JP2003068295A - Zinc alloy powder for use in alkali battery - Google Patents
Zinc alloy powder for use in alkali batteryInfo
- Publication number
- JP2003068295A JP2003068295A JP2002198789A JP2002198789A JP2003068295A JP 2003068295 A JP2003068295 A JP 2003068295A JP 2002198789 A JP2002198789 A JP 2002198789A JP 2002198789 A JP2002198789 A JP 2002198789A JP 2003068295 A JP2003068295 A JP 2003068295A
- Authority
- JP
- Japan
- Prior art keywords
- alloy powder
- zinc alloy
- less
- generation
- surface area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- Y02E60/12—
Landscapes
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はアルカリ電池用亜鉛合金
粉末に関し、詳しくは粉末の安息角、比表面積を所定の
範囲の値とし特定の元素を含有することにより、水素ガ
ス発生、特に放電後のガス発生を抑制し、電池の耐漏液
性を向上させたアルカリ電池用亜鉛合金粉末に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a zinc alloy powder for an alkaline battery, and more specifically, when the powder has a repose angle and a specific surface area within a predetermined range and contains a specific element, hydrogen gas is generated, particularly after discharge. The present invention relates to a zinc alloy powder for an alkaline battery, which suppresses the gas generation and improves the leakage resistance of the battery.
【0002】[0002]
【従来の技術】電解液が苛性カリ、苛性ソーダのような
アルカリ水溶液であるアルカリ電池の負極として使用さ
れるアルカリ電池用亜鉛合金粉末は概ね次のように製造
されている。すなわち4N(純度99.99%)以上の
高純度電気亜鉛を用いて少量の添加金属で合金化し、こ
れをアトマイズ法で噴霧して得た不規則形状の粒子であ
る。2. Description of the Related Art A zinc alloy powder for an alkaline battery, which is used as a negative electrode of an alkaline battery in which an electrolytic solution is an alkaline aqueous solution such as caustic potash or caustic soda, is generally manufactured as follows. That is, it is an irregularly shaped particle obtained by alloying with a small amount of an additive metal using high-purity electrozinc having a purity of 4N (purity 99.99%) or more, and spraying this with an atomizing method.
【0003】このようなアルカリ電池用亜鉛合金粉末は
アルカリ電解液中での水素過電圧が低く、電池内で放電
された場合の化学分極も比較的大きいことから、水素過
電圧を高め電解液による腐食を抑制するため水銀を添加
した汞化亜鉛合金粉末が用いられてきた。Such a zinc alloy powder for an alkaline battery has a low hydrogen overvoltage in an alkaline electrolyte and has a relatively large chemical polarization when discharged in the battery. Therefore, the hydrogen overvoltage is increased and corrosion by the electrolyte is caused. Zinc fluoride alloy powders with added mercury have been used to suppress.
【0004】近年水銀による環境汚染が問題となり水銀
含有量が0%すなわち無汞化亜鉛合金粉末を使用した電
池の開発が期待されるようになった。今日例えばインジ
ウムなどの亜鉛合金粉末添加元素を種々組み合わせた
り、表面処理をする等で水銀含有量を0%とした無汞化
亜鉛粉末が活物質として用いられるようになってきてい
る。In recent years, environmental pollution due to mercury has become a problem, and the development of batteries having a mercury content of 0%, that is, using a smoothed zinc alloy powder has come to be expected. Nowadays, zinc-free powders having a mercury content of 0% have been used as an active material by combining various elements of zinc alloy powder such as indium or by surface treatment.
【0005】[0005]
【発明が解決しようとする課題】しかしながら、無汞化
亜鉛合金粉末を使用することで汞化亜鉛電池粉に求めら
れていた特性を必ずしも満足するにはいたっておらず、
例えば負極用亜鉛合金粉末のアルカリ電解液中での腐食
による放電前後の水素ガス発生特性が十分でなく、特に
過放電後のガス発生が多い点で問題があった。However, the use of the non-selected zinc alloy powder does not always satisfy the characteristics required for the zinc-free battery powder.
For example, hydrogen gas generation characteristics before and after discharge due to corrosion of a negative electrode zinc alloy powder in an alkaline electrolyte are not sufficient, and there is a problem in that a large amount of gas is generated especially after overdischarge.
【0006】したがって本発明は、このような問題点を
解決するためのもので、亜鉛合金粉末の物理特性および
合金組成を改良することにより、従来技術のものに比し
て水素ガス発生を抑制する、特に過放電後の水素ガス発
生を抑制する無水銀アルカリ電池用亜鉛合金粉末を提供
することを目的とするものである。Therefore, the present invention is to solve such a problem, and by improving the physical properties and alloy composition of the zinc alloy powder, the generation of hydrogen gas is suppressed as compared with the prior art. In particular, it is an object of the present invention to provide a zinc alloy powder for a mercury-free alkaline battery that suppresses generation of hydrogen gas after overdischarge.
【0007】[0007]
【課題を解決するための手段】本発明者らは、この目的
に沿って鋭意研究した結果、亜鉛合金粉末の物理特性の
うち粉末の安息角あるいは比表面積を所望の値にするこ
とにより、前記汞化亜鉛粉末に求められていた特性レベ
ルを維持でき、一方、特定の添加元素を加えて合金組成
を改良することによっても、上記レベルが維持されるこ
と、さらには上記所望の安息角を有しかつ比表面積をも
満足する粉末は特性が改善されること、さらには上記安
息角と比表面積とを満足し、かつ特定の添加元素を有し
ていると、これらの相乗効果によってさらに特性が改善
され、例えば過放電後の水素ガス発生が大巾に抑制され
ることを見いだし本発明に到達した。Means for Solving the Problems The inventors of the present invention have conducted extensive studies in accordance with this object, and as a result, among the physical properties of zinc alloy powder, the angle of repose or the specific surface area of the powder was made to be a desired value, and It is possible to maintain the characteristic level required for the zinc hydride powder, while maintaining the above level by improving the alloy composition by adding a specific additive element, and further, having the desired angle of repose. Of the powder having a specific surface area and having a specific surface area improved, and further, having the above-mentioned angle of repose and a specific surface area and having a specific additive element, the characteristics are further improved by their synergistic effect. It was found that the hydrogen gas generation was improved and, for example, generation of hydrogen gas after over-discharge was significantly suppressed, and the present invention was reached.
【0008】すなわち第一の発明は、比表面積が0.0
13〜0.03m2/gであることを特徴とする。第二の発
明は、アルミニウムならば0.005重量%以下、イン
ジウムならば0.07重量%以下、ビスマスならば0.
01重量%以下という制限条件の下で、アルミニウム、
インジウムおよびビスマスからなる群から選ばれる少な
くとも1つの金属元素を含み、残部が亜鉛および不可避
不純物であることを特徴とする。第三の発明は、安息角
が40度以下であってかつ比表面積が0.013〜0.
03m2/gであることを特徴とする。That is, the first invention has a specific surface area of 0.0
It is characterized by being 13 to 0.03 m 2 / g. The second invention is 0.005% by weight or less for aluminum, 0.07% by weight or less for indium, and 0.2% for bismuth.
Aluminum, under the limiting condition of not more than 01% by weight,
It is characterized in that it contains at least one metal element selected from the group consisting of indium and bismuth, and the balance is zinc and unavoidable impurities. The third invention is that the angle of repose is 40 degrees or less and the specific surface area is 0.013 to 0.
It is characterized in that it is 03 m 2 / g.
【0009】[0009]
【作用】上記のように構成することにより以下のような
作用がある。The above-mentioned structure has the following functions.
【0010】ここで各添加元素の効果としては以下のよ
うに推定されている。インジウムは亜鉛合金粉末表面の
水素過電圧を高めて、電池として保存中の腐食によるガ
ス発生を抑制する作用があり、アルミニウムは亜鉛に合
金化することにより、亜鉛合金粉末粒子の表面を平滑化
する効果があって、これによって反応性に関係する表面
積を減少させることとなり、ガス発生抑制効果を発揮せ
しめる効果がある。またビスマスは亜鉛の水素過電圧を
高めてガス発生を抑制する効果を有している。Here, the effect of each additive element is estimated as follows. Indium has the effect of increasing the hydrogen overvoltage on the surface of the zinc alloy powder and suppressing the gas generation due to corrosion during storage as a battery, and aluminum is alloyed with zinc to smooth the surface of the zinc alloy powder particles. Therefore, this reduces the surface area related to the reactivity, and has the effect of exerting the gas generation suppressing effect. Bismuth also has the effect of increasing the hydrogen overvoltage of zinc and suppressing gas generation.
【0011】しかし、各成分元素の含有量が上記範囲を
逸脱した場合には、水素ガスの発生を抑制する効果が得
られなかったり、実用的な放電性能が維持できないとい
う問題が生じる。またこれらの成分のいずれかが欠けて
も上記した本発明の効果は得られない。However, if the content of each component element deviates from the above range, there arises a problem that the effect of suppressing the generation of hydrogen gas cannot be obtained or that practical discharge performance cannot be maintained. Further, even if any of these components is lacking, the effects of the present invention described above cannot be obtained.
【0012】また本発明の亜鉛合金粉末は比表面積0.
013から0.03m2/gの範囲であること、安息角が4
0度以下にあることが必要である。その範囲を越えると
初期の水素ガス発生を抑制する効果が得られない。The zinc alloy powder of the present invention has a specific surface area of 0.
The range of 013 to 0.03 m 2 / g, the angle of repose is 4
It must be below 0 degrees. If it exceeds the range, the effect of suppressing the initial generation of hydrogen gas cannot be obtained.
【0013】ここでいう比表面積とはいわゆるBET法
(気体吸着法)にて求めた値である。また安息角とは図
2に示したように、水平においた直径D(mm)の皿2上
に漏斗3から亜鉛合金粉末1を流し落とし、その高さH
(mm)を求め以下の式を用いて求めた。φr=tan-1
(2H/D)The specific surface area mentioned here is a value obtained by the so-called BET method (gas adsorption method). The angle of repose is, as shown in FIG. 2, the zinc alloy powder 1 is poured down from the funnel 3 onto the plate 2 having a diameter D (mm) placed horizontally, and its height H
(Mm) was calculated using the following formula. φr = tan -1
(2H / D)
【0014】ここで亜鉛合金粉末の比表面積が0.01
3m2/g未満でガス発生抑制効果が少なくなるのは、比表
面積値が低くなると亜鉛合金粉末の粒子形状が球状に近
くなったり、粒子全体が大きくなり反応性が悪くなって
放電前のガス発生は少なくなるが、本発明の目的とする
過放電後のガス発生については、放電により表面が露出
しその露出面が新たに活性化されガス発生量が多くなる
ことによると思われる。Here, the specific surface area of the zinc alloy powder is 0.01.
When the specific surface area value is low, the particle shape of the zinc alloy powder becomes nearly spherical, or the particles become large and the reactivity deteriorates and the gas before discharge becomes less than 3 m 2 / g. Although the generation is small, the gas generation after over-discharging, which is the object of the present invention, is considered to be because the surface is exposed by the discharge and the exposed surface is newly activated to increase the gas generation amount.
【0015】また比表面積が0.03m2/gを越えたりあ
るいは安息角が40度を超えるものは亜鉛合金粉末の粒
子形状が針状に近くなり反応性が良くなりすぎるものと
思われる。When the specific surface area exceeds 0.03 m 2 / g or the angle of repose exceeds 40 degrees, it is considered that the zinc alloy powder has a particle shape close to a needle shape and the reactivity becomes too good.
【0016】以下実施例、比較例によって本発明を具体
的に説明する。尚以下の「%」はすべて重量%を意味す
る。The present invention will be specifically described below with reference to examples and comparative examples. All the following "%" mean% by weight.
【0017】[0017]
【実施例1〜11】純度99.995%以上の溶融した
金属亜鉛にインジウム0.04〜0.06%を加えて調
整したベースメタルに各添加元素(アルミニウムとビス
マス)を所定範囲の含有量となるように溶解する。次に
この溶解物をアトマイズ法により高圧ガスによって噴射
し、粉体にして亜鉛合金粉末を得た。Examples 1 to 11 Each additive element (aluminum and bismuth) is contained in a predetermined range in a base metal prepared by adding indium 0.04 to 0.06% to molten metal zinc having a purity of 99.995% or more. Dissolve so that Next, this melt was sprayed with a high pressure gas by an atomizing method to obtain a zinc alloy powder.
【0018】このようにして作製した亜鉛合金粉末をふ
るい分けして、安息角40度以下、あるいは比表面積が
0.013〜0.03m2/gの範囲の産物を得て電池用亜
鉛合金粉末とした。なお、ベースメタルの粉末で所定の
安息角、比表面積をもつものも用意した。The zinc alloy powder thus produced is sieved to obtain a product having a repose angle of 40 degrees or less or a specific surface area in the range of 0.013 to 0.03 m 2 / g to obtain a zinc alloy powder for a battery. did. A base metal powder having a predetermined angle of repose and a specific surface area was also prepared.
【0019】得られた電池用亜鉛合金粉末について過放
電後のガス発生速度、比表面積、安息角を求めた。With respect to the obtained zinc alloy powder for a battery, the gas generation rate after overdischarge, the specific surface area, and the angle of repose were determined.
【0020】ここで過放電後のガス発生速度については
図1に示した測定法により行った。すなわち、亜鉛合金
粉末をゲル化後、LR6型セル4(単3アルカリ電池)
に組み込み、20℃10Ωで48時間放電後、45℃の
恒温槽11において、キャップ5つきの集電棒6をはず
し、流動パラフィン7を満たしシリコーンゴム栓8で封
じた試験官9中でのガス発生速度をピペット10の目盛
で読んで求めた。その結果を安息角、比表面積とともに
表1に示した。The gas generation rate after overdischarging was measured by the measuring method shown in FIG. That is, after gelling zinc alloy powder, LR6 type cell 4 (AA alkaline battery)
After discharging for 48 hours at 20 ° C. and 10 Ω, the gas generation rate in the tester 9 in which the collector rod 6 with the cap 5 was removed in the constant temperature bath 11 at 45 ° C., the liquid paraffin 7 was filled and the silicone rubber stopper 8 was sealed. Was read on the scale of the pipette 10 and determined. The results are shown in Table 1 together with the angle of repose and the specific surface area.
【0021】[0021]
【比較例1〜12】実施例と同様にインジウム0.05
%を添加したベースメタルを調製後、添加元素が所定範
囲外の含有量となるように溶解して、実施例の要領に従
い亜鉛合金粉末を得てから、ふるい分けして安息角が4
0度以上および比表面積が所定範囲外のサンプルを選ん
で各種の電池用合金粉末を用意するとともに、ベースメ
タルの粉末で所定外の安息角、比表面積をもつものも用
意した。Comparative Examples 1 to 12 Indium 0.05 as in the examples
% Of the base metal is prepared, the added element is melted so as to have a content outside the predetermined range, zinc alloy powder is obtained according to the procedure of the example, and the powder is sieved to give a repose angle of 4
Various alloy powders for batteries were prepared by selecting samples having a specific surface area of 0 degree or more and outside the predetermined range, and base metal powders having an angle of repose and a specific surface area outside the predetermined range were also prepared.
【0022】これらのサンプルについて、実施例と同様
に過放電後のガス発生速度、比表面積、安息角を求め、
その結果を表1に示した。For these samples, the gas generation rate after overdischarge, the specific surface area, and the angle of repose were determined in the same manner as in the examples.
The results are shown in Table 1.
【0023】[0023]
【表1】
表1に示されているように、実施例1〜7ではアルミニ
ウム、インジウム、ビスマスの添加成分および安息角、
比表面積を変化させたものであり、実施例8〜10はそ
れぞれ安息角、比表面積が所定範囲の粉末について実施
例11はこれら両者のいずれもが所定範囲内の粉末につ
いての結果であって、いずれもガス発生速度の評価は良
い。[Table 1] As shown in Table 1, in Examples 1 to 7, aluminum, indium, bismuth added components and repose angle,
The specific surface area was changed, Examples 8 to 10 were the results of the powder having the angle of repose and the specific surface area in the predetermined range, respectively, and Example 11 was the result of the powder in which both of them were within the predetermined range, In all cases, the evaluation of the gas generation rate is good.
【0024】逆に比較例1〜5および7〜9はアルミニ
ウム、インジウム、ビスマスの添加成分の単独もしくは
2種以上の組み合わせ、かつ安息角、比表面積を変化さ
せたものであり、比較例6、10および11はそれぞれ
安息角、比表面積単独および両者が所定範囲外の粉末に
ついてであって、これらの例では水素ガス発生を抑制す
る効果は認められない。On the contrary, Comparative Examples 1 to 5 and 7 to 9 are examples in which the additive components of aluminum, indium and bismuth are used alone or in combination of two or more, and the angle of repose and the specific surface area are changed. Nos. 10 and 11 are the angle of repose, the specific surface area alone, and the powders whose both are out of the predetermined ranges, and in these examples, the effect of suppressing hydrogen gas generation is not recognized.
【0025】[0025]
【発明の効果】以上の説明のごとく特定の添加元素を加
え、安息角もしくは比表面積が特定の範囲の亜鉛粉末は
アルカリ電池の負極活物質に用いることにより、過放電
後の水素ガス発生を大幅に抑制するとともに、放電性能
を実質的な水準に維持し得る。As described above, by adding a specific additive element and using zinc powder having a repose angle or a specific surface area within a specific range as a negative electrode active material of an alkaline battery, hydrogen gas generation after overdischarge is significantly increased. And the discharge performance can be maintained at a substantial level.
【図1】過放電後のガス発生速度を求めるため実施例お
よび比較例に用いた過放電後ガス発生測定装置の側断面
図である。FIG. 1 is a side cross-sectional view of a post-overdischarge gas generation measuring device used in Examples and Comparative Examples to determine a gas generation rate after overdischarge.
【図2】安息角測定装置を示す側面図である。FIG. 2 is a side view showing a repose angle measuring device.
1 亜鉛合金粉末 2 皿 3 漏斗 4 LR6セル 5 キャップ 6 集電棒 7 流動パラフィン 8 シリコーンゴム栓 9 試験管 10 ピペット 11 恒温槽 D 皿の直径 H 粉末の高さ φr 安息角 1 Zinc alloy powder 2 plates 3 funnel 4 LR6 cell 5 caps 6 current collector 7 Liquid paraffin 8 Silicone rubber stopper 9 test tubes 10 pipettes 11 constant temperature bath D dish diameter H powder height φr angle of repose
───────────────────────────────────────────────────── フロントページの続き (72)発明者 一箭 健治 東京都千代田区丸の内1丁目8番2号 同 和鉱業株式会社内 (72)発明者 緒方 克巳千 東京都千代田区丸の内1丁目8番2号 同 和鉱業株式会社内 (72)発明者 斎藤 和也 東京都千代田区丸の内1丁目8番2号 同 和鉱業株式会社内 Fターム(参考) 5H050 AA09 BA04 CB13 FA17 GA17 HA00 HA01 HA02 HA07 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Kenji Hitoshi 1-8-2 Marunouchi, Chiyoda-ku, Tokyo Within Wa Mining Co., Ltd. (72) Inventor Katsumi Ogata 1-8-2 Marunouchi, Chiyoda-ku, Tokyo Within Wa Mining Co., Ltd. (72) Inventor Kazuya Saito 1-8-2 Marunouchi, Chiyoda-ku, Tokyo Within Wa Mining Co., Ltd. F-term (reference) 5H050 AA09 BA04 CB13 FA17 GA17 HA00 HA01 HA02 HA07
Claims (3)
あることを特徴とするアルカリ電池用亜鉛合金粉末。1. A zinc alloy powder for alkaline batteries, which has a specific surface area of 0.013 to 0.03 m 2 / g.
下、インジウムならば0.07重量%以下、ビスマスな
らば0.01重量%以下という制限条件の下で、アルミ
ニウム、インジウムおよびビスマスからなる群から選ば
れる少なくとも1つの金属元素を含み、残部が亜鉛およ
び不可避不純物であることを特徴とするアルカリ電池用
亜鉛合金粉末。2. From the group consisting of aluminum, indium and bismuth under the limiting conditions of 0.005% by weight or less for aluminum, 0.07% by weight or less for indium and 0.01% by weight or less for bismuth. A zinc alloy powder for an alkaline battery, containing at least one selected metal element, and the balance being zinc and inevitable impurities.
積が0.013〜0.03m2/gであることを特徴とする
アルカリ電池用亜鉛合金粉末。3. A zinc alloy powder for an alkaline battery, which has a repose angle of 40 degrees or less and a specific surface area of 0.013 to 0.03 m 2 / g.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002198789A JP2003068295A (en) | 2002-07-08 | 2002-07-08 | Zinc alloy powder for use in alkali battery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002198789A JP2003068295A (en) | 2002-07-08 | 2002-07-08 | Zinc alloy powder for use in alkali battery |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24058194A Division JP3561299B2 (en) | 1994-09-08 | 1994-09-08 | Zinc alloy powder for alkaline batteries |
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JP2006102509A Division JP2006261126A (en) | 2006-04-03 | 2006-04-03 | Zinc alloy powder for alkaline cell |
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Publication Number | Publication Date |
---|---|
JP2003068295A true JP2003068295A (en) | 2003-03-07 |
Family
ID=19195650
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JP (1) | JP2003068295A (en) |
Cited By (1)
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JP2007299622A (en) * | 2006-04-28 | 2007-11-15 | Fdk Energy Co Ltd | Zinc powder for alkaline battery, negative electrode gel and alkaline battery |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007299622A (en) * | 2006-04-28 | 2007-11-15 | Fdk Energy Co Ltd | Zinc powder for alkaline battery, negative electrode gel and alkaline battery |
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