GB2146681A - Integrated roofing structure - Google Patents

Integrated roofing structure Download PDF

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Publication number
GB2146681A
GB2146681A GB08423418A GB8423418A GB2146681A GB 2146681 A GB2146681 A GB 2146681A GB 08423418 A GB08423418 A GB 08423418A GB 8423418 A GB8423418 A GB 8423418A GB 2146681 A GB2146681 A GB 2146681A
Authority
GB
United Kingdom
Prior art keywords
roofing
slate
roofing structure
integrated
structure according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB08423418A
Other versions
GB8423418D0 (en
Inventor
Fargo Chuo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB8423418D0 publication Critical patent/GB8423418D0/en
Publication of GB2146681A publication Critical patent/GB2146681A/en
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00—Roofs; Roof construction with regard to insulation
    • E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Building Environments (AREA)

Abstract

An integrated roofing structure composed of an upper roofing panel 1, a lower ceiling panel 2, a plurality of binding battens 3 connecting the roofing and ceiling panels together and an insulated material filled therein so as to form an integrated structure having multiple functions for roofing, ceiling and heat insulation. <IMAGE>

Description

1
GB2146681A 1
SPECIFICATION Integrated roofing structure
5 This invention relates to roof structure, particularly an integrated roofing structure.
Conventional roof consisting of a plurality of tiles should be built from tile to tile as Figs. 5 and 6 shown. Either pantiles or flat tiles are 10 generally made from baked clay or ceramic materials and are easily broken during construction or maintenance for roofing a house or a building. Each tile is independently built onto another tile so that once finishing a roof, 15a long period of time will lapse to increase construction cost and inconvenience for the construction work. If an insulated layer is provided under the roofing tiles to reduce solar heat especially in hot season or areas, a 20 separated layer of insulated material should be further installed under roofing tiles to increase the initial cost when building a new roof or increase the maintenance cost when renew a used roof. If for building a prefabricated 25 house or office, a ceiling with suitable decoration shall be further fitted under the roof so as to increase production or construction cost therefor.
The present inventor has found the defects 30 of conventional roofs and invented the present integrated roofing structure.
The object of the present invention is to provide an integrated roofing structure composed of an upper roofing slate, a lower 35 ceiling plate, a plurality of binding battens connecting roofing slate and ceiling plate together and an insulated material filled therein so as to form an integrated structure having advantages of fast fabrication, easy construc-40 tion, and multiple functions for roofing, ceiling and heat insulation.
An embodiment of this invention is described by way of example, with reference to the drawings in which:
45 Figure 1 is a perspective illustration of the present invention.
Figure 2 is a partial sectional drawing of the present invention.
Figure 3 shows another preferred batten in 50 accordance with the present invention.
Figure 4 is a side-view illustration showing the assembly of several units of the present invention.
Figure 5 shows conventional roof consisting 55 of pantiles.
Figure 6 shows conventional roof composed of flat tiles.
As shown in Figs. 1 and 2, the present invention comprises: an upper roofing slate 1, 60 a lower ceiling plate 2, a plurality of binding battens 3 connecting the upper slate 1 and the lower plate 2, and an insulated material 4 filled within upper slate 1 and lower plate 2.
Upper roofing slate 1 is made integratedly 65 by molding a polymer material such as fiber glass reinforced plastics to form a plurality of combinations each combination composed of a convex tile portion 11 and a concave tile portion 12 or to form any other style to imitate the tiles with decorative designs. Every slate 1 is formed with side connecting edges 1 3 for longitudinally connecting another neighbouring slate 1.
Lower ceiling plate 2 is also made integratedly by molding a polymer material such as fiber glass reinforced plastics (FRP) to form a plate which may be formed with decorated grooves or features 21 during molding processing. Each plate 2 is formed with side connecting edges 22 for connecting another neighbouring plate 2 longitudinally.
Binding batten 3 is made from wooden material or from FRP or other suitable materials as shown in Fig. 3. Each batten 3 is formed with several traverse holes 31 or 31 a either for saving material cost or for penetrating insulated material 4 therethrough. For connecting the upper slate 1 with the lower plate 2, adhesive 32 may be provided to strongly bind them together.
The insulated material 4 is filled between upper slate 1 and lower plate 2. Insulated material 4 may be chosen from polyurethane (PU) foaming material and may be directly foamed in suit within the space formed by upper slate 1 and lower plate 2. During foaming process, the PU foam may penetrate through holes 31 to homogeneously fullfil the space and also form an insulation lining therebetween. Naturally, other suitable insulated materials may be used in the present invention. The batten 3 is formed as H shape as shown in Fig. 3.
When combining several units of the. present invention to construct a tile roofing as shown in Fig. 4, one lower ceiling plate 2 lowerly extends to form a gutter 23 and extends upwards to form a joint extension 24 and another plate 2 is lowerly formed with another joint extension 25. Two joint extensions 24, 25 can be assembled by fixing bolts or screws 61 on a washer 6 and supported by beams 7. For finishing the ridge covering as Fig. 4 shown, a hipe tile 5 is further provided to fit the two units of the present invention. If for longitudinally combining the two units of this invention as Fig. 2 shown, a hip tile 5 may also be provided for their connection.
Such a hip tile 5 as shown in Figs. 1 and 2 comprises a fixing clamp 51a for stably fastening ail the connecting edges 13, 22 so as to connect two neighbouring units together. If for connecting the two units to cover the ridge as Fig. 4 shown, the clamp 51a serves to fasten the two connecting edges 26 formed on ceiling plate 2. A washer 6 and several bolts 61 are used for their combination which is supported by beam 7. The hip tile 5 shown in Fig. 4 is also formed with side extensions 52 which may be coated with adhesive 53 so
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GB 2 146 681A
2
as to be bound on roofing slates 1. The present invention may be performed with skylight/ventilation holes by those dkilled in the art.
5 The present invention is superior to any conventional tiled roofings with the following advantages:
1. The structure provides multiple functions for roofing, ceiling and solar heat or cold
10 weather insulation.
2. The roofing slate and ceiling plate are all integratedly produced by molding process for saving production and construction cost. The colors, shapes or any decorative feature can
1 5 be easily prefabricated for diversified applications and for saving cost.
3. The structure is water, weather, heat resistant and strong enough to prolong its service life and minimize the maintenance
20 cost.
4. All the integrated parts are prefabricated so that the complete units can be fastly assembled in construction site to facilitate the house construction and save the installation
25 cost as well.

Claims (10)

1. An integrated roofing structure comprising: an upper roofing slate made integratedly
30 by molding process; a lower ceiling plate made integratedly by molding process; a plurality of binding battens respectively connecting said upper roofing slate and said lower ceiling plate; and an insulated material filled
35 within said upper roofing slate and said lower ceiling plate, whereby said upper slate, said lower plate, said battens are all connected together and filled with said insulated material to form an integrated unit for multiple func-
40 tions as roofing, ceiling and heat insulation.
2. An integrated roofing structure according to Claim 1, wherein said upper roofing slate is formed with a plurality of combinations each combination composed of a convex
45 tile portion and a concave tile portion, each slate being formed with side connecting edges for longitudinally connecting another neighbouring slate.
3. An integrated roofing structure accord-
50 ing to Claim 1, wherein said upper roofing slate is made from fiber glass reinforced plastics or other polymers. ,
4. An integrated roofing structure according to Claim 1, wherein said lowff ceiling
55 plate is preformed by molding process with decorative grooves or features thereon and also formed with side edges for connecting the neighbouring plates.
5. A roofing structure according to Claim
60 1, wherein said binding batten is formed with several traverse holes thereon for penetrating said insulated material when making the integrated roofing structure unit and is coated with adhesive thereon to bind said upper state
65 and said lower plate.
6. A roofing structure according to Claim 1, wherein said insulated material is a poly-urethane foam directly foaming in situ between said upper slate and said lower plate
70 and through said traverse holes on said battens.
7. A roofing structure according to Claim 1, wherein a separated hip tile is provided to cover the ridge or to connect the two units of
75 said integrated roofing structure, said hip tile being formed therein with a clamp for fastening all side edges of said upper slate and said lower plate.
8. A roofing structure according to Claim 80 1, wherein said ceiling plate is lowerly formed with gutter and is upperly formed with a joint extension so as to connect another ceiling plate which is lowerly formed with another joint extension, whereby two said joint exten-85 sions are connected by bolts or screws.
9. A roofing structure according to Claim 8, wherein said ceiling plate is upperly formed with a side extension so as to connect with another ceiling plate which is also upperly
90 formed with a side extension, both side extensions being connected by bolts or screws and hip tile being applied to fasten said side extensions and cover the ridge.
10. A roofing structure and arranged sub-95 stantially as herein described with reference to any of the figure of the drawings.
Printed in the United Kingdom for
Her Majesty's Stationery Office. Dd 8818935. 1985. 4235 Published at The Patent Office. 25 Southampton Buildings,
London, WC2A 1AY, from which copies may be obtained.
GB08423418A 1983-09-19 1984-09-17 Integrated roofing structure Withdrawn GB2146681A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US53371683A 1983-09-19 1983-09-19

Publications (2)

Publication Number Publication Date
GB8423418D0 GB8423418D0 (en) 1984-10-24
GB2146681A true GB2146681A (en) 1985-04-24

Family

ID=24127160

Family Applications (1)

Application Number Title Priority Date Filing Date
GB08423418A Withdrawn GB2146681A (en) 1983-09-19 1984-09-17 Integrated roofing structure

Country Status (7)

Country Link
EP (1) EP0135913A3 (en)
AU (1) AU3330684A (en)
BE (1) BE900619A (en)
DK (1) DK443384A (en)
EG (1) EG16331A (en)
GB (1) GB2146681A (en)
ZA (1) ZA847314B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2176218A (en) * 1985-04-10 1986-12-17 Sealheat Flat Roofing Roofing panels
GB2450994A (en) * 2007-07-11 2009-01-14 William Patrick Smee A structural insulated panel

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0164952A3 (en) * 1984-06-05 1986-09-24 Sealheat Flat Roofing Company Limited Composite panel, manufacture thereof and use thereof in cladding a roof or wall of a building
FR2594873A1 (en) * 1986-02-26 1987-08-28 Cancellieri Dominique Roof covering made of composite materials
US5362342A (en) * 1990-12-18 1994-11-08 Polyfoam Products, Inc. Method of bonding roof tiles to roof substrate utilizing urethane foam
US6164021A (en) * 1998-02-06 2000-12-26 Polyfoam Products, Inc. Hip and ridge sealing and attachment system and method of using same
US7249443B2 (en) 2001-11-15 2007-07-31 Polyfoam Products, Inc. Insulated pitched tile roofing system and method of installing same
US7316099B2 (en) 2001-11-15 2008-01-08 Polyfoam Products, Inc. Spaced sheathing roofing system and method of installing same
ITMI20062206A1 (en) * 2006-11-16 2008-05-17 Mirplast S R L MODULAR ROOFING ELEMENT FOR GENERAL BUILDINGS
FR2922567B1 (en) * 2007-10-23 2012-10-12 Arcelor Cosntruction France SANDWICH PANEL FOR BUILDING COVER
GR1007615B (en) * 2011-03-17 2012-06-07 Δημητριος Ιωαννη Λεμπεσης Thermally insulating roofing tile comprising a wooden layer contacting the roof sturcture
JP2018178394A (en) * 2017-04-04 2018-11-15 日新製鋼株式会社 Metal roof material

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB897995A (en) * 1958-07-31 1962-06-06 Tibor Ambrus Improvements in or relating to sound and heat insulating panels
GB1035154A (en) * 1963-08-23 1966-07-06 United States Steel Corp Structural panel
GB1244155A (en) * 1967-08-17 1971-08-25 Plastiers Ltd A construction kit and method of building using the kit
GB2051910A (en) * 1979-06-27 1981-01-21 Cape Insulation Services Ltd Roofing
WO1981000128A1 (en) * 1979-06-28 1981-01-22 Gen Electric Thermal insulation material
EP0058287A1 (en) * 1981-02-18 1982-08-25 SALVARANI S.p.A. Prefabricated panel structure for the building industry and process for the production thereof
EP0063922A1 (en) * 1981-04-25 1982-11-03 Aryan Group Limited Building panel
EP0104096A2 (en) * 1982-09-22 1984-03-28 Ayrshire Metal Products public limited company Roof constructions

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1862292A (en) * 1926-09-21 1932-06-07 George L Bennett Roofing
US3246058A (en) * 1961-02-28 1966-04-12 Allied Chem Method for producing reinforced foam laminate structures
CH438661A (en) * 1965-04-30 1967-06-30 Serbi Ag Studiengesellschaft F Building roofing element
GB1282144A (en) * 1969-05-21 1972-07-19 Arthur Edward Gauntlett Improvements in or relating to roofing
AT315445B (en) * 1972-03-06 1974-05-27 Ernst Zeiner Plastic roof element
DE2611893A1 (en) * 1976-03-20 1977-09-29 Elda Ag Structural panel for roofs, walls and floors - with corrugated bitumen felt panel, flat cover panel and intermediate foam layer
FR2393125A1 (en) * 1977-05-06 1978-12-29 Mistral Rene Thin prefabricated roofing panel - has moulded body with interlocking edges allowing formation of watertight joints
FR2451429A1 (en) * 1979-03-12 1980-10-10 Briday Marcel Roofing element with thermal insulator and air layers - sandwiched between polyester layers contg. glass fibres has lips and overlaps to ensure good fit
NL8103038A (en) * 1981-06-23 1983-01-17 Multinorm Bv Prefabricated roof or wall panel - has insulation sandwiched between inner and outer skins pref. in thermosetting plastic

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB897995A (en) * 1958-07-31 1962-06-06 Tibor Ambrus Improvements in or relating to sound and heat insulating panels
GB1035154A (en) * 1963-08-23 1966-07-06 United States Steel Corp Structural panel
GB1244155A (en) * 1967-08-17 1971-08-25 Plastiers Ltd A construction kit and method of building using the kit
GB2051910A (en) * 1979-06-27 1981-01-21 Cape Insulation Services Ltd Roofing
WO1981000128A1 (en) * 1979-06-28 1981-01-22 Gen Electric Thermal insulation material
EP0058287A1 (en) * 1981-02-18 1982-08-25 SALVARANI S.p.A. Prefabricated panel structure for the building industry and process for the production thereof
EP0063922A1 (en) * 1981-04-25 1982-11-03 Aryan Group Limited Building panel
EP0104096A2 (en) * 1982-09-22 1984-03-28 Ayrshire Metal Products public limited company Roof constructions

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2176218A (en) * 1985-04-10 1986-12-17 Sealheat Flat Roofing Roofing panels
GB2450994A (en) * 2007-07-11 2009-01-14 William Patrick Smee A structural insulated panel
GB2450994B (en) * 2007-07-11 2012-07-04 William Patrick Smee An insulation panel

Also Published As

Publication number Publication date
EP0135913A2 (en) 1985-04-03
ZA847314B (en) 1985-04-24
EP0135913A3 (en) 1985-08-14
EG16331A (en) 1986-12-30
AU3330684A (en) 1985-03-28
GB8423418D0 (en) 1984-10-24
BE900619A (en) 1985-01-16
DK443384A (en) 1985-03-20
DK443384D0 (en) 1984-09-18

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WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)