GB2028376A - Electrically Conductive Coatings - Google Patents
Electrically Conductive Coatings Download PDFInfo
- Publication number
- GB2028376A GB2028376A GB7834275A GB7834275A GB2028376A GB 2028376 A GB2028376 A GB 2028376A GB 7834275 A GB7834275 A GB 7834275A GB 7834275 A GB7834275 A GB 7834275A GB 2028376 A GB2028376 A GB 2028376A
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- United Kingdom
- Prior art keywords
- titanium oxide
- transparent
- film
- substrate
- electroconductive
- Prior art date
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- ICGDXQFNQIERDZ-UHFFFAOYSA-N CCCC1C(CCC)=CCC1N Chemical compound CCCC1C(CCC)=CCC1N ICGDXQFNQIERDZ-UHFFFAOYSA-N 0.000 description 1
- 0 CCNC12C(C)(*3)[C@]3*C1C2 Chemical compound CCNC12C(C)(*3)[C@]3*C1C2 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
- C23C14/5846—Reactive treatment
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3613—Coatings of type glass/inorganic compound/metal/inorganic compound/metal/other
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3644—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the metal being silver
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3649—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer made of metals other than silver
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3652—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the coating stack containing at least one sacrificial layer to protect the metal from oxidation
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3655—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating containing at least one conducting layer
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3681—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating being used in glazing, e.g. windows or windscreens
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/083—Oxides of refractory metals or yttrium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/18—Metallic material, boron or silicon on other inorganic substrates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Laminated Bodies (AREA)
- Physical Vapour Deposition (AREA)
Abstract
A method for making an optically clear, colorless, transparent, electrically conductive coating by vacuum deposition comprises depositing a first layer of titanium suboxide, a second layer of silver or gold, and a third layer of titanium suboxide, and treating the coating with an oil, wax, heavy organic acid or amine evaporation in the vacuum chamber before exposure to an ordinary atmosphere of air in order to control the rate of subsequent oxidation of the titanium suboxide. The coating deposited on a rigid transparent substrate such as glass or plastic, or a flexible transparent plastic substrate subsequently laminated to a rigid transparent substrate, is useful for electrically heating windows.
Description
SPECIFICATION
Electrically Conductive Coatings
The invention relates generally to electrically conductive coatings and more particularly to the vacuum deposition of such coatings on a transparent rigid substrate or on a flexible plastic substrate to be laminated thereto, for use as heated windows, especially in automobiles or aircraft.
U.S. Patent No. 3,698;946 to Kaspaul et al discloses coatings comprising a first layer of titanium monoxide, a second layer of copper, silver, gold, palladium, or tin, and a third layer of titanium monoxide. The coated articles are useful as photodetectors, light emitting devices, image converters and image amplifiers. While the coated articles are described as transparent and electrically conductive, the transmittances of 38 to 76 percent and resistances of 1 600 to 200,000 ohms per square are unsuitable for certain applications such as motor vehicle windows which require a high transmittance, 75 to 80 percent or higher, and very low resistance, preferably less than 10 ohms per square, to develop useful amounts of heat with available generator voltages. In addition, the titanium monoxide imparts a blue color to transmitted light.
U.S. Patent No. 3,962,488 to Gillery teaches a method for making a colorless, highly transparent coating which also has excellent conductivity, the resistance being less than 10 ohms per square.
Gillery discloses that the substitution of titanium dioxide for the monoxide of Kaspaul eliminates the color and transparency problems. However, direct deposition of titanium dioxide is incompatible with the intermediate conductive layer. An intermediate silver film, for example, which is initially continuous and highly conductive becomes discontinuous, resulting in a marked increase in resistance and decrease in transmittance in less than 24 hours. Gillery's invention involves depositing the titanium oxide layer as TiOX wherein x is greater than 1.0 but less than 2.0. While the coating may initially be somewhat colored, it becomes colorless upon exposure to a normal atmosphere of air or when subjected to the conditions of lamination as the titanium suboxide is oxidized.
Films of titanium suboxide such as described above, made by reactive vacuum evaporation of titanium metal, are extremely active and tend to oxidize extremely rapidly when air is admitted to the vacuum chamber. While such reactivity is desirable, since oxidation ta the colorless dioxide is the object of the Gillery invention, the heat produced by such a rapid reaction, as well as the rapid change in volume of the titanium oxide film affect the properties of such film and also the properties of the adjacent electroconductive film.
For example, the expansion or heat generated by the oxidation of the titanium suboxide may be sufficient to disrupt the continuity of the adjacent electroconductive film, making it less conductive.
The present invention provides a method for making a transparent, colorless, electrically conductive coating by vacuum deposition. The method involves vacuum deposition of a film of titanium oxide, TiOX wherein x is greater than 1.0 but less than 2.0; vacuum deposition of a continuous, transparent, electroconductive film of silver or gold; vacuum deposition of a second film of TiOx wherein x is greater than 1.0 but less than 2.0; treatment of the coating with the vapor of an oil, wax, heavy organic alcohol or amine, and exposure of the coated article to a normal atmosphere of air or to typical laminating conditions to oxidize the TiOX to TiO2.
The vapor of oil, wax, heavy organic acid or amine reacts with the film surface under vacuum to pacify the film; that is to decrease the reactivity of the film so that the oxidation of the titanium suboxide proceeds substantially to completion at a slower rate, nondisruptively. Visible signs of oxidation are observed in about one hour after exposure of the coating to an ordinary atmosphere of air. Oxidation proceeds substantially to completion in about one day compared with essentially instantaneous complete oxidation of an untreated coating.
The present invention will now be further described with reference to the accompanying drawings in which:
Figure 1 is a cross-sectional view of a substrate coated by the method of the invention;
Figure 2 is an elevated cross-sectional view of a vacuum chamber for depositing a coating according to the invention;
Figure 3 is an end elevational view showing that portion of the vacuum chamber for depositing titanium oxide coatings according to the invention;
Figure 4 is an end elevational view showing that portion of the vacuum chamber for depositing the electroconductive coating.
Figure 1 shows in cross-section a transparent electrically conductive coating 1 on a substrate 3 according to the present invention. The coating thickness has been greatly exaggerated for the purpose of illustration.
The substrate 3 can be selected from a variety of materials and the choice will be governed principally by the end use desired and by the compatibility between the coating and the substrate. Good substrates for use in vacuum coating must be nonstretchable to avoid cracking the coating and non-outgassing, that is they should not contain excessive amounts of volatiie materials such as plasticizers, water vapor or absorbed gases. The films being deposited should also adhere well to the substrate surface.
Generally the coating of the invention adheres well to glass, ceramics, rigid plastics and certain flexible plastics such as polyesters, cast acrylics, polycarbonates, chlorinated plastics and epoxies.
On the other hand, polyurethanes and polyvinyl acetals are generally too soft and extensible for vacuum deposition of conductive coatings. The preferred substrates in the present invention are either rigid transparent materials such as glass, or nonextensible flexible plastic materials such as linear polyesters, for example, polyethylene terephthalate.
The coating 1 is a composite comprising a base layer 5 deposited as Tit,, where x has a value greater than 1.0 but less than 2.0, preferably within the range of 1.3 and 1.7; a second layer 7 of silver or gold; and a third layer 9 deposited as Tit,, where x has a value greater than 1.0 but less than 2.0 preferably within the range of 1.3 to 1.7.
The titanium oxide layers 5 and 9 have a particular combination of properties which contribute to the overall success of the composite coating. First the titanium oxide layer 5 forms a film on which the thin silver or gold electroconductive metal layer 7 forms and remains as a continuous film. A normal state of such thin transparent silver or gold films is a discontinuous globular form. Second the titanium oxide has a high refractive index which enables it to reflect sufficient energy out of phase with the silver or gold that the combination becomes antireflective, highly transmitting. The titanium oxide base layer 5 adheres extremely well to glass and relatively well to flexible plastics so that the coating is durable. Finally the titanium oxide overcoat 9 is a hard material which protects the underlying electroconductive silver or gold layer from abrasion or other damage.
The degree of oxidation of the titanium oxide upon deposition can be determined visually. Thus, when the titanium oxide layers are initially applied they transmit a uniform blue color which quickly clears or becomes colorless upon exposure of the coated substrate to a normal atmosphere of air.
When the substrate is glass, heating in air about 2500C. is desirable to clear the coating. This is because the glass and the intermediate metal layer act as a diffusion barrier for the oxygen.
However, when the substrate is an oxygenpermeable material such as a linear polyester, heating is not necessary and the base layer of titanium oxide will oxidize spontaneously at room temperature. If the film does not clear upon exposure to air, the film is too highly reduced.
Such a film will not give the desired luminous transmittance necessary for motor vehicle glazing applications. If the titanium oxide base layer deposits as a transparent colorless film, the film is too highly oxidized and the coating will not have the properties required to nucleate the intermediate film to form a stable continuous electroconductive layer.
Besides visual observation, the degree of
oxidation of the TiOx can be determined with a
quartz crystal monitoring system. Quartz crystals
are used for monitoring evaporation rate and film
thickness during vacuum deposition. The crystals
when energized vibrate at a certain frequency
which changes in response to the mass of
material deposited on the crystal. Knowing the
original frequency of vibration and how the
frequency changes in response to deposited mass, the mass of material deposited on the crystal can be determined. This principle can be used to calculate the degree of oxidation of the titanium oxide coating being deposited. The mass of titanium oxide vacuum deposited on the crystal can be determined by the change in frequency of vibration of the crystal.
After the last layer of titanium suboxide has been deposited, containers 24 of the pacifying agent are heated to produce a moderate vapor pressure of oil, wax, heavy organic acid or amine in the chamber to pacify the film, that is to decrease the reactivity of the film so that the subsequent oxidation of the titanium suboxide proceeds at a nondisruptive rate. Then vacuum is broken and air is introduced into the vacuum chamber. The air will oxidize the titanium oxide coating on the crystal to titanium dioxide, increasing the mass on the crystal which can be determined by the change in the frequency of vibration of the crystal.The oxidation which occurs is depicted as follows: TiOX+ 1,2(2-x)02Ti02 Since the masses of TiOx and TiO2 are known and the value of 1/2 (2-x) 02 can be calculated, the value of x can be readily determined.
The thickness of the titanium oxide layers should be within the range of 200 to 500
Angstroms to obtain the desired optical properties and film continuity necessary for a commercially acceptable product. Titanium oxide layers less than 200 Angstroms or greater than 500
Angstroms in thickness result in low luminous transmittance. The titanium oxide coatings should be of a specific thickness so that interferometrically they, in combination with the intermediate metallic layer, give high luminous transmittance.
Silver or gold is chosen as the second metal layer 7 in the composite coating because of good electrical conductivity and low luminous absorption. Metals other than silver or gold and the alkali metals have high luminous absorption cause by interband electron transitions in the visible range. Thus, before the film becomes thick enough to give sufficient conductivity it is already too optically dense to be acceptably transparent for applications such as automobile or aircraft glazing. Alkali metals are not useful for conductive coatings because of their high reactivity.
For high conductivity and high luminous transmittance, the silver or gold films should be continuous. Even very slight discontinuity in the film results in a drastic decrease in electrical and luminous transmittance. To achieve the necessary continuity the intermediate metal film should have a thickness of at least about 40 Angstroms for a gold film and preferably about 60 Angstroms for a silver film. Thinner films become unstable, and decrease in electrical conductance and luminous transmittance over a period of time. The intermediate metal film thickness, however, should not significantly exceed 250 Angstroms since thicker films have too low a luminous transmittance for motor vehicle transparencies.
The continuity and high conductivity of the conductive metal layer is preserved by the method of the present invention for lowering the oxidation rate of the titanium oxide layers.
The individual layers of the coating can be deposited on the substrate by vacuum coating techniques well known in the art such as vacuum evaporation or sputtering, as described in U.S.
Patent No. 3,962,488 to Gillery, U.S. Patent No.
3,970,660 to Gillery, U.S. Patent No. 2,665,223 to Clough et al and U.S. Patent No. 2,971,862 to
Baer et al. For vacuum coating the substrate is positioned in an air-tight coating chamber and the chamber is evacuated.
For best results, the vacuum should be below about 5x 10-4 Torr and preferably below 3 x 10-4
Torr, usually within the range of 1 to 3x 10-4 Torr.
The temperature of deposition is usually about 250C. Deposition can be accomplished over the temperature range of about 25 to 2000C., the maximum temperature of deposition being governed by the thermal stability of the substrate and the tendency of the silver or gold to agglomerate at temperatures much above 2000C.
When depositing on heat-deformable polyester sheeting, the temperature of deposition should be low, about 250 to 800C.
Deposition of the titanium oxide is accomplished by vaporizing either titanium metal or titanium monoxide from a suitable source such as a tungsten boat or a water-cooled electron beam gun crucible in a partial pressure of oxygen.
Evaporation is continued until a titanium oxide film of the desired thickness is deposited. The thickness is determined by the use of a quartz crystal monitor, which indicates the thickness directly as it is being formed. Titanium monoxide vaporizes well and the rate of evaporation can be controlled by monitoring the oxygen pressure which can initially be set at about 2.5 to 2.8x 10-4 Torr., which drops to about 1.8 to 2.0x 10-4 Torr during evaporation. However, titanium monoxide is expensive and presents difficulties in recharging the evaporation source during a long running continuous operation.
Therefore, evaporation of titanium metal is preferred. Titanium metal is easy to evaporate in oxygen at about the same partial pressure of oxygen as titanium monoxide but using a slightly slower evaporation rate.
The rate at which the underlying titanium oxide layer is deposited has to be closely controlled consistent with oxygen pressure. If the rate is too fast, a highly reduced form of the oxide results which is blue in transmission and which cannot be subsequently oxidized. To achieve a slower deposition rate, the titanium source is placed relatively far away from the substrate to get deposition over a large area. Depending on the parameters of the system, acceptable deposition rates give titanium oxide films which are initially uniformly blue but which become clear upon subsequent exposure to air. A deposition rate which is too slow gives a film which is initially at least partly clear but which is too highly oxidized as evidenced by the instability of the intermediate conductive metal layer.For example, a silver layer will greatly increase in resistance in a short period of time when deposited over a too highly oxidized titanium oxide layer.
After the base titanium oxide layer has been deposited, the intermediate electroconductive metal layer is deposited. The deposition rate must be relatively fast for best results. The metal source should be placed as close to the ribbon as possible consistent with good uniformity. The deposition takes place over a small area so that the deposition rate is high, resulting in low specific resistance. Unless the metal deposition rate is kept above the threshold value, which depends on the parameters of the system, a discontinuous film will form resulting in high electrical resistance.
The overcoat of titanium oxide is deposited in the same manner as the first coating layer of titanium oxide. However, it should be deposited at a temperature below 2000 C. to prevent agglomeration of the underlying electroconductive metal film.
After the three coating layers have been deposited, crucibles 24 containing oil, wax, heavy organic acid or amine are heated to provide a moderate vapor pressure of the oil or other pacifying agent. The vacuum is then broken and air is allowed to enter the vacuum chamber.
Oxidation of the titanium oxide layers proceeds at a nondisruptive rate. Visible signs of oxidation are observed in about one hour after exposure of the coating to an ordinary atmosphere of air.
Oxidation proceeds substantially to completion in about one day.
Alternatively, if a laminated article is desired, the coated sheet may be removed from the vacuum chamber, assembled with additional suitable sheet or sheets and laminated by conventional laminating techniques. The conditions of temperature and pressure used in laminating are sufficient to oxidize the titanium oxide coatings without any additional steps.
The coated articles prepared by the method disclosed above have high conductivity or low resistance and high luminous transmittance. The sheet resistance of the coated article is less than
10 ohms per square, usually within the range of 2 to 7 ohms per square and this resistance is stable over an extended period of time. That is, the increase in resistance is not more than 7 percent based on original sheet resistance after a period of 200 days. The luminous transmittance is preferably at least 75 percent.
When the substrate material is a flexible plastic sheet such as polyethylene terephthalate, the coated polyester can be used with conventional plastic innerlayer materials such as polyvinyl butyral or polyurethane and laminated with glass for motor vehicle glazing applications. Thus a thin sheet of polyethylene terephthalate coated in accordance with the invention can be positioned between two sheets of polyvinyl butyral or polyurethane and the plastic composite further laminated with at least one sheet of glass under conventional laminating conditions to form safety glass laminates. Other rigid transparent sheets, such as polycarbonate or acrylic can be used.
Lamination should not affect the resistance of the coating although the visible light transmittance and reflectance will be somewhat affected.
However, the luminous transmittance of the resultant laminate should be at least 70 percent which is the minimum required by the automotive industry, and preferably should be at least 75 percent. For motor vehicle glazing, the flexible plastic sheet should have a thickness from about 2 to 8 mils. The individual sheets of plastic innerlayer should have a thickness of from about 5 to 20 mils and the rigid transparent material should have a thickness of from about 60 to 500 mils.
Referring to Figures 2-4, a roll of flexible plastic 11 such as polyethylene terephthalate sheeting having a thickness of about 4 to 5 mils is coated in a vacuum chamber 12. The chamber is partitioned into three sections 1 3, 1 5 and 1 7.
Section 13 is for depositing the base layer of titanium oxide, section 1 5 for depositing the intermediate electroconductive metal layer, preferably silver, and section 1 7 for depositing the overcoat layer of titanium oxide. The vacuum chamber is equipped with six 14 kilowatt electron beam evaporating sources (not shown) and water-cooled copper crucibles 1 9, 21 and 23. A quartz crystal monitor and controller 25 is commonly used for controlling evaporation rate and thickness of films during vacuum deposition.
The evaporation rate monitors are mounted about a circle tangent to the evaporant and the ribbon surfaces such as shown in Figures 3 and 4 with the monitor also tangent to the circle. This system theoretically gives the same rate of deposition on the crystal as on the ribbon. Because of scattered deposits a doubled masked system 27 and 29 is used to control the particles being deposited on the ribbon. Masks are positioned between the sources of evaporation and the ribbon to insure uniform deposits. A heatable crucible 24 contains the oil, wax, heavy organic acid or amine pacifying agent.
The chamber is evacuated to a pressure of
approximately 5x 10-5 Torr and oxygen is fed into
the chamber in the vicinity of the titanium sources
21 and 23 until a pressure of about 2x 10-4 Torr
is established while evaporation is taking place.
The water-cooled crucibles 1 9 and 23 are filied
with titanium and crucibles 21 with silver. The
electron guns are activated to heat the metal
sources. A polyester ribbon is continuously driven
by a motor outside the chamber from a feed roll to
take up roll (rolls not shown) across the vapor
sources 19, 21 and 23 at a ribbon speed
preferably about 88 inches per minute.
Titanium sources 19 and 23 are placed as far
away from the ribbon as possible, about 80
centimeters, and evaporation takes place over a large area. In this way the deposition rate is kept low allowing the titanium metal to oxidize. On the other hand, the silver source is placed as close as possible consistent with good uniformity, about 45 centimeters from the ribbon, and evaporation takes place over a small area so that the silver deposition rate is high, giving the best film conductivity. With the existing parameters of a system generally described for Figures 2 through 4, a deposition rate for titanium oxide of less than
1 6 Angstroms per second gives a film which is clear, that is highly oxidized, resulting in instability of the electroconductive metal layer.A rate of 32
Angstroms per second gives a slightly blue transmitting film which clears upon exposure to air and which does not impar the continuity of the silver film. The deposition rate should not exceed
64 Angstroms per second. Otherwise the coating is too highly reduced, and the blue color does not sufficiently clear. A titanium oxide film of about 300-400 Angstroms thick for each layer is about an optimum thickness for minimum reflectance and intensity of color.
The silver thickness obtained in the above process is about 1 50-180 Angstroms. Unless the silver deposition rate is kept above about 1 5 angstroms per second, the resistance tends to
increase. A normal resistance value for the 1 50
Angstroms thick film is about 5 ohms per square.
-As the thickness is increased, the reflectance and transmittance colors become stronger.
Following the coating operation, the crucibles
containing the pacifying agent are heated to
develop a moderate vapor pressure of the
pacifying agent in the vacuum chamber. Preferred
pacifying agents include oil such as diffusion
pump oils, waxes such as paraffin, and heavy
organic acids and amines such as tetraethylene
glycol and tetraethylene pentamine. Heavy
organic acids and amines include those
compounds with a boiling point above about
3000C., preferably in the range of #100 to 31 00C. Waxes are preferred over oils because
there is less wetting of the surfaces inside the
vacuum chamber. Tetraethylene glycol is most
preferred because it is most effective.At the low
pressure existant in the vacuum chamber, the
preferred temperature range for heating
tetraethylene glycol is between about 500 C. and
about 850C. At lower temperatures the vapor
pressure is too low to develop a sufficient partial
pressure of vapor to interact with the film. At
higher temperatures, the tetraethylene glycol
boils at typical pressures in the vacuum chamber.
After the pacifying agent has reacted with the
coating, the vacuum is broken and air is allowed
to enter the vacuiim chamber. Visible signs of
oxidation are observed in about one hour after
exposure of the coating to an ordinary
atmosphere of air. Oxidation proceeds
substantially to completion in about one day.
The luminous transmittance of the resultant
coated article is preferably at least about 70
percent, and more preferably 75 to 80 percent.
The conductivity of the coated article is preferably
less than 10 ohms per square and more
preferably in the range of 2 to 7 ohms per square.
The present invention will be further
understood from the description of a specific
example which follows:
Example
A flexible transparent sheet of polyethylene terephthalate is placed in a vacuum chamber at a temperature of 21 OC. The chamber is evacuated to 5 x 10-5 Torr. Oxygen is supplied to the chamber until a partial pressure of 1.3x 10-4 Torr is established. A crucible containing titanium metal is heated so that titanium is evaporated into the chamber to form a titanium oxide coating on the sheet at a rate of 75 Angstroms per second until a film of titanium oxide about 400
Angstroms thick is formed. Similarly, silver is deposited over the titanium oxide at a rate of 1 30 Angstroms per second until a film about 1 80 Angstroms thick is formed.A final film of titanium oxide about 400 Angstroms thick is deposited over the silver film. A container of tetraethylene glycol pacifying agent is then heated to evaporate sufficient pacifying agent to establish a partial pressure of about 1 x10-4 Torr. The coated substrate is maintained in this pacifying environment for about 1 5 seconds. The vacuum is broken allowing air to enter the chamber. Visible signs of oxidation of the coating appear within about an hour after exposure of the coated article to a normal atmosphere. Oxidation is substantially complete within about one day. The luminous transmittance of the coated article is 80 percent and the sheet resistance is 4 ohms per square.
The foregoing example is offered to illustrate the present invention. Variations and modifications within the scope of the invention include the use of glass, rigid transparent plastics and other flexible transparent plastics as substrates; use of a variety of oils, waxes, heavy organic alcohols or amines as pacifying agents; utilizing the lamination procedure for oxidation of the titanium suboxide, rather than waiting for the oxidation to proceed to completion in air; employing a range of partial pressures, deposition rates and so on in the vacuum coating operation; and using the coated article in architectural, as well as motor vehicle, applications.
Claims (12)
1. A method for making a transparent, colorless, electroconductive coated article comprising the steps of:
a. evacuating a vacuum chamber containing a transparent substrate to be coated;
b. establishing in said vacuum chamber an atmosphere comprising vapor of a material selected from oils, waxes, heavy organic acids and amines capable of decreasing the rate of oxidation of titanium oxide;
c. vacuum depositing in a partial pressure of oxygen a transparent film of titanium oxide, TiOx wherein x has a value greater than 1.0 and less than 2.0;
d. vacuum depositing on the titanium oxide film a continuous, transparent, electroconductive film of gold or silver;
e. vacuum depositing in a partial;;pressure of oxygen a second transparent film of titanium oxide, TiOx wherein x has a value greater than 1.0 and less than 2.0, on the electroconductive film; and
f. oxidizing the titanium oxide constituents of the coating.
2. A method as claimed in Claim 1, wherein the titanium oxide films are deposited by the evaporation of titanium metal.
3. A method as claimed in Claim 2, wherein the partial pressure of oxygen is in the range of 1.0 to 3.0x 10-4 Torr.
4. A method as claimed in Claim 1, 2, or 3 wherein the step of establishing an atmosphere comprising vapor of a material selected from oils, waxes, heavy organic acids and amines capable of decreasing the rate of oxidation of titanium oxide is accomplished by evaporating the selected material in the vacuum chamber subsequent to the deposition of the metal and titanium oxide films.
5. A method as claimed in any one of Claims 1 to 4 wherein the material capable of decreasing the rate of oxidation of the titanium oxide is selected from paraffin wax, tetraethylene glycol and tetraethylene pentamine.
6. A method as claimed in any one of Claims 1 to 5 wherein the substrate is selected from rigid transparent materials and flexible transparent plastics.
7. A method as claimed in Claim 5 wherein the substrate is glass.
8. A method as claimed in Claim 5, wherein the substrate is a polyester.
9. A method as claimed in any one of Claims 1 to 8 wherein the thickness of the titanium oxide layers are from 200 to 500 Angstroms and the electroconductive film is a silver film having a thickness of 60 to 250 Angstroms.
10. A method as claimed in Claim 1 and substantially as hereinbefore described with reference to the accompanying drawings.
11. A method as claimed in Claim 1 and substantially as hereinbefore described with reference to the Example.
12. A transparent, colorless, electroconductive coated article prepared by a method as claimed in any one of Claims 1 toll.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB7834275A GB2028376B (en) | 1978-08-23 | 1978-08-23 | Electrically conductive coatings |
FR7826094A FR2436480A1 (en) | 1978-08-23 | 1978-09-12 | ELECTRICALLY CONDUCTIVE, TRANSPARENT AND COLORLESS COATING |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB7834275A GB2028376B (en) | 1978-08-23 | 1978-08-23 | Electrically conductive coatings |
FR7826094A FR2436480A1 (en) | 1978-08-23 | 1978-09-12 | ELECTRICALLY CONDUCTIVE, TRANSPARENT AND COLORLESS COATING |
Publications (2)
Publication Number | Publication Date |
---|---|
GB2028376A true GB2028376A (en) | 1980-03-05 |
GB2028376B GB2028376B (en) | 1982-11-03 |
Family
ID=26220750
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB7834275A Expired GB2028376B (en) | 1978-08-23 | 1978-08-23 | Electrically conductive coatings |
Country Status (2)
Country | Link |
---|---|
FR (1) | FR2436480A1 (en) |
GB (1) | GB2028376B (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4591189A (en) * | 1983-12-27 | 1986-05-27 | Minnesota Mining And Manufacturing Company | Document having light-transmissive, electrically conductive authenticating interior layer |
EP0507545A1 (en) * | 1991-04-03 | 1992-10-07 | Nisshin Steel Co., Ltd. | Titanium oxide films, their production and uses |
US6468402B1 (en) | 1996-01-05 | 2002-10-22 | Bekaert Vds | Process for coating a substrate with titanium dioxide |
WO2005028390A1 (en) * | 2003-09-13 | 2005-03-31 | Schott Ag | Method for producing substrates comprising temperature-resistant protective coatings |
US9738967B2 (en) | 2006-07-12 | 2017-08-22 | Cardinal Cg Company | Sputtering apparatus including target mounting and control |
US10604442B2 (en) | 2016-11-17 | 2020-03-31 | Cardinal Cg Company | Static-dissipative coating technology |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9500333D0 (en) * | 1995-01-09 | 1995-03-01 | Pilkington Plc | Coatings on glass |
GB9500330D0 (en) * | 1995-01-09 | 1995-03-01 | Pilkington Plc | Coatings on glass |
CA2570369C (en) | 2004-07-12 | 2008-02-19 | Cardinal Cg Company | Low-maintenance coatings |
US8092660B2 (en) | 2004-12-03 | 2012-01-10 | Cardinal Cg Company | Methods and equipment for depositing hydrophilic coatings, and deposition technologies for thin films |
US7923114B2 (en) | 2004-12-03 | 2011-04-12 | Cardinal Cg Company | Hydrophilic coatings, methods for depositing hydrophilic coatings, and improved deposition technology for thin films |
US7989094B2 (en) | 2006-04-19 | 2011-08-02 | Cardinal Cg Company | Opposed functional coatings having comparable single surface reflectances |
EP2261186B1 (en) | 2007-09-14 | 2017-11-22 | Cardinal CG Company | Low maintenance coating technology |
USD638531S1 (en) | 2010-11-05 | 2011-05-24 | S.C. Johnson & Son, Inc. | Faceplate for a dispenser |
USD642667S1 (en) | 2010-11-09 | 2011-08-02 | S.C. Johnson & Son, Inc. | Faceplate for a dispenser |
USD674886S1 (en) | 2011-10-19 | 2013-01-22 | S.C. Johnson & Son, Inc. | Faceplate for a dispenser |
USD746427S1 (en) | 2013-10-07 | 2015-12-29 | S.C. Johnson & Son, Inc. | Faceplate for a dispenser |
USD748238S1 (en) | 2014-01-24 | 2016-01-26 | S.C. Johnson & Son, Inc. | Faceplate for a dispenser |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3698946A (en) * | 1969-11-21 | 1972-10-17 | Hughes Aircraft Co | Transparent conductive coating and process therefor |
US4017661A (en) * | 1974-08-09 | 1977-04-12 | Ppg Industries, Inc. | Electrically conductive transparent laminated window |
US3962488A (en) * | 1974-08-09 | 1976-06-08 | Ppg Industries, Inc. | Electrically conductive coating |
-
1978
- 1978-08-23 GB GB7834275A patent/GB2028376B/en not_active Expired
- 1978-09-12 FR FR7826094A patent/FR2436480A1/en active Granted
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4591189A (en) * | 1983-12-27 | 1986-05-27 | Minnesota Mining And Manufacturing Company | Document having light-transmissive, electrically conductive authenticating interior layer |
EP0507545A1 (en) * | 1991-04-03 | 1992-10-07 | Nisshin Steel Co., Ltd. | Titanium oxide films, their production and uses |
US6468402B1 (en) | 1996-01-05 | 2002-10-22 | Bekaert Vds | Process for coating a substrate with titanium dioxide |
US6511587B2 (en) | 1996-01-05 | 2003-01-28 | Bekaert Vds | Sputtering targets and method for the preparation thereof |
WO2005028390A1 (en) * | 2003-09-13 | 2005-03-31 | Schott Ag | Method for producing substrates comprising temperature-resistant protective coatings |
US9738967B2 (en) | 2006-07-12 | 2017-08-22 | Cardinal Cg Company | Sputtering apparatus including target mounting and control |
US10604442B2 (en) | 2016-11-17 | 2020-03-31 | Cardinal Cg Company | Static-dissipative coating technology |
US11325859B2 (en) | 2016-11-17 | 2022-05-10 | Cardinal Cg Company | Static-dissipative coating technology |
Also Published As
Publication number | Publication date |
---|---|
FR2436480B1 (en) | 1981-11-13 |
GB2028376B (en) | 1982-11-03 |
FR2436480A1 (en) | 1980-04-11 |
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Legal Events
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PCNP | Patent ceased through non-payment of renewal fee |