GB2119110A - Liquid crystal display cell - Google Patents

Liquid crystal display cell Download PDF

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Publication number
GB2119110A
GB2119110A GB08233750A GB8233750A GB2119110A GB 2119110 A GB2119110 A GB 2119110A GB 08233750 A GB08233750 A GB 08233750A GB 8233750 A GB8233750 A GB 8233750A GB 2119110 A GB2119110 A GB 2119110A
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United Kingdom
Prior art keywords
liquid crystal
film
alignment
electrode pattern
crystal display
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Granted
Application number
GB08233750A
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GB2119110B (en
Inventor
Bobby G Culley
Kishin Surtani
Walter Y Wen
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Texas Instruments Inc
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Texas Instruments Inc
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Priority claimed from US06/043,068 external-priority patent/US4228574A/en
Application filed by Texas Instruments Inc filed Critical Texas Instruments Inc
Publication of GB2119110A publication Critical patent/GB2119110A/en
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Publication of GB2119110B publication Critical patent/GB2119110B/en
Expired legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133308Support structures for LCD panels, e.g. frames or bezels
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D249/00Heterocyclic compounds containing five-membered rings having three nitrogen atoms as the only ring hetero atoms
    • C07D249/02Heterocyclic compounds containing five-membered rings having three nitrogen atoms as the only ring hetero atoms not condensed with other rings
    • C07D249/041,2,3-Triazoles; Hydrogenated 1,2,3-triazoles
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D285/00Heterocyclic compounds containing rings having nitrogen and sulfur atoms as the only ring hetero atoms, not provided for by groups C07D275/00 - C07D283/00
    • C07D285/01Five-membered rings
    • C07D285/02Thiadiazoles; Hydrogenated thiadiazoles
    • C07D285/04Thiadiazoles; Hydrogenated thiadiazoles not condensed with other rings
    • C07D285/061,2,3-Thiadiazoles; Hydrogenated 1,2,3-thiadiazoles
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133305Flexible substrates, e.g. plastics, organic film
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133354Arrangements for aligning or assembling substrates

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)

Abstract

Liquid crystal material is contained between flexible optically polarizing electrode bearing films 20, 40, which are coated with aligning layers, and are spaced and sealed together. A polarizing film 1 may be protected by layers 2 carrying conductors 3, to form each optically polarizing electrode bearing film. The cells may be fabricated in a continuous process starting from reels of conductor-coated film. <IMAGE>

Description

1 GB 2 119 110 A 1
SPECIFICATION
Liquid crystal display and fabrication process Background of the invention
This invention relates to displays and more parti cularly to liquid crystal displays and an automated process of fabricating such liquid crystal displays wherein continuous strips of material are used, operated upon, and formed into a liquid crystal display package.
Basically, liquid crystal compositions are materials which exhibit reversible optical properties when subjected to an electric field. Normally the composi tions are transparent to light, but in the presence of an electric field they scatter incident light. This characteristic has been extensively discussed in literature and will not be discussed in detail here.
Further, exemplary light crystal compositions that are responsive to either D.C. or A.C. excitation voltages are well known.
Liquid crystal displays are known to operate in at least two basic modes, namely the reflective and transparent modes. The displays which are the subject of this invention are adaptable to either mode of operation. A reflective mode liquid crystal display device is comprised of a transparent elec trode spaced from a second transparent electrode with the space between the two electrodes being filled by a liquid crystal composition. When an electrical bias is placed across these two electrodes the composition is subjected to an electric field which causes it to change its optical characteristics.
This causes the contrast of the viewing plane formed by the reflective electrode to change in the region adjacent the portions of the liquid crystal composi tion which are subjected to the electric field. By shaping at least one of the electrodes to conform to the pattern or a portion of the pattern to be displayed a desired display pattern can be formed.
A transparent mode liquid crystal device consists of two transparent electrodes and a liquid crystal composition positioned therebetween. A light source is placed behind the liquid crystal display and selected regions of the composition are subjected to 110 the influence of an electric field by applying an electric potential between the electrodes. The elec tric field causes the liquid crystal composition to scatter light. By shaping at least one of the elec trodes to conform to a pattern or a portion of a pattern to be displayed the desired pattern can be formed.
Since, as described above the pattern displayed is determined by the shape of one or more electrodes, a liquid crystal display can be tailored to the desired application. Typical displays include the well-known seven segment display used for displaying number between 0 and 9 as well as the dot display in which the pattern to be displayed is formed on a series of selectively placed dots. The dot type display may be formed by designing both the front and back elec trodes of a liquid crystal display to have closely spaced electrically insulated conductors and orient ing the front and back electrodes so thatthe respective conductors are orthogonal. The dot is 130 formed by applying about one half the voltage required to cause the liquid crystal composition to scatter fight to each of the electrodes. A dot is formed in region where the two electrodes cross.
Conventional liquid crystal display fabrication utilizes conductively coated and patterned glass. Between the two processed glass pieces a liquid crystal material (for example a twisted nematic liquid crystal material) is introduced, and a sealant is then introduced to trap the liquid crystal between the processed glass pieces. The glass processing is comprised of utilizing a photolithographic method to selectively etch a conductively coated glass piece; and applying an alignment layer in the orientation necessary to effect a liquid crystal display. A second conductively coated piece of glass is similarly processed with a different electrode pattern and with an alignment layer oriented in a transverse direction to the alignment layer on the first glass piece. The first and second glass pieces are aligned and placed adjacent to and in contact with one another. The liquid crystal material is introduced between them, and a sealant is introduced between the glass pieces so as to trap the liquid crystal material in place.
Finally, polarizers are aligned with and adhered to each of the first and second glass surfaces. The problems inherent in conventional liquid crystal display glass fabrication include incompatability with automated processing, necessitating extensive human handling at all critical stages of the process. Additionally, photolithographic etching limitations as to resolution exists with larger displays on glass.
Summary of the invention
Production costs of liquid crystal displays are reduced by development of an automated fabrication operation, wherein raw materials may automaticafly be fed in as required, and package displays automatically fabricated. Additionally, cost savings may be realized by combining functional materials. Such a process is made feasible by utilizing a flexible, strip form for incoming and interim materials, so as conveniently to be able to roll them on reels for storage at any process step. Such a process could also be used to produce large area displays conveniently and at low cost.
A process embodying the invention for fabricating liquid crystal displays utilizes a continuous transparent film to which a conductive coating has been applied. Using photolithographic techniques a pattern is formed on the conductive film layer, and selective etching is accomplished to retain only the desired display pattern. A second continuous film is similarly processed with a complementary pattern being selectively retained, the two transparent films being separately processed. A liquid crystal and spacer material is interposed between the first patterned film and the second patterned film and sealed between them. The resultant sealed structure is cut into strips of displays, tested, and cut into liquid crystal display unit modules.
Polarizer layers may be bonded to the outer surfaces of the first and advantageously polarized films may be used forthe first and second film strips.
2 GB 2119110 A 2 Brief description of the drawings
By way of example, embodiments of the invention will be described in greater detail with reference to the accompanying drawings in which:
Figure 1 is an exploded schematic view of one embodiment of a display device fabricated in accord ance with the present invention; Figure 2 is a side view of the display assembly shown in Figure 1; Figure 3 is a partially schematic processfiow diagram of a method for producing a conductively coated patterned film suitable for use in a process embodying the invention; Figure 4 is a top view of a film used in a preferred embodiment of the invention; Figure 5 is a partially schematic process flow diagram illustrating continuance of the process flow shown in Figure 3, to produce inidividual display modules as shown in Figures 1 and 2; Figure 6 is an exploded schematic view of an alternative embodiment of a display device fabri cated in accordance with the present invention; Figure 7A is a side view of the display assembly shown in Figure 6; Figure 78 is a detailed schematic of the display assembly of Figure 7A; Figure 8 is a partially schematic process flow diagram illustrating the continunace of the process flow shown in Figure 3 in producing the structures shown in Figures 6 and 7; Figure 9 is a partially schematic process flow diagram of another embodiment of the invention for fabricating LC1) display modules; and Figure 10 and 11 are partially schematic pr6dEit! - flow diagrams of alternative embodiments of the sub-process of sealing and filling the liquid crystal display modules.
Detailed description of the invention
Referring to Figure 1, an exploded schematic 105 diagram of a liquid crystai displayfilm module fabricated using an embodiment of the present invention is shown. It comprises, as better shown in Figure 2, a sandwich stack of parallel layers which, in order from the top to bottom, are a polarizer film 10, a top electrode film 20, a spacer frame 30, a bottom electrode film 40, and a polarized transfiector film 50.
Liquid crystal material is sealed within the volume defined by the spacer frame 30. The top and bottom electrode films 20 and 40 have patterned thereon segments corresponding to the desired display pattern.
Referring to Figure 2, a side view of the liquid crystal display module of Figure 1 is shown with the subelements of the module in a preferred embodi ment. Typical dimensions of a three and one half digit liquid crystal display film module, suitable for use as a watch display, are lengths of 0.850 inches (21.59 mm) width 0.55 inches (13.97 mm), and thickness of 0.020 inches (0.508mm), without the polarizers. Typical thicknesses for the polarizer 10 and polarized transfiector 50 are 0.008 inches (0.203mm), for the top film 20 and bottom file 40 are 0.007 inches (0.177mm), and for the spacer 30 is 10 microns (10 micrometers).
Referring to Figure 3, process useful in carrying out the present invention to produce a structure as shown by Figures 1 and 2 will be described. A reel 100 dispenses a film 101 into the input of the automated LC1) film fabrication processing system. The film 101 is comprised of a continuous strip of transparent film. Optically clear films such as polyester resin (Myiar (Registered Trade Mark)), polyethylene, tri-phtalate, poly-carbonate, polyviny- Ichloride, cellulose, triacetate, etc., could be used in this process. Each film material has its own advantages and disadvantages which must be balanced with production costs and fabrication compatibility. Ideally, the film should be isotropic, such as cellu- lose acetate butarate (CAB). However, this material is chemically very unstable, and is attacked by most organic solvents, acids and bases. it is however, conceivable to use CAB type films with some protective coatings which are chemically inert and electrically insulating. In general, the thickness of the film used may be varied from 0.001 inch (0.0254mm) to 0.050 inch (1.27m), though based upon material and process limitations, application, and cost standpoints, a thickness in the range from.004 inch (.1026mm) to.010 (.254mm) would appear optimum. Transparency of typical films is greater than 90%. However, films of lower transparency may also be used. A transparent conductive coating covers the film 101. The transparent conductive coating, for example, indium oxide or cadmium stanate, or preferably indium oxide doped with tin oxide, is sputtered or evaporated onto the continuous film for electrically controlling the tilt angle of the liquid crystal molecules. It is important that the film should withstand the heat of evaporation and should not evolve any material to contaminate the evaporation or sputtering system. For these reasons, films containing excessive amounts of plasticizers are not generally recommended for use. A coating of a minimum thickness of 400 Angstroms and a resistivity of approximately 500 ohms/square area of surface, is typically used. The thickness of this coating affects the transparency of the resultant coated film and an optimization must be made between required transparency and resistivity. The incoming film 101, may suitable be in a roll having a width in the range of 12 inches (304.8mm) to 36 inches (914Amm). To facilitate convenient handling of the near continuous film 101, as well as make possible the use of standard manufacturing and processing equipment, the roll of film is preferably slit to a width of 35mm (1.378 inches) or 70mm (2.756 inches). Presently available slitting machines and punch dies may be used to facilitate processing of the film 101 through an automated assembly line (for example, in the embodiments set forth in Figures 3,4 or 5). Figure 3 shows a section of cut and punched film 500. Punch holes 501 provide for feed guidance in the automated assembly line processing of the film.
Returning to Figure 3, a film 111 is fed from a reel 110 into the automated assembly process for contact with the film 101. The film 111 is a photoresist material in a film form, but other convenient manners of applying a photoresist material to the film 101 are acceptable. The choice of photo resist mate- f 3 GB 2119110 A 3 rial would depend upon the resolution required by the pattern geometry of the conductive electrodes to be formed, and the chemical inertness of the film 101 utilized. Either a positive or negative photo-resist may be used. The photoresist 111 may be comprised of indium oxide, cadmium stanate, Dupont Riston (Registered Trade Mark), etc. the resist 111 is fed into face to face contact with the conductive coating on the film 101, and is applied thereto so as to uniformly cover the film 101 with the photoresist 111. The resultant film compound 102 is then fed through an automated assembly line, for example by means of guide fingers extending up through punch guide holes such as guide holes 501 in film 500 of Figure 4, and is fed to a pattern exposure station 120. Exposure station 120 is periodically enabled so as to expose the film 102 as it passes through to a patterned light energy field which exposes the photoresist film 111 of the compound film 102. The light pattern emitted from station 120 corresponds to the desired electrode graphical pattern to be formed from the conductive coating of film 101 of the compond film 102. The resultant exposed compound film 103 is fed forward through photoresist develop- ment station 130. Station 130 chemically activates regions of the photoresist film corresponding to the electrode pattern into a hardened material (for positive photoresist) impervious to an etchant solution to be used in subsequent processing steps. The hardened photoresist film compound 104 is fed forward to a conductor etching and photoresist removal station 140. The station 140 removes the non-hardened photoresist from film 104 by means of a chemical etchant in a controlled environment so as to remove the conductive coating from the surface areas of film 101 of compound film 104 which does not have a hardened photoresist protective surface layer upon it. Etching of the conductor layer may be carried out with stanate at room temperature in 50% HCL for 10 to 20 seconds. In most cases, depending upon the film 101 used, there may be a preferential orientation of the pattern for etching. A film compound 105, emerging from the station 140, now includes the desired electrode pattern formed of the conductive coating on the transparent film 101. Film 105 is fed forward so as to pass through a roller coat-blocking layer station 150. A roller coat blocking layer may be applied by one of a number of methods, wherein a film is deposited of a material which will be formed into an alignment layer to align the liquid crystal modecules in a homogeneous or homeotropic direction. Many types of material may be used for this purpose such as a polymer coating, e.g. polyvinyl alcohol, which is compatible with the automated film deposit process. A resultant film compound 106 has the polymer layer deposited on it and is fed from the station 150 to a station 160 where the deposited alignment layer is cured and fixed. The curing process layer to an energy source such as infrared or thermal heating. A cured film compound 107 is then fed from station 160 to a station 170, where a rubbing brush or other method of rubbing in a single direction is used to physically align the molecules of the cured polymer layer to form a rubbed alignment layer on a compound film 108.
Alternatively, Si02 deposition techniques may be used to form an oriented layer without rubbing.
Referring to Figure 5, the film 108 is fed to an adhesive application station 175, where an adhesive pattern of seal rings is applied to the film 108. Laminate preforms, thermoplastic seal rings, or other type adhesive or epoxy may be utilized to form the adhesive pattern. In a preferred embodiment of the invention, the pattern may be screen printed onto the film 108. However, any other method of forming an adhesive pattern on the film 108 may be used which is compatible with an automated sealing process. A film 109 emerging from station 175 is combined with a second film 200;the bottom film in a preferred embodiment. This film 200 is processed in a manner similar to film 108. Film 200 is conductively coated, etched, and alignment layer rubbed film similarly processed to film 108 but with a different pattern, suitably complementary to the pattern of film 108, and having an alignment layer direction transverse to the alignment layer direction of film 108 when the two films are brought adjacent each other with the electrode patterns on each of the film strips facing each other. The film 109 and the film 200 are brought adjacent each other with the electrode patterns on each of the film strips facing each other such that the respective electrode patterns on film 109 are opposite to corresponding electrode patterns on film 200, to define pairs of corresponding electrode patterns. The film 109 and the film 200 are then fed to a station 215 where the two films are sealed together to form a film compound 110. The combined film structure 110 is fed forward to station 220 where a liquid crystal material with fiber spacers is introduced between the top and bottom films. Additionally, in a preferred embodiment a conductive epoxy is introduced between the top film and the bottom film within the confines of the seal, to form an electrical connection between a contact of the bottom electrode pattern and a contact of the top electrode pattern.
The film compound 110 with liquid crystal material and spacing means interposed between film 109 and 200 is then sealed to form a plurality of liquid crystal display units 111.
The film compound 112 containing the liquid crystal display units 111 is fed to station 230 where the film compound 112 is cleaned to prepare for the attachment of a polarizer and a transfiector. The film compound 112 is fed to station 235 where a polarizer 240 is attached to the film strip 109 of each display unit 111 in parallel alignment with film strip 109, and a transfiector 245 is attached to the film strip 200 to form liquid crystal display unit cell 113. The polariza- tion directions of the polarizer 240 and transfiector 245 may be in parallel or transverse alignment with the polarization direction of the alignment layers of film strips 109 and 200, respectively when attached to form cell 113. The polarizer 240 and transfiector 245 may be film strips of polarizer material, or alternately may be other forms of polarizer material compatible with automated processing of near continuous film strips.
in a preferred embodiment, the resultant film cells 113 are fed to station 260 where the individual liquid 4 GB 2119110 A 4 crystal display unit with polarizer and transf lector attached may be cut into parallel individual strips, each containing multiple cells 113 in parallel alignment. The cut strips are fed to station 270 where the liquid crystal display unit cells 113 are individually tested for functionality, and failed units are marked accordingly, such as by depositing an ink spot on the cell. The cut and tested strips are then fed to station 280 where each individual liquid crystal display unit cell 113 is cut into a separate module 290, which is the finished liquid crystal display module as depicted in Figure 1. The display may be twisted nematic, sematic, cholosteric to sematic phase change, dye, dynamic scattering or other type.
Referring to Figure 6, an exploded schematic diagram of a liquid crystal display film module fabricated using an embodiment of the present invention is shown. It comprises as better shown in Figure 7, a sandwich stack of parallel layers which, in order from the top to bottom, are combined optical polarizer and top electrode film 60, a spacer frame 30, and a combined bottom electrode and optical polarizerfilm 70. Liquid crystal material is sealed within the volume defined by spacerframe 30.
Referring to Figure 7A, a side view of the liquid crystal display module of Figure 1 is shown with the subelements of the module in a preferred embodiment. Typical dimensions of a three and one half digit watch liquid crystal display film module are lengths of 0.850 inches (21.59mm), width 0.55 inches (13.97mm), and thickness of 0.020 inches (0.508mm). Typical thicknesses forthe polarizer top film 10 and polarizer bottom film 30 subelements are 0.010 inches (0. 254mm), and for the spacer 30 having a thickness of 10 microns (10 micrometers). Additionally, a transfiector may be attached to the bottom film polarizer to allow backlighting.
Referring to Figure 7B, the polarizer top film 60 comprises a first polarizer film 1 covered on both an upper and lower surfaces by a chemical and abrasion resistant coating 2, a transparent conductor coating 3 overlying the resistant coating 2 on the lower surface, and an alignment layer 4 with a first orientation direction overlying the conductor coating 3. The bottom film 70 comprises a second polarizer film 5 covered on both upper and lower surface by the chemical and abrasion resistant coating 2, the transparent conductor coating 3 overlying the resistant coating 2 on the upper surface, and an align- ment layer 4 overlying the conductor coating 3. The spacer 30 comprises a frame of sealant 6; spacers included with liquid crystal material 7 interposed between the alingment layers 4 of the top and bottom i films 60 and 70, respectively, also assist in maintaining the spacing between the films 60 and 70. A structure as shown in Figures 6 and 7 may be fabricated using a system as shown by Figures 3 and 8 with changes in the input materials as noted below.
The film 101 may have similar dimensions and should have the same characteristics as those previously noted and preferably be coated with an abrasion resistant coating of the siloxane type. The polarized film may utilize cellulose acetate butate (subject to the considerations previously men- tioned), acrylic, cellulose, triacetate or polycarbonate. The film 101 should have a uniform direction of polarization and is provided with a transparent conductive coating for controlling the tilt angle of the liquid crystal molecules which film is coated with resist to form a film 103; the resist is hardened to form a film 104, and etched to form a film 105, a blocking layer applied to form film 106, cured to form film 107 and treated to form an alignment layer, producing the film compound 108 all as previously described with reference to Figure 3. The direction of polarization of film 101 may be parallel or perpendicular to the alignment direction of compound film 108. The compound film 108 is treated and combined with a second film 200, as described with reference to Figure 3, the polarization direction of film 200 being parallel or perpendicular to the alignment layer direction of the film 200, as required, and sealed to form liquid display units 111.
As shown in Figure 8 the film compound 112 containing the liquid crystal display units 111 is fed to station 232 where the individual liquid crystal display units are cut into parallel individual strips, each containing multiple cells 111 in parallel align- ment. The cut strips are fed to station 242 where the liquid crystal display unit cells 111 are individually tested for functionality, and failed units are marked accordingly, such as by depositing an ink spot on the cell. The cut and tested strips are then fed to station 252 where each individual liquid crystal display unit cell 111 is cut into a separate module 290, which is the finished liquid crystal display module as depicted in Figure 6. This display may be twisted nematic, sematic, cholosteric to nematic phase change, dye, or other type of liquid crystal display.
Referring to Figure 9, a preferred method of sealing the two strips of film material will be described. A compound film 308, processed in an identical manner described with reference to the compound film 107 of Figure 3, is fed to an adhesive application station 380 where a ring of adhesive is applied to the compound film 308 to form a compound film 309. For example, a seal ring may be printed upon the patterned surface of the compound film strip 308 to bond the compound film 309 to a second similarly processed compound film strip 400.
Alternatively, other methods of precision adhesive application to the compound film 308 may be used at the station 380. The compound film strip 309 emerg- ing therefrom is brought adjacent to the compound film strip 400, with the electrode patterns on the two strips, 309 and 400, facing each other such that the electrode patterns of the film strip 309 are positioned opposite respectively corresponding electrode pat- terns on the film strip 400 to define pairs of corresponding electrode patterns. As shown in Figure 913, the pairs of corresponding conductive electrode patterns are formed in rows across and columns along the length of each of the film strips 309 and 400, such that multiple rows of liquid crystal display units will be formed along the length of the film 309 and 400 when they are sealed.
The film strip 400 is comprised of a film processed in a manner similar to the film 200 as described with reference to Figure 4. However, the etched conduc- bR GB 2119110 A 5 tive pattern of the film 400 is complementary to the etched conductive pattern of film 308. The film 400 is fed to a dispenser station 390, where liquid crystal material with spacer fibers is formed, for example, deposited, onto the conductively patterned surface of the film 400, to form the compound film 408. The film 408 is combined with the film 309 in the manner previously described, and fed to a station 395. if connection between the electrode patterns of the top and bottom films 309 and 400 is required, then a conductive epoxy is introduced at this point between the films. The resulting compound film is fed to station 340, where it is placed under pressure and is exposed to a curing process, such as described with respect to Figure 3 station 160, for example, by heat and pressure, to form a plurality of liquid crystal display modules. The resultant film compound 310 is then fed to station 410 and cut into individual modules 411, which are tested, and marked accord- ing, such as described with respect to the test station 270 of Figure 4, to form the finished product in the form of stacked layers as depicted in Figure 2.
To form a structure as shown in Figures 6 and 7, the film strips 308 and 400 are comprised of polarized films, processed in an identical manner to film compounds 109 and 200 of Figure 8. In this case, the etched conductive pattern of film 400 is cornplementaryto the etched conductive pattern of film 308 and the alignment layer direction of the film 400 is transverse to the alignment layer direction of film 308, respectively, when the two films are brought adjacent with the electrode patterns on each facing the electrode pattern on the other. Processing then continues as described with reference to Figure 9.
Referring to Figure 10, a partially schematic process flow diagram of another embodiment of the sub-process of sealing and filling with liquid crystal material the LCD modules is shown. A compound film 505, processed identically to the film 309 of Figure 9A, is fed from reel 507 to station 510, where the film 505 is combined with a second film 506, the film 506 being identically processed to the film 400 of Figure 9B, film 506 feeding from reel 508. The film 505 and the film 506 are brought adjacent to each other with the electrode patterns on each of the film 110 strips facing each other such that the respective electrode patterns on film 505 are opposite to corresponding electrode patterns of film 506, to define pairs of corresponding electrode patterns.
The adjacentfilms 505 and 506 are fed to station 510 where three sides of the electrode patterned pair are ultrasonicaly sewn together. The resultant sewn film compound is fed to station 520, where liquid crystal material is introduced into the one edge which was not sewn and the filledcompound film is then fed to 120 station 530, where the non-sewn edge is sealed, such as by epoxy. The resultant compound film contain multiple liquid crystal display modules defined by each sealed electrode pair, and this resul- tantfilm is fed forward to station 540 where each individual sealed electrode pair is cut into an individual liquid crystal display unit module, and the individual unit modules are tested.
Referring to Figure 11, film 600, identical to the film 309 of Figure 9A, is fed from a reel 602, and is brought adjacent to a film 601, the film 601 being identical to the film 400 of Figure 9A, the film 601 feeding from the reel 603. The film 600 and the film 601 are brought adjacent to each other with the electrode patterns on each of the film strips facing each other such that the respective electrode patterns on film 600 are opposite to corresponding electrode patterns on film 601, to define pairs of corresponding electrode patterns. The adjacent films 600 and 601 are then fed to station 610 where each electrode pattern pair is completely sealed, for example, using epoxy, except that two fill-in holes are provided in the film 600 or in the film 601. The resultant compound film is fed to station 620 where a liquid crystal material, and spacerfibers if required, are introduced via the fill-in holes into the sealed electrode pair. The resultant film compound is fed to station 630 where the fill-in holes are sealed, such as with epoxy. The resultant film compound contains a plurality of liquid crystal display unit modules, which are fed to station 640, where each individual liquid crystal display unit module is cut and tested as described above.
It will be appreciated that the embodiments of the invention described, readily permit the use of automated processing techniques. The basic film strips can be fed from supply reels, as can the conductive and resist layers in a continuous manner. The operations required to expose and develop the resist selectively remove the resist and etch the conductive layers, as well as carrying out the rubbing and curing operations all can be carried out automatically in timed relation. The materials required for sealing the films, the liquid crystal material and any filler material all can be automatically dispensed. Cutting of the processed units into individual modules, as well as testing and marking the modules also are susceptible of automatic operation and control. By such means, reliable display modules may be econo- mically manufactured on a batch or continuous manner.

Claims (6)

1. A liquid crystal display comprising: first optical polarizer means with a first polarization direction having a transparent conductive electrode pattern upon one surface defining one half of an electrode display pair; second optical polarizer means with a second polarization direction having a transparent conductive electrode pattern upon one surface, said conductive electrode pattern being complementary to the first polarizer means electrode pattern, said second polarizer means positioned such that the electrode pattern of the second polarizer means is in face to face parallel alignment with the electrode pattern of the first polarizer means, thereby defining the electrode display pair, said second polarization direction being transverse to the first polarization direction; first alignment layer means to align adjacent molecules of a liquid crystal material, said alignment means oriented in a first alignment direction over130 lying the first polarizer means electrode pattern, 6 GB 2119110 A 6 and second alignment layer means to align adjacent molecules in a liquid crystal material, said second alignment means oriented in a second alignment direction transverse to the first alignment layer direction, overlying the second polarizer means electrode pattern, said liquid crystal material sealed between the first and second polarizer means and in contact with the first and second alignment layers.
2. A liquid crystal display as recited in claim 1, further comprising:
a chemical and abrasion resistant transparent coating disposed on and covering all surface areas of the first and second polarizer means.
3. A liquid crystal display as recited in claim 1 or claim 2, wherein:
the first polarization direction is transverse to the first alignment direction, and the second polarization direction is transverse to the second alignment direction.
4. A liquid crystal display as recited in claim 1 or claim 2, wherein:
the first polarization direction is parallel to the first alignment direction, and the second polarization direction is parallel to the second alignment direction.
5. A liquid crystal display as recited in any of claims 1 to 4, wherein the liquid crystal material is nematic.
6. A liquid crystal display according to any of claims 1 to 5, wherein the liquid crystal material includes means for spacing the polarizer means by a predetermined distance.
Printed for Her Majesty's Stationery Office, by Croydon Printing Company Limited, Croydon, Surrey, 1983. Published by The Patent Office, 25 Southampton Buildings, London, WC2A lAY, from which copies may be obtained.
t It
6. A liquid crystal display according to any of claims 1 to 5, wherein each optical polarizer means comprises a flexible plastic film.
7. A liquid crystal display according to any of claims 1 to 6, wherein the liquid crystal material includes means for spacing the polarizer means by a predetermined distance.
New claims or amendments to claims filed on 4 May 1983 Superseded claims 1, 6,7 New or amended claims:- 1. A liquid crystal display comprising:
first flexible optical polarizer means with a first polarization direction having a transparent conductive electrode pattern upon one surface defining one half of an electrode display pair; second flexible optical polarizer means with a second polarization direction having a transparent conductive electrode pattern upon one surface, said conductive electrode pattern being complementary to the first polarizer means electrode pattern, said second polarizer means positioned such that the electrode pattern of the second polarizer means is in face to face parallel alignment with the electrode pattern of the first polarizer means, thereby defining the electrode display pair, said second polarization direction being transverse to the first polarization direction; first alignment layer means to align adjacent molecules of a liquid crystal material, said alignment means oriented in a first alignment direction overlying the first polarizer means electrode pattern, and second alignment layer means to align adja- cent molecules in a liquid crystal material, said second alignment means oriented in a second alignment direction transverse to the first alignment layer direction, overlying the second polarizer means electrode pattern, said liquid crystal material sealed between the first and second poiarizer means and in contact with the first and second alignment layers.
GB08233750A 1979-05-29 1982-11-26 Liquid crystal display cell Expired GB2119110B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US4308879A 1979-05-29 1979-05-29
US06/043,068 US4228574A (en) 1979-05-29 1979-05-29 Automated liquid crystal display process

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GB2119110A true GB2119110A (en) 1983-11-09
GB2119110B GB2119110B (en) 1984-05-10

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GB8017337A Expired GB2052779B (en) 1979-05-29 1980-05-27 Liquid crystal display cell
GB08233750A Expired GB2119110B (en) 1979-05-29 1982-11-26 Liquid crystal display cell

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GB (2) GB2052779B (en)
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WO1986006173A1 (en) * 1985-04-15 1986-10-23 Robert Parker Battery tester and method for making the tester
US4702564A (en) * 1985-04-15 1987-10-27 Robert Parker Battery tester including flexible substrate and polyacetilynic material
US5557433A (en) * 1994-02-28 1996-09-17 Nec Corporation Transmissive liquid crystal display having prism lens film for light illumination and wave lens film for light diffusion
WO1998013722A1 (en) * 1996-09-25 1998-04-02 Hoechst Celanese Corporation Liquid crystal display devices using a polymeric support layer
GB2370368A (en) * 2000-12-20 2002-06-26 Nokia Mobile Phones Ltd Electronic display

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JPS5995513A (en) * 1982-11-25 1984-06-01 Toray Ind Inc Liquid-crystal display cell
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JPS63116122A (en) * 1986-11-04 1988-05-20 Toyota Motor Corp Liquid crystal element
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US5946431A (en) 1993-07-30 1999-08-31 Molecular Dynamics Multi-functional photometer with movable linkage for routing light-transmitting paths using reflective surfaces
EP0677173B1 (en) * 1993-11-01 2001-10-17 Motorola, Inc. Liquid crystal display device comprising reflective holographic optical element
US6025897A (en) 1993-12-21 2000-02-15 3M Innovative Properties Co. Display with reflective polarizer and randomizing cavity
US6096375A (en) 1993-12-21 2000-08-01 3M Innovative Properties Company Optical polarizer
US5882774A (en) 1993-12-21 1999-03-16 Minnesota Mining And Manufacturing Company Optical film
EP0962807B1 (en) 1993-12-21 2008-12-03 Minnesota Mining And Manufacturing Company Multilayered optical film
US6804058B1 (en) 1993-12-21 2004-10-12 3M Innovative Properties Company Electroluminescent light source and display incorporating same
US5828488A (en) 1993-12-21 1998-10-27 Minnesota Mining And Manufacturing Co. Reflective polarizer display
WO1997001788A1 (en) 1995-06-26 1997-01-16 Minnesota Mining And Manufacturing Company Transflective displays with reflective polarizing transflector
US6088067A (en) 1995-06-26 2000-07-11 3M Innovative Properties Company Liquid crystal display projection system using multilayer optical film polarizers
DE69626124T2 (en) 1995-06-26 2003-10-09 Minnesota Mining & Mfg DIFFUS REFLECTIVE MULTILAYER POLARIZERS AND MIRRORS
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WO1998013722A1 (en) * 1996-09-25 1998-04-02 Hoechst Celanese Corporation Liquid crystal display devices using a polymeric support layer
GB2370368A (en) * 2000-12-20 2002-06-26 Nokia Mobile Phones Ltd Electronic display

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IT1143167B (en) 1986-10-22
IT8048806A0 (en) 1980-05-27
GB2052779A (en) 1981-01-28
CH647876A5 (en) 1985-02-15
GB2119110B (en) 1984-05-10
HK30388A (en) 1988-05-06
GB2052779B (en) 1983-06-22
KR830002732B1 (en) 1983-12-09

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