JP2003170467A - Method for insert molding and mold apparatus - Google Patents

Method for insert molding and mold apparatus

Info

Publication number
JP2003170467A
JP2003170467A JP2001370341A JP2001370341A JP2003170467A JP 2003170467 A JP2003170467 A JP 2003170467A JP 2001370341 A JP2001370341 A JP 2001370341A JP 2001370341 A JP2001370341 A JP 2001370341A JP 2003170467 A JP2003170467 A JP 2003170467A
Authority
JP
Japan
Prior art keywords
cavity
resin
pin
pins
filling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001370341A
Other languages
Japanese (ja)
Inventor
Makoto Nakazawa
誠 中沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei Plastic Industrial Co Ltd
Original Assignee
Nissei Plastic Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissei Plastic Industrial Co Ltd filed Critical Nissei Plastic Industrial Co Ltd
Priority to JP2001370341A priority Critical patent/JP2003170467A/en
Publication of JP2003170467A publication Critical patent/JP2003170467A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the lateral deviation of an insert at the time of molding by press injecting a supplementing resin stored at the time of injection into unfilled sites of the resin of a holding pin mark in an insert molding by pressing pins. <P>SOLUTION: The mold apparatus comprises a cavity 4 formed of a pair of split molds 2, 3, the required number of projectable and retractable holding pins 9, 10 provided oppositely at both sides of the cavity 4 forward and reverse moving supplement-press pins 15, 16 aligned in parallel with the pins 9, 10, and pin holes 13, 14 for storing the supplementing resin at the distal ends of the pins opened at the side face of the cavity. The volume of the holes 13, 14 is constituted equal to or larger than the volume of the unfilled site of the resin by the pins 9, 10. The resin is injection filed in the cavity 4 including the holes 13, 14. The pins 9, 10 are retracted to the cavity surface. The resins of the holes 13, 14 are press injected in the cavity by advancing the pins 15, 16, and the unfilled site of the resin by the pins is supplemented. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、キャビティ内に
出没自在に設けた保持ピンによりインサートを保持し、
そのキャビティに樹脂を射出充填してインサート成形を
行う方法と金型装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention holds an insert by a holding pin provided in a cavity so as to be retractable.
The present invention relates to a method and a mold apparatus for performing injection molding by filling the cavity with resin.

【0002】[0002]

【発明が解決しようとする課題】この種のインサート成
形方法では、キャビティの型開時に挿入したインサート
を、型閉後の保持ピンの前進作動によりキャビティ内に
保持したのち、インサート側部のゲートからインサート
周囲に樹脂を射出充填し、充填後に保持ピンをキャビテ
ィ外に没入させて樹脂から抜き出している。
In this type of insert molding method, the insert inserted when the mold is opened is held in the cavity by the forward movement of the holding pin after the mold is closed, and then the insert side gate is used. Resin is injection-filled around the insert, and after filling, the holding pin is immersed in the outside of the cavity and extracted from the resin.

【0003】このような成形方法では、保持ピンの抜き
出しを樹脂が冷却固化した後に行うと、ピン跡が孔とし
て成形品に表面に残る。このピン跡は製品として好まし
くな瑕疵となることが多く、その解決策として、保持ピ
ンの抜き出し時期を樹脂が固化する前に早め、保持ピン
による未充填部位の樹脂の補填を、射出装置から樹脂を
二次的に射出充填して行い、それによりピン跡が残らな
いようにしている。
In such a molding method, when the holding pin is extracted after the resin is cooled and solidified, pin marks remain on the surface of the molded product as holes. These pin marks often result in defects that are favorable for products, and as a solution to this problem, the holding pin is pulled out earlier before the resin solidifies, and the holding pin fills the unfilled portion of the resin from the injection device. Is secondarily injected and filled so that no pin marks remain.

【0004】しかしながら、保持ピンの後退移動により
インサートは、流動性を有する樹脂に支えられているだ
けで固定されておらず、樹脂と共に移動し易い状態にあ
るこので、そこに補填用の樹脂を射出装置からキャビテ
ィに充填すると、インサートが充填圧力による樹脂の流
れ方向、すなわち、反ゲート方向に樹脂圧により移動し
て設定位置からずれ、不良品となることが多い。
However, due to the backward movement of the holding pin, the insert is not fixed but supported only by the resin having fluidity, and is in a state of being easily moved together with the resin. When the cavity is filled from the injection device, the insert moves in the resin flow direction due to the filling pressure, that is, in the direction opposite to the gate due to the resin pressure and shifts from the set position, often resulting in a defective product.

【0005】この発明は、上記従来の課題を解決するた
めに考えられたものであって、その目的は、保持ピンに
よる樹脂の未充填部位を、射出充填後の押圧ピンによる
樹脂の圧入により補填することによって、補填時の樹脂
圧によるインサートの移動を防止し、ピン跡による瑕疵
のない製品をインサート成形することができる新たな方
法と金型装置とを提供することある。
The present invention has been conceived in order to solve the above-mentioned conventional problems, and an object thereof is to fill an unfilled portion of a resin by a holding pin by press-fitting the resin by a pressing pin after injection filling. By doing so, it is possible to prevent the movement of the insert due to the resin pressure at the time of filling, and to provide a new method and a mold device that can insert-mold a product without defects due to pin marks.

【0006】[0006]

【課題を解決するための手段】上記目的によるこの発明
の方法は、一対の割型により形成されたキャビティに、
所要本数の保持ピンを出没自在に設け、その保持ピンに
よりインサートをキャビティ内に保持して、樹脂の射出
充填を行うインサート成形において、上記キャビティに
補填用の押圧ピンを進退自在に設け、その押圧ピンの先
端のピン孔を含めてキャビティに樹脂を射出充填したの
ち、キャビティへの樹脂の流入を防止してから、上記保
持ピンをキャビティ面まで没入して除去すると共に、上
記押圧ピンの前進によりピン孔に蓄積した補填用樹脂を
キャビティに圧入し、保持ピンによる樹脂の未充填部位
を補填するというものであり、補填用樹脂の容量≧総未
充填部位の容量とするものでもある。
According to the method of the present invention for the above object, a cavity formed by a pair of split molds is provided with
In insert molding in which the required number of holding pins are freely retractable, the insert is held in the cavity by the holding pins, and injection molding of resin is performed, a pressing pin for compensation is provided in the cavity so that the pressing pin can move forward and backward. After the resin is injected and filled into the cavity including the pin hole at the tip of the pin, the resin is prevented from flowing into the cavity, and then the holding pin is recessed to the cavity surface and removed, and the pressing pin advances by The filling resin accumulated in the pin holes is pressed into the cavity to fill the unfilled portion of the resin by the holding pin, and the volume of the filling resin is greater than or equal to the total unfilled portion volume.

【0007】またこの発明は、樹脂の射出充填後の上記
保持ピンと押圧ピンの作動を、射出充填後の射出圧力を
キャビティ内圧まで下げて、キャビティへの樹脂の流入
を防止してから行い、又はキャビティのゲートにバルブ
ゲートを採用し、樹脂の射出充填後の上記保持ピンと押
圧ピンの作動を、バルブゲートを閉じてキャビティへの
樹脂の流入を防止してから行うというものでもある。
Further, according to the present invention, the operation of the holding pin and the pressing pin after the injection and filling of the resin is performed after the injection pressure after the injection and filling is lowered to the internal pressure of the cavity to prevent the resin from flowing into the cavity, or A valve gate is adopted as the gate of the cavity, and the operation of the holding pin and the pressing pin after the injection and filling of the resin is performed after the valve gate is closed to prevent the resin from flowing into the cavity.

【0008】この発明の金型装置は、一対の分割型によ
り形成されたキャビティと、そのキャビティの両側面の
対向位置又は片側面に出没自在に設けた所要本数の保持
ピンと、その保持ピンと並設した補填用の押圧ピンを進
退自在に備え、かつキャビティ側面に開口した押圧ピン
先端の補填用樹脂を蓄積するピン孔とからなり、そのピ
ン孔の容積を上記保持ピンによる樹脂の未充填部位の容
積と等しく又は大きく構成してなる、というものであ
る。
In the mold apparatus of the present invention, a cavity formed by a pair of split dies, a required number of holding pins provided at opposite positions on both side surfaces of the cavity or on one side surface so as to be retractable, and the holding pins are arranged in parallel. And a pin hole for accommodating the filling resin at the tip of the pressing pin opened on the side surface of the cavity, and the volume of the pin hole corresponds to that of the portion not filled with the resin by the holding pin. The volume is equal to or larger than the volume.

【0009】[0009]

【発明の実施の形態】図1〜4図は、この発明の金型装
置の第1実施形態を示すものである。図中1は上下一対
の分割型2,3により形成された射出金型で、平面形状
が長方形のキャビティ4を有する。この射出金型1は図
では省略したが、通常構造の竪型の型締装置を備える機
台上の型置盤に下側の分割型3を載置固定し、上側の分
割型2を可動盤に取付けて、竪方向に開閉作動するよう
に型締装置に取り付けてある。
1 to 4 show a first embodiment of a mold apparatus according to the present invention. In the figure, 1 is an injection mold formed by a pair of upper and lower split molds 2 and 3, and has a cavity 4 having a rectangular planar shape. Although this injection mold 1 is omitted in the figure, the lower split mold 3 is placed and fixed on the mold stand on the machine base having a vertical mold clamping device of a normal structure, and the upper split mold 2 is movable. It is mounted on a board and mounted on a mold clamping device so that it can be opened and closed vertically.

【0010】5は分割型2,3のパーティングに設けた
キャビティ側部のゲート、6は射出スクリュ7を加熱筒
内に回転かつ進退自在に備えた射出装置で、ゲート5と
接続したスプル8にノズルタッチしてある。
Reference numeral 5 denotes a gate on the side of the cavity provided in the parting of the split molds 2 and 3, and 6 denotes an injection device provided with an injection screw 7 rotatably and retractably in a heating cylinder, and a sprue 8 connected to the gate 5. The nozzle is touched.

【0011】9,10はキャビティ4の両側面の対向位
置に、一対ごとに出没自在に設けた二組の保持ピンで、
後端を分割型2,3のそれぞれに埋設した油圧シリンダ
11,12のピストンに連結して、キャビティ内外に出
没自在にピン孔に埋設してある。
Two sets of holding pins 9 and 10 are provided at opposite positions on both sides of the cavity 4 so as to be retractable in pairs.
The rear ends are connected to the pistons of the hydraulic cylinders 11 and 12 embedded in the split molds 2 and 3, respectively, and are embedded in the pin holes so as to be retractable in and out of the cavity.

【0012】13,14はキャビティ側面に開口した補
填用の樹脂を蓄積するピン孔、15,16は補填用の押
圧ピンで、この押圧ピンの先端に上記ピン孔15,16
が形成されている。また押圧ピン15,16は後端を分
割型2,3に埋設した油圧シリンダ17,18のピスト
ンに連結して、保持ピン9,10と並行にキャビティ側
面まで進退自在に設けてある。なお、押圧ピン15,1
6の設置位置はキャビティ中央が最も好ましい。
Reference numerals 13 and 14 denote pin holes for accumulating resin for filling, which are opened on the side surfaces of the cavity, and 15 and 16 are pressing pins for filling. The pin holes 15 and 16 are provided at the tips of the pressing pins.
Are formed. Further, the pressing pins 15 and 16 are connected to the pistons of the hydraulic cylinders 17 and 18 whose rear ends are embedded in the split molds 2 and 3, and are provided in parallel with the holding pins 9 and 10 so as to be movable back and forth to the side surface of the cavity. In addition, the pressing pins 15 and 1
The installation position of 6 is most preferably at the center of the cavity.

【0013】またピン孔13,14による補填用樹脂の
量は、図5から保持ピン1本当たりの樹脂の未充填部位
の容量、 π/4d1 2×S1 但、d1 :保持ピンの直径、 S1 :保持ピンの突出
長さ、 ピン孔1個所の容量、 π/4d2 2×S2 但、d2 :ピン孔の直径、 S2 :ピン孔の深さ、 となることから、図示の保持ピン4本、ピン孔2個所の
場合、 (π/4d2 2×S2 )×2≧(π/4d1 2×S1 )×4 に設定すればよく、未充填部位の樹脂の補填を不足なく
行うことができる。
From FIG. 5, the amount of resin to be filled by the pin holes 13 and 14 is the capacity of the unfilled portion of the resin per holding pin, π / 4d 1 2 × S 1 , where d 1 is the holding pin. Diameter, S 1 : protruding length of holding pin, capacity of one pin hole, π / 4d 2 2 × S 2 where d 2 is the diameter of the pin hole, and S 2 is the depth of the pin hole. In the case of four holding pins and two pin holes shown in the drawing, it is sufficient to set (π / 4d 2 2 × S 2 ) × 2 ≧ (π / 4d 1 2 × S 1 ) × 4, and The resin can be supplemented without deficiency.

【0014】上記実施形態による金型装置を用いて、樹
脂中に長方形のインサート20をインサート成形するに
は、先ず型開時に油圧シリンダ12の作動により、下側
の分割型3からキャビティ4に保持ピン10,10を、
設定寸法だけ突出してさせておき、その上にインサート
20を載せてキャビティ4の中央に設置する。
In order to insert-mold a rectangular insert 20 into a resin using the mold apparatus according to the above-described embodiment, first, the hydraulic cylinder 12 is actuated when the mold is opened to hold the lower split mold 3 in the cavity 4. Pins 10 and 10,
The protrusion 20 is made to protrude by a set dimension, and the insert 20 is placed on it and installed in the center of the cavity 4.

【0015】次に上側の分割型2を可動盤の作動により
下ろして型閉じを行うとともに、油圧シリンダ11によ
り保持ピン9,9を、設定寸法だけ突出して上下一対の
保持ピン9,10によりインサート20の両端を挟持
し、分割型2,3に固定する。この際、押圧ピン17,
18は後退位置に待機させて、その先端に上記ピン孔1
3,14をキャビティ面に開口しておく。
Next, the upper split mold 2 is lowered by the operation of the movable platen to close the mold, and the holding pins 9, 9 are projected by the hydraulic cylinder 11 by a set dimension and are inserted by the pair of upper and lower holding pins 9, 10. Both ends of 20 are clamped and fixed to split molds 2 and 3. At this time, the pressing pin 17,
18 is made to stand by in the retracted position, and the pin hole 1 is provided at the tip thereof.
3 and 14 are opened on the cavity surface.

【0016】型締後、射出装置6の先端内に予め可塑化
して計量した樹脂21を、射出スクリュ7の前進移動に
よりスプル8からパーティング上のゲート5を経てキャ
ビティ4に射出充填する。樹脂21はキャビティ側部か
らインサート20の上下空間を流動してキャビティ4に
満ちるとともに、樹脂の一部がピン孔13,14にも流
入して補填用樹脂21aとして蓄えられる。
After the mold is clamped, the resin 21 which has been plasticized and measured in advance in the tip of the injection device 6 is injected and filled from the sprue 8 through the gate 5 on the parting into the cavity 4 by the forward movement of the injection screw 7. The resin 21 flows in the upper and lower spaces of the insert 20 from the side of the cavity to fill the cavity 4, and a part of the resin also flows into the pin holes 13 and 14 and is stored as the filling resin 21a.

【0017】樹脂21の射出充填が完了すると、保持ピ
ン9,10と押圧ピン15,16の相対的な移動によ
り、押圧ピン15,16による樹脂の未充填部位の補填
となるが、図6に示すように、充填完了時の射出圧力P
1 はキャビティ内圧P2 より高く、そのまま保持ピン
9,10をキャビティ外に没入移動すると、圧力差によ
り射出装置側の樹脂21がゲート5からキャビティ側に
流入し、未充填部位を埋めると共に樹脂流が生じてイン
サート20が横ずれするようになる。
When the injection and filling of the resin 21 is completed, the holding pins 9 and 10 and the pressing pins 15 and 16 are moved relative to each other, so that the portions not filled with the resin are filled by the pressing pins 15 and 16. As shown, the injection pressure P when the filling is completed
1 is higher than the cavity internal pressure P 2 , and when the holding pins 9 and 10 are moved into and out of the cavity as they are, the resin 21 on the injection device side flows into the cavity side from the gate 5 due to the pressure difference, fills the unfilled portion and the resin flow. Occurs, and the insert 20 is laterally displaced.

【0018】そこで図7に示すように、射出圧力P1
キャビティ内圧P2 の近くまで下げて、射出装置側から
キャビティ内に樹脂21が流入するのを防止してから、
保持ピン9,10の没入移動と押圧ピン15,16の前
進移動とを、各油圧シリンダを同時作動して行う。これ
によりピン孔13,14の補填用樹脂21aが、キャビ
ティ内の樹脂21に強制的に押し入れられる。
Therefore, as shown in FIG. 7, the injection pressure P 1 is lowered to near the cavity internal pressure P 2 to prevent the resin 21 from flowing into the cavity from the injection device side.
The retracting movement of the holding pins 9 and 10 and the forward movement of the pressing pins 15 and 16 are performed by simultaneously operating the hydraulic cylinders. As a result, the resin 21a for filling the pin holes 13 and 14 is forced into the resin 21 in the cavity.

【0019】補填用樹脂21aは、キャビティ側面から
インサート20に突き当たり、図4に示すように、矢印
方向に左右に分かれて、樹脂21を両端の未充填部位へ
と加圧する。これにより従来の課題である射出装置側の
樹脂の圧入による補填に生じがちなインサート20の横
ずれが解決され、未充填部位は保圧ピン9,10の後退
移動に伴い確実に埋め尽くされて、ピン跡が完全に補填
されたインサート成形品となる。
The filling resin 21a hits the insert 20 from the side surface of the cavity, and is divided into left and right in the direction of the arrow as shown in FIG. 4, and presses the resin 21 to the unfilled portions at both ends. This solves the conventional problem of lateral displacement of the insert 20, which tends to occur in the injection device side due to press-fitting of the resin, and the unfilled portion is surely filled with the backward movement of the pressure-holding pins 9 and 10. It becomes an insert-molded product with pin marks completely filled.

【0020】図8及び図9は、キャビティ4に開閉ピン
22を備えたバルブゲート23を採用し、そのバルブゲ
ート23を、樹脂21の射出充填後に油圧シリンダ24
により開閉ピン22を前進移動して閉鎖し、ホットラン
ナー25の樹脂21がキャビティ側へ流入しないように
してから、上記押圧ピン15,16により保持ピン9,
10による樹脂の未充填部位の補填を行うようにした実
施形態を示すものである。
In FIGS. 8 and 9, a valve gate 23 having an opening / closing pin 22 is adopted in the cavity 4, and the valve gate 23 is injected into the hydraulic cylinder 24 after injection and filling of the resin 21.
The opening / closing pin 22 is moved forward and closed by the above so as to prevent the resin 21 of the hot runner 25 from flowing into the cavity side.
10 shows an embodiment in which the unfilled portion of the resin by 10 is filled.

【0021】図10及び図11は、インサート20の片
面を露出させた製品のインサート成形を示すもので、下
側の分割型3にのみ保持ピン10と押圧ピン16を設け
て、上側の分割型2のキャビティ面をインサート20の
受け面となし、両端の保持ピン10,10によりインサ
ート20を分割型2のキャビティ面に押し付けて片面を
被覆した実施形態を示すものである。
FIGS. 10 and 11 show insert molding of a product in which one surface of the insert 20 is exposed. The holding pin 10 and the pressing pin 16 are provided only on the lower split mold 3, and the upper split mold is provided. 2 shows an embodiment in which the cavity surface of No. 2 serves as a receiving surface of the insert 20, and the insert 20 is pressed against the cavity surface of the split mold 2 by the holding pins 10 at both ends to cover one surface.

【0022】またキャビティ4に開閉ピン26を備えた
トンネルゲート27を採用し、そのトンネルゲート27
を、樹脂21の射出充填後に油圧シリンダ28により開
閉ピン26を前進移動して閉鎖し、射出装置側から樹脂
21がキャビティ側へ流入しないようにしてから、上記
押圧ピン16により保持ピン10,10による樹脂の未
充填部位の補填を行うようにした実施形態を示すもので
ある。
A tunnel gate 27 having an opening / closing pin 26 is used in the cavity 4, and the tunnel gate 27 is used.
After injection and filling of the resin 21, the opening / closing pin 26 is moved forward and closed by the hydraulic cylinder 28 to prevent the resin 21 from flowing into the cavity side from the injection device side, and then the holding pins 10, 10 are made by the pressing pin 16. 2 shows an embodiment in which the unfilled portion of the resin is filled by the above method.

【0023】なお、上記実施形態はいずれも保持ピン及
び押圧ピンを油圧シリンダにより作動するものである
が、サーボモータなどによる電動モータと運動変換装置
との組合わせによる電動駆動装置を採用して、同様な手
段によりインサート成形を行い得るので、この発明は図
示の実施形態に限定されないものである。
In each of the above embodiments, the holding pin and the pressing pin are actuated by a hydraulic cylinder. However, an electric drive device is adopted which is a combination of an electric motor such as a servo motor and a motion conversion device. The present invention is not limited to the illustrated embodiment, since insert molding can be performed by similar means.

【図面の簡単な説明】[Brief description of drawings]

【図1】 この発明に係わるインサート成形方法を実施
し得る金型装置のインサート時の縦断側面図である。
FIG. 1 is a vertical sectional side view of a mold device that can perform an insert molding method according to the present invention at the time of insert.

【図2】 インサート後の樹脂の射出充填過程を示す金
型装置の縦断側面図である。
FIG. 2 is a vertical cross-sectional side view of a mold device showing a resin injection filling process after insertion.

【図3】 射出充填完了時の金型装置の縦断側面図であ
る。
FIG. 3 is a vertical cross-sectional side view of the mold device upon completion of injection filling.

【図4】 樹脂の補填によるインサート成形終了時の金
型装置の縦断側面図である。
FIG. 4 is a vertical cross-sectional side view of the mold device at the end of insert molding by resin filling.

【図5】 補填樹脂の容量計算図である。FIG. 5 is a capacity calculation diagram of a filling resin.

【図6】 射出充填完了時の射出圧力とキャビティ内圧
とを示す図である。
FIG. 6 is a diagram showing an injection pressure and a cavity internal pressure at the time of completion of injection filling.

【図7】 インサートの保持ピンと補填用の押圧ピンを
同時作動する際の射出圧力とキャビティ内圧とを示す図
である。
FIG. 7 is a diagram showing injection pressure and cavity internal pressure when the holding pin of the insert and the pressing pin for filling are simultaneously operated.

【図8】 バルブゲートを採用した他の実施形態の金型
装置における射出充填完了時の縦断側面図である。
FIG. 8 is a vertical sectional side view at the time of completion of injection filling in a mold apparatus of another embodiment that employs a valve gate.

【図9】 同上のインサート成形終了時の金型装置の縦
断側面図である。
FIG. 9 is a vertical cross-sectional side view of the mold device at the end of the insert molding.

【図10】 キャビティの片面をインサート保持面とし
てトンネルゲートを採用した他の金型装置における射出
充填完了時の縦断側面図である。
FIG. 10 is a vertical cross-sectional side view at the time of completion of injection filling in another mold device that uses a tunnel gate with one side of a cavity as an insert holding surface.

【図11】 同上のインサート成形終了時の金型装置の
縦断側面図である。
FIG. 11 is a vertical cross-sectional side view of the mold device at the end of the insert molding.

【符号の説明】[Explanation of symbols]

1 射出金型 2 上側の分割型 3 下側の分割型 4 キャビティ 5 ゲート 9,10 保持ピン 13,14 ピン孔 15,16 押圧ピン 20 インサート 21 樹脂 21a 補填用の樹脂 22 開閉ピン 23 バルブゲート 25 開閉ピン 26 トンネルゲート 1 injection mold 2 Upper split type 3 Lower split type 4 cavities 5 gates 9,10 Holding pin 13, 14 pin hole 15, 16 Push pin 20 inserts 21 Resin 21a Resin for supplementation 22 Open / close pin 23 valve gate 25 open / close pin 26 tunnel gate

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 一対の分割型により形成されたキャビテ
ィに、所要本数の保持ピンを出没自在に設け、その保持
ピンによりインサートをキャビティ内に保持して、樹脂
の射出充填を行うインサート成形において、 上記キャビティに補填用の押圧ピンを進退自在に設け、
その押圧ピンの先端のピン孔を含めてキャビティに樹脂
を射出充填したのち、キャビティへの樹脂の流入を防止
してから、上記保持ピンをキャビティ面まで没入して除
去すると共に、上記押圧ピンの前進によりピン孔に蓄積
した補填用樹脂をキャビティに圧入し、保持ピンによる
樹脂の未充填部位を補填することを特徴とするインサー
ト成形方法。
1. An insert molding process in which a required number of holding pins are provided in a cavity formed by a pair of split molds so as to be retractable, and the holding pins hold the insert in the cavity for injection filling of resin. A pressing pin for compensation is provided in the cavity so that it can move back and forth,
After the resin is injected and filled into the cavity including the pin hole at the tip of the pressing pin, the resin is prevented from flowing into the cavity, and then the holding pin is recessed to the cavity surface and removed. An insert molding method characterized in that the resin for filling accumulated in the pin hole by forward movement is press-fitted into the cavity to fill the unfilled portion of the resin by the holding pin.
【請求項2】 請求項1において、補填用樹脂の容量≧
総未充填部位の容量とすることを特徴とするインサート
成形方法。
2. The capacity of the filling resin according to claim 1, ≧
An insert molding method characterized in that the volume of a total unfilled portion is set.
【請求項3】 樹脂の射出充填後の上記保持ピンと押圧
ピンの作動は、射出充填後の射出圧力をキャビティ内圧
まで下げて、キャビティへの樹脂の流入を防止してから
行うことを特徴とする請求項1又は2記載のインサート
成形方法。
3. The operation of the holding pin and the pressing pin after the injection and filling of the resin is performed after the injection pressure after the injection and filling is lowered to the internal pressure of the cavity to prevent the resin from flowing into the cavity. The insert molding method according to claim 1.
【請求項4】 キャビティのゲートにバルブゲートを採
用し、樹脂の射出充填後の上記保持ピンと押圧ピンの作
動は、そのバルブゲートを閉じてキャビティへの樹脂の
流入を防止してから行うことを特徴とする請求項1又は
2記載のインサート成形方法。
4. A valve gate is used for the gate of the cavity, and the holding pin and the pressing pin after injection and filling of the resin are performed after the valve gate is closed to prevent the resin from flowing into the cavity. The insert molding method according to claim 1 or 2, which is characterized in that.
【請求項5】 一対の分割型により形成されたキャビテ
ィと、そのキャビティの両側面の対向位置又は片側面に
出没自在に設けた所要本数の保持ピンと、その保持ピン
と並設した補填用の押圧ピンを進退自在に備え、かつキ
ャビティ側面に開口した押圧ピン先端の補填用樹脂を蓄
積するピン孔とからなり、そのピン孔の容積を上記保持
ピンによる樹脂の未充填部位の容積と等しく又は大きく
構成してなることを特徴とするインサート成形金型装
置。
5. A cavity formed by a pair of split dies, a required number of holding pins provided on both sides of the cavity facing each other or on one side so as to be retractable, and a pressing pin for compensation provided in parallel with the holding pin. And a pin hole for accommodating resin for filling the tip of the pressing pin opened on the side surface of the cavity, and the volume of the pin hole is equal to or larger than the volume of the portion not filled with resin by the holding pin. An insert molding die device characterized in that
JP2001370341A 2001-12-04 2001-12-04 Method for insert molding and mold apparatus Pending JP2003170467A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001370341A JP2003170467A (en) 2001-12-04 2001-12-04 Method for insert molding and mold apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001370341A JP2003170467A (en) 2001-12-04 2001-12-04 Method for insert molding and mold apparatus

Publications (1)

Publication Number Publication Date
JP2003170467A true JP2003170467A (en) 2003-06-17

Family

ID=19179581

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001370341A Pending JP2003170467A (en) 2001-12-04 2001-12-04 Method for insert molding and mold apparatus

Country Status (1)

Country Link
JP (1) JP2003170467A (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008023817A (en) * 2006-07-20 2008-02-07 Mitsuboshi Belting Ltd Method of outsert molding of belt with protrusion
JP2008093957A (en) * 2006-10-11 2008-04-24 Hajime Sangyo Kk Mold device, insert molded article and insert molding method
JP2014205171A (en) * 2013-04-15 2014-10-30 株式会社ニッセイ Casting method of die-casting product and die-casting product
DE10155537B4 (en) * 2001-01-05 2016-02-11 Continental Teves Ag & Co. Ohg Method and injection mold for the production of motor vehicle sensors
JP2016163966A (en) * 2015-03-06 2016-09-08 富士電機株式会社 Die for injection molding, and manufacturing method of injection molded article
CN108297341A (en) * 2018-02-08 2018-07-20 东莞市建雄实业有限公司 A kind of metal damascene activity orientation injection molding forming method and its mold
WO2019091628A1 (en) * 2017-11-09 2019-05-16 Robert Bosch Gmbh Overmolding method for a sensor unit
JP2021511964A (en) * 2017-11-29 2021-05-13 フォルテ インターナショナル,スンディリアン ブルハド Molding processes, equipment, and products for metal foam
US11198237B2 (en) 2016-05-25 2021-12-14 Olympus Corporation Insert molding method
KR102511964B1 (en) * 2022-12-01 2023-03-20 이큐엠텍 ㈜ All-in-one defroster UPPER mold device that can fix insert film

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10155537B4 (en) * 2001-01-05 2016-02-11 Continental Teves Ag & Co. Ohg Method and injection mold for the production of motor vehicle sensors
JP2008023817A (en) * 2006-07-20 2008-02-07 Mitsuboshi Belting Ltd Method of outsert molding of belt with protrusion
JP2008093957A (en) * 2006-10-11 2008-04-24 Hajime Sangyo Kk Mold device, insert molded article and insert molding method
JP2014205171A (en) * 2013-04-15 2014-10-30 株式会社ニッセイ Casting method of die-casting product and die-casting product
JP2016163966A (en) * 2015-03-06 2016-09-08 富士電機株式会社 Die for injection molding, and manufacturing method of injection molded article
US11198237B2 (en) 2016-05-25 2021-12-14 Olympus Corporation Insert molding method
WO2019091628A1 (en) * 2017-11-09 2019-05-16 Robert Bosch Gmbh Overmolding method for a sensor unit
JP2021511964A (en) * 2017-11-29 2021-05-13 フォルテ インターナショナル,スンディリアン ブルハド Molding processes, equipment, and products for metal foam
JP7369345B2 (en) 2017-11-29 2023-10-26 フォルテ インターナショナル,スンディリアン ブルハド Molding processes, equipment, and products for metal foam
CN108297341A (en) * 2018-02-08 2018-07-20 东莞市建雄实业有限公司 A kind of metal damascene activity orientation injection molding forming method and its mold
KR102511964B1 (en) * 2022-12-01 2023-03-20 이큐엠텍 ㈜ All-in-one defroster UPPER mold device that can fix insert film

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