threaded portion 11r are integrated, and a rubber portion 13. The spacer portion 14 of the screw portion 11b has a taper 14t. It differs from the above embodiment in that it is formed.

これらの図において、嵌合部10は、ネジ部11bと、ゴム部13で構成され、ネジ部11bは、つば部12、スペーサ部14と、ネジ切り部11rとを一体形成され、このネジ部11bのスペーサ部14には、テーパ14tが形成されている。基板4側には、スペーサ部14のテーパ14tに対応して、貫通孔15の入口面に逆方向のテーパ15aが設けられている。この基板4のテーパ15aとスペーサ部14のテーパ14tは、互いに嵌合するように構成されている。このスペーサ部14の外径寸法bは、基板4の貫通孔15の外径寸法aより大きく形成されている。   In these drawings, the fitting portion 10 is constituted by a screw portion 11b and a rubber portion 13, and the screw portion 11b is integrally formed with a collar portion 12, a spacer portion 14, and a threaded portion 11r. The spacer portion 14 of 11b is formed with a taper 14t. On the substrate 4 side, a taper 15 a in the reverse direction is provided on the entrance surface of the through hole 15 corresponding to the taper 14 t of the spacer portion 14. The taper 15a of the substrate 4 and the taper 14t of the spacer portion 14 are configured to fit each other. The outer diameter dimension b of the spacer portion 14 is formed larger than the outer diameter dimension a of the through hole 15 of the substrate 4.

このように一体化されたネジ部11bのスペーサ部14にテーパ14tを設け、基板4側の貫通孔15の入り口側に逆方向のテーパ15aを設けたことにより、ネジ部11bの基板4上の位置決めを正確に行うことができると共に、ネジ締め作業をさらにスムーズに行える。   The spacer 14 of the screw part 11b integrated in this way is provided with a taper 14t, and a taper 15a in the reverse direction is provided on the entrance side of the through hole 15 on the substrate 4 side, whereby the screw part 11b on the substrate 4 is provided. Positioning can be performed accurately and screw tightening can be performed more smoothly.

以上述べたように、本実施形態に係る発光装置1によれば、LED3が実装された基板4を照明器具の一部をなす放熱板7に強固に押付けることができるので、LED3から発する熱を効率良く放熱することができる。そして、放熱が良くなることにより、LED3により大きい電流を流すことが可能となり、より明るくLED3を発光させることができる。さらに、樹脂製のレンズユニット2を固定する際に、弾性体のゴム部13で押付けるので、レンズユニット2と基板4及び放熱板7との接合の密着性が良くなり、樹脂の変形や経年変化による樹脂の割れを防止することができる。同時に、ゴム部13のスプリングワッシャの効果により、ネジの緩みを防止することができ、装置の耐久性を向上することができる。   As described above, according to the light emitting device 1 according to the present embodiment, the substrate 4 on which the LED 3 is mounted can be firmly pressed against the heat radiating plate 7 that forms a part of the lighting fixture. Can be efficiently dissipated. And by improving heat dissipation, it becomes possible to flow a larger current through the LED 3, and the LED 3 can emit light more brightly. Further, when the resin lens unit 2 is fixed, the elastic rubber part 13 is pressed, so that the adhesion between the lens unit 2 and the substrate 4 and the heat radiating plate 7 is improved. It is possible to prevent cracking of the resin due to changes. At the same time, due to the effect of the spring washer of the rubber part 13, it is possible to prevent the screws from loosening and improve the durability of the apparatus.

また、レンズユニットと基板を一体型として構成することにより、レンズユニットと基板を同時に放熱板へ固定できるため、別々に放熱板へ固定するよりも作業性を軽減することができる。そして、LEDがレンズユニットでほぼ完全に覆われ、人間が直接LEDを触れることが無くなり、LEDの人体による静電気破壊を防止することができる。   In addition, since the lens unit and the substrate are configured as an integrated type, the lens unit and the substrate can be fixed to the heat sink at the same time, so that the workability can be reduced as compared with the case where the lens unit and the substrate are separately fixed to the heat sink. Then, the LED is almost completely covered with the lens unit, so that the human does not touch the LED directly, and the electrostatic breakdown of the LED by the human body can be prevented.

また、LEDを実装する基板に金属基板を使用することによりと、経年変化による基板の寸法変化(縮み、ヤセ)が無いので長期にわたり安定した押付け力が得られ、LEDの放熱性能が安定させることができる。   In addition, by using a metal substrate as the substrate for mounting the LED, there is no dimensional change (shrinkage, fraying) of the substrate due to aging, so a stable pressing force can be obtained for a long time, and the heat dissipation performance of the LED should be stabilized Can do.

また、スペーサ部と基板との双方の接触面にテーパを設けたことにより、ネジ部の基板上の位置決めを正確に行うことができ、ネジ締め作業をスムーズに行え、量産の作業性が上がる。   Further, by providing the taper on the contact surfaces of both the spacer portion and the substrate, the screw portion can be accurately positioned on the substrate, the screw tightening operation can be performed smoothly, and the mass production workability is improved.

本発明の一実施形態に係る発光装置の断面図。1 is a cross-sectional view of a light emitting device according to an embodiment of the present invention. 上記発光装置の平面図。The top view of the said light-emitting device. (a)はネジ部の未締結の状態における図1のA部の拡大図、(b)はネジ部の締結された状態における図1のA部の拡大図。(A) is an enlarged view of the A part of FIG. 1 in a state where the screw part is not fastened, and (b) is an enlarged view of the A part of FIG. 1 in a state where the screw part is fastened. (a)は上記発光装置のレンズユニットの断面図、(b)は(a)の平面図、(c)は(b)のB1−B1線断面図、(d)は分離型レンズユニットの場合の断面図。(A) is a cross-sectional view of the lens unit of the light-emitting device, (b) is a plan view of (a), (c) is a cross-sectional view taken along line B1-B1 of (b), and (d) is a separation type lens unit. FIG. (a)はLEDを実装した基板の断面図、(b)は基板を金属基板とした場合の一部拡大断面図。(A) is sectional drawing of the board | substrate which mounted LED, (b) is a partially expanded sectional view at the time of using a board | substrate as a metal substrate. (a)は基板と一体化したレンズユニットの断面図、(b)は(a)の平面図、(c)は(a)のC部の時系列での拡大断面図、(d)は基板とレンズユニットのネジ接合の場合の拡大断面図、(e)は基板とレンズユニットの位置決め接合の場合の拡大断面図。(A) is a sectional view of a lens unit integrated with a substrate, (b) is a plan view of (a), (c) is an enlarged sectional view of part C of (a) in time series, and (d) is a substrate. FIG. 5E is an enlarged cross-sectional view in the case of screw joining of the lens unit and FIG. (a)は上記発光装置の嵌合部の分解図及び組立図、(b)は同部の平面図。(A) is the exploded view and assembly drawing of the fitting part of the said light-emitting device, (b) is a top view of the part. (a)は本実施形態に係る嵌合部の変形例の分解図及び組立図、(b)は同部の平面図。(A) is an exploded view and assembly drawing of the modification of the fitting part which concerns on this embodiment, (b) is a top view of the part. 上記嵌合部で接合された基板と放熱板の断面図。Sectional drawing of the board | substrate and heat sink which were joined by the said fitting part. (a)は本実施形態に係る嵌合部の他の変形例の構成図、(b)は同嵌合部で接合された基板と放熱板の断面図。(A) is a block diagram of the other modification of the fitting part which concerns on this embodiment, (b) is sectional drawing of the board | substrate and heat sink joined by the fitting part. (a)は本実施形態に係る嵌合部の他の変形例の構成図、(b)は同嵌合部で接合された基板と放熱板の断面図。(A) is a block diagram of the other modification of the fitting part which concerns on this embodiment, (b) is sectional drawing of the board | substrate and heat sink joined by the fitting part. (a)は従来の発光装置の断面図、(b)は(a)の平面図、(c)は( a )のD部の拡大図、(d)はレンズユニットが割れた状態における(b)のD部の拡大図。(A) is a cross-sectional view of a conventional light emitting device, (b) is a plan view of (a), (c) is an enlarged view of portion D of (a), and (d) is a state in which the lens unit is broken (b FIG.

符号の説明Explanation of symbols

1 発光装置
2 レンズユニット
3 LED(発光ダイオード)
4、4a 基板
6 窪み部(縁部)
7 放熱板(放熱部材)
10 嵌合部(嵌合手段)
11a〜11b ネジ部
12 つば部
13 ゴム部(弾性部材)
14 スペーサ部
14s、14t、15a テーパ
15 貫通孔
16 ネジ穴
1 Light Emitting Device 2 Lens Unit 3 LED (Light Emitting Diode)
4, 4a Substrate 6 Depression (edge)
7 Heat sink (heat radiating member)
10 Fitting part (fitting means)
11a-11b Screw part 12 Collar part 13 Rubber part (elastic member)
14 Spacer portion 14s, 14t, 15a Taper 15 Through hole 16 Screw hole

Claims (4)

発光ダイオード(LED)が実装された基板と、この基板を覆う樹脂製のレンズユニットと、前記基板の背面に取付けられた放熱部材とを備えた発光装置において、
前記基板の外形を、前記レンズユニットの外形より小さく形成し、
前記基板及び前記放熱部材に、互いに対応する孔部を設け、
前記基板及びレンズユニットを前記放熱部材に固定するための嵌合手段を備え、
前記嵌合手段は、前記孔部に嵌入されるネジ部と、このネジ部の頭部にあるつば部と、該つば部により押圧されて変形し前記レンズユニットの縁部を押圧する弾性部材と、前記基板を前記放熱部材に押圧するためのスペーサ部とを備えたことを特徴とする発光装置。
In a light emitting device including a substrate on which a light emitting diode (LED) is mounted, a resin lens unit covering the substrate, and a heat dissipation member attached to the back surface of the substrate,
Forming the outer shape of the substrate smaller than the outer shape of the lens unit;
The substrate and the heat dissipation member are provided with holes corresponding to each other,
A fitting means for fixing the substrate and the lens unit to the heat radiating member;
The fitting means includes a screw portion to be inserted into the hole portion, a flange portion at a head portion of the screw portion, and an elastic member that is pressed and deformed by the flange portion to press the edge portion of the lens unit. A light emitting device comprising: a spacer portion for pressing the substrate against the heat radiating member.
前記レンズユニットと前記基板とを一体化したことを特徴とする請求項1又は請求項2に記載の発光装置。   The light emitting device according to claim 1, wherein the lens unit and the substrate are integrated. 前記スペーサ部と前記基板との接触面にそれぞれテーパを設けたことを特徴とする請求項1に記載の発光装置。   The light emitting device according to claim 1, wherein a taper is provided on each contact surface between the spacer portion and the substrate. 前記請求項1乃至請求項3のいずれかに記載の発光装置を用いたことを特徴とする照明器具。   A lighting apparatus comprising the light emitting device according to any one of claims 1 to 3.
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