JP2005237521A - Automatic sewing device - Google Patents

Automatic sewing device Download PDF

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Publication number
JP2005237521A
JP2005237521A JP2004049373A JP2004049373A JP2005237521A JP 2005237521 A JP2005237521 A JP 2005237521A JP 2004049373 A JP2004049373 A JP 2004049373A JP 2004049373 A JP2004049373 A JP 2004049373A JP 2005237521 A JP2005237521 A JP 2005237521A
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sewing
sewn
movable plate
reference guide
sewing material
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JP3900360B2 (en
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Yukito Kobayashi
幸人 小林
Kaneyuki Takei
謙之 武井
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Tachi S Co Ltd
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Tachi S Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To automatically sew materials to be sewn having different contour shapes by a sewing machine with actual dimensions of completed products. <P>SOLUTION: A movable plate 1 which slides on a path to be sewn by the sewing machine is provided on a guide board 2, and a reference guide section 10 is provided on the movable plate 1. This reference guide section 10 is set in such a manner that one side end 52 of a fabric located opposite to the other side end 53 of the fabric to be sewn by the sewing machine coincide with the contour shape exactly as designed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は所定形状に裁断した生地を重ね合わせて布端を縫合するのに使用される自動縫製装置に関する。   The present invention relates to an automatic sewing apparatus used to overlap fabrics cut into a predetermined shape and sew a cloth end.

布端が曲線に裁断されている被縫製材を自動的にミシンで縫合する自動縫製装置が、実開昭５４ー７２９６６号公報、特許第２６９１７３７号公報、特開平７ー１９４８７０号公報等に開示されている。   An automatic sewing apparatus for automatically sewing a sewing material having a cloth edge cut into a curve with a sewing machine is disclosed in Japanese Utility Model Laid-Open No. 54-72966, Japanese Patent No. 2691737, Japanese Patent Laid-Open No. 7-194870, and the like. Has been.

実開昭５４ー７２９６６号公報Japanese Utility Model Publication No. 54-72966 特許第２６９１７３７号公報Japanese Patent No. 2691737 特開平７ー１９４８７０号公報JP-A-7-194870

前記従来の自動縫製装置はいずれも縫い代側の布端をガイドしながらミシン縫いしている。即ち、縫い代の幅が一定になるように被縫製材を自動縫製している。   All of the conventional automatic sewing apparatuses perform sewing on the sewing machine while guiding the cloth end on the sewing margin side. That is, the sewing material is automatically sewn so that the width of the seam allowance is constant.

ところで、被縫製材、例えば、自動車用シートのトリムカバーの如く、表皮材、発泡体製ワディング、ワディングカバーなどの積層体からなる厚みがある被縫製材を多数枚重ねて裁断すると裁断ムラが発生し、所定の外形形状に裁断されないものが存在する。   By the way, when a large number of thick materials made of a laminate such as a skin material, foamed wadding, and wadding cover are cut like a trim cover of a sewing material, for example, an automobile seat, uneven cutting occurs. However, there are some which are not cut into a predetermined outer shape.

従って、被縫製材が所定の外形形状に対して大きく裁断されている場合には、前述の如く、縫い代が一定になるように縫製しているため、完成品の実寸法は大になり、その逆の場合には小になる。   Therefore, when the material to be sewn is largely cut with respect to a predetermined outer shape, since the sewing margin is constant as described above, the actual size of the finished product becomes large. In the opposite case, it becomes small.

そのため、縫製後の完成品に寸法ムラが生じ、所期の設計寸法と異なる不具合が生じている。   Therefore, dimensional unevenness occurs in the finished product after sewing, and a defect different from the intended design dimension occurs.

そこで、本発明は縫製後の完成品の寸法が設計通りになるようにミシンで自動縫製できるようにすることを目的とする。   Therefore, an object of the present invention is to enable automatic sewing with a sewing machine so that the dimensions of a finished product after sewing are as designed.

以上の目的を達成するための本発明に係る自動縫製装置は、一側布端が曲線状に裁断されている被縫製材をその一側布端側を端末より外方に突出させて上面に固定する可動板と、この可動板上の被縫製材をミシン縫いする軌跡に摺動させるガイド基板とを有する自動縫製装置であって、前記可動板上に、前記被縫製材の一側布端に対して反対方向の他側布端側をガイドする基準ガイド部を設けてなる構成である。   In order to achieve the above object, an automatic sewing apparatus according to the present invention has a sewing material whose one side fabric end is cut into a curved shape, and the one side fabric end side protrudes outward from the terminal on the upper surface. An automatic sewing apparatus having a movable plate to be fixed and a guide substrate that slides a material to be sewn on the movable plate along a trajectory for sewing, on one side of the cloth material on the movable plate A reference guide portion that guides the other fabric end side in the opposite direction is provided.

以上の構成により、被縫製材はその外形形状にバラ付きがあっても常に実寸法で管理されて縫製されるため、縫製された完成品は設計通りの寸法になる。   With the above configuration, the material to be sewn is sewn under the control of the actual dimensions even when the outer shape of the material has variations, so that the finished product has the dimensions as designed.

また、前記基準ガイド部を可動上に固定したプレートで形成し、そのミシン針方向の端縁を所定の外形形状の被縫製材の他側布端と合致する形状に形成することにより、被縫製材を可動板上にセットする際、被縫製材の他側布端を基準ガイド部の端縁に突き当たることにより容易にセットできる。   In addition, the reference guide portion is formed of a plate fixed on a movable surface, and the edge in the sewing needle direction is formed into a shape that matches the other side cloth end of the sewing material having a predetermined outer shape, so that sewing is performed. When the material is set on the movable plate, it can be easily set by abutting the other cloth end of the material to be sewn against the edge of the reference guide portion.

本発明によれば外形形状にバラ付きがある被縫製材でも自動的にミシン縫いされて、設計通りに完成品を縫製できる。   According to the present invention, even a material to be sewn that has a variation in its outer shape is automatically sewn in a sewing machine, and a finished product can be sewn as designed.

以下、図面に基づいて、本発明の一実施例を説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図１は本発明に係る自動縫製装置を示し、図中Ｍは電動ミシン本体、Ｐは作業者を各々示し、ミシンのテーブル盤３上にはガイド基板２が固定され、このガイド基板２上に可動板１が摺動自在に載置されている。   FIG. 1 shows an automatic sewing apparatus according to the present invention, in which M denotes an electric sewing machine main body, P denotes an operator, and a guide board 2 is fixed on a table board 3 of the sewing machine. The movable plate 1 is slidably mounted.

可動板１の裏面にはガイド基板２に設けた二本のガイド溝２０、２０に遊嵌合するガイドロール１２、１２が設けてある。   On the back surface of the movable plate 1, guide rolls 12, 12 that are loosely fitted in two guide grooves 20, 20 provided on the guide substrate 2 are provided.

なお、前記ガイド溝２０、２０は図２に示す可動板１上に固定した被縫製材５をミシン縫いする軌跡に合致するように設定されている。
また、ガイド基板２の作業者Ｐ側の端縁２１は作業者が作業し易いように切欠されている。 The guide grooves 20 and 20 are set so as to coincide with a locus for sewing the sewing material 5 fixed on the movable plate 1 shown in FIG.
Further, the edge 21 on the worker P side of the guide substrate 2 is cut away so that the worker can easily work.

以上の可動板１上には基準ガイド部１０と被縫製材５を可動板１上に固定する複数のクランプ４、４…とが設けてある。   A plurality of clamps 4, 4... For fixing the reference guide portion 10 and the sewing material 5 on the movable plate 1 are provided on the movable plate 1 described above.

基準ガイド部１０は図２に示すようにガイド板１の外端縁１１に略沿うように可動板１の中央に設けてあり、この可動板１上に載置して前記クランプ４…で固定した被縫製材５における可動板１の外端縁１１よりはみ出す一側布端５３の部分が図３鎖線に示すようにミシン縫いされる。   As shown in FIG. 2, the reference guide portion 10 is provided at the center of the movable plate 1 so as to substantially follow the outer edge 11 of the guide plate 1 and is placed on the movable plate 1 and fixed by the clamps 4. The portion of the one side fabric end 53 that protrudes from the outer end edge 11 of the movable plate 1 in the sewing material 5 that has been sewn is sewn as shown by the chain line in FIG.

図示する基準ガイド部１０は被縫製材５の厚みと略同一の厚みを有する樹脂製のプレートで、その上面１０Ｃには間隔をあけて、被縫製材５の他側布端５２に設けた位置決め切欠部５２Ａ、５２Ａ…に対応する位置決め線１０Ａ、１０Ａ…が設けてある。   The reference guide portion 10 shown in the figure is a resin plate having a thickness substantially the same as the thickness of the sewing material 5, and a positioning provided on the other cloth end 52 of the sewing material 5 with an interval on the upper surface 10 </ b> C. Positioning lines 10A, 10A... Corresponding to the notches 52A, 52A.

また、基準ガイド部１０の先端には、被縫製材５のミシン縫いする始点５１Ａ側の前側布端５２′をガイドする曲部１０′が延設され、この曲部１０′の内側壁１０Ｂ′に、前記被縫製材５の前側布端５２′が突き当たるように形成されている。   Further, a curved portion 10 'for guiding the front cloth end 52' on the start point 51A side of the sewing material 5 to be sewn is extended at the tip of the reference guide portion 10, and the inner wall 10B 'of the curved portion 10' is extended. In addition, the front cloth end 52 ′ of the sewing material 5 is formed so as to abut against it.

また、基準ガイド部１０の側壁１０Ｂに、前記被縫製材５の他側布端５２が突き当たるように、被縫製材５を可動板１上に、図３に示すように突き当てた後、このクランプ４で被縫製材５を可動板１上に挟持して固定する。   Further, after the material to be sewn 5 is abutted on the movable plate 1 as shown in FIG. 3 so that the other cloth end 52 of the material to be sewn abuts against the side wall 10B of the reference guide part 10, The material 5 to be sewn is clamped and fixed on the movable plate 1 by the clamp 4.

なお、被縫製材５の他側布端５２側における外形形状が設定された形状に裁断されていない場合、例えば、他側布端５２の一部が基準ガイド部１０の側壁１０Ｂと一致せずに、外方に突出している場合には、その突出する他側布端５２の一部は、基準ガイド部１０の上面１０Ｃ上にはみ出して載置、固定される。   When the outer shape on the other fabric end 52 side of the sewing material 5 is not cut into a set shape, for example, a part of the other fabric end 52 does not coincide with the side wall 10B of the reference guide portion 10. In addition, when protruding outward, a part of the protruding other fabric end 52 protrudes on the upper surface 10C of the reference guide portion 10 and is mounted and fixed.

また、逆に、被縫製材５の他側布端５２の一部が、基準ガイド部１０の側壁１０Ｂに突き当たることがないように凹欠して裁断されている場合には、その凹欠個所を無理に基準ガイド部１０の側壁１０Ｂに沿うように強制して被縫製材５を可動板１上に固定しないようにする。   On the contrary, when a part of the other fabric end 52 of the sewing material 5 is cut out so as not to hit the side wall 10B of the reference guide portion 10, the recessed portion Is forced to be along the side wall 10 </ b> B of the reference guide portion 10 so that the sewing material 5 is not fixed on the movable plate 1.

即ち、被縫製材５はその他側布端５２の一部が設計通りに裁断されていない場合、その一部を基準ガイド部１０の側壁１０Ｂに突き当たることはないように、被縫製材５を可動板１１上にセットする。設計通りに裁断されている大部分を側壁１０Ｂに突き当ててセットする。   In other words, when a part of the other side fabric end 52 is not cut as designed, the sewing material 5 is movable so that a part of the sewing material 5 does not hit the side wall 10B of the reference guide portion 10. Set on the plate 11. Most of the cut as designed is abutted against the side wall 10B and set.

従って、図４に示すように、被縫製材５の他側布端５２側の縫い代Ｗ2と被縫製材５の実寸法Ｗとを加えた長さ分に、ミシン針３２でミシン縫いされるように、前記可動板１及び基準ガイド１０は設定されている。   Therefore, as shown in FIG. 4, the sewing machine needle 32 is used to sew the sewing machine 5 to the length obtained by adding the seam allowance W2 on the other cloth end 52 side of the sewing material 5 and the actual dimension W of the sewing material 5. Further, the movable plate 1 and the reference guide 10 are set.

そのため、例えば、被縫製材５の外形形状にバラ付があった場合、図４に示す被縫製材５の実寸法が一定に管理されるため、ミシン縫いされる一側布端５３側の縫い代Ｗ1はバラ付く。   Therefore, for example, when the outer shape of the material to be sewn 5 is uneven, the actual dimension of the material to be sewn 5 shown in FIG. W1 will be loose.

前述の如く、被縫製材５の実寸法Ｗを管理することにより、この被縫製材５に別の被縫製材６を縫合して、自動車用シートのシートバック用トリムカバーなどの完成品を縫製した場合には、設計通りの完成品が形成される。   As described above, by managing the actual dimension W of the sewing material 5, another sewing material 6 is sewn to the sewing material 5 and a finished product such as a seat back trim cover for an automobile seat is sewn. In this case, a finished product as designed is formed.

なお、前記被縫製材５、６は自動車用シートのトリムカバーに使用される表皮、発泡体製ワディング、ワディングカバーの積層体である。また、図４において、５０、５１はミシン縫いするミシン線を示す。   The sewing materials 5 and 6 are laminates of a skin, foamed padding and a wadding cover used for a trim cover of an automobile seat. In FIG. 4, reference numerals 50 and 51 denote sewing lines for sewing.

図３鎖線に示すように、前記被縫製材５にミシン線５１でミシン縫いする被縫製材６はその布端６３を作業者Ｐがミシンのテーブル盤３上に起立固定した縫い代ガイド片３０に突き当て乍らミシン縫いする。図２において、図中６１はミシン線５１で被縫製材５に縫い合わせる被縫製材６のミシン線を示す。   As shown by a chain line in FIG. 3, the sewing material 6 to be sewn to the sewing material 5 by the sewing line 51 is attached to a sewing margin guide piece 30 whose fabric end 63 is fixed upright on the table 3 of the sewing machine by an operator P. The sewing machine is sewn on the end. In FIG. 2, reference numeral 61 in the drawing indicates a sewing line of the sewing material 6 that is sewn to the sewing material 5 by the sewing line 51.

以上の図示する基準ガイド部１０は、一定の厚みのプレートで形成しているが、可動板１上に直接設計通りの被縫製材５の他側布端５２を表示する表示線を描いたり、型押しても良い。   The reference guide 10 shown in the figure is formed of a plate having a constant thickness, but a display line for displaying the other fabric end 52 of the sewing material 5 as designed directly on the movable plate 1 may be drawn. It may be embossed.

以上のように構成した自動縫製装置に縫製作業を行うには、まず、ガイド基板２上の可動板１を図１に示すように縫合開始位置に移動させて、前述の如く被縫製材５をその他側布端５２を基準ガイド部１０の側壁１０Ｂに突き当て、被縫製材５の前側布端５２′を基準ガイド部１０の曲部１０′、内側壁１０Ｂ′に突き当てる。   In order to perform a sewing operation on the automatic sewing apparatus configured as described above, first, the movable plate 1 on the guide substrate 2 is moved to the sewing start position as shown in FIG. The other side fabric end 52 is abutted against the side wall 10B of the reference guide portion 10, and the front side fabric end 52 'of the sewing material 5 is abutted against the curved portion 10' and the inner side wall 10B 'of the reference guide portion 10.

次に多数のクランプ４…で被縫製材５の他側布端５２側を可動板１上に挟持して固定する。これにより、被縫製材５は可動板１上にセットされる。
これにより、被縫製材５の一側布端５３側が可動板１より外方に突出する。 Next, the other cloth end 52 side of the sewing material 5 is sandwiched and fixed on the movable plate 1 by a number of clamps 4. As a result, the sewing material 5 is set on the movable plate 1.
Thereby, the one-side cloth end 53 side of the sewing material 5 protrudes outward from the movable plate 1.

然る後、作業者Ｐが別の被縫製材６を持ち、その布端６３の先端を縫い代ガイド３０に当てる。
このような状態から電動ミシンＭを作動させると、押さえ金３１が被縫製材６、５を押圧してミシン針３２による縫い合わせが開始され、被縫製材５は始点からその上に重ね合わせた被縫製材６と共に、送り歯による被縫製材５、６の送り作動に伴って前方に送り出される。 Thereafter, the operator P holds another material to be sewn 6 and touches the leading end of the cloth end 63 against the sewing allowance guide 30.
When the electric sewing machine M is operated from such a state, the presser foot 31 presses the sewing materials 6 and 5 to start sewing by the sewing needle 32, and the sewing material 5 is overlapped on the sewing material 5 from the starting point. Along with the sewing material 6, it is fed forward along with the feed operation of the sewing materials 5, 6 by the feed dog.

以上の送り作動によって可動板１は自動的にミシン縫いする軌跡に沿って摺動するため、被縫製材５はミシン線５１に沿って被縫製材６にミシン縫いされる。
なお、被縫製材６はその布端６３を作業者Ｐが縫い代ガイド片３０にガイドしながらミシン縫いするため、ミシン線６１に沿ってミシン縫いされる。 Since the movable plate 1 automatically slides along the locus of sewing by the above feed operation, the sewing material 5 is sewn to the sewing material 6 along the sewing line 51.
The material 6 to be sewn is sewn along the sewing line 61 because the operator P sews the cloth end 63 while guiding the cloth end 63 to the sewing allowance guide piece 30.

そして、このミシン縫いが被縫製材５の終点５１Ｂに位置して縫い合わせが完了すると、電動ミシンＭは自動的に停止するように構成されている。   When the sewing machine is positioned at the end point 51B of the sewing material 5 and the sewing is completed, the electric sewing machine M is configured to automatically stop.

以上の如くの自動縫製装置によって被縫製材５を自動的にミシン縫いすると、被縫製材５の実寸法Ｗが一定に縫い合わせができ、被縫製材５の外形形状、例えば、前記一側布端５３と他側布端５２との間隔が設計寸法に対して広かったり、或いは狭い場合にも実寸法Ｗは一定に確保される。   When the sewing material 5 is automatically sewn by the automatic sewing apparatus as described above, the actual dimension W of the sewing material 5 can be sewn to a constant value, and the outer shape of the sewing material 5, for example, the one side cloth end Even when the distance between the fabric 53 and the other side fabric end 52 is wider or narrower than the design dimension, the actual dimension W is kept constant.

本発明装置は自動車用シートのトリムカバーの他に、ヘッドレスト、アームレスト、車内の内装品用のトリムカバーなどに利用できる。   The device of the present invention can be used for a headrest, an armrest, a trim cover for interior parts in a vehicle, in addition to a trim cover for an automobile seat.

本発明装置の要部の平面図である。It is a top view of the principal part of this invention apparatus. 本発明装置に使用する可動板と被縫製材５、６の平面図である。It is a top view of the movable plate and the sewing materials 5 and 6 which are used for this invention apparatus. 図２のIIIーIII線断面図である。It is the III-III sectional view taken on the line of FIG. 図２のIVーIV線断面図である。FIG. 4 is a sectional view taken along line IV-IV in FIG. 2.

符号の説明Explanation of symbols

１…可動板、２…ガイド基板、５…被縫製材、１０…基準ガイド部、３２…ミシン針
５２…被縫製材の他側布端、５３…被縫製材の一側布端 DESCRIPTION OF SYMBOLS 1 ... Movable board, 2 ... Guide board | substrate, 5 ... Sewing material, 10 ... Reference | standard guide part, 32 ... Sewing needle 52 ... Other side cloth edge of sewing material, 53 ... One side cloth edge of sewing material

Claims (3)

一側布端が曲線状に裁断されている被縫製材をその一側布端側を端末より外方に突出させて上面に固定する可動板と、この可動板上の被縫製材をミシン縫いする軌跡に摺動させるガイド基板とを有する自動縫製装置であって、
前記可動板上に、前記被縫製材の一側布端に対して反対方向の他側布端側をガイドする基準ガイド部を設けてなる自動縫製装置。 A sewing machine that sews the material to be sewn on the movable plate, and a movable plate that fixes the material to be sewn whose one side fabric end is cut in a curved shape to the upper surface with the one side fabric end protruding outward from the terminal. An automatic sewing apparatus having a guide substrate that is slid along a locus
An automatic sewing apparatus, wherein a reference guide portion is provided on the movable plate for guiding the other fabric end side in the opposite direction to the one fabric end of the sewing material. 前記基準ガイド部を可動上に固定したプレートで形成し、そのミシン針方向の端縁を所定の外形形状の被縫製材の他側布端と合致する形状に形成してなる請求項１記載の自動縫製装置。   2. The reference guide part according to claim 1, wherein the reference guide part is formed of a plate that is movably fixed, and the edge in the sewing needle direction is formed in a shape that matches the other cloth edge of the sewing material having a predetermined outer shape. Automatic sewing device. 前記可動板上の基準ガイド部側に、前記被縫製材の他側布端側を挟持するクランプを設けてなる請求項１又は２記載の自動縫製装置。   The automatic sewing apparatus according to claim 1 or 2, wherein a clamp that clamps the other cloth end side of the sewing material is provided on the reference guide portion side on the movable plate.
JP2004049373A 2004-02-25 2004-02-25 Automatic sewing device Expired - Fee Related JP3900360B2 (en)

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MXPA04012264 MXPA04012264A (en) 2004-02-25 2004-12-07 Automatic sewing machine.

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