ES2292335B1 - FLOCATED TAPE. - Google Patents
FLOCATED TAPE. Download PDFInfo
- Publication number
- ES2292335B1 ES2292335B1 ES200600251A ES200600251A ES2292335B1 ES 2292335 B1 ES2292335 B1 ES 2292335B1 ES 200600251 A ES200600251 A ES 200600251A ES 200600251 A ES200600251 A ES 200600251A ES 2292335 B1 ES2292335 B1 ES 2292335B1
- Authority
- ES
- Spain
- Prior art keywords
- flocked
- support
- resin
- fibers
- polyamide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000835 fiber Substances 0.000 claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 15
- 229920005989 resin Polymers 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 229920000098 polyolefin Polymers 0.000 claims abstract description 10
- 239000004952 Polyamide Substances 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims abstract description 8
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 8
- 229920002647 polyamide Polymers 0.000 claims abstract description 8
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- -1 polypropylene Polymers 0.000 claims abstract description 8
- 239000004743 Polypropylene Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 7
- 229920001155 polypropylene Polymers 0.000 claims abstract description 7
- 238000002844 melting Methods 0.000 claims abstract description 6
- 230000008018 melting Effects 0.000 claims abstract description 6
- 238000003856 thermoforming Methods 0.000 claims abstract description 6
- 239000000853 adhesive Substances 0.000 claims abstract description 5
- 230000001070 adhesive effect Effects 0.000 claims abstract description 5
- 229920001971 elastomer Polymers 0.000 claims abstract description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000004888 barrier function Effects 0.000 claims abstract description 4
- 238000004132 cross linking Methods 0.000 claims abstract description 4
- 229920000573 polyethylene Polymers 0.000 claims abstract description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000005977 Ethylene Substances 0.000 claims abstract description 3
- 229920000297 Rayon Polymers 0.000 claims abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000002964 rayon Substances 0.000 claims abstract description 3
- 244000144992 flock Species 0.000 claims description 6
- 239000000470 constituent Substances 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 4
- 238000003851 corona treatment Methods 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 230000037452 priming Effects 0.000 claims 1
- 229920002943 EPDM rubber Polymers 0.000 abstract description 10
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000002347 injection Methods 0.000 abstract description 3
- 239000007924 injection Substances 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003490 calendering Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/04—Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
Abstract
Del tipo de las estructuradas mediante un soporte (5) de tela sin tejer, a base de fibras de poliéster, poliamida, politeno o polipropileno y con un punto de fusión del orden de 150-160ºC, una resina (3) en función de adhesivo y unas fibras (2) constitutivas del flocado propiamente dicho, de material acrílico, poliéster, poliamida, fibrana, rayón, centra sus características en el hecho de que entre el soporte (5) y la resina (3) se interpone una lámina de poliolefinas (1) que incorpora, en su cara interna, una imprimación (4) a base de dos componentes, un biocomponente de uretano y un componente reticulante, capaces de establecer una barrera a los gases generados por el caucho termopolímero de etileno propileno-dieno (EPDM) constitutivo de la pieza a flocar, en el proceso de termo-conformación, gases que dañan la resina. De ésta manera es factible aplicar la cinta flocada al perfil de caucho EPDM, en el mismo momento en el que dicho perfil sale del proceso de extrusión o del molde de inyección en el que ha sido fabricado.Of the type of those structured by means of a support (5) of non-woven fabric, based on polyester, polyamide, polythene or polypropylene fibers and with a melting point of the order of 150-160 ° C, a resin (3) depending on adhesive and fibers (2) constituting the flocking itself, of acrylic, polyester, polyamide, fiber, rayon material, focus their characteristics on the fact that between the support (5) and the resin (3) a sheet of polyolefins is interposed (1) which incorporates, on its inner side, a primer (4) based on two components, a urethane biocomponent and a crosslinking component, capable of establishing a barrier to the gases generated by the ethylene propylene-diene thermopolymer rubber ( EPDM) constituting the piece to be flocked, in the thermoforming process, gases that damage the resin. In this way it is feasible to apply the flocked tape to the EPDM rubber profile, at the same time in which said profile leaves the extrusion process or the injection mold in which it has been manufactured.
Description
Cinta flocada.Flocked tape.
La presente invención se refiere a una cinta flocada, especialmente concebida para el revestimiento de piezas en el ámbito de la fabricación de vehículos, y más concretamente para el revestimiento de perfiles realizados con caucho EPDM, es decir con caucho teropolimero de etileno propileno-dieno.The present invention relates to a tape flocked, specially designed for coating parts in the field of vehicle manufacturing, and more specifically for the coating of profiles made with EPDM rubber, that is with ethylene terpolymer rubber propylene diene.
El objeto de la invención es conseguir una aplicación rápida y sencilla de la cinta flocada al perfil de caucho, sin que dicha cinta se vea perjudicada, concretamente en lo que se refiere a la resina de fijación del flocado, por los gases desprendidos del caucho cuando éste se encuentra a alta temperatura, permitiendo a su vez que la aplicación de la cinta flocada al perfil del vehículo se realice sobre dicho perfil reciente termoconformado.The object of the invention is to achieve a Quick and easy application of flocked tape to the profile of rubber, without such a tape being damaged, specifically as regards which refers to the flocking fixing resin, by gases detached from the rubber when it is high temperature, allowing the application of the tape flocked to the vehicle profile is performed on said profile Recent thermoforming.
En el ámbito del automóvil es frecuente el revestimiento flocado de determinadas piezas y perfiles, para mejorar su textura y aspecto estético, utilizándose a tal efecto fibras de materiales diversos tales como acrílico, poliéster, poliamida, fibrana, rayón, etc. De forma más concreta, para la fijación de dichas fibras a la pieza o perfil a flocar, se utilizan resinas que actúan como adhesivos, y en la práctica la aplicación del flocado sobre la pieza a revestir resulta especialmente compleja, ya que requiere de las siguientes fases operativas:In the field of automobiles, the flocking coating of certain parts and profiles, for improve its texture and aesthetic appearance, using it for this purpose fibers of various materials such as acrylic, polyester, polyamide, fiber, rayon, etc. More specifically, for the fixing said fibers to the piece or profile to be flocked, they are used resins that act as adhesives, and in practice the application Flocking on the piece to be coated is especially complex, since it requires the following operational phases:
- --
- Lijado, lavado y secado superficial de la pieza a revestir.Sanding, washing and surface drying of the piece to be coated.
- --
- Aplicación sobre la superficie de la pieza de resina a base de disolvente que actúa como elemento de unión del flocado.Application on the surface of the solvent-based resin piece that acts as an element of flocking union.
- --
- Aplicación del flocado sobre la resina y secado de ésta última.Application of flocking on the resin and drying of the latter.
- --
- Cepillado final del conjunto para eliminar el exceso de fibras, es decir el sobrante de flock.Brushed final set for remove excess fibers, i.e. the excess of flock
Tal como acaba de decirse ésta operativa resulta especialmente compleja, limitando notablemente la capacidad de producción de piezas flocadas e incrementando el precio de las mismas.As just said this operation is especially complex, notably limiting the ability to production of flocked pieces and increasing the price of same.
Tratando de obviar éste problema, el propio solicitante es titular de la patente de invención española con número de solicitud P 200501647, en la que el flocado se realiza previamente sobre un soporte de tela sin tejer, fabricado en un proceso spunlaid y consolidado mecánicamente por calandrado. Dicho soporte, realizado en fibras de poliéster, poliamida o polipropileno, con un punto de fusión comprendido entre 150 y 160ºC, tiene aplicada en el lado opuesto al flocado una fina lámina de polipropileno, con un punto de fusión inferior al del soporte (120-140ºC), de manera que al ser aplicada a los perfiles a recubrir la lámina de polipropileno se funde sin que el soporte sufra daño alguno.Trying to ignore this problem, his own applicant is the owner of the Spanish invention patent with application number P 200501647, in which flocking is performed previously on a non-woven fabric support, manufactured in a spunlaid process and mechanically consolidated by calendering. Saying support, made of polyester, polyamide or fibers polypropylene, with a melting point between 150 and 160 ° C, has a thin sheet of applied on the opposite side of the flock polypropylene, with a melting point lower than the support (120-140ºC), so that when applied to profiles to cover the polypropylene sheet melts without the support suffer any damage.
Sin embargo y aun constituyendo dicha cinta de flocado una buena solución que simplifica de forma muy considerable el flocado de los perfiles, cuando se trata de recubrir piezas de caucho EPDM, y más concretamente cuando éste material está sometido a las temperaturas de su proceso de termo- conformado, sus componentes plastificantes emiten unos gases que atacan a la resina de poliuretano que actúa como pegamento de las fibras que constituyen el flock propiamente dicho, de manera que la cinta flocada queda notablemente debilitada, produciéndose un fácil desprendimiento de sus fibras.However and even constituting said tape of flocking a good solution that greatly simplifies the flocking of the profiles, when it comes to coating pieces of EPDM rubber, and more specifically when this material is subjected at the temperatures of its thermoforming process, its plasticizing components emit gases that attack the resin of polyurethane that acts as glue for the fibers that they constitute the flock proper, so that the tape flock is noticeably weakened, producing an easy detachment of its fibers.
Esto obliga a que la cinta de flocado sea aplicada a los perfiles de caucho EPDM sólo cuando éstos están a temperatura notablemente inferior a la de termoconformado de los mismos, lo que en ocasiones rompe la cadena del proceso constructivo, con tiempos muertos indeseables.This forces the flocking tape to be applied to EPDM rubber profiles only when they are at temperature significantly lower than the thermoforming of the themselves, which sometimes breaks the process chain constructive, with undesirable dead times.
La cinta flocada que la invención propone resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, permitiendo que la misma pueda ser directamente aplicada a un perfil de caucho EPDM, en el propio instante en que éste sale de la termo-conformadora en la que ha sido fabricado o incluso dentro de un molde de inyección.The flocked tape that the invention proposes solves the problem fully satisfactorily previously exposed, allowing it to be directly applied to an EPDM rubber profile, on its own instant when it comes out of the thermoforming in which it has been manufactured or even within a mold of injection.
La cinta flocada que la invención propone está constituida a base de una tela sin tejer, realizada en fibras de poliéster, poliamida, polipropileno o politeno, fabricada por un proceso spunlaid o punzonado y con un punto de fusión cercano a los 150-160ºC, en función de soporte termo-activable para su fijación al perfil de que se trate, especialmente en el caso de que se trate de un perfil de caucho EPDM. A este soporte se sobrepone una lámina de poliolefinas, a la que se fijan las fibras constitutivas del flocado con la colaboración de una resina que actúa como adhesivo fijando las fibras al soporte, que es a su vez fijable mediante termo-activación al perfil o pieza del vehículo a flocar.The flocked tape that the invention proposes is constituted based on a non-woven fabric, made of fibers of polyester, polyamide, polypropylene or polythene, manufactured by a spunlaid or punching process and with a melting point close to 150-160ºC, depending on support thermo-activatable for fixing to the profile of which In particular, in the case of a profile of EPDM rubber. A sheet of polyolefins, to which the constituent fibers of the flocking are fixed with the collaboration of a resin that acts as an adhesive fixing the fibers to the support, which is in turn fixed by thermo-activation to the profile or part of the vehicle a flock
De acuerdo con la invención, la lámina de poliolefinas presenta un espesor reducido, comprendido entre diez y treinta micras, y recibe en su cara interior una imprimación a base de un producto con dos componentes, un biocomponente de uretano y un componente reticulante. Preferentemente a la lámina de poliolefinas se le somete previamente a un tratamiento corona, para abrir los poros del material constitutivo de la misma y para una mejor recepción de la posterior y citada imprimación.According to the invention, the sheet of Polyolefins have a reduced thickness, between ten and thirty microns, and receives a primer based on its inner face of a product with two components, a biocomponent of urethane and a crosslinking component. Preferably to the sheet of Polyolefins are previously subjected to a corona treatment, to open the pores of the constituent material of the same and for a Better reception of the subsequent and cited primer.
Se consigue de esta manera un efecto barrera entre los citados gases emitidos por el caucho EPDM, de manera que la aplicación del material flocado puede realizarse a través de los perfiles de dicho material a la salida de la línea de extrusión o de la máquina de moldeo.In this way a barrier effect is achieved among the aforementioned gases emitted by EPDM rubber, so that the application of the flocked material can be done through the profiles of said material at the exit of the extrusion line or of the molding machine.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of that description, a set of drawings where with illustrative and non-limiting nature, what has been represented next:
La figura 1.- Muestra una representación esquemática en alzado lateral y en despiece de una cinta flocada realizada de acuerdo con el objeto de la presente invención.Figure 1.- Shows a representation schematic side elevation and exploded view of a flocked tape performed in accordance with the object of the present invention.
La figura 2.- Muestra un detalle ampliado del conjunto de la figura anterior debidamente montado.Figure 2.- Shows an enlarged detail of the set of the previous figure duly assembled.
A la vista de las figuras reseñadas puede observarse como la cinta flocada que la invención propone está constituida a base de una tela sin tejer (5) realizada en fibras de poliéster, poliamida, politeno o polipropileno y fabricada por un proceso spunlaid o punzonado en función de soporte termo-activable para su fijación al perfil de que se trate, especialmente en el caso de que se trate de un perfil de caucho EPDM, soporte (5) al que se sobrepone una lámina de poliolefinas (1) a la que se fijan las fibras (2) constitutivas del flocado con la colaboración de una resina (3) que actúa como adhesivo.In view of the figures outlined you can be observed as the flocked tape that the invention proposes is constituted based on a non-woven fabric (5) made of fibers of polyester, polyamide, polythene or polypropylene and manufactured by a spunlaid or punching process depending on support thermo-activatable for fixing to the profile of which try, especially in the case of a profile of EPDM rubber, support (5) to which a sheet of polyolefins (1) to which the fibers (2) constituting the flocked with the collaboration of a resin (3) that acts as adhesive.
El soporte de tela sin tejer (5) presenta un punto de fusión del orden de los 150 a 160ºC.The non-woven fabric support (5) has a melting point of the order of 150 to 160 ° C.
Pues bien, de acuerdo ya con la invención, la lámina (1) a base de poliolefinas, recibe por su cara interna, constituyendo una barrera hacia la resina (3), una imprimación (4) a base de un producto con dos componentes, un biocomponente de uretano y un componente reticulante. Preferentemente a la lámina de poliolefinas (1) se le somete previamente a un tratamiento corona, para abrir los poros del material constitutivo de la misma y para una mejor recepción de la posterior y citada imprimación (4).Well, according to the invention, the sheet (1) based on polyolefins, receives on its inner face, constituting a barrier to the resin (3), a primer (4) based on a product with two components, a biocomponent of urethane and a crosslinking component. Preferably to the sheet of Polyolefins (1) are previously subjected to a corona treatment, to open the pores of the constituent material thereof and to better reception of the aforementioned primer (4).
De ésta manera cuando se somete a la cinta flocada en su conjunto a una temperatura elevada, por ejemplo porque el perfil o pieza a flocar esté recién termoconformado, y específicamente cuando dicho perfil es de caucho EPDM, los gases emitidos por sus componentes plastificantes no atacan a la capa de resina (3) y, en consecuencia no perjudican la fijación de las fibras constitutivas del flocado (2).This way when you submit to the tape flocked as a whole at an elevated temperature, for example because the profile or piece to be floated is newly thermoformed, and specifically when said profile is made of EPDM rubber, the gases emitted by its plasticizing components do not attack the layer of resin (3) and, consequently, do not impair the fixation of constituent fibers of flocking (2).
Esto trae complementariamente la ventaja de que la fijación de la cinta flocada al perfil de que se trate puede llevarse a cabo aprovechando la temperatura de dicho perfil a su salida del proceso de extrusión o del molde de inyección, aplicando simplemente dicha cinta, quedando definitiva y debidamente fijada al terminar la fase de enfriamiento.This additionally brings the advantage that the fixing of the flocked tape to the profile in question can be carried out taking advantage of the temperature of said profile at Extrusion process or injection mold output, applying simply said tape, being definitive and duly fixed At the end of the cooling phase.
Para realizar el revestimiento de piezas de diferentes geometrías, se realizará previamente la obtención, por troquelado o corte, de una porción de material flocado cuya superficie en desarrollo plano coincida con la superficie de la pieza a revestir, aplicándose seguidamente a la superficie a recubrir, de forma análoga al caso de los perfiles anteriormente expuesto.For coating parts of different geometries, the obtaining will be done previously, by punching or cutting, of a portion of flocked material whose flat developing surface coincides with the surface of the piece to be coated, then applied to the surface to cover, analogously to the case of the profiles above exposed.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200600251A ES2292335B1 (en) | 2006-02-03 | 2006-02-03 | FLOCATED TAPE. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200600251A ES2292335B1 (en) | 2006-02-03 | 2006-02-03 | FLOCATED TAPE. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2292335A1 ES2292335A1 (en) | 2008-03-01 |
| ES2292335B1 true ES2292335B1 (en) | 2009-02-16 |
Family
ID=39081640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200600251A Active ES2292335B1 (en) | 2006-02-03 | 2006-02-03 | FLOCATED TAPE. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2292335B1 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4482593A (en) * | 1982-09-20 | 1984-11-13 | The Procter & Gamble Company | Flocked floor mat with hydrophilic adhesive |
| IT1313565B1 (en) * | 1999-07-26 | 2002-09-09 | Apeiron S R L | PERFECTED FLOCKED MATERIAL AND METHOD FOR ITS PREPARATION. |
| ES2244360B1 (en) * | 2005-06-17 | 2007-03-01 | Industrias Tapla, S.L. | FLOCATED TAPE FOR VEHICLE AND SIMILAR PROFILES. |
| ES2245615B1 (en) * | 2005-08-03 | 2007-03-01 | Industrias Tapla, S.L. | Flocked band comprises a polyolefin film substrate onto which fibres are attached using a resin layer |
-
2006
- 2006-02-03 ES ES200600251A patent/ES2292335B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| ES2292335A1 (en) | 2008-03-01 |
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