JP2006228450A - Platinum-carbon complex made by having sponge-like platinum nano sheet carried by carbon, and its manufacturing method - Google Patents
Platinum-carbon complex made by having sponge-like platinum nano sheet carried by carbon, and its manufacturing method Download PDFInfo
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- JP2006228450A JP2006228450A JP2005037405A JP2005037405A JP2006228450A JP 2006228450 A JP2006228450 A JP 2006228450A JP 2005037405 A JP2005037405 A JP 2005037405A JP 2005037405 A JP2005037405 A JP 2005037405A JP 2006228450 A JP2006228450 A JP 2006228450A
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 title claims abstract description 192
- 229910052697 platinum Inorganic materials 0.000 title claims abstract description 91
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 48
- DSVGQVZAZSZEEX-UHFFFAOYSA-N [C].[Pt] Chemical compound [C].[Pt] DSVGQVZAZSZEEX-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 239000002135 nanosheet Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000003054 catalyst Substances 0.000 claims abstract description 39
- 239000013078 crystal Substances 0.000 claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 9
- 239000011148 porous material Substances 0.000 claims abstract description 9
- 239000011541 reaction mixture Substances 0.000 claims abstract description 7
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 6
- 239000002563 ionic surfactant Substances 0.000 claims abstract description 3
- 239000002131 composite material Substances 0.000 claims description 39
- 238000009792 diffusion process Methods 0.000 claims description 22
- 239000000446 fuel Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 14
- 239000007772 electrode material Substances 0.000 claims description 12
- -1 hexachloroplatinate Chemical class 0.000 claims description 12
- 229910000510 noble metal Inorganic materials 0.000 claims description 12
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 239000000470 constituent Substances 0.000 claims description 5
- 239000011232 storage material Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000013081 microcrystal Substances 0.000 claims description 4
- 239000012279 sodium borohydride Substances 0.000 claims description 4
- 229910000033 sodium borohydride Inorganic materials 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 3
- FDCJDKXCCYFOCV-UHFFFAOYSA-N 1-hexadecoxyhexadecane Chemical compound CCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCC FDCJDKXCCYFOCV-UHFFFAOYSA-N 0.000 claims description 2
- WGKYSFRFMQHMOF-UHFFFAOYSA-N 3-bromo-5-methylpyridine-2-carbonitrile Chemical compound CC1=CN=C(C#N)C(Br)=C1 WGKYSFRFMQHMOF-UHFFFAOYSA-N 0.000 claims description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 2
- 125000005210 alkyl ammonium group Chemical group 0.000 claims description 2
- 150000005215 alkyl ethers Chemical class 0.000 claims description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 claims description 2
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 2
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 239000000194 fatty acid Substances 0.000 claims description 2
- 229930195729 fatty acid Natural products 0.000 claims description 2
- 229920000847 nonoxynol Polymers 0.000 claims description 2
- 125000001741 organic sulfur group Chemical group 0.000 claims description 2
- 239000001818 polyoxyethylene sorbitan monostearate Substances 0.000 claims description 2
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 claims description 2
- 229920000136 polysorbate Polymers 0.000 claims description 2
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 2
- 239000012190 activator Substances 0.000 claims 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 12
- 239000004094 surface-active agent Substances 0.000 abstract description 9
- 239000007864 aqueous solution Substances 0.000 abstract description 6
- 239000000243 solution Substances 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000010970 precious metal Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 20
- 239000002245 particle Substances 0.000 description 17
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 229910052760 oxygen Inorganic materials 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 238000006722 reduction reaction Methods 0.000 description 8
- 239000010419 fine particle Substances 0.000 description 7
- 238000005868 electrolysis reaction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 230000010757 Reduction Activity Effects 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 229920001214 Polysorbate 60 Polymers 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000002086 nanomaterial Substances 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000011246 composite particle Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- 239000002105 nanoparticle Substances 0.000 description 3
- ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 2,3-dimethylbutane Chemical compound CC(C)C(C)C ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methylcyclopentane Chemical compound CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 150000003057 platinum Chemical class 0.000 description 2
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- MEPDRUVBZDYVEU-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-(2-decoxyethoxy)ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound CCCCCCCCCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO MEPDRUVBZDYVEU-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910000929 Ru alloy Inorganic materials 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000001246 colloidal dispersion Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000010411 electrocatalyst Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000006232 furnace black Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000002082 metal nanoparticle Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 239000002071 nanotube Substances 0.000 description 1
- 229910021470 non-graphitizable carbon Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000007540 photo-reduction reaction Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000005287 template synthesis Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8605—Porous electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
- H01M4/925—Metals of platinum group supported on carriers, e.g. powder carriers
- H01M4/926—Metals of platinum group supported on carriers, e.g. powder carriers on carbon or graphite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/42—Platinum
-
- B01J35/58—
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Abstract
Description
本発明は、金属白金の化学的および電気化学的特性を利用した燃料電池用電極触媒、自動車排ガス処理用触媒等、各種化学反応に対する触媒、燃料電池用ガス拡散電極、金属―空気電池用ガス拡散電極、食塩電解用ガス拡散電極、電気分解用等のガス拡散電極等、各種態様の電極材料、さらにはマイクロリアクター構成部材、物質貯蔵材料などとして使用される、特定の構造のスポンジ状白金ナノシートをカーボンに担持せしめてなる、新規な形態の白金−カーボン複合体とその製造方法に関する。 The present invention relates to a catalyst for various chemical reactions, such as an electrode catalyst for a fuel cell and a catalyst for automobile exhaust gas treatment utilizing the chemical and electrochemical characteristics of metal platinum, a gas diffusion electrode for a fuel cell, and a gas diffusion for a metal-air cell. Sponge-like platinum nanosheets with a specific structure used as electrode materials for various aspects such as electrodes, gas diffusion electrodes for salt electrolysis, gas diffusion electrodes for electrolysis, etc., as well as microreactor components, substance storage materials, etc. The present invention relates to a novel form of platinum-carbon composite which is supported on carbon and a method for producing the same.
燃料電池やエネルギー変換および物質変換のための各種電極触媒およびガス拡散電極は、一般に、カーボン等の導電性担体に、金属塩の水溶液あるいはコロイド分散系を用いて、含浸法、イオン交換法、共沈法などによって金属成分を導入したのち、焼成、水素還元などの処理を行なうことにより調製される(非特許文献1)。すなわち、電極触媒は、固体担体の表面に金属粒子を担持した複合粒子の形で反応に供され、その活性は、金属種はもとより、担持された金属微粒子の大きさ、結晶面の種類、担体の種類などによって変化し、その中でも活性に与える影響の大きな要素としては、金属微粒子の形状および大きさの制御は特に重要である。担持される金属の粒子径および形状は調製条件に依存し、例えば、テトラアンミンジクロロ白金を原料としてゼオライトに担持した白金微粒子の平均粒径は、空気中焼成では6nm、真空中焼成では1nm以下になることが報告されている(非特許文献2)。 Various electrocatalysts and gas diffusion electrodes for fuel cells, energy conversion and material conversion are generally impregnated, ion-exchanged, and co-dispersed using an aqueous solution or colloidal dispersion of a metal salt on a conductive carrier such as carbon. It is prepared by introducing a metal component by a precipitation method or the like and then performing a treatment such as calcination or hydrogen reduction (Non-patent Document 1). That is, the electrode catalyst is subjected to the reaction in the form of composite particles in which metal particles are supported on the surface of a solid support, and the activity is not only the metal species but also the size of the supported metal fine particles, the type of crystal plane, the support The shape and size of the metal fine particles is particularly important as an element that varies depending on the type of the material and has a great influence on the activity. The particle diameter and shape of the supported metal depend on the preparation conditions. For example, the average particle diameter of platinum fine particles supported on zeolite using tetraamminedichloroplatinum as a raw material is 6 nm in air firing and 1 nm or less in vacuum firing. (Non-Patent Document 2).
さらに、金属触媒の活性と粒子サイズとの関係は、対象とする反応によって異なり、粒子サイズが大きくなるにつれて活性が低下する系(例:Pt/活性炭による2,3−ジメチルブタンの脱水素反応)、逆に増大する系(例:Pt/アルミナによるメチルシクロペンタンの水素化分解反応)、さらには活性が粒子サイズによらない系(例:Pt触媒によるSO2およびH2の酸化反応)の存在も報告されている(非特許文献3)。 Furthermore, the relationship between the activity of the metal catalyst and the particle size varies depending on the target reaction, and the activity decreases as the particle size increases (for example, dehydrogenation of 2,3-dimethylbutane with Pt / activated carbon). , Conversely increasing systems (eg, hydrocracking of methylcyclopentane with Pt / alumina), and even systems where the activity does not depend on particle size (eg, SO 2 and H 2 oxidation with Pt catalyst) Has also been reported (Non-patent Document 3).
このため、白金触媒および白金電極触媒の調製法として、上記の一般的な方法を様々に工夫することに加えて、ポリビニールピロリドンなどの保護剤存在下で液相還元し貴金属コロイドを作製する方法(非特許文献4)なども開発されてきている。さらに最近、メソポーラスシリカの細孔内に導入した塩化白金酸を水素還元または光還元することにより、各々直径2.5nmの白金粒子と白金ワイヤーが得られ、ブタン水素化反応に対して後者は前者の数十倍高い活性を示すことも報告されている(非特許文献5)。 For this reason, as a method for preparing platinum catalyst and platinum electrode catalyst, in addition to devising the above general method in various ways, a method of producing a noble metal colloid by liquid phase reduction in the presence of a protective agent such as polyvinylpyrrolidone (Non-Patent Document 4) has also been developed. More recently, platinum particles and platinum wires each having a diameter of 2.5 nm are obtained by hydrogen reduction or photoreduction of chloroplatinic acid introduced into the pores of mesoporous silica, and the latter is the former for butane hydrogenation reaction. It has also been reported that the activity is several tens of times higher than that of Non-Patent Document 5.
一方、本発明者らは、二種類の界面活性剤から成る液晶を鋳型として塩化白金酸を還元する手法を開発し、還元剤および白金塩の種類によって、外径6〜7nm、内径3〜4nmの白金、パラジウムなどの貴金属ナノチューブおよびスポンジ状貴金属ナノ粒子を開発するのに成功し、その成果を先に特許出願した(特許文献1、特許文献2)。 On the other hand, the present inventors have developed a technique for reducing chloroplatinic acid using a liquid crystal composed of two kinds of surfactants as a template, and an outer diameter of 6 to 7 nm and an inner diameter of 3 to 4 nm depending on the kind of the reducing agent and the platinum salt. Have succeeded in developing noble metal nanotubes such as platinum and palladium, and sponge-like noble metal nanoparticles, and have filed patent applications for the results (Patent Documents 1 and 2).
しかしながら、本発明者らにおいて開発した白金ナノ構造体に関する上記文献2の記載内容は、白金ナノ構造体が独立して生成するバルクの超微粉を製造するプロセスについて提示しているが、この生成物を担体に担持せしめることについては具体的な開示がなされていなかった。白金は、資源的に希少であり、世界的にも分布している地域が極めて偏在し、高価である。したがって、前記白金ナノ構造体(シート)を、触媒、電極触媒、ガス拡散電極等において今後一層の有効活用を図っていくためには、実効性のある使用形態、すなわち、白金の形状をナノサイズで制御して白金ナノ構造体を担体に担持することが極めて重要であり、早急にその完成が待たれている。 However, the description of the above-mentioned document 2 regarding the platinum nanostructure developed by the present inventors presents a process for producing a bulk ultrafine powder independently produced by the platinum nanostructure. No specific disclosure has been made on the support of the carrier. Platinum is scarce in terms of resources and is highly ubiquitous and expensive in regions where it is distributed worldwide. Therefore, in order to further effectively utilize the platinum nanostructure (sheet) in the future in catalysts, electrode catalysts, gas diffusion electrodes, etc., the effective usage, that is, the shape of platinum is nanosized. It is extremely important to control the platinum nanostructure on the carrier under the control of the above, and its completion is awaited immediately.
一般に、白金粒子を担体に担持することについては、これまで多数の報告例がある。例えば、燃料電池用の電極触媒およびガス拡散電極として、難黒鉛化性炭素を主成分とし、構造の一部に乱層構造を有する炭素材料に、貴金属粒子が担持されている燃料電池用電極触媒(特許文献3)や、白金粒子の平均粒径が1.9〜2.3nmであり、白金粒子が60〜80wt%であることを特徴とする電極(特許文献4)など、ガス拡散性に着目した電極触媒およびその製造方法が提案されている。しかしながら、本発明のように、反応活性中心である白金の形状をナノサイズで制御してカーボン担体に担持した例はこれまでにない。 In general, there have been many reports on supporting platinum particles on a carrier. For example, as an electrode catalyst and gas diffusion electrode for a fuel cell, a fuel cell electrode catalyst in which noble metal particles are supported on a carbon material mainly composed of non-graphitizable carbon and having a turbulent layer structure in a part of the structure. (Patent Document 3) and electrodes having an average particle diameter of platinum particles of 1.9 to 2.3 nm and platinum particles of 60 to 80 wt% (Patent Document 4) A focused electrode catalyst and a method for producing the same have been proposed. However, as in the present invention, there has never been an example in which the shape of platinum, which is a reaction active center, is controlled on a nanosize and supported on a carbon support.
さらに、触媒層が、触媒金属、炭素粒子および水素イオン伝導性高分子電解質とからなる複次粒子であり、複次粒子の表層部には、内部よりも高濃度で前記触媒金属が含まれていることを特徴とするもの(特許文献5)や触媒粒子としての白金粒子表面上に導電性高分子層と、水溶性高分子保護層とからなる白金ナノパーティクル(特許文献6)などが提案されているが、これらはいずれも、白金の微粒子上に高分子などを取り付けて機能化したものであり、白金そのものの形状を制御しているものではない。 Furthermore, the catalyst layer is a composite particle composed of a catalyst metal, carbon particles, and a hydrogen ion conductive polymer electrolyte, and the surface layer portion of the composite particle contains the catalyst metal at a higher concentration than the inside. Proposed is a platinum nanoparticle comprising a conductive polymer layer and a water-soluble polymer protective layer on a platinum particle surface as a catalyst particle (Patent Document 5), and the like (Patent Document 6). However, all of these are functionalized by attaching a polymer or the like on platinum fine particles, and the shape of platinum itself is not controlled.
上記以外にも、合金粒子が平均的な結晶の大きさ0.5〜2nmを有することを特徴とする、粉末形の電気伝導性担体材料上に微細に分散された合金粒子を含有する白金/ルテニウム合金触媒(特許文献7)や、2つの貴金属が相互に合金されておらずかつ高分散された形で担体材料上に存在しており、この際白金のクリスタリットの大きさは、2nm未満でありかつルテニウムのクリスタリットの大きさは、1nm未満である触媒(特許文献8)などがあるが、合金化あるいは2種類の元素を用いているにすぎず、形状の制御は行なわれていない。 In addition to the above, platinum / containing platinum containing finely dispersed alloy particles on an electrically conductive carrier material in powder form, characterized in that the alloy particles have an average crystal size of 0.5-2 nm Ruthenium alloy catalyst (Patent Document 7) and two noble metals are not alloyed with each other and are present on the support material in a highly dispersed form. In this case, the size of the platinum crystallite is less than 2 nm. The ruthenium crystallite has a size of less than 1 nm (Patent Document 8), but the alloy is formed or only two kinds of elements are used, and the shape is not controlled. .
ガス拡散電極としては、導電性担体に担持させた銀微粒子と希土類酸化物微粒子の複合触媒であって、希土類酸化物微粒子にアルカリ土類金属を固溶させることで、酸素還元活性が高い電極触媒を実現したもの(特許文献9)や、撥水化処理したカーボンシートをオゾン処理してカーボン表面を酸化した後、白金錯体陽イオンを溶存種として含有する溶液中に浸漬してイオン交換し、次いで還元剤により還元することを特徴とするガス拡散電極(特許文献10)などが提案されているが、これらもやはり、活性中心としての貴金属触媒の形状は制御されていない。 The gas diffusion electrode is a composite catalyst of silver fine particles and rare earth oxide fine particles supported on a conductive carrier, and an electrode catalyst having high oxygen reduction activity by dissolving an alkaline earth metal in the rare earth oxide fine particles. (Patent Document 9), and the water-repellent treated carbon sheet is treated with ozone to oxidize the carbon surface, and then immersed in a solution containing a platinum complex cation as a dissolved species to perform ion exchange. Next, a gas diffusion electrode (Patent Document 10), which is characterized by being reduced by a reducing agent, has been proposed, but again, the shape of the noble metal catalyst as an active center is not controlled.
以上のように、白金に代表される貴金属およびその合金をカーボン上に担持する従来技術は、還元剤の添加や各種反応の利用によって自己組織的に形成される球状もしくは不定形の超微粒子であり、新規な物性の発現および燃料電池用電極の性能向上のために、白金をナノサイズレベルで形状制御してカーボンに担持させ、これによって従来とは異なる形態、性質を有する新規な白金−カーボン複合体の開発が諸分野から望まれている。 As described above, the conventional technology for supporting a noble metal typified by platinum and an alloy thereof on carbon is spherical or irregular ultrafine particles formed in a self-organized manner by adding a reducing agent or utilizing various reactions. In order to develop new physical properties and improve the performance of fuel cell electrodes, platinum is supported on carbon by controlling its shape at the nano-size level, thereby making it a new platinum-carbon composite having a form and properties different from conventional ones. Development of the body is desired from various fields.
白金触媒は、それ自体汎用性のある触媒であること、各種化学反応に供されていることは周知であり、いちいち列挙する暇がないが、その中でも、近年、注目されている重要な利用分野の一つに燃料電池が挙げられる。燃料電池設計においては、燃料電池用のアノード電極とカソード電極のうち、酸素還元活性が低いことに起因するカソード過電圧の低減が強く望まれている。本発明は、この期待に応えられる形状制御した白金系電極触媒を提供しようと言うものである。 It is well known that platinum catalyst itself is a versatile catalyst and is used in various chemical reactions, and there is no time to list it. One of them is a fuel cell. In the fuel cell design, it is strongly desired to reduce the cathode overvoltage resulting from the low oxygen reduction activity among the anode and cathode electrodes for fuel cells. The present invention is intended to provide a platinum-based electrode catalyst whose shape is controlled to meet this expectation.
そのため、本発明者らにおいては、以上紹介した従来技術を前提技術とし、さらに従来技術とは異なる形態の、形状制御した白金系触媒を開発すべく、本発明者らが先に提案し、特許出願した特許文献2に記載の複合界面活性剤系を基礎とする鋳型合成法をさらに発展させた結果、白金塩を含む特定の反応混合物を調製し、反応混合物に予めカーボン粉末を混合し、還元反応をすることによってカーボン粉末に特定の構造をしたスポンジ状白金ナノシートを析出させることに成功し、これによって新規な形態の白金―カーボン複合体を提供することができることを知見した。本発明は、この知見に基づいてなされたものであり、その構成は以下(1)から(10)に記載の通りである。 Therefore, in the present inventors, the present inventors previously proposed and developed a patent based on the conventional technology introduced above, and further to develop a shape-controlled platinum-based catalyst having a different form from the conventional technology. As a result of further development of the template synthesis method based on the composite surfactant system described in Patent Document 2, the specific reaction mixture containing platinum salt was prepared, and carbon powder was mixed in advance with the reaction mixture, followed by reduction. The present inventors have succeeded in precipitating a sponge-like platinum nanosheet having a specific structure on carbon powder by reacting, and found that it is possible to provide a platinum-carbon composite in a novel form. This invention is made | formed based on this knowledge, The structure is as following (1) to (10).
すなわち、第1の発明は、(1)貴金属元素である白金(Pt)によってその骨格が形成され、かつ直径1.5〜4nmの彎曲したロッド状骨格が3次元的に連結した外径20〜100nmの単結晶および微結晶が連結したシート状を呈し、かつ幅0.3〜2nmのスリット状細孔から成る網状間隙を持つスポンジ状形態を有する白金ナノシートがカーボンに担持してなる、白金−カーボン複合体である。 That is, according to the first aspect of the present invention, (1) an outer diameter 20 to 20 having a skeleton formed of platinum (Pt), a noble metal element, and three-dimensionally connected bent rod-like skeletons having a diameter of 1.5 to 4 nm. Platinum having a sheet shape in which single crystals and fine crystals of 100 nm are connected, and platinum nanosheets having a sponge-like shape having a mesh-like gap composed of slit-shaped pores having a width of 0.3 to 2 nm are supported on carbon Carbon composite.
第2の発明は、前記第1の発明の製造方法を提示するものである。すなわち、(2) ヘキサクロロ白金酸塩等の白金錯化合物よりなる群から選択された一種類の白金錯化合物、ノナエチレングリコールモノヘキサデシルエーテル等のポリオキシエチレンアルキルエーテル類、ポリオキシエチレン脂肪酸エステル類、ドデシル硫酸ナトリウム、ドデシルベンゼンスルホン酸ナトリウム等の有機硫黄酸塩、ヘキサデシルトリメチルアンモニウムブロミド等のアルキルアンモニウム塩、ポリオキシエチレンソルビタンモノステアレート等のポリオキシエチレンソルビタンエステル、ポリオキシエチレンアルキルフェニールエーテル、ポリオキシエチレンポリオキシプロピレンブロックポリマーよりなる群から選択された二種類の非イオン性界面活性剤または非イオン性界面活性剤一種とイオン性界面活性剤一種の合わせて二種類の界面活性剤、水、および各種カーボンからなる反応混合物を調製し、次いでこの反応混合物に還元剤水溶液を添加して反応させることにより、貴金属元素である白金(Pt)によってその骨格が形成され、かつ直径1.5〜4nmの彎曲したロッド状骨格が3次元的に連結した外径20〜100nmの単結晶および結晶が連結したシート状であり、かつ幅0.3〜2nmのスリット状細孔から成る網状間隙を持つスポンジ状形態を有する白金ナノシートをカーボンに担持した、白金−カーボン複合体を生成し、これを回収することを特徴とする、白金−カーボン複合体の製造方法である。
第3の発明は、第2の発明の態様発明である。すなわち、
(3) 前記還元剤が水素化ホウ素ナトリウムである、(2)記載の白金−カーボン複合体の製造方法である。
The second invention presents the manufacturing method of the first invention. (2) One kind of platinum complex compound selected from the group consisting of platinum complex compounds such as hexachloroplatinate, polyoxyethylene alkyl ethers such as nonaethylene glycol monohexadecyl ether, polyoxyethylene fatty acid esters , Organic sulfur salts such as sodium dodecyl sulfate and sodium dodecylbenzenesulfonate, alkylammonium salts such as hexadecyltrimethylammonium bromide, polyoxyethylene sorbitan esters such as polyoxyethylene sorbitan monostearate, polyoxyethylene alkyl phenyl ether, Two types of nonionic surfactants selected from the group consisting of polyoxyethylene polyoxypropylene block polymers or a combination of one type of nonionic surfactant and one type of ionic surfactant Then, a reaction mixture composed of two types of surfactant, water, and various carbons is prepared, and then the reaction mixture is added with a reducing agent aqueous solution and reacted, whereby the skeleton is obtained by platinum (Pt) which is a noble metal element. And a single crystal having an outer diameter of 20 to 100 nm in which curved rod-like skeletons having a diameter of 1.5 to 4 nm are connected three-dimensionally and a sheet in which crystals are connected, and having a width of 0.3 to 2 nm. A method for producing a platinum-carbon composite comprising producing a platinum-carbon composite in which platinum nanosheets having a spongy shape having slit-like pores and having a mesh-like gap are supported on carbon, and collecting the composite. It is.
The third invention is an aspect invention of the second invention. That is,
(3) The method for producing a platinum-carbon composite according to (2), wherein the reducing agent is sodium borohydride.
また、以下、第4ないし第10の発明は、第1の発明のスポンジ状白金ナノシート担持カーボンの用途発明を提示しているものである。
すなわち、第4の発明は、
(4) 前記(1)に記載した、スポンジ状白金を担持した白金−カーボン複合体を、その性質に見合った各種用途に使用することを特徴とした白金−カーボン複合体からなる機能性材料を提示するものである。
第5の発明は、
(5) 前記(1)に記載した、スポンジ状白金を担持した白金−カーボン複合体を、 触媒材料として使用することを特徴とした、白金−カーボン複合体からなる触媒を提示するものである。
第6の発明は、
(6) 前記触媒が、特に燃料電池触媒である、(5)記載の白金−カーボン複合体からなる触媒を提示する。
第7の発明は、
(7) 前記(1)に記載した、スポンジ状白金を担持した白金−カーボン複合体を、ガス拡散電極材料として使用することを特徴とした、白金−カーボン複合体からなる電極材料を提示する。
第8の発明は、
(8) 前記ガス拡散電極材料が、特に燃料電池用ガス拡散電極である、(7)記載の白金−カーボン複合体からなる電極材料を提示する。
第9の発明は、
(9) 前記(1)に記載した、スポンジ状白金を担持した白金−カーボン複合体を、マイクロリアクター構成部材として使用することを特徴とした、白金−カーボン複合体からなるマイクロリアクター構成部材を提示する。
第10の発明は、
(10) 前記(1)に記載した、スポンジ状白金を担持した白金−カーボン複合体を、物質貯蔵材料として使用することを特徴とした、白金−カーボン複合体からなる物質貯蔵材料を提示する。
In addition, hereinafter, the fourth to tenth inventions present application inventions of the sponge-like platinum nanosheet-supported carbon of the first invention.
That is, the fourth invention is
(4) A functional material comprising a platinum-carbon composite, characterized in that the platinum-carbon composite supporting sponge-like platinum described in (1) above is used for various purposes in accordance with its properties. It is to be presented.
The fifth invention is:
(5) A catalyst comprising a platinum-carbon composite, characterized in that the platinum-carbon composite supporting sponge-like platinum described in (1) above is used as a catalyst material.
The sixth invention is:
(6) The catalyst which consists of a platinum-carbon composite_body | complex as described in (5) whose said catalyst is a fuel cell catalyst especially is shown.
The seventh invention
(7) An electrode material composed of a platinum-carbon composite, characterized in that the platinum-carbon composite supporting sponge-like platinum described in (1) above is used as a gas diffusion electrode material.
The eighth invention
(8) The electrode material which consists of a platinum-carbon composite_body | complex as described in (7) in which the said gas diffusion electrode material is a gas diffusion electrode for fuel cells especially.
The ninth invention
(9) Presenting a microreactor constituent member comprising a platinum-carbon composite, characterized in that the platinum-carbon composite supporting sponge-like platinum described in (1) is used as a microreactor constituent member. To do.
The tenth invention is
(10) A substance storage material composed of a platinum-carbon composite, characterized in that the platinum-carbon composite carrying sponge-like platinum described in (1) above is used as the material storage material.
本発明は、カーボン上に担持した白金ナノ粒子が前述のような構造になっているため、次のような効果が期待され、奏せられる。
(a) 前記(1)の材料を、燃料電池用のカソードおよびアノード電極材料として用いた場合、スポンジ状白金とカーボンとの接触面積およびスポンジ状白金とガスとの接触面積がともに増大することから、従来に比べて過電圧が大幅に低減でき、特に、酸素還元活性が重要となるカソード電極材料としては、その活性が飛躍的に向上することが期待される。また、従来の技術に比べて、その活性の高さや過電圧の低減の効果などにより、使用白金量の低減が期待される。
(b) 前記(1)の材料を、金属―空気電池の酸素還元電極として用いた場合、スポンジ状白金とカーボンとの接触面積およびスポンジ状白金とガスとの接触面積がともに増大することから、従来に比べて過電圧が大幅に低減される事が期待される。
(c) 前記(1)の材料を、電気分解用の電極材料として用いた場合、従来の材料に比べて電極表面積の大幅な増大により反応効率の上昇をもたらすことが期待される。
In the present invention, since the platinum nanoparticles supported on carbon have the above-described structure, the following effects are expected and achieved.
(A) When the material of (1) is used as a cathode and anode electrode material for a fuel cell, both the contact area between sponge platinum and carbon and the contact area between sponge platinum and gas increase. The overvoltage can be greatly reduced as compared with the conventional case. Particularly, as a cathode electrode material in which the oxygen reduction activity is important, it is expected that the activity is drastically improved. Further, compared to the conventional technique, the amount of platinum used is expected to be reduced due to its high activity and the effect of reducing overvoltage.
(B) When the material of (1) is used as an oxygen reduction electrode of a metal-air battery, both the contact area between sponge platinum and carbon and the contact area between sponge platinum and gas increase. It is expected that the overvoltage will be greatly reduced compared to the conventional case.
(C) When the material of (1) is used as an electrode material for electrolysis, it is expected that the reaction efficiency is increased due to a significant increase in the electrode surface area compared to the conventional material.
この出願の発明は、以上の特徴を持つものであるが、以下、本発明を実施例及び添付した図面に基づき、具体的に説明する。ただし、これらの実施例は、あくまでも本発明の一つの態様を開示するものであり、決して本発明を限定する趣旨ではない。 The invention of this application has the above-described features. Hereinafter, the present invention will be described in detail based on examples and attached drawings. However, these examples merely disclose one aspect of the present invention, and are not intended to limit the present invention.
また、製造方法の骨子は、少なくとも2種類の界面活性剤、金属塩の水溶液およびカーボンとを適切な条件で混合することによって特定構造の鋳型が得られ、この鋳型内で金属塩を還元することによって特定寸法のナノ粒子をカーボン上に誘導するというものであり、鋳型を構築するための最適温度や混合条件も対象とする金属種、用いる界面活性剤の特性、用いるカーボンの特性、および還元剤の種類によって多様に変化する。実施例は、本発明に対して、あくまでもその一態様例を示すものにすぎず、本発明を構成する金属種や製造方法もこの実施例によって限定されるべきではない。 The outline of the manufacturing method is that a template having a specific structure is obtained by mixing at least two kinds of surfactants, an aqueous solution of a metal salt and carbon under appropriate conditions, and the metal salt is reduced in the template. In order to induce nanoparticles of a specific size on the carbon by means of the metal species for which the optimum temperature and mixing conditions for constructing the template are also targeted, the characteristics of the surfactant used, the characteristics of the carbon used, and the reducing agent Varies depending on the type of An Example shows only the example of the aspect with respect to this invention, The metal seed | species and manufacturing method which comprise this invention should not be limited by this Example.
図1〜図4は、以下に記載する本発明の実施例1ないし2で得られた各スポンジ状白金ナノシート担持カーボンの透過形電子顕微鏡による観察写真であり、これによると、本発明の白金組織は、先行文献(特許文献2)と同様の単結晶でスリット状細孔から成る網状間隙を持つスポンジ状構造を呈し、かつ、カーボン上に担持されていることが観察される。すなわち、図1は、実施例1で得られたスポンジ状白金ナノシートを担持してなる白金−カーボン複合体の透過型電子顕微鏡による観察図であり、図2はその拡大図である。中央の灰色を呈したカーボン粒子に対して、白金は黒色を呈して観察され、カーボン粒子状に担持している状態が観察される。図3は、実施例2で得られたスポンジ状白金ナノシートを担持してなる白金−カーボン複合体の透過型電子顕微鏡による観察図であり、図4は、その拡大図である。その白金とカーボンの担持状態は、前記説明と同様の状態を呈していることが確認される。また、図5は、本発明の、実施例1ないし実施例2で得られたスポンジ状白金ナノシート担持カーボンのX線回折図形である。図6は、実施例1ないし実施例2で得られたスポンジ状白金ナノシート担持カーボンの酸素還元特性を示している図(界面活性剤を用いずに調製した、形態を制御していない白金を担持したカーボンの酸素還元活性と比較している)。図6において、実験は、電解質:0.5molH2SO4、1mv/s、O2バブリング(60ml/min)の条件で行った。 1 to 4 are photographs taken by transmission electron microscope of each sponge-like platinum nanosheet-supported carbon obtained in Examples 1 and 2 of the present invention described below. According to this, according to the platinum structure of the present invention, FIG. Is observed to have a sponge-like structure with a net-like gap composed of slit-like pores, which is the same single crystal as in the prior document (Patent Document 2), and is supported on carbon. That is, FIG. 1 is an observation view of a platinum-carbon composite obtained by carrying the sponge-like platinum nanosheet obtained in Example 1 with a transmission electron microscope, and FIG. 2 is an enlarged view thereof. Platinum is observed as a black color with respect to the carbon particles exhibiting a gray color at the center, and the state of being supported in the form of carbon particles is observed. FIG. 3 is an observation view of a platinum-carbon composite obtained by carrying the sponge-like platinum nanosheet obtained in Example 2 with a transmission electron microscope, and FIG. 4 is an enlarged view thereof. It is confirmed that the platinum and carbon are supported in the same state as described above. FIG. 5 is an X-ray diffraction pattern of the sponge-like platinum nanosheet-supported carbon obtained in Examples 1 and 2 of the present invention. FIG. 6 is a diagram showing the oxygen reduction characteristics of the sponge-like platinum nanosheet-supported carbon obtained in Examples 1 and 2 (supporting platinum that was prepared without using a surfactant and whose form was not controlled) Compared to the oxygen reduction activity of carbon. In FIG. 6, the experiment was performed under the conditions of electrolyte: 0.5 mol H 2 SO 4 , 1 mv / s, O 2 bubbling (60 ml / min).
実施例1:
試験管に秤りとった塩化白金酸(H2PtCl6)およびその2倍モル量の水酸化ナトリウムを含む水溶液を60℃に昇温し、あらかじめ60℃に昇温したノナエチレングリコールモノデシルエーテル(C12EO9)を滴下した。次いで、ポリオキシエチレン(20)ソルビタンモノステアレート(Tween 60;米国 Atlas Powder社 商品名)を加えて60℃の湯浴で15分間振とうした。このときの仕込みモル比は、Na2PtCl6:C12EO9:Tween60:H2O=1:1:1:600とした。
ここに、ファーネスブラック(バルカン;XC−72)を、Ptの全体重量比が30wt%となるように加え、さらに60℃の湯浴で15分間振とうし、Na2PtCl6:C12EO9:Tween60:H2O = 1:1:1:60のモル比になるまで、水分を蒸発させることにより除去した。
その後、15℃で20分間保持し、カーボン含有液晶前駆体を得た。このようにして得られた前駆体に、白金源の5倍モル量の水素化ホウ素ナトリウムおよび水からなる溶液を加え、そのまま24時間反応させた。その後、60℃で乾燥させ、エタノール洗浄、水洗を経て乾燥させ、黒色粉末を得た。得られた生成物のX線回折パターンは、白金の結晶構造を反映したピークを示しており、得られた生成物が白金を担持したカーボンであることが確認された(図5)。
透過型電子顕微鏡による観察により、カーボン上に担持された白金生成物が、直径1.5〜4nmの彎曲したロッド状骨格が3次元的に連結した外径20〜100nmの単結晶および微結晶が連結したシート状であり、かつ幅0.3〜2nmのスリット状細孔から成る網状間隙を持つスポンジ状形態を有することを確認した(図1、図2参照)。これにより、本発明にかかる多孔性の単結晶構造あるいは微結晶が連結したスポンジ状白金ナノシートが担持されたカーボンが得られたことを確認した。
Example 1:
An aqueous solution containing chloroplatinic acid (H 2 PtCl 6 ) weighed in a test tube and twice its molar amount of sodium hydroxide was heated to 60 ° C., and nonaethylene glycol monodecyl ether heated to 60 ° C. in advance. (C 12 EO 9 ) was added dropwise. Subsequently, polyoxyethylene (20) sorbitan monostearate (Tween 60; trade name of Atlas Powder, USA) was added, and the mixture was shaken in a 60 ° C. water bath for 15 minutes. The charged molar ratio at this time was Na 2 PtCl 6 : C 12 EO 9 : Tween 60: H 2 O = 1: 1: 1: 600.
Furnace black (Vulcan; XC-72) was added thereto so that the total weight ratio of Pt was 30 wt%, and the mixture was further shaken in a 60 ° C. hot water bath for 15 minutes to obtain Na 2 PtCl 6 : C 12 EO 9. The water was removed by evaporation until a molar ratio of: Tween 60: H 2 O = 1: 1: 1: 60.
Then, it hold | maintained at 15 degreeC for 20 minute (s), and obtained the carbon containing liquid crystal precursor. To the precursor thus obtained, a solution consisting of sodium borohydride and water in a 5-fold molar amount of the platinum source was added and allowed to react for 24 hours. Then, it was made to dry at 60 degreeC, it was made to dry through ethanol washing and water washing, and black powder was obtained. The X-ray diffraction pattern of the obtained product showed a peak reflecting the crystal structure of platinum, and it was confirmed that the obtained product was carbon carrying platinum (FIG. 5).
By observation with a transmission electron microscope, the platinum product supported on the carbon has a single crystal and a microcrystal with an outer diameter of 20 to 100 nm in which curved rod-like skeletons with a diameter of 1.5 to 4 nm are three-dimensionally connected. It was confirmed to have a sponge-like form having a net-like gap composed of slit-like pores having a width of 0.3 to 2 nm in a connected sheet form (see FIGS. 1 and 2). As a result, it was confirmed that a carbon carrying a sponge-like platinum nanosheet having a porous single crystal structure or a microcrystal linked according to the present invention was obtained.
実施例2:
実施例1と同様な操作、同一条件で、カーボン含有液晶前駆体を調製した。ついで、15℃に保持したこの前駆体に白金源の10倍モル量の水素化ホウ素ナトリウムおよび水からなる溶液を加え、そのまま24時間反応させた。その後、60℃で乾燥させ、エタノール洗浄、水洗を経て乾燥させ、黒色粉末を得た。
得られた粉末試料は、透過型電子顕微鏡による観察により、実施例1の場合と同様に、直径1.5〜4nmの彎曲したロッド状骨格が3次元的に連結した外径20〜60nmの単結晶および微結晶が連結したシート状であり、かつ幅0.3〜2nmのスリット状細孔から成る網状間隙を持つスポンジ状白金ナノシート担持カーボンであることを確認した(図3、図4参照)。
また、実施例1および2で得られた試料と、界面活性剤を用いずに調製した試料の0.5M硫酸水溶液中での溶存酸素還元特性を調べた結果は、図6に示すように、飛躍的に向上することを確認した。
Example 2:
A carbon-containing liquid crystal precursor was prepared under the same operation and the same conditions as in Example 1. Next, a solution composed of sodium borohydride in an amount 10 times the amount of the platinum source and water was added to this precursor maintained at 15 ° C. and allowed to react for 24 hours. Then, it was made to dry at 60 degreeC, it was made to dry through ethanol washing and water washing, and black powder was obtained.
The obtained powder sample was observed with a transmission electron microscope, and in the same manner as in Example 1, a single rod having an outer diameter of 20 to 60 nm in which bent rod-like skeletons having a diameter of 1.5 to 4 nm were three-dimensionally connected. It was confirmed that the carbon was a sponge-like platinum nanosheet-supported carbon having a net-like gap composed of slit-like pores having a width of 0.3 to 2 nm in a sheet form in which crystals and microcrystals were connected (see FIGS. 3 and 4). .
In addition, as shown in FIG. 6, the results of examining the dissolved oxygen reduction characteristics in the 0.5M sulfuric acid aqueous solution of the sample obtained in Examples 1 and 2 and the sample prepared without using the surfactant are as follows. It was confirmed that it improved dramatically.
本発明は、上述記載で述べたように、燃料電池用電極触媒、燃料電池用ガス拡散電極、金属―空気電池用ガス拡散電極、食塩電解用のガス拡散電極、電気分解用等のガス拡散電極等においてきわめて有意な活性を有し、これによって極めて高価な白金ないし貴金属材料を使用するデバイスにおいて、材料節減効果を有することはもちろん、高レベルの性質、機能を発現するものと期待される。燃料電池、金属―空気電池、食塩電解、等に利用されるガス拡散電極及びその構成材料は、近未来の重要技術に位置づけられており、エネルギーおよび環境の観点からも最重要の技術課題の一つである。本発明の特異な形態、特異な間隙を有しなる白金を担持したカーボン材料の意義は、極めて大である。 As described above, the present invention includes an electrode catalyst for fuel cells, a gas diffusion electrode for fuel cells, a gas diffusion electrode for metal-air cells, a gas diffusion electrode for salt electrolysis, a gas diffusion electrode for electrolysis, etc. Therefore, it is expected that a device using extremely expensive platinum or noble metal material exhibits a high level of properties and functions as well as a material saving effect. Gas diffusion electrodes and their constituent materials used in fuel cells, metal-air batteries, salt electrolysis, etc. are positioned as important technologies in the near future, and are one of the most important technical issues from the viewpoint of energy and environment. One. The significance of the carbon material carrying platinum having a peculiar form of the present invention and a peculiar gap is extremely great.
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