[実施例1]
容量が20リットルで、バッフルおよびファウドラ型撹拌翼を備えたステンレス製オートクレーブに、メタクリル酸メチル/アクリルアミド共重合体系懸濁剤(以下の方法で調整した。メタクリル酸メチル20重量部、アクリルアミド80重量部、過硫酸カリウム0.3重量部、イオン交換水1500重量部を反応器中に仕込み反応器中を窒素ガスで置換しながら70℃に保つ。反応は単量体が完全に、重合体に転化するまで続け、メタクリル酸メチルとアクリルアミド共重合体の水溶液として得る。得られた水溶液を懸濁剤として使用した。)0.05部をイオン交換水165部に溶解した溶液を供給し、400rpmで撹拌し、系内を窒素ガスで置換した。次に、下記混合物質を反応系を撹拌しながら添加し、70℃に昇温した。内温が70℃に達した時点を重合開始として、180分間保ち、重合を終了した。以降、通常の方法に従い、反応系の冷却、ポリマーの分離、洗浄、乾燥を行い、ビーズ状の共重合体(A−1)を得た。この共重合体(A−1)の重合率は98重量%であった。
メタクリル酸(MAA) 27重量部
メタクリル酸メチル(MMA) 73重量部
t−ドデシルメルカプタン 0.8重量部
2,2’−アゾビスイソブチロニトリル 0.4重量部
このビーズ状共重合体(A−1)を、スクリュウ径30mm、L/Dが25のベント付き同方向回転2軸押出機(池貝鉄工製 PCM−30)のホッパー口より供給して、樹脂温度280℃、スクリュウ回転数150rpmで溶融押出し、ペレット状のグルタル酸無水物単位を含有する熱可塑性重合体(B−1)を得た。得られた熱可塑性重合体(B−1)を赤外分光光度計を用いて分析した結果、1800cm−1及び1760cm−1に吸収ピークが確認され、この共重合体(A−1)中にグルタル酸無水物単位が形成していることを確認した。また、この共重合体を重ジメチルスルホキシドに溶解させ、室温(23℃)にて1H−NMRを測定し、共重合体組成を決定したところ、メタクリル酸メチル(MMA)単位75重量%、グルタル酸無水物単位20重量%、メタクリル酸(MAA)単位5重量%であった。また、この熱可塑性重合体(B−1)の極限粘度は0.46dl/gであった。得られた熱可塑性重合体(B−1)を、射出成形機(東芝機械社製、IS55EPN)に供し、シリンダー温度280℃、金型温度80℃で、それぞれの試験片を成形し、評価した。各種物性測定結果を表1に示した。
[Example 1]
In a stainless steel autoclave having a capacity of 20 liters and having a baffle and a Faudra type stirring blade, a methyl methacrylate / acrylamide copolymer suspension (prepared by the following method: 20 parts by weight of methyl methacrylate, 80 parts by weight of acrylamide) , 0.3 parts by weight of potassium persulfate and 1500 parts by weight of ion-exchanged water were charged into a reactor, and the temperature of the reactor was maintained at 70 ° C. while replacing the reactor with nitrogen gas. To obtain an aqueous solution of methyl methacrylate and acrylamide copolymer. The obtained aqueous solution was used as a suspending agent.) A solution in which 0.05 part was dissolved in 165 parts of ion-exchanged water was supplied, and the solution was supplied at 400 rpm. After stirring, the inside of the system was replaced with nitrogen gas. Next, the following mixture was added while stirring the reaction system, and the temperature was raised to 70 ° C. The time when the internal temperature reached 70 ° C. was defined as the start of polymerization, and was maintained for 180 minutes to complete the polymerization. Thereafter, the reaction system was cooled, the polymer was separated, washed, and dried according to a usual method, to obtain a beaded copolymer (A-1). The polymerization rate of this copolymer (A-1) was 98% by weight.
27 parts by weight of methacrylic acid (MAA) 73 parts by weight of methyl methacrylate (MMA) 0.8 part by weight of t-dodecyl mercaptan 0.4 part by weight of 2,2'-azobisisobutyronitrile 0.4 part by weight of this bead-like copolymer (A -1) is supplied from a hopper port of a co-rotating twin-screw extruder (PCM-30 manufactured by Ikegai Iron Works) with a screw diameter of 30 mm and an L / D of 25 at a resin temperature of 280 ° C. and a screw rotation speed of 150 rpm. The resin was melt-extruded to obtain a thermoplastic polymer (B-1) containing pelletized glutaric anhydride units. As a result of analyzing the obtained thermoplastic polymer (B-1) using an infrared spectrophotometer, absorption peaks were confirmed at 1800 cm-1 and 1760 cm-1. It was confirmed that glutaric anhydride units were formed. Further, this copolymer was dissolved in heavy dimethyl sulfoxide, and 1H-NMR was measured at room temperature (23 ° C.) to determine the copolymer composition. As a result, 75% by weight of methyl methacrylate (MMA) unit was obtained, and glutaric acid was obtained. The amount of anhydride units was 20% by weight and the amount of methacrylic acid (MAA) units was 5% by weight. The intrinsic viscosity of the thermoplastic polymer (B-1) was 0.46 dl / g. The obtained thermoplastic polymer (B-1) was subjected to an injection molding machine (manufactured by Toshiba Machine Co., Ltd., IS55EPN), and each test piece was molded at a cylinder temperature of 280 ° C. and a mold temperature of 80 ° C., and evaluated. . Table 1 shows the measurement results of various physical properties.