GB2322141A - Control of spin-drying phase of washing machine - Google Patents

Control of spin-drying phase of washing machine Download PDF

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Publication number
GB2322141A
GB2322141A GB9802918A GB9802918A GB2322141A GB 2322141 A GB2322141 A GB 2322141A GB 9802918 A GB9802918 A GB 9802918A GB 9802918 A GB9802918 A GB 9802918A GB 2322141 A GB2322141 A GB 2322141A
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United Kingdom
Prior art keywords
drum
laundry
washing machine
speed
spin
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Granted
Application number
GB9802918A
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GB2322141B (en
GB9802918D0 (en
Inventor
Fumitaka Yamazaki
Masumi Ito
Shinichiro Kawabata
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Toshiba Corp
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Toshiba Corp
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Publication of GB9802918D0 publication Critical patent/GB9802918D0/en
Publication of GB2322141A publication Critical patent/GB2322141A/en
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Publication of GB2322141B publication Critical patent/GB2322141B/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/48Preventing or reducing imbalance or noise
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/40Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of centrifugal separation of water from the laundry
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/16Imbalance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F35/00Washing machines, apparatus, or methods not otherwise provided for
    • D06F35/005Methods for washing, rinsing or spin-drying
    • D06F35/007Methods for washing, rinsing or spin-drying for spin-drying only
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/304Arrangements or adaptations of electric motors
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/04Quantity, e.g. weight or variation of weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/06Type or material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/24Spin speed; Drum movements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/26Imbalance; Noise level
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/44Current or voltage
    • D06F2103/46Current or voltage of the motor driving the drum
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/46Drum speed; Actuation of motors, e.g. starting or interrupting
    • D06F2105/48Drum speed
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/52Changing sequence of operational steps; Carrying out additional operational steps; Modifying operational steps, e.g. by extending duration of steps

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Control Of Washing Machine And Dryer (AREA)
  • Centrifugal Separators (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

A front-loading washing machine has a control circuit (10) that increases, in a spin-drying operation, the revolution speed of a washing-and-spin-drying drum in steps up to a predetermined spin-drying speed (NO), in which the steps include one whose revolution speed (N2) is lower than that (N1) of the preceding step. The speeds (N1) and (N2) can be based on the quantity or the quality of the laundry by using the load torque on the drum motor. The control means may be cycled through speeds (N1) and (N2) several times to remove an unbalance. If the unbalance cannot be removed the speed (N1) and (N2) are increased and the spin-drying speed (N0) decreased.

Description

FRONT-LOADING WASHING MACHINE The present invention relates to a front-loading washing machine, and particularly, to a technique of balancing laundry in the washing machine during the spindrying of the laundry.
Figure 8 shows an example of a front-loading washing machine according to a prior art. The washing machine has a casing 1 and a water tank 2. The tank 2 is supported by a suspension 4 and incorporates a washing-and-spin-drying drum 3. The drum 3 is rotatably supported by a horizontal shaft. A motor 5 is arranged under the tank 2. The rotation of the motor 5 is transmitted to the drum 3 through pulleys (not shown) and a belt (not shown).
When spin-drying laundry 6, the motor 5 drives the drum 3 at a given spin-drying speed NO so that centrifugal force may press the laundry 6 against the circumferential inner wall of the drum 3. At this time, the laundry 6 is unevenly distributed over the inner wall of the drum 3 to fluctuate centrifugal force. This results in vibrating the tank 2 and thus the washing machine itself through the suspension 4, etc.
The front-loading washing machine turns the drum 3 around the horizontal shaft that extends in parallel with the floor 7. When the laundry 6 has an imbalance in its distribution on the drum 3 during spin-drying, the tank 2 vibrates in a plane that is perpendicular to the floor 7, to vibrate the floor 7. The vibration of the floor 7 caused by the front-loading washing machine is severer than that caused by a top-loading washing machine that turns a drum around a vertical shaft. It is sometimes necessary, therefore, to reinforce the floor under the front-loading washing machine. The vibration may be suppressed by increasing the weight of the front-loading washing machine, but this increases the size thereof.
Most effective means to reduce the vibration of the front-loading washing machine is to evenly distribute the laundry 6 over the inner wall of the drum 3 before driving the drum 3 at the spin-drying speed NO. A technique of achieving this idea is disclosed in Japanese Unexamined Patent Publication No. 54-18163. This disclosure will be explained with reference to Figs. 8 to 11. When the drum 3 is stopped, the laundry 6 is at the bottom of the drum 3 as shown in Fig. 9. If the drum 3 is rotated up to the spindrying speed NO under this state, the laundry 6 is kept biased to have a large distribution imbalance.
To evenly distribute the laundry 6 on the drum 3, the disclosure carries out an equalizing process before spindrying the laundry 6, as shown in Fig. 10.
At first, the laundry 6 is disentangled by repeating turning the drum 3 in a normal direction at about 50 rpm, stopping the same, and turning it in a reverse direction at about 50 rpm. Thereafter, the drum 3 is driven at a revolution speed NP at which centrifugal acceleration (= R o @ 2) is substantially equal to gravity, for a predetermined period. Then, the drum 3 is driven at the spin-drying speed NO. In this way, the prior art tries to minimize the distribution imbalance of the laundry 6 before the drum 3 reaches the spin-drying speed NO.
This prior art starts to drive the drum 3 at the speed NP with the laundry 6 settled at the bottom of the drum 3.
Accordingly, there is a large difference in load on the motor 5 between turning the laundry 6 upward and turning the same downward. Namely, an upward angular velocity w 1U of the drum 3 is lower than a downward angular velocity colD thereof ( 1U < co < co 1D). In other words, upward centrifugal acceleration is smaller than gravity. Partook the laundry 6 of Fig. 9 close to the center of the drum 3 receives small centrifugal acceleration and only rotates around the bottom of the drum 3 without being lifted upward.
Then, even if the drum 3 is driven at NP where centrifugal acceleration balances with gravity, the laundry 6 is not pressed against the inner wall of the drum 3, as shown in Fig. llA, and when the drum 3 is driven at the spin-drying speed NO, the laundry 6 may have a distribution imbalance A. To evenly distribute the laundry 6, which is at the bottom of the drum 3 when the drum 3 is started, the revolution speed NP must sufficiently be large to produce centrifugal acceleration that is greater than gravity. In this case, centrifugal acceleration balances with gravity at a radius Ri2 (Ri2 ol 2 = g) as shown in Fig. llB. Then, some pieces of the laundry 6 farther than the radium Ri2 are pressed against the drum 3, and the laundry 6 has a distribution imbalance B.
An object of the present invention is to provide a front-loading washing machine capable of evenly distributing laundry over the circumferential inner wall of a washing-and-spin-drying drum before driving the drum to a predetermined spin-drying speed, to thereby spin-dry the laundry without severe vibration.
In order to accomplish the object, an aspect of the present invention provides a front-loading washing machine having a control circuit that increases, in a spin-drying operation, the revolution speed of a washing-and-spindrying drum in steps up to a predetermined spin-drying speed, in which the steps include one whose revolution speed is lower than that of the preceding step. Even if laundry pressed against the circumferential inner wall of the drum has a distribution imbalance, the lower-speedstep repeatedly drops the imbalanced part of the laundry from the top to the bottom of the drum as the drum rotates.
This cancels the imbalanced part of the laundry and evenly distributes the laundry over the inner wall of the drum before the drum reaches the spin-drying speed.
The control circuit may control the revolution speed of the drum to satisfy CFl > 1G, and CF2 < 1G, where CFl is centrifugal force at an average radius of the laundry pressed against the drum in the step that precedes the lower-speed step and whose revolution speed is N1, CF2 is centrifugal force at an average radius of the laundry pressed against the drum in the lower-speed step whose revolution speed is N2, and G is the gravitational constant. When the drum is turned at N1, the laundry is pressed against the drum. If the laundry has a distribution imbalance at this time, the imbalanced part thereof repeatedly drops from the top to the bottom of the drum due to gravity when the drum speed is lowered to N2.
As a result, the imbalanced part of the laundry is canceled, and the laundry is evenly distributed over the inner wall of the drum.
The control circuit may determine the revolution speeds N1 and N2 of the drum based on the quantity of the laundry. An inner radius of the laundry when it is evenly distributed on the drum is dependent on the quantity of the laundry. If the quantity is large, the inner radius thereof is small, and if the quantity is small, the inner radius is large. Accordingly, if the quantity of the laundry is large, the revolution speeds N1 and N2 of the drum are increased so that the laundry may balance with gravity at the inner radius. If the quantity of the laundry is small, the revolution speeds N1 and N2 are reduced accordingly. This technique stably cancels an imbalance in the distribution of laundry.
The control circuit may determine the revolution speeds N1 and N2 of the drum based on the properties of laundry. An inner radius of the laundry when it is evenly distributed on the drum is dependent on the properties of the laundry. The harder the laundry, the smaller the inner ,., radius, and softer the laundry, the larger the inner radius. If the laundry is hard, the control circuit increases the revolution speeds N1 and N2 of the drum, and if the laundry is soft, decreases the revolution speeds N1 and N2 of the drum, so that the laundry may stably balance with gravity at the inner radius.
The control circuit may detect an imbalance in the distribution of laundry in the drum according to the load torque of a motor while the motor is driving the drum at the revolution speed N2 that is slower than N1. Any distribution imbalance of the laundry fluctuates the revolutions of the drum and thus the load torque of the motor. It is possible, therefore, to surely detect a distribution imbalance of the laundry according to the load torque of the motor.
The control circuit may detect an imbalance in the distribution of laundry in the drum according to the difference between the load torque of the motor at the revolution speed N1 and that at the revolution speed N2.
If the laundry has a distribution imbalance, the load torque of the motor at N2 will be greater than that at N1 because the laundry drops from the top to the bottom of the drum at N2. It is possible, therefore, to surely detect the scale of a distribution imbalance according to the load torque difference of the motor between the revolution speeds N1 and N2.
The control circuit may alternate the revolution speed of the drum between N1 and N2 until a distribution imbalance of laundry is suppressed below a predetermined level.
If the distribution imbalance of laundry does not drop below the predetermined level, the control circuit may increase the revolution speeds N1 and N2 of the drum by a predetermined value and decrease the spin-drying speed NO of the drum by a predetermined value. Increasing N1 and N2 decreases the inner radius of laundry where the laundry balances with gravity and strongly presses the laundry against the inner wall of the drum. Decreasing the spindrying speed NO suppresses vibration and maintains the balanced state of the laundry.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings, in which: Fig. 1 shows the internal structure of a front-loading washing machine according to an embodiment of the present invention; Fig. 2 is a block diagram showing a control circuit of the washing machine of Fig. 1; Fig. 3 is a time chart showing a spin-drying operation of the washing machine of Fig. 1; Figs. 4A and 4B show the states of laundry in the washing machine of Fig. 1 at revolution speeds N1 and N2; Fig. 5 shows an ideal state of laundry that is evenly distributed on the inner wall of a drum of the washing machine of Fig. 1; Figs. 6A and 6B show the states of laundry involving a large distribution imbalance at the revolution speeds N1 and N2 in the washing machine of Fig. 1; Fig. 7 is a flowchart showing the steps of controlling a spin-drying operation of the washing machine of Fig. 1; Fig. 8 shows the internal structure of a front-loading washing machine according to a prior art; Fig. 9 shows the state of laundry in a drum that is stopped in the washing machine of Fig. 8; Fig. 10 is a time chart showing a spin-drying operation of the washing machine of Fig. 8; and Figs. llA and llB show the spin-drying states of laundry in the drum of the washing machine of Fig. 8.
Preferred embodiments of the present invention will be explained with reference to Figs. 1 to 7.
Figure 1 shows a front-loading washing machine according to an embodiment of the present invention. In this drawing, the same parts as those of the prior art of Fig. 8 are represented with like reference marks and are not explained again.
A casing 1 accommodates a washing-and-spin-drying drum 3 and a control circuit 10. The control circuit 10 is arranged at lower part of the casing 1, to control the revolution speed of the drum 3, etc. A motor 5 for driving the drum 3 has a revolution speed sensor (not shown) for detecting the number of revolutions of an output shaft of the motor 5. At the top of the casing 1, there are arranged a key unit (not shown) for entering instructions, an indicator, etc.
Figure 2 is a block diagram showing a control system of the washing machine of Fig. 1. The control system includes the control circuit 10, the motor 5, a drive circuit 18 for driving the motor 5, the indicator 19, etc.
The control circuit 10 incorporates an operation unit 11, a memory 12, a controller 13, and a counter 14.
The control circuit 10 receives signals 15 from keys and switches, a motor speed signal 16, a motor load current signal 17, etc. The control circuit 10 controls the motor 5 through the drive circuit 18, as well as the display operation of the indicator 19.
Control methods (1) to (7) carried out by the control circuit 10 will be explained.
(1) Driving the drum 3 at revolution speeds N1 and N2 (N1 > N2) that are slower than a predetermined spin-drying speed NO In Fig. 3, the control circuit 10 drives the drum 3 at 50 rpm in a normal direction, stops it, drives it at 50 rpm in a reverse direction, and stops it. The control circuit 10 repeats these operations to disentangle the laundry 6.
Thereafter, the control circuit 10 drives the drum 3 at N1 to press the laundry 6 against the circumferential inner wall of the drum 3. Just before driving the drum 3 at N1, the drum 3 is stopped, and therefore, the laundry 6 is at the bottom of the drum 3. Accordingly, N1 is set to make centrifugal force applied to the laundry 6 sufficiently larger than gravity. The laundry 6 has a distribution imbalance C as indicated with a dotted line in Fig. 4A when the drum 3 is driven at N1. The control circuit 10 drives the drum 3 at N1 for a predetermined period of, for example, 20 sec to 30 sec so that the peripheral part of the laundry 6 is pressed hard against the inner wall of the drum 3.
Then, the control circuit 10 drops the revolution speed of the drum 3 from N1 to N2 at which centrifugal force at a theoretical inner radius Ri of the laundry 6 balances with gravity (Ri- w 2 = g). Here, the theoretical inner radius Ri is a radius that is taken by the laundry 6 when the laundry 6 is ideally uniformly distributed over the inner wall of the drum 3. In other words, if the laundry 6 is ideally distributed on the drum 3 when the drum 3 is driven at N2, the laundry 6 will stably maintain the state. If the laundry 6 has a distribution imbalance when the drum 3 is driven at N2, part of the laundry 6 farther than the theoretical inner radius Ri is kept pressed against the inner wall of the dram 3, and part of the laundry 6 having a rotation radius Ra that is shorter than Ri is pulled by gravity and drops to the bottom of the drum 3 when the part is lifted to the upper part of the drum 3. In this way, at the revolution speed N2, the distribution imbalance C of the laundry 6 is repeatedly dropped from the top to the bottom of the drum 3. As a result, the distribution imbalance C of the laundry 6 is canceled, and the laundry 6 is fully contained in the theoretical inner radius Ri. Namely, the laundry 6 is evenly distributed on the inner wall of the drum 3.
The drum 3 is turned at the speed N2 for a predetermined period of, for example, 20 sec to 30 sec, and is driven at the predetermined spin-drying speed NO. The revolution speeds N1 and N2 of the drum 3 are, for example, N1 > 80 rpm, N2 < 80 rpm, CFl > 1G, and CF2 < 1G, where G is the gravitational constant, CFl is centrifugal force at Nl, and CF2 is centrifugal force at N2. For example, the drum 3 has a diameter of 480 mm and the laundry 6 weighs 3 kg. In this case, N1 is about 100 rpm and N2 is about 72 rpm.
This control method cancels a distribution imbalance of the laundry 6 before the drum 3 reaches the spin-drying speed NO, thereby preventing the drum 3 from vibrating.
(2) Determining the revolution speeds N1 and N2 of the drum 3 according to the quantity of the laundry 6 The quantity of the laundry 6 is detectable from, for example, the load torque of the motor 5 at the start of the motor 5. The quantity of the laundry 6 determines the theoretical inner radius Ri of the laundry 6 for equally distributing the laundry 6 over the inner wall of the drum 3. If the quantity of the laundry 6 is large, Ri is small, and if it is small, Ri is large. The control circuit 10 detects the quantity of the laundry 6 before the spindrying operation. According to the detected laundry quantity, the control circuit 10 determines the revolution speeds N1 and N2 of the drum 3. If the laundry quantity is large, N1 and N2 are increased, and if the laundry quantity is small, N1 and N2 are decreased, to always balance t,he laundry 6 with gravity at the theoretical inner radius Ri.
In this way, this control method controls the revolution speeds N1 and N2 of the drum 3 according to the quantity of the laundry 6, to cancel an imbalance in the distribution of the laundry 6 in the drum 3.
(3) Determining the revolution speeds N1 and N2 of the drum 3 according to the properties of the laundry 6 The properties of the laundry 6 are detectable according to, for example, a change in the load torque of the motor 5. Even if the quantity of the laundry 6 is unchanged, the theoretical inner radius Ri of the laundry 6 for evenly distributing the laundry 6 over the inner wall of the drum 3 differs depending on the properties of the laundry 6. The harder the laundry 6, the smaller the theoretical inner radius Ri, and the softer the laundry 6, the larger the theoretical inner radius Ri. The control circuit 10 detects the properties of the laundry 6 before the drum 3 reaches the spin-drying speed NO. According to the detected properties of the laundry 6, the control circuit 10 determines the revolution speeds N1 and N2 of the drum 3. If the laundry 6 is hard, the control circuit 10 increases N1 and N2, and if the laundry 6 is soft, decreases N1 and N2, to always balance the laundry 6 with gravity at the theoretical inner radius Ri.
In this way, this control method controls the revolution speeds N1 and N2 of the drum 3 according to the properties of the laundry 6, to cancel an imbalance in the distribution of the laundry 6 in the drum 3.
(4) Detecting an imbalance in the distribution of the laundry 6 in the drum 3 according to the load torque of the motor 5 at the revolution speed N2 The revolution speed sensor detects the revolution speed of the motor 5, and the operation unit 11 calculates a temporal change in the output of the revolution sped sensor and calculates the load torque of the motor 5. In Fig. 3, the drum 3 is driven at the revolution speeds N1 and N2 before it is driven at the spin-drying speed NO. If the laundry 6 involves a large imbalance in the distribution thereof as shown in Fig. 6A when the drum 3 is driven at N2, the load torque of the motor 5 differs between when the imbalanced part of the laundry 6 is lifted upward and when the same is descended. As a result, the drum 3 is slowed down when the imbalanced part is lifted and is sped up when the imbalanced part is descended, due to the inertia of the imbalanced part and gravity. In this way, the revolution speed of the drum 3 fluctuates in each cycle. This results in dropping not only the imbalanced part of the laundry 6 but also other parts thereof pressed against the drum 3 from the top to the bottom of the drum 3 as shown in Fig. 6B.
There is a difference in the load torque or revolution speed of the motor 5 between the large imbalance state of Fig. 6B and the small imbalance state of Fig. 4B. The large imbalance state of Fig. 6B greatly fluctuates the revolution speed of the motor 5. The control circuit 10 detects a fluctuation in the revolution speed of the motor 5 at N2. If the fluctuation is greater than a predetermined level to indicate a distribution imbalance of the laundry 6, the control circuit 10 does not increase the drum 3 to the spin-drying,speed NO. Instead, the control circuit 10 again drives the drum 3 at N1 and N2 and detects a fluctuation in the revolution speed of the motor 5. The control circuit 10 repeats these processes until no fluctuation is detected in the revolution speed of the motor 5 at N2 and then increases the drum 3 to the spindrying speed NO.
In this way, this control method surely detects an imbalance in the distribution of the laundry 6 in the drum 3 and cancels the imbalance.
(5) Detecting an imbalance in the distribution of the laundry 6 in the drum 3 according to a difference in the load torque of the motor 5 between the revolution speeds N1 and N2 The operation unit 11 calculates temporal fluctuations in the revolution speed of the motor 5 when the drum 3 is driven at N1 and N2, stores the calculation results in the memory 12, and finds out the difference between them. A fluctuation in the revolution speed of the motor 5 at N1 is 6 1, and that at N2 is 6 2. If 6 2 > 6 1, there is an imbalance in the distribution of the laundry 6 with the drum 3 being driven at N2, as explained in the control method (4). Accordingly, if the difference between 6 1 and 6 2 is greater than a predetermined level, the control circuit 10 does not increase the drum 3 to the spin-drying speed NO. Instead, the control circuit 10 again drives the drum 3 at N1 and N2 and detects the fluctuation difference between N1 and N2. The control circuit 10 repeats these processes until the fluctuation difference becomes below the predetermined level and then increases the drum 3 to the spin-drying speed NO.
In this way, this control method surely detects an imbalance in the distribution of the laundry 6 in the drum 3 without information about the quantity or properties of the laundry 6 and cancels the imbalance.
(6) Detecting fluctuations in the revolution speed of the motor 5 according to fluctuations in the load torque of the motor 5 The revolution speed sensor detects the revolution speed of the motor 5, and the control circuit 10 controls a voltage to the motor 5 so that the motor 5 may keep a given speed. According to a change in the voitage to the motor 5, the operation unit 11 calculates a temporal fluctuation in the load torque of the motor 5, i.e., a fluctuation in the revolution speed of the motor 5.
Then, this control method detects an imbalance in the distribution of the laundry 6 in the drum 3 and cancels the imbalance similar to the control methods (4) and (7) Alternating the revolution speed of the drum 3 between N1 and N2 until an imbalance in the distribution of the laundry 6 in the drum 3 is suppressed below a predetermined level, and if the imbalance is not suppressed thereby, increasing N1 and N2 and decreasing the spindrying speed NO This control method will be explained with reference to the flowchart of Fig. 7. Step 101 drives the drum 3 at N1 as shown in Fig. 3. Step 102 decreases the drum speed from Nl to N2. Under this state, step 103 determines whether or not there is an imbalance in the distribution of the laundry 6 in the drum 3 according to one of the control methods (4) and (5). If there is a large imbalance, steps 101 to 103 are repeated. Step 104 determines whether or not the number of repetitions of steps 101 to 103 is below a predetermined value. If step 104 determines that the number of repetitions is greater than the predetermined value, step 106 supplies water into the drum 3 to disentangle the laundry 6, step 107 several times repeats driving the drum 3 at 50 rpm in a normal direction, stopping the drum 3, and driving the drum 3 at 50 rpm in a reverse direction, and step 108 discharges water. Then, steps 101 to 103 are repeated for the predetermined times.
If step 104 determines, for the second time, that the number of repetitions of steps 101 to 103 is greater than the predetermined value, step 110 increases the values N1 and N2 to reduce the inner radius of the laundry 6 at which the laundry balances with gravity, thereby extending the allowable range of imbalance. At the same time, step 110 reduces the spin-drying speed NO. Step 111 drives the drum 3 at the increased speed N1, and step 112 drives the drum 3 at the increased speed N2. Step 113 spin-dries the laundry 6 at the decreased spin-drying speed NO, to complete the spin-drying of the laundry 6.
If step 103 detects that the distribution imbalance of the laundry 6 is small, no change is made in N1, N2, and NO, and step 114 spin-dries the laundry 6 at the normal spin-drying speed NO, to complete the spin-drying of the laundry 6.
In this way, this control method detects an imbalance in the distribution of the laundry 6, repeats imbalance reducing processes if the imbalance is large, and if it is difficult to reduce the imbalance, increases the revolution speeds N1 and N2 of the drum 3 and reduces the spin-drying speed NO, to completely spin-dry the laundry 6 without vibrating the drum 3.
In summary, the present invention provides a frontloading washing machine having a control circuit that increases, in a spin-drying operation, the revolution speed of a washing-and-spin-drying drum in steps up to a predetermined spin-drying speed, in which the steps include one whose revolution speed is lower than that of the preceding step. This arrangement cancels an imbalance in the distribution of laundry, evenly distributes the laundry over the circumferential inner wall of the drum before the drum is driven to the spin-drying speed, and thereby reduces vibration in the spin-drying operation.
The control circuit may control the revolution speed of the drum to satisfy CFl > 1G, and CF2 < 1G, where CFl is centrifugal force at an average radius of the laundry pressed against the drum in the step that precedes the lower-speed step and whose revolution speed is N1, CF2 is centrifugal force at an average radius of the laundry pressed against the drum in the lower-speed step whose revolution speed is N2, and G is the gravitational constant. This arrangement cancels an imbalance in the distribution of laundry, evenly distributes the laundry over the inner wall of the drum before the drum is driyen to the spin-drying speed, and thereby surely reduces vibration in the spin-drying operation.
The control circuit may determine the revolution speeds N1 and N2 of the drum based on the quantity of the laundry. This arrangement stably cancels an imbalance in the distribution of laundry irrespective of the quantity of the laundry.
The control circuit may determine the revolution speeds N1 and N2 of the drum based on the properties of the laundry. This arrangement stably cancels an imbalance in the distribution of laundry irrespective of the properties of the laundry.
The control circuit may detect an imbalance in the distribution of laundry in the drum according to the load torque of a motor while the motor is driving the drum at the revolution speed N2 that is slower than N1. Any distribution imbalance of the laundry fluctuates the revolutions of the drum and thus the load torque of the motor. It is'possible, therefore, to surely detect an imbalance in the laundry distribution according to the load torque of the motor.
The control circuit may detect an imbalance in the distribution of laundry in the drum according to the difference between the load torque of the motor at the revolution speed N1 and that at the revolution speed N2.
If the laundry has a distribution imbalance, the load torque of the motor at N2 will be greater than that at N1 because the laundry drops from the top to the bottom of the drum at N2. It is possible, therefore, to surely detect the scale of a distribution imbalance of the laundry according to the load torque difference of the motor between the revolution speeds N1 and N2.
The control circuit may alternate the revolution speed of the drum between N1 and N2 until a distribution imbalance of laundry is suppressed below a predetermined level. This arrangement more evenly distributes the laundry over the drum and further reduces vibration.
If the distribution imbalance of laundry does not drop below the predetermined level, the control circuit may increase the revolution speeds Nl and N2 of the drum by a predetermined value and decrease the spin-drying speed NO by a predetermined value. This arrangement surely cancels the distribution imbalance of laundry and greatly reduces vibration in the spin-drying operation.
While the above provides a full and complete disclosure of the preferred embodiments of the present invention, various modifications, alternate constructions, and equivalents may be employed without departing from the scope of the invention. Therefore, the above description and illustration should not be construed as limiting the scope of the invention, which is defined by the appended claims.

Claims (11)

CLAIMS:
1. A front-loading washing machine comprising: control means that increases, in a spin-drying operation, the revolution speed of a washing-and-spindrying drum in steps up to a predetermined spin-drying speed, in which the steps include one whose revolution speed is lower than that of the preceding step.
2. A washing machine according to Claim 1, wherein said control means controls the revolution speed of the drum to satisfy CF1 > 1G, and CF2 < 1G, where CFl is centrifugal force at an average radius of the laundry pressed against the drum in the step that precedes the lower-speed step and whose revolution speed is N1, CF2 is centrifugal force at an average radius of the laundry pressed against the drum in the lower-speed step whose revolution speed is N2, and G is the gravitational constant.
3. A washing machine according to Claim 1 or Claim 2, wherein said control means determines the revolution speeds N1 and N2 of the drum based on the quantity of the laundry.
4. A washing machine according to Claim 3, wherein said control means determines the quantity of the laundry according to the load torque of a motor that drives the drum.
5. A washing machine according to Claim 1 or Claim 2, wherein said control means determines the revolution speeds N1 and N2 of the drum based on the properties of the laundry.
6. A washing machine according to Claim 5, wherein said control means determines the properties of the laundry according to a fluctuation in the load torque of a motor that drives the drum.
7. A washing machine according to Claim 1 or Claim 2, wherein said control means detects an imbalance in the distribution of the laundry in the drum according to the load torque of a motor while the motor is driving the drum at the revolution speed N2 that is slower than N1.
8. A washing machine according to Claim 1 or Claim 2, wherein said control means detects an imbalance in the distribution of the laundry in the drum according to the difference between the load torque of the motor at the revolution speed Nl and that at the revolution speed N2.
9. A washing machine according to Claim 7 or Claim 8, wherein said control means alternates the revolution speed of the drum between N1 and N2 until the distribution imbalance of the laundry is suppressed below a predetermined level.
10. A washing machine according to Claim 9, wherein said control means increases the revolution speeds N1 and N2 of the drum by a predetermined value and decreases the spin-drying speed NO by a predetermined value, if the distribution imbalance of the laundry does not drop below the predetermined level.
11. A washing machine substantially as described herein with reference to the accompanying drawings.
GB9802918A 1997-02-12 1998-02-11 Front loading washing machine Expired - Fee Related GB2322141B (en)

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JP9028064A JPH10216391A (en) 1997-02-12 1997-02-12 Drum type washing machine

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CN (1) CN1093193C (en)
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IT (1) IT1298235B1 (en)

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EP1447469A2 (en) * 2003-02-12 2004-08-18 Diehl AKO Stiftung &amp; Co. KG Method for determining the load in the drum of a laundry treatment machine
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US8984693B2 (en) 2010-12-10 2015-03-24 Whirlpool Corporation Method and apparatus for redistributing an imbalance in a laundry treating appliance
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WO2000028128A1 (en) * 1998-11-10 2000-05-18 Electrolux Zanussi S.P.A. Method for controlling the off-balance state of the load of a washing machine
WO2001071084A2 (en) * 2000-03-18 2001-09-27 Dyson Limited Laundry appliance
WO2001071085A1 (en) * 2000-03-18 2001-09-27 Dyson Limited Laundry appliance
WO2001071084A3 (en) * 2000-03-18 2002-04-11 Dyson Ltd Laundry appliance
US7191484B2 (en) 2000-03-18 2007-03-20 Dyson Technology Limited Laundry appliance
EP1354997A1 (en) * 2002-04-16 2003-10-22 Miele &amp; Cie. GmbH &amp; Co. Method to control the drum rotating speed of a program controlled machine for treating clothes
EP1447469A2 (en) * 2003-02-12 2004-08-18 Diehl AKO Stiftung &amp; Co. KG Method for determining the load in the drum of a laundry treatment machine
EP1447469A3 (en) * 2003-02-12 2006-05-17 Diehl AKO Stiftung &amp; Co. KG Method for determining the load in the drum of a laundry treatment machine
US7162759B2 (en) 2003-02-12 2007-01-16 Diehl Ako Stiftung & Co. Kg Method of determining the loading of the drum of a laundry treatment machine
US7673358B2 (en) 2003-09-26 2010-03-09 Miele & Cie Kg. Method of controlling the revolutions of the drum of a program controlled laundry machine
US8042211B2 (en) 2005-08-16 2011-10-25 Whirlpool Corporation Method of detecting an off-balance condition of a clothes load in a washing machine
WO2008075987A3 (en) * 2006-12-21 2008-07-31 Fisher & Paykel Appliances Ltd Improved laundry appliance
WO2008075987A2 (en) * 2006-12-21 2008-06-26 Fisher & Paykel Appliances Limited Improved laundry appliance
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US8679198B2 (en) 2008-05-23 2014-03-25 Lg Electronics Inc. Washing machine and method of controlling a washing machine
US8938835B2 (en) 2008-05-23 2015-01-27 Lg Electronics Inc. Washing machine and method of controlling a washing machine
DE102008055091A1 (en) * 2008-12-22 2010-06-24 BSH Bosch und Siemens Hausgeräte GmbH Method for controlling a laundry distribution operation of a household appliance for the care of laundry
US8932369B2 (en) 2010-04-13 2015-01-13 Whirlpool Corporation Method and apparatus for determining an unbalance condition in a laundry treating appliance
US8984693B2 (en) 2010-12-10 2015-03-24 Whirlpool Corporation Method and apparatus for redistributing an imbalance in a laundry treating appliance
US9279206B2 (en) 2011-03-30 2016-03-08 Whirlpool Corporation Method and apparatus for forming a counterbalance to an imbalance in a laundry treating appliance
US20150000046A1 (en) * 2013-06-27 2015-01-01 Whirlpool Corporation Controlling current draw in a laundry treating appliance
US9303347B2 (en) * 2013-06-27 2016-04-05 Whirlpool Corporation Controlling current draw in a laundry treating appliance
WO2020229030A1 (en) * 2019-05-14 2020-11-19 Arcelik Anonim Sirketi A washing machine and the operating method thereof
EP3800288A4 (en) * 2019-08-05 2021-07-28 LG Electronics Inc. Clothing treatment apparatus having camera, and control method therefor
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WO2023111968A1 (en) * 2021-12-16 2023-06-22 Fisher & Paykel Appliances Limited Improvements relating to laundry apparatus and/or their control

Also Published As

Publication number Publication date
GB2322141B (en) 1999-02-10
JPH10216391A (en) 1998-08-18
IT1298235B1 (en) 1999-12-20
ITMI980267A1 (en) 1999-08-12
KR19980071247A (en) 1998-10-26
KR100305256B1 (en) 2001-09-24
GB9802918D0 (en) 1998-04-08
CN1093193C (en) 2002-10-23
CN1193059A (en) 1998-09-16

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