EP4176104A1 - Appareil de correction pour corriger la planéité d'une bande métallique et procédé de correction associé - Google Patents
Appareil de correction pour corriger la planéité d'une bande métallique et procédé de correction associéInfo
- Publication number
- EP4176104A1 EP4176104A1 EP21749696.7A EP21749696A EP4176104A1 EP 4176104 A1 EP4176104 A1 EP 4176104A1 EP 21749696 A EP21749696 A EP 21749696A EP 4176104 A1 EP4176104 A1 EP 4176104A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- motorized
- metal strip
- feeding path
- planarity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 107
- 239000002184 metal Substances 0.000 title claims abstract description 107
- 238000000034 method Methods 0.000 title claims description 16
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 238000000137 annealing Methods 0.000 claims abstract description 19
- 239000003381 stabilizer Substances 0.000 claims description 27
- 238000005259 measurement Methods 0.000 claims description 21
- 238000005452 bending Methods 0.000 claims description 10
- 238000011144 upstream manufacturing Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000003302 ferromagnetic material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000005524 ceramic coating Methods 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229940112112 capex Drugs 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- -1 e.g. Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- FEBLZLNTKCEFIT-VSXGLTOVSA-N fluocinolone acetonide Chemical compound C1([C@@H](F)C2)=CC(=O)C=C[C@]1(C)[C@]1(F)[C@@H]2[C@@H]2C[C@H]3OC(C)(C)O[C@@]3(C(=O)CO)[C@@]2(C)C[C@@H]1O FEBLZLNTKCEFIT-VSXGLTOVSA-N 0.000 description 1
- 230000005291 magnetic effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0012—Rolls; Roll arrangements
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/562—Details
- C21D9/564—Tension control
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0034—Details related to elements immersed in bath
- C23C2/00342—Moving elements, e.g. pumps or mixers
- C23C2/00344—Means for moving substrates, e.g. immersed rollers or immersed bearings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0035—Means for continuously moving substrate through, into or out of the bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
- C23C2/004—Snouts
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
Definitions
- the present invention relates to the field of systems for coating flat products made of a ferromagnetic material, e.g. metal strips, in particular strips made of steel. More specifically, the invention relates to a correction apparatus, and to a related correction method, for correcting the planarity of a strip made of a ferromagnetic material moving during a molten metal coating process, e.g. a galvanizing process. The present invention further relates to a system for coating a metal strip with molten metal comprising such a correction apparatus.
- strips made of a ferromagnetic material are externally coated by means of a plurality of coating processes, e.g. by galvanizing.
- the zone of the tank containing the bath of molten metal, e.g. zinc, is the heart of the coating process and affects system operation, process productivity, product quality, and zinc consumption.
- the moving metal strip is normally subject to deformations and vibrations, which are corrected by using some devices in order to improve the process productivity and optimize the zinc consumption.
- FIG. 1 A known example of a system for coating a metal strip is shown in Figure 1 .
- Such a system comprises:
- At least one bridle roll 2 which modifies the direction of the feeding path of the metal strip 1 exiting the annealing furnace 10 and applies a tension to the strip;
- the sink deflector roll 3 which is proximal to the connection duct 17 considering the strip feeding path, deflects the strip exiting the annealing furnace 10 from an oblique position to a vertical position, defining the position of the air knives 15.
- the other two sink rolls 60, 50 are positioned on the vertical stretch of the strip feeding path, thus in series with respect to said sink deflector roll 3, and define a correction device for correcting the planarity of the strip.
- the sink stabilizer roll 50 is distal from the sink deflector roll 3 and in a fixed position with respect to the feeding path of the metal strip 1 .
- the sink stabilizer roll 50 is arranged on a first side of the feeding path, which is the same side on which the sink deflector roll 3 is arranged.
- the sink stabilizer roll 60 is instead proximal to the sink deflector roll 3 and is positionable along a horizontal direction, transverse to the feeding path of the metal strip, so as to bend it in the opposite direction to the bending imparted by the sink deflector roll 3.
- the sink stabilizer roll 60 is arranged on a second side, opposite to the first side, of the feeding path, and is capable of performing a penetration with respect to the theoretical strip passage plane.
- the duration over time of the sink rolls is about two or three weeks.
- the main causes imposing the replacement of the sink rolls are:
- the present invention aims to achieve the above-discussed objects by manufacturing a correction apparatus for correcting the planarity of a metal strip advancing into a coating system for coating said metal strip with a layer of molten metal, said apparatus comprising
- a bridle roll adapted to modify the direction of the feeding path of the metal strip exiting an annealing furnace
- a correction device for correcting the planarity of the metal strip arranged between said bridle roll and said sink roll; wherein said correction device comprises at least two motorized rolls arranged outside the tank, where a first motorized roll of said at least two motorized rolls is distal from said bridle roll, in a fixed position with respect to the metal strip feeding path, said first motorized roll being arranged on a first side of said feeding path; where said bridle roll is also arranged on said first side; and wherein a second motorized roll of said at least two motorized rolls is arranged on a second side, opposite to the first side, of said feeding path, is proximal to said bridle roll and movable along a trajectory which intersects a plane A, defined by
- Another aspect of the invention relates to a method for correcting the planarity of a metal strip advancing into a coating system for coating said metal strip with a layer of molten metal, the method being carried out by the aforesaid correction apparatus and comprising the following steps: a) modifying, by means of the bridle roll, the direction of the feeding path of the metal strip exiting an annealing furnace; b) modifying again, by means of the sink roll, the direction of the feeding path of the metal strip immersed in the tank; wherein the step of correcting the planarity of the metal strip by means of the at least two motorized rolls of the correction device is provided between step a) and step b), by moving the second motorized roll along a trajectory which intersects the plane A, defined by the rotation axes X, Y of the bridle roll and the first motorized roll, respectively, in an intermediate position between said rotation axes X, Y, so as to bend said metal strip in the opposite direction to the bending imparted by
- the correction device is installed outside the molten metal tank, preferably immediately after the hot roll of the annealing furnace and before a connection duct of the furnace with the tank of the molten metal bath.
- the correction apparatus of the invention is installed downstream of the hot roll of the annealing furnace, but at least partially inside the connection duct of the furnace with the tank of the molten metal bath.
- the provision of the device for correcting the planarity of the strip equipped with at least two motorized rolls, of which one movable along the aforesaid trajectory which intersects the theoretical strip feeding plane, and of the fixed bridle roll on said theoretical feeding plane, allows correcting, in a more efficient manner, the crossbow effect of the coated strip, caused by the combined effect of winding the strip about the sink roll and applying a pull to said strip.
- a further improvement in the planarity of the strip is obtained by providing a correction device with three motorized rolls, of which the central motorized roll is movable along the trajectory which intersects the plane A, defined by the rotation axes X, Y of the bridle roll and the first motorized roll, respectively, in an intermediate position between said rotation axes X, Y, while the two lateral motorized rolls are fixed on said theoretical feeding plane.
- the two lateral motorized rolls are arranged on the same side as the bridle roll with respect to the path of the strip, while the central motorized roll is arranged on the opposite side.
- a measurement device for measuring the planarity of the metal strip arranged downstream of the tank along the feeding path and communicating with a control system, which, in turn, can act in feedback on the second motorized roll to adjust the position thereof along the aforesaid trajectory, it is possible to adjust the planarity correction in case of the presence of residual errors downstream of the tank.
- a further improvement in the correction of the planarity of the strip coated with molten metal can be obtained by providing, downstream of the tank, along the strip feeding path, at least one pair of electromagnetic stabilizer devices.
- At least one further measurement device for measuring the planarity of the metal strip for example comprising position transducers based on the eddy currents or at least one laser scanning system, can be arranged close to said stabilizer devices and communicating with the aforesaid control system, which can thus further act in feedback on the second motorized roll to adjust again the position thereof along said trajectory, allowing the optimization of the planarity correction.
- Figure 1 is a diagram of a strip coating system with a correction apparatus for correcting the planarity of the strip according to the prior art
- Figure 2 is a diagram of a strip coating system with a first embodiment of the correction apparatus for correcting the planarity of the strip according to the invention, in a first operating position;
- Figure 3 is the diagram in Figure 2 with the correction apparatus in a second operating position;
- Figure 4 is a diagram of a strip coating system with a second embodiment of the correction apparatus for correcting the planarity of the strip according to the invention, in a first operating position;
- Figure 5 is the diagram in Figure 4 with the correction apparatus in a second operating position
- Figure 6 diagrammatically depicts the planarity of a strip at different zones of an apparatus of the prior art
- Figure 7 diagrammatically depicts the planarity of a strip at different zones of an apparatus according to the invention.
- a correction apparatus according to the invention, which is suitable for correcting the planarity of the metal strip 1 advancing along said system.
- the metal strip is a product having a dimension, i.e., the thickness, which is significantly smaller than the other two dimensions, i.e., the length and width.
- such a correction apparatus comprises
- bridle roll 2 which modifies the direction of the feeding path of the metal strip 1 exiting an annealing furnace 10 and which can apply a tension to the strip;
- sink roll 3 arranged downstream of the bridle roll 2 along the feeding path and inside a tank 11 adapted to contain a bath 12 of molten metal, said sink roll 3 modifying the direction of the feeding path of the metal strip 1 immersed in the tank 11 ;
- a correction device 4 for correcting the planarity of the metal strip arranged between the bridle roll 2 and the sink roll 3.
- only one correction device 4 is provided, arranged between the bridle roll 2 and the sink roll 3.
- the presence of further correction devices is excluded; in particular, the presence of a further correction device comprising sink rolls inside the tank 11 and/or other rolls arranged downstream of said tank 11 is excluded.
- Two bridle rolls 2, 2’ are shown in Figures 2 to 5 and the correction device 4 is arranged between the last bridle roll 2 and the sink roll 3.
- At least two bridle rolls can be provided, e.g., three or more bridle rolls.
- Such bridle rolls can be motorized or idle, e.g., some being motorized and others idle.
- the correction device 4 comprises at least two motorized rolls 5, 6 arranged outside the tank 11 , therefore never immersed in the molten metal, e.g., zinc. Said at least two motorized rolls 5, 6 are not bridle rolls.
- a first motorized roll 5 of said at least two motorized rolls is distal from the bridle roll 2 and in a fixed position with respect to the feeding path of the metal strip 1 , said first motorized roll 5 being arranged on a first side of said feeding path.
- the bridle roll 2 is also arranged on said first side.
- a second motorized roll 6 of said at least two motorized rolls is arranged on a second side, opposite to the first side, of the feeding path, is proximal to the bridle roll 2 and movable along a trajectory which intersects a plane A, defined by the rotation axes X, Y of the bridle roll 2 and the first motorized roll 5, respectively, in an intermediate position between said rotation axes X, Y so as to bend the metal strip in the opposite direction to the bending imparted by the bridle roll 2 ( Figures 3 and 5).
- the longitudinal axis of the second motorized roll 6 can move along a transverse plane, e.g. perpendicular, to the theoretical strip feeding plane, and which intersects said theoretical strip feeding plane between the bridle roll 2 and the fixed motorized roll 5.
- the longitudinal axis of the second motorized roll 6 can move along a curved surface which intersects the theoretical strip feeding plane between the bridle roll 2 and the fixed motorized roll 5.
- the longitudinal axis of the second motorized roll 6 is parallel to said theoretical feeding plane and can move with respect to the latter along said transverse plane or said curved surface in a first direction or in a second direction, opposite to the first direction, so as to adjust the aforesaid localized plastic deformation, the second motorized roll 6 more or less penetrating said theoretical plane, e.g., along the direction of the strip thickness.
- theoretical strip feeding plane means a tangent plane, in common with the bridle roll 2 and the sink roll 3, which is tangent in the zone where the strip leaves the bridle roll 2 and in the zone where the strip starts being wound onto the sink roll 3, respectively.
- the support arms (not shown) of the sink roll 3, which is preferably idle, are the only support arms partially immersed in the molten metal.
- the tank 11 is a tank internally coated with a ceramic material and internally provided with heaters (not shown), e.g., heaters based on the magnetic field obtained with suitable inductors, to melt the metal ingots, e.g., zinc, and keep the molten metal moving and at temperature.
- heaters e.g., heaters based on the magnetic field obtained with suitable inductors, to melt the metal ingots, e.g., zinc, and keep the molten metal moving and at temperature.
- the correction device 4 also comprises a third motorized roll 7 arranged between the bridle roll 2 and the second motorized roll 6, in a fixed position with respect to the feeding path of the metal strip 1 .
- This third motorized roll 7 is arranged on said first side of the feeding path.
- the penetration on the strip, obtained by the movement of the second motorized roll 6 along the trajectory which intersects the plane A is obtained between the third motorized roll 7 and the first motorized roll 5, both arranged on the same side with respect to the feeding path, therefore on the same side with respect to the theoretical strip feeding plane in the zone between the bridle roll 2 and the sink roll 3.
- This solution avoids modifying the winding angle of the strip leaving the bridle roll 2 when the second motorized roll 6 is moved along said trajectory.
- At least one measurement device 13 for measuring the planarity of the metal strip 1 arranged downstream of the tank 11 along the feeding path;
- control system 14 adapted to acquire planarity data from the measurement device 13 and send a control signal to the correction device 4 to possibly adjust the position of the second motorized roll 6 along the aforesaid trajectory.
- the measurement device 13 can comprise, or consist of, at least one laser scanning system.
- At least one pair of air knives 15, e.g., only one pair of air knives, can be arranged downstream of the tank 11 along the feeding path.
- a first air knife is arranged at the first side of the feeding path and a second air knife is arranged at the second side of said feeding path.
- the air knives remove excess molten metal from the metal strip, thus allowing the coating thickness provided by the specifications of the coated product to be obtained.
- the measurement device 13 is arranged upstream or downstream of the at least one pair of air knives 15 along the feeding path.
- At least one pair e.g., only one pair, of electromagnetic stabilizer devices 16, arranged downstream of the tank 11 along the feeding path.
- a first electromagnetic stabilizer device is arranged at the first side of the feeding path and a second electromagnetic stabilizer device is arranged at the second side of said feeding path.
- This electromagnetic damping system has the dual purpose of removing or controlling the vibration of the strip, if the vibration level produced by the bearings of the sink roll 3 is not acceptable, and optionally correcting a residual planarity error of the strip profile.
- the control system 14 is adapted to acquire further planarity data, from at least one further measurement device 13’ associated with the at least one pair of electromagnetic stabilizer devices 16, and adapted to send a further control signal to the correction device 4 to possibly adjust the position of the second motorized roll 6 along the aforesaid trajectory.
- At least one pair of electromagnetic stabilizer devices 16 can be arranged downstream of the at least one pair of air knives 15 along the metal strip feeding path.
- the measurement device 13 close to the air knives 15 and the measurement device 13’ close to the optional electromagnetic stabilizer devices 16 are connected, by means of respective interfaces, to the control system 14 which automatically adjusts the position of the second motorized roll 6 along the trajectory intersecting plane A.
- the correction device 4 comprises a movement mechanism for moving the second motorized roll 6 along said trajectory. Therefore, the control system 14 sends the control signals to said movement mechanism.
- a movement mechanism can be selected from the following: pneumatic, hydraulic, mechanical, electromechanical actuators, or the like.
- the bridle roll 2 and the two or three motorized rolls 5,6,7 are preferably arranged inside an end part of the annealing furnace 10, preferably upstream of a connection duct 17, which connects said end part of the annealing furnace 10 to the tank 11 .
- the two or three motorized rolls 5, 6, 7 are arranged, at least partially, inside the connection duct 17.
- the two or three motorized rolls 5, 6, 7 are preferably coated with tungsten carbide or another suitable ceramic coating, which ensures a high wear resistance thereof.
- the two or three rolls 5, 6, 7 are motorized in order to avoid any possible slippage with respect to the advancing strip.
- the position of the second motorized roll 6 is detected by a convenient position transducer, or another suitable position sensor, and the signal containing the data of this position is sent to the control system 14.
- the sink roll 3 has a diameter D3 which is much greater than the diameter D1 of the two or three motorized rolls 5, 6, 7 of the correction device 4.
- the diameter D2 of the bridle roll 2 can have a value which is greater than or equal to D3 or can have an intermediate value between D1 and D3.
- the diameter D3 of the sink roll 3 can be between 600 and 1000 mm; the diameter D2 of the bridle roll 2 can be between 600 and 1200 mm; and the diameter D1 of the two or three motorized rolls 5, 6, 7 can be between 150 and 400 mm.
- the ratio D3/D1 is from 1 .5 to 6.6
- the ratio D3/D2 is from 0.5 to 1 .6
- the ratio D2/D1 is from 1 .5 to 8.
- the diameter D3 of the sink roll 3 can be between 600 and 1000 mm; the diameter D2 of the bridle roll 2 can be between 400 and 900 mm; and the diameter D1 of the two or three motorized rolls 5, 6, 7 can be between 150 and 400 mm.
- the ratio D3/D1 is from 1 .5 to 6.6
- the ratio D3/D2 is from 0.6 to 2.5
- the ratio D2/D1 is from 1 to 6.
- the motorized roll 5 and the optional motorized roll 7 can have a different diameter than the diameter D1 of the motorized roll 6.
- the distance along the strip feeding plane between the motorized rolls 5 and 7 is between 1.05D1 and 2D1 , preferably between 1 .5D1 and 2D1 (where, for example, 1 .05D1 means 1 .05 times D1 , and so on).
- the motorized roll 6, on the opposite side of the strip with respect to rolls 5, 7, is arranged within this distance.
- the distance along the feeding path of the metal strip 1 between the first motorized roll 5 and the bridle roll 2 is between 1.05D2 and 2D2, preferably between 1.5D2 and 2D2, said second motorized roll 6 being arranged within this distance.
- the sink roll 3, which is preferably idle, is preferably coated with tungsten carbide or another suitable ceramic coating, which ensures a high wear resistance thereof.
- the bearings allowing the idle sink roll 3 to roll are designed so as to ensure a service life of more than three months of continuous working, in order to limit the vibrations generated by the sink roll 3 due to the wear of the bearings.
- Such bearings can be of the rolling type, for example made of metals or ceramics which are resistant to wear caused by the mechanical and chemical stresses of the tank.
- a method for correcting the planarity of a metal strip 1 advancing into a coating system comprises the following steps: a) modifying, by means of the bridle roll 2, the direction of the feeding path of the metal strip 1 exiting the annealing furnace 10, optionally applying a tension to the strip; b) modifying again, by means of the sink roll 3, the direction of the feeding path of the metal strip 1 immersed in the tank 11 ; wherein the correction of the planarity of the metal strip by means of the at least two motorized rolls 5, 6 of the correction device 4 is provided between step a) and step b), preferably only between step a) and step b), by moving the second motorized roll 6 along a trajectory which intersects the plane A, defined by the rotation axes X, Y of the bridle roll 2 and the first motorized roll 5, respectively, in an intermediate position between said rotation axes X, Y, so as to bend the metal strip in the opposite direction
- the sink roll 3 deflects the strip exiting the annealing furnace 10, in particular exiting the connection duct 17, from an oblique position with respect to the vertical to a substantially vertical position that defines the position of the possible air knives 15.
- the following steps are included:
- the measurement of the planarity of the metal strip 1 can be carried out upstream or downstream of the at least one pair of air knives 15.
- the profile and therefore the planarity of the strip can be measured or detected by a suitable scanning system based on laser technology.
- the value of the static shape defects, such as the crossbow, present on the strip is then sent to the control system
- the electromagnetic stabilizer devices 16 for correcting the planarity of the metal strip are provided, the following steps are also included: - acquiring planarity data also from a further measurement device 13’ associated with at least one pair of electromagnetic stabilizer devices 16, arranged downstream of the tank 11 , and sending a control signal, by means of the control system 14, to the correction device 4 to possibly adjust the position of the second motorized roll 6 along the aforesaid trajectory.
- the electromagnetic stabilizer devices 16 allow reducing the amplitude of the vibration of the strip in the zone of the air knives 15 and simultaneously improving the shape of the strip by reducing the amplitude of the static shape defects, such as the crossbow.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Coating With Molten Metal (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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IT102020000016012A IT202000016012A1 (it) | 2020-07-02 | 2020-07-02 | Apparato di correzione della planarità di un nastro metallico e relativo metodo di correzione |
PCT/IB2021/055965 WO2022003646A1 (fr) | 2020-07-02 | 2021-07-02 | Appareil de correction pour corriger la planéité d'une bande métallique et procédé de correction associé |
Publications (1)
Publication Number | Publication Date |
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EP4176104A1 true EP4176104A1 (fr) | 2023-05-10 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP21749696.7A Pending EP4176104A1 (fr) | 2020-07-02 | 2021-07-02 | Appareil de correction pour corriger la planéité d'une bande métallique et procédé de correction associé |
Country Status (6)
Country | Link |
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US (1) | US20230257842A1 (fr) |
EP (1) | EP4176104A1 (fr) |
JP (1) | JP7511034B2 (fr) |
CN (1) | CN116324033A (fr) |
IT (1) | IT202000016012A1 (fr) |
WO (1) | WO2022003646A1 (fr) |
Families Citing this family (1)
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CN117488057B (zh) * | 2023-12-28 | 2024-03-15 | 泰州中门子炉业有限公司 | 一种卧式退火炉炉辊法兰校正机构 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5174822A (en) * | 1991-01-03 | 1992-12-29 | National Steel Corporation | Steel strip annealing and coating apparatus |
JPH05156417A (ja) * | 1991-11-29 | 1993-06-22 | Sumitomo Heavy Ind Ltd | 溶融金属メッキ方法およびそれに用いる焼鈍炉 |
JP3186654B2 (ja) * | 1997-07-22 | 2001-07-11 | 住友金属工業株式会社 | 溶融金属メッキラインのクリーニングノズル配置構造 |
JP2000204460A (ja) * | 1999-01-12 | 2000-07-25 | Kawasaki Steel Corp | 溶融金属めっき方法および装置 |
JP2003213391A (ja) * | 2002-01-17 | 2003-07-30 | Nisshin Steel Co Ltd | 溶融めっきラインの蛇行修正装置 |
JP2004027315A (ja) * | 2002-06-27 | 2004-01-29 | Jfe Steel Kk | 溶融金属めっき鋼板の製造方法および製造装置 |
JP4912699B2 (ja) * | 2006-03-07 | 2012-04-11 | 新日本製鐵株式会社 | 溶融めっき設備 |
CN103597111B (zh) * | 2012-05-10 | 2015-07-22 | 新日铁住金株式会社 | 钢板形状控制方法以及钢板形状控制装置 |
DE102016222230A1 (de) * | 2016-08-26 | 2018-03-01 | Sms Group Gmbh | Verfahren und Beschichtungseinrichtung zum Beschichten eines Metallbandes |
WO2019106785A1 (fr) * | 2017-11-30 | 2019-06-06 | Primetals Technologies Japan株式会社 | Dispositif de correction de gauchissement de plaque pour plaques métalliques, et équipement de traitement de placage continu pour plaques métalliques |
-
2020
- 2020-07-02 IT IT102020000016012A patent/IT202000016012A1/it unknown
-
2021
- 2021-07-02 JP JP2022580031A patent/JP7511034B2/ja active Active
- 2021-07-02 EP EP21749696.7A patent/EP4176104A1/fr active Pending
- 2021-07-02 CN CN202180057345.9A patent/CN116324033A/zh active Pending
- 2021-07-02 WO PCT/IB2021/055965 patent/WO2022003646A1/fr active Application Filing
- 2021-07-02 US US18/003,675 patent/US20230257842A1/en active Pending
Also Published As
Publication number | Publication date |
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IT202000016012A1 (it) | 2022-01-02 |
JP7511034B2 (ja) | 2024-07-04 |
WO2022003646A1 (fr) | 2022-01-06 |
US20230257842A1 (en) | 2023-08-17 |
JP2023531063A (ja) | 2023-07-20 |
CN116324033A (zh) | 2023-06-23 |
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