EP4069943B1 - Profile de joint pour voussoir en béton - Google Patents
Profile de joint pour voussoir en béton Download PDFInfo
- Publication number
- EP4069943B1 EP4069943B1 EP20823744.6A EP20823744A EP4069943B1 EP 4069943 B1 EP4069943 B1 EP 4069943B1 EP 20823744 A EP20823744 A EP 20823744A EP 4069943 B1 EP4069943 B1 EP 4069943B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- sealing
- base surface
- molded part
- profile base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004567 concrete Substances 0.000 title claims description 28
- 238000007789 sealing Methods 0.000 claims description 136
- 230000007704 transition Effects 0.000 claims description 52
- 238000004873 anchoring Methods 0.000 claims description 51
- 239000000463 material Substances 0.000 claims description 37
- 229920001971 elastomer Polymers 0.000 claims description 13
- 238000010276 construction Methods 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 9
- 229920002943 EPDM rubber Polymers 0.000 claims description 8
- 229920000459 Nitrile rubber Polymers 0.000 claims description 6
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 6
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 5
- 239000005060 rubber Substances 0.000 claims description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims description 2
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 claims description 2
- 238000009415 formwork Methods 0.000 description 11
- 239000013536 elastomeric material Substances 0.000 description 8
- 238000005266 casting Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000004901 spalling Methods 0.000 description 3
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- 229920005549 butyl rubber Polymers 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229920003225 polyurethane elastomer Polymers 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 230000003313 weakening effect Effects 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000004826 Synthetic adhesive Substances 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- 229920005560 fluorosilicone rubber Polymers 0.000 description 1
- 229920002681 hypalon Polymers 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
- E21D11/385—Sealing means positioned between adjacent lining members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/68—Sealings of joints, e.g. expansion joints
- E04B1/6813—Compressable seals of hollow form
Definitions
- the invention relates to a sealing profile for embedding in a molded part made of hardenable material, in particular a concrete or plastic molded part, as well as a molded part and a sealing arrangement with the sealing profile.
- Shaft and tunnel structures are regularly made up of individual monolithic prefabricated components (e.g. segments) between which there are contact joints that are sealed with suitable seals to prevent, for example, the penetration of surrounding medium (e.g. water).
- the manufacture of such prefabricated components is usually carried out using formwork forms, such as those made from DE 4218710 C1 , EN 10 2007 032 236 A1 or DE 19841047 C1 known.
- a hardenable material e.g. concrete, is poured into the formwork, which is opened and removed after the material has hardened.
- Seals for sealing the contact joints can be subsequently arranged in the circumferential grooves provided for this purpose in the butt sides of the cured molded part.
- An example of such a seal is shown in DE 2833345 A1 described.
- seals that are required to seal the joints that later arise when the prefabricated components are assembled to form a shaft or tunnel are often integrated into the prefabricated components during casting by being cast in and anchored. Such seals are also referred to as integrated seals or anchored seals.
- integrated seals which are intended to be embedded in prefabricated components made of hardenable material, such as pipes, segments, shaft rings and the like, are usually provided with so-called anchoring feet at their base, which are enclosed by the hardenable material when the prefabricated component is cast and are intended to reliably hold the seal in the hardened prefabricated component.
- seals are regularly equipped with projections or the like, with the help of which they can be arranged in a suitably designed holder of a formwork mold and held during the casting process so that the seal with its anchoring feet in towards the interior of the formwork and can be embedded in the hardening material.
- a formwork system and an integrated seal are, for example, in the WO 01/53657 A1 and the EP1003955B1 Integrated seals are also available from the DE 3934198 A1 and the GB2541978A known.
- US 2019/0226202 A1 An integrated seal is described which is equipped with anchoring elements protruding from the side of the seal body and which can be removed from the concrete body in the event of damage and replaced with a new seal.
- US 2003/0168819 A1 discloses a sealing profile according to the preamble of claim 1 made of elastomeric material, which has in its base region a single anchoring foot with an undercut that occupies substantially the entire width of the base region.
- the object of the present invention is to reduce the risk of chipping during installation or assembly of finished parts with integrated sealing profiles.
- the sealing profile according to the invention the flanks of the profile base, which is embedded in the molded part, e.g. concrete segment, merge into the Profile base area.
- the sealing profile has rounded or chamfered corners or edges in the area of the profile base.
- at least one anchoring foot is located within the profile base area and thus outside the area of the curves and is therefore in comparison to previously common sealing profiles, such as those from the WO 01/53657 A1 are known, offset from the edge area of the profile base surface towards the profile interior.
- a "molded part made of hardenable material” is understood here to mean a component that is manufactured using a mold that at least essentially determines the later shape of the molded part, into which a hardenable material is poured and passively or actively hardened.
- the molded part can be a tunnel segment, for example.
- a “tubbing” refers to prefabricated components of the outer shell of tunnels, shafts, pipes, etc. These can be ring-segment or ring-shaped components, e.g. made of concrete.
- a “hardenable material” is understood here to be a material that is initially flowable but later hardens under normal conditions either by itself or under external influences, e.g. heat, UV light, etc.
- This can be, for example, concrete, synthetic resin, adhesive and the like. It can also be, for example, a synthetic resin containing fibers that hardens to form a fiber-reinforced plastic, such as GRP.
- a “sealing profile” is understood here to be an elastomer profile with a sealing function, preferably in the form of a strand, possibly closed in the form of a frame or ring, for example a segment seal, concrete or plastic pipe seal or shaft seal.
- An “elastomer profile” is a sealing profile made of elastomeric material.
- suitable elastomeric materials are natural rubber (NR), styrene-butadiene rubber (SBR), butyl rubber (IIR), ethylene-propylene rubber (EPDM), butadiene-acrylonitrile rubber (NBR), hydrogenated acrylonitrile rubber (HNBR), chloroprene rubber (CR), chlorosulfonated polyethylene (CSM), polyacrylate rubber (ACM), polyurethane rubber (PU), silicone rubber (Q), fluorosilicone rubber (MFQ) and fluororubber (FPM).
- natural rubber NR
- SBR styrene-butadiene rubber
- IIR ethylene-propylene rubber
- EPDM butadiene-acrylonitrile rubber
- HNBR hydrogenated acrylonitrile rubber
- CSM chloroprene rubber
- CSM chlorosulfonated polyethylene
- ACM polyacrylate rubber
- EPDM, SBR, CR or NBR are preferred, particularly preferably EPDM, whereby the elastomeric material can have a Shore hardness of 60-80 (type D according to DIN EN ISO 868), for example.
- the term also includes profiles made of thermoplastic elastomer (TPE) or profiles made of mixtures of elastomers, for example those mentioned above.
- a sealing profile can also consist of different elastomer materials in certain areas.
- the back part of a segmental profile i.e. the profile area with which the profile is inserted into a formwork, can consist of a different, for example harder, elastomer material than the base of the profile, or vice versa.
- Profiles that have areas made of different elastomer materials can be produced by coextrusion, for example.
- integrated seal refers here to a sealing profile that is intended for embedding in a molded part made of hardenable material and is designed accordingly, e.g. equipped with at least one anchoring foot or other devices for embedding the sealing profile in the hardenable material.
- an “anchoring foot” is understood here to mean a profile extension that extends into the later molded part and creates a frictional connection or preferably a positive connection between the profile and the molded part, so that the profile is attached to or in the hardened molded part in such a way that it cannot be removed or can only be removed with difficulty without damaging the molded part and/or the profile (e.g. by tearing off the profile extension).
- the profile extensions can be designed, for example, in a dovetail shape, generally with a cross-section that increases towards the end of the extension, or with other anchoring geometries.
- the term "increasing cross-section” refers to the fact that a profile extension has a larger cross-section towards the free end, i.e. the end away from the profile, i.e. it widens or thickens in its extension.
- strand-shaped in relation to a sealing profile means that the sealing profile forms an elongated, essentially linear profile strand.
- An example of sealing profiles with a regular strand-shaped design are segment seals that are arranged in grooves along the front sides of segments.
- the ends of strand-shaped sealing profiles can optionally be joined together to form a frame or ring, and corner elements can also be used between linear sections that can be designed differently than the rest of the sealing frame.
- the expression according to which the "profile base flanks with roundings or chamfers merge into the profile base surface” refers here to a bent, curved or, in cross-section, polygonal course of the profile base flanks towards the profile base surface and towards a central profile axis that is perpendicular to the profile base surface, so that the profile base tapers in cross-section towards the profile base surface in the transition area in which the profile flanks merge into the profile base surface with roundings or chamfers, or, in other words, a profile base with rounded or chamfered corners or edges is formed.
- the roundings describe a curvature arc in cross-section, for example a circular arc or a curvature arc composed of a circular arc and a transition arc.
- chamfer or “bevel” here includes multiple chamfers, i.e. transitions that run polygonally in cross-section.
- the roundings or chamfers are understood here as part of the profile base flanks.
- the expression “with curves or bevels” can also be used as “rounded or chamfered”, “rounded or chamfered” or “with curves or bevels”, whereby the terms “bevel”, “chamfer” or “chamfered” each include a multiple chamfer, i.e. a polygonal cross-section of the transition area.
- the formulation that the "profile base flanks transition into the profile base surface with curves or bevels” also includes mixed forms, i.e.
- Transition areas that change in the longitudinal direction of a strip-shaped profile with regard to rounding or chamfering, for example regularly alternating, are also included.
- profile body refers to the body of a sealing profile, to which projections, lips or anchoring feet can be attached if necessary.
- Profile bodies, projections, lips and anchoring feet are preferably formed in one piece with one another.
- a one-piece sealing profile including profile body and anchoring foot and possibly projections, lips and the like can be made from an elastomeric material by means of extrusion.
- areas made of different materials can be present within a one-piece sealing profile, for example elastomeric materials of different hardness for the profile base and the profile back.
- Such sealing profiles can be produced by means of coextrusion, for example.
- profile base refers here to the part of the sealing profile which, after its anchoring, faces the molded part and is embedded in the molded part, i.e. is surrounded or enclosed by hardened material.
- profile base surface refers here to the area of the outer surface of the profile base between the curves, which faces the molded part in the installation situation.
- the profile base surface can, for example, be planar.
- profile back here refers to the part of the sealing profile that remains free after it has been embedded in the molded part and is not surrounded or enclosed by hardened material.
- the “profile back surface” means the outer surface of the profile back which is essentially opposite the profile base surface of the sealing profile and which provides the sealing surface in the finished molded part which, for example in the case of segments for tunnel construction, rests against the profile back surface of a sealing profile in an adjacent molded part.
- profile flank refers to the lateral areas of the sealing profile located between the profile base surface and the profile back surface.
- profile base flank refers to the flanks of the profile base
- profile back flank refers to the flanks of the profile back.
- the profile base flanks run parallel to one another in the direction of the profile base surface or run towards one another in the direction of the profile base surface before they merge into the curves or bevels at a first transition point.
- the profile base flanks run towards one another in this upper region of the profile base, i.e. towards the profile back, in the direction of the profile base surface, preferably in a straight line.
- the profile base tapers conically in cross-section in the direction of the profile base surface, so that the profile base tapers towards the profile base surface. This makes it easier to enclose the profile base when casting the molded part without creating cavities.
- the angle ⁇ between the profile base flank in the cross-section of the sealing profile before its transition into the curve or chamfer, i.e. in the direction of the profile base surface before the first transition point, and a perpendicular to the profile base surface can be, for example, 3-20°, 5-20°, 5-15°, 5-10° or 5-9°.
- the corners or edges of the profile base are rounded or chamfered in such a way that they do not protrude laterally from the profile body.
- the corners or edges of the profile base should not have an anchoring function in the sealing profile according to the invention.
- the corners do not protrude in a vertical direction over the profile base surface in the direction of the molded part.
- the curves or chamfers therefore run in the cross-section of the sealing profile from a first transition point in a curved (in the case of curves) or polygonal (in the case of chamfers) line to a central profile axis that is perpendicular to the profile base and merge into the profile base surface at a second transition point.
- the curves or chamfers do not protrude laterally from the profile body.
- the direction of the curve describing the curve or of the polygonal line comprising the chamfers thus changes. always only towards the central profile axis.
- the profile flank surfaces above the curves and the profile base surface in cross-sectional view preferably run tangentially to the respective ends of the circular arc. In cross-section, the profile flank surface above the curves therefore runs tangentially to the first transition point and the profile base surface runs tangentially to the second transition point.
- Curves can also be made up of a circular arc and one or two transition arcs when viewed in cross-section, for example a transition arc from a transition point on the profile base flank to the circular arc and another transition arc to the transition point on the preferably planar profile base surface.
- Clothoids, sinusoids, cubic parabolas or Bloss arcs can be used as transition arcs, for example.
- the curvature of the curves extends over a maximum of 90°, preferably less than 90°.
- the curvature preferably extends over at least 30°, at least 35°, 40°, 45°, 50°, 55° or at least 60°.
- the formulation according to which the curvature of the curves extends over x° means, for example, that the angle between the radii of a curvature circle (osculating circle) leading to the ends of the curvature arc on the curvature arc is x°.
- the curves can, for example, be circular in cross-section, at least in sections. Other geometries are also conceivable in principle.
- the radii of circular curves in a segmental seal can, for example, be between 2 and 12 mm, preferably 2-8 mm, 3-6 mm, 3-5 or 3-4 mm.
- a curved arc viewed in the cross-section of the profile, can also be made up of a circular arc section and one or more transition curves.
- chamfer it is preferable to provide as many chamfers as possible, ie as many steps of the chamfer with corresponding changes of direction, in order to ensure a smooth transition into the profile base surface.
- the ratio of the length of the curvature of the curves which can be composed, for example, of a circular arc and one or two transition arcs, to the length of the profile base surface or the ratio of the total length of the bevel to the length of the profile base surface in cross section is 1:5 to 1:8, preferably 1:5.5 to 1:7.5 or 1:6 to 1:7.3.
- the information relates to the ratio of the length of the curvature of one of the curves or the length of the bevel, i.e. the polygonal line describing the bevel in cross section, on one side of the profile, seen in cross section, to the total length of the profile base surface, also seen in cross section.
- the sealing profile has two or more, preferably two, anchoring feet that protrude from the profile base surface at a distance from one another, the anchoring feet being spaced from the transition points of the curves or bevels in the profile base surface in the direction of the profile body, i.e. in the direction of the central profile axis.
- the anchoring feet extending from the profile base surface in the direction transverse to the profile base surface are spaced from the rounded or chamfered corners, i.e. offset inwards towards the central profile axis.
- the embodiment according to the invention, in which the anchoring feet are shifted further inwards towards the centre of the profile compared to profiles from the prior art, can be used particularly advantageously to prevent spalling caused by weakening of the hardenable material, e.g. concrete, in the area of the anchoring feet.
- the expression "extending in a direction transverse to the profile base surface” includes anchoring feet that are orthogonal to the profile base surface, but also Angled anchoring feet, i.e. anchoring feet that are positioned at an angle other than a right angle on the profile base surface.
- the starting points of the anchoring feet on the profile base surface i.e. the origins of the anchoring feet on the profile base surface, are each preferably in areas of the profile base surface above which no longitudinal channels are arranged directly in the profile body, so that the anchoring feet start from areas of the profile base surface above which solid profile areas are present, which preferably form solid webs made of profile material in the profile body, which extend at least through part of the profile body, preferably at least through the profile base in the direction of the profile back surface.
- the at least one anchoring foot can, for example, widen in cross-section like a dovetail or with another geometry in the direction away from the profile base surface in order to enable anchoring in the later molded part.
- the at least one anchoring foot is preferably axially symmetrical in cross-section. However, other geometries are also possible.
- the at least one anchoring foot can also have extensions, recesses, undercuts and the like in order to improve anchoring.
- the sealing profile according to the invention is preferably axially symmetrical in cross section with respect to a central profile axis that is perpendicular to the profile base surface. This preferably applies including the anchoring feet and any longitudinal channels. However, an axially symmetrical design is not necessary. Other designs that are suitable for anchoring are also possible.
- the sealing profile according to the invention is preferably designed in a strand-like manner, ie it extends in a strand-like manner in a longitudinal direction.
- a sealing profile designed in such a strand-like manner is particularly suitable for tunnel segments or shaft rings.
- Four such strand-like sealing profiles can, for example, be used together with profile corners in In a known manner, they can be connected to form a ring-shaped, closed four-sided sealing frame, which can be integrated into the four front sides of a segment.
- the sealing profile has hollow longitudinal channels running in the profile body.
- the longitudinal channels extend in the longitudinal direction of the sealing profile. These are areas of the profile that are kept free of profile material and are filled with air, for example.
- the sealing profile is more compressible in the area of the channels and the channels can therefore be used, among other things, to adjust the hardness of the profile.
- the profile body has a generally hexagonal cross-section.
- This embodiment is particularly well suited for tunnel segments.
- Two sides of the hexagon are formed by the profile base surface and the opposite profile back surface, which preferably runs parallel to the profile base surface.
- the remaining sides of the hexagon are formed by the profile base flanks and the profile back flanks.
- the profile back flanks can extend from the profile back surface in the direction of the profile base surface with an expanding cross-section, i.e. diverging, in relation to the cross-section of the sealing profile, while the profile base flanks extend towards each other in the direction of the profile base surface.
- the profile base flanks can initially run essentially linearly in cross-section before they merge into the profile base surface with curves or bevels.
- Sealing lips that protrude laterally from the profile body can be arranged at the level of the transition between the profile base flanks and the profile back flanks. These sealing lips have a sealing function when casting the molded part and are intended to prevent the hardening material from penetrating the seat of the sealing profile in the formwork.
- the sealing profile according to the invention preferably consists of an elastomeric material, preferably EPDM, SBR, CR, NBR or TPE, preferably EPDM, wherein the elastomeric material preferably has a Shore hardness of 60-80 (type D according to DIN EN ISO 868).
- the invention also relates to a molded part made of hardenable material, which has a sealing profile according to the invention embedded in the molded part with the profile base
- the molded part is preferably a concrete or plastic molded part, preferably a concrete segment for tunnel construction, a concrete ring for shaft construction, a concrete pipe for sewer or pipeline construction or a plastic pipe, preferably a GRP pipe.
- the present invention also relates to a sealing arrangement comprising at least one molded part made of hardenable material, in particular a concrete or plastic molded part, and a sealing profile according to the invention embedded therein.
- the sealing arrangement according to the invention preferably comprises at least two molded parts according to the invention, wherein the molded parts lie against one another with the profile back surfaces of their sealing profiles.
- the at least one molded part can be, for example, a concrete segment for tunnel construction, a concrete ring for a shaft or a concrete pipe (section), e.g. for sewer or pipeline construction, or a plastic pipe, for example a GRP pipe.
- Figure 1 shows a schematic spatial view of a molded part 50, here a concrete segment for tunnel construction, with a sealing profile 101 integrated therein according to the state of the art. Only a section of the molded part 50 is shown.
- the strand-shaped sealing profile 101 made of elastomeric material has a profile body 102 that is generally hexagonal in cross-section, with a profile base 103 pointing towards the molded part 50 and a profile back 104 protruding from the profile base 103.
- the profile base surface 105 of the profile base 103 pointing towards the molded part 50 is opposite a profile back surface 106 of the profile back 104.
- the profile body 102 has lateral profile back flanks 108 and profile base flanks 107.
- the sealing profile 101 is embedded in the molded part 50 by means of two generally dovetail-shaped, spaced-apart anchoring feet 109 that extend from the profile base 103.
- the anchoring feet 109 are arranged laterally at the outer ends (corners) of the profile base 103.
- the outer surface of the anchoring foot 109 shown here on the left forms the extension of the profile base flank 107 in the direction of the molded part 50
- the outer surface of the anchoring foot 109 shown on the right in the figure extends at an angle to the corresponding profile base flank 107 in the direction of the molded part 50.
- the sealing profile 101 has cavities running in the longitudinal direction 112 of the sealing profile 101 as longitudinal channels 113.
- the anchoring feet 109 and the profile base 103 are surrounded by the hardenable material, here concrete, up to the flank-side sealing lips 114.
- a lateral projection 115 on the profile back 104 serves to clip the sealing profile 101 with the profile back 104 into a corresponding recess in a holder of a formwork mold and to hold it there so that the sealing profile 101 remains directed towards the interior of the formwork mold with the anchoring feet 109 during the casting process.
- FIG 2 shows a part of an embodiment of a sealing profile 1 according to the invention (see also Fig.3 ).
- the sealing profile 1 according to the invention is embedded in a molded part 50 made of a hardenable material.
- the molded part 50 is a concrete segment for tunnel construction, and the sealing profile 1 is a segment seal made of an elastomeric material, such as EPDM, integrated into one end face of the segment.
- the sealing profile 1 can be produced by extrusion, for example.
- the strand-shaped sealing profile 1 extends in the longitudinal direction 12. Only a section of the sealing profile 1 is shown, which is cut at the front.
- the sealing profile 1 has a profile body 2 that is generally hexagonal in cross section, with a profile base 3 and a profile back 4 that protrudes from the profile base 3.
- the profile base 3 has a profile base surface 5 facing the molded part 50
- the profile back 4 has a profile back surface 6 opposite the profile base surface 5 and running essentially parallel to the profile base surface 5.
- the profile back surface 6 forms the sealing surface in a sealing arrangement in which, for example, two molded parts 50 with their sealing profiles 1 embedded in the front face lie against one another with the profile back surfaces 6.
- the sealing profile 1 has cavities running in the longitudinal direction 12 as longitudinal channels 13, which are arranged one above the other in three planes here.
- the sealing profile has lateral profile base flanks 7 and profile back flanks 8.
- Projections 15 protrude laterally from the profile body 2 in the area of the profile back 4, with which the sealing profile 1 can be held in a correspondingly complementary holder of a formwork mold during the casting of the molded part 50 with the profile back 4.
- Sealing lips 14 extending laterally from the profile body 2 at level 20 (see Fig. 3 ) of the transition between the profile base 3 and the profile back 4 are provided to prevent hardenable material from penetrating the holder of the formwork during the casting process of the molded part 50.
- the plane 20 also indicates the level below which the sealing profile 1 is or will be embedded in the molded part.
- the sealing profile 1 is anchored in the molded part 50 with two anchoring feet 9 that widen in cross-section in a dovetail manner away from the profile base surface 5.
- the sealing profile 1 is axially symmetrical in cross-section to a central profile axis 11 that is perpendicular to the profile base surface 5 and to the longitudinal axis of the sealing profile 1 running in the longitudinal direction 12 (see Fig.3 ).
- the anchoring feet are in turn each axially symmetrical to an axis 19 running parallel to the central profile axis 11.
- the profile base 3 of the sealing profile 1 has rounded corners, ie the profile base flanks 7 merge with curves 10 into the profile base surface 5.
- Figure 3 is clearly visible, which is a cross-section of the Figure 2
- the profile base flanks 7 conically converge towards one another in cross-section in the direction of the profile base surface 5, ie, viewed in cross-section, they initially run in a substantially straight line towards a lateral first transition point 16 on the profile base flank that is closer to the central profile axis 11. In this linear area, they form an angle ⁇ with a perpendicular to the profile base surface 5, which can be, for example, 5-10 °.
- the curves 10 run, in the cross-section of the sealing profile, from the first transition point 16 in a curved line towards the central profile axis 11 which is perpendicular to the profile base surface 5 and merge into the profile base surface 5 at a second transition point 17.
- each of the points of the arc of curvature describing the curve in the cross-section is closer to the central profile axis 11.
- the curves 10 therefore do not protrude laterally or in the direction of the central profile axis 11 relative to the profile body 2.
- the curves 10 merge into the profile base surface 5 at the second transition point 17, which extends in a straight line in cross-section, apart from the area with the anchoring feet 9.
- the length of the arc of curvature of the curve 10 between the transition points 16, 17 is preferably in such a ratio to the length B of the profile base surface 5, viewed in cross-section, that a sufficiently large-dimensioned curve 10 results.
- the curves 10 are circular arc-shaped and the arc of curvature of the curves 10 extends over an angle ⁇ of approximately 80 °.
- a suitable circular arc radius r can be, for example, 4 mm.
- the ratio of the length of the circular arc to the length B of the profile base surface is approximately 1:7.2. However, other configurations are also possible depending on the intended use.
- the anchoring feet 9 are in the sealing profile 1 according to the invention compared to the Figure 1 shown sealing profile 101 from the prior art are offset inwards, ie in the direction of the central profile axis 11. They are each spaced from the second transition points 17, with which the curves 10 of the sealing profile 1 according to the invention merge into the profile base surface 5, in the direction of the central profile axis 11.
- the anchoring feet 9 in this embodiment originate from a region of the profile base surface 5, above which a solid web 18 made of elastomer material is formed, running between hollow longitudinal channels perpendicularly through the profile base 3.
- the rounded corners and the inwardly offset anchoring feet 9 are particularly advantageous in order to avoid or reduce the flaking observed in sealing profiles 101 from the prior art.
- Figure 4 shows an example of a cross section through a sealing profile 1 according to the invention with bevels 21 instead of curves.
- the bevels 21, viewed in the cross section of the sealing profile, run from the first transition point 16 in a polygonal line towards the central profile axis 11 which is perpendicular to the profile base surface 5 and merge into the profile base surface 5 at the second transition point 17.
- the bevels 21 do not protrude laterally from the profile body 2.
- an example of a sealing profile 1 is shown which, in this illustration, has a bevel 21 made up of two individual bevels in the cross section on the left and a bevel 21 made up of three individual bevels in the cross section on the right.
- the transition point 16 on the profile base flank 7 is connected to the transition point 17 on the profile base surface 5 in cross-section by a polygonal line made up of two linear sections; in the case of the chamfer shown on the right, the transition points 16, 17 are connected by a polygonal line made up of three linear sections.
- the sealing profile 1 it is possible for the sealing profile 1 to have different corner designs, for example a different number of chamfers or a chamfer on one side and a rounded section on the other. However, it is preferred if both sides (viewed in cross-section) are designed symmetrically to one another.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Lining And Supports For Tunnels (AREA)
- General Engineering & Computer Science (AREA)
- Gasket Seals (AREA)
- Mechanical Engineering (AREA)
Claims (17)
- Profilé d'étanchéité (1) destiné à être incorporé dans une pièce moulée (50) en une matière durcissable, notamment une pièce moulée en béton ou en matière plastique, le profilé d'étanchéité (1) comportant un corps de profilé (2), comprenanta) une base de profilé (3), destinée à être incorporée dans la pièce moulée (50), qui comporte une surface (5) de base de profilé montrant vers la pièce moulée (50) après l'incorporation du profilé d'étanchéité (1) et des flancs latéraux (7) de base de profilé etb) un dos de profilé (4) saillant par rapport à la base de profilé (3), qui comporte une surface (5) de base de profilé placée au vis-à-vis de la surface (6) de dos de profilé et des flancs latéraux (8) de dos de profilé,et- le profilé d'étanchéité (1) comportant au moins un pied d'ancrage (9) saillant à partir de la surface (5) de base de profilé, caractérisé en ce que- les flancs (7) de base de profilé passant par des arrondis (10) ou des chanfreins (21) dans la surface (5) de base de profilé, dans lequel les arrondis (10) s'écoulent dans la section transversale du profilé d'étanchéité (1) d'un premier point de passage (16) en ligne recourbée vers un axe de profilé (11) central, placé debout à la perpendiculaire sur la surface (5) de base de profilé et sur un deuxième point de passage (17), passent dans la surface (5) de base de profilé, ou en ce que les chanfreins (21) s'écoulent dans la section transversale du profilé d'étanchéité (1) d'un premier point de passage (16) en ligne polygonale vers un axe de profilé (11) central, placé debout à la perpendiculaire sur la surface (5) de base de profilé et sur un deuxième point de passage (17), passent dans la surface (5) de base de profilé.
- Profilé d'étanchéité (1) selon la revendication 1, avant leur passage dans les arrondis (10) ou les chanfreins (21), les flancs (7) de base de profilé s'écoulant dans la section transversale du profilé d'étanchéité (1) dans la direction de la surface (5) de base de profilé à la parallèle l'un de l'autre ou convergeant l'un vers l'autre, convergeant de préférence l'un vers l'autre.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, l'arc de courbure des arrondis (10) s'étendant sur un maximum de 90 °, de préférence sur moins de 90 °.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, l'arc de courbure des arrondis (10) s'étendant sur au moins 30 °, sur au moins 35 °, 40 °, 45 °, 50 °, 55 ° ou au moins 60 °.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, dans la section transversale, les arrondis (10) s'écoulant au moins partiellement en forme d'arc de cercle.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, le rapport de la longueur de l'arc de courbure des arrondis (10) à la longueur B de la surface (5) de base de profilé dans la section transversale étant de 1 : 5 à 1 : 8, de préférence de 1 : 5,5 à 1 : 7,5 ou de 1 : 6 à 1 : 7,3.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, le profilé d'étanchéité (1) comportant deux ou plus, de préférence deux pieds d'ancrage (9) écartés l'un de l'autre, saillant à partir de la surface (5) de base de profilé et dans la direction de l'axe de profilé (11) central, les pieds d'ancrage (9) étant écartés des deuxièmes point de passage (17) des arrondis (10) ou des chanfreins (21) dans la surface (5) de base de profilé.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, l'au moins un pied d'ancrage (9) s'élargissant dans la section transversale dans la direction s'éloignant de la surface (5) de base de profilé, s'élargissant de préférence en forme de queue d'aronde dans la direction s'éloignant de la surface (5) de base de profilé.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, dans la section transversale, le profilé d'étanchéité (1) étant symétrique à l'axe en rapport à un axe de profilé (11) central, placé debout à la perpendiculaire de la surface (5) de base de profilé.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, le profilé d'étanchéité (1) s'étendant sous forme toronnée dans la direction longitudinale (12).
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, le profilé d'étanchéité (1) comportant des canaux longitudinaux (13) s'écoulant dans le corps de profilé (2).
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, le corps de profilé (2) comportant une section transversale généralement hexagonale, et deux côtés de l'hexagone étant constitués par la surface (5) de base de profilé et la surface (6) de dos de profilé placée au vis-à-vis et les autres côtés de l'hexagone étant constitués par les flancs (7) de base de profilé et par les flancs (6) de dos de profilé.
- Profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, le profilé d'étanchéité (1) étant constitué d'une matière élastomère, de préférence en un caoutchouc éthylène - propylène (EPDM), en un caoutchouc styrène - butadiène (SBR), en un caoutchouc chloroprène (CR), en un caoutchouc butadiène - acrylonitrile (NBR) ou en un élastomère thermoplastique (TPE), de préférence en un EPDM, et la matière élastomère faisant preuve de préférence d'une dureté Shore de 60-80 de type D selon la norme DIN EN ISO 868 .
- Pièce moulée (50) en une matière durcissable, comprenant un profilé d'étanchéité (1) selon l'une quelconque des revendications précédentes, incorporé dans la pièce moulée (50) par la base de profilé (3) .
- Pièce moulée (50) selon la revendication 14, la pièce moulée (50) étant une pièce moulée en béton ou en matière plastique, de préférence un cuvelage en béton pour la construction de tunnel, un anneau de béton pour le fonçage de puits, un tube de béton pour la construction de canalisations ou de tuyauteries ou un tube en matière plastique, de préférence un tube en PRV.
- Ensemble d'étanchéité comprenant au moins une pièce moulée (50) selon l'une quelconque des revendications 14 ou 15.
- Ensemble d'étanchéité selon la revendication 16, comprenant au moins deux pièces moulées (50) selon l'une quelconque des revendications 14 ou 15, les pièces moulées (50) étant adjacentes l'une à l'autre par les surfaces (6) de dos de profilé de leurs profilés d'étanchéité (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019133062.9A DE102019133062B3 (de) | 2019-12-04 | 2019-12-04 | Dichtungsprofil zur Einbettung in ein Formteil aus aushärtbarem Material |
PCT/EP2020/084140 WO2021110686A1 (fr) | 2019-12-04 | 2020-12-01 | Profilé d'étanchéité pour cuvelage en béton |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4069943A1 EP4069943A1 (fr) | 2022-10-12 |
EP4069943C0 EP4069943C0 (fr) | 2024-05-01 |
EP4069943B1 true EP4069943B1 (fr) | 2024-05-01 |
Family
ID=73547007
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20823744.6A Active EP4069943B1 (fr) | 2019-12-04 | 2020-12-01 | Profile de joint pour voussoir en béton |
Country Status (6)
Country | Link |
---|---|
US (1) | US20230003301A1 (fr) |
EP (1) | EP4069943B1 (fr) |
AU (1) | AU2020394800A1 (fr) |
CA (1) | CA3160326A1 (fr) |
DE (1) | DE102019133062B3 (fr) |
WO (1) | WO2021110686A1 (fr) |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2833345C2 (de) | 1978-07-29 | 1985-03-28 | Phoenix Ag, 2100 Hamburg | Dichtungsprofil für Tübbings |
DE3219522A1 (de) * | 1981-10-28 | 1983-12-01 | Denso-Chemie Wedekind Kg, 5090 Leverkusen | Steckmuffendichtung fuer rohre |
DE3934198C2 (de) | 1989-10-13 | 2001-03-15 | Phoenix Ag | Dichtanordnung an einem Tunnelsegment aus Beton mit einem Dichtungsprofil aus elastomerem Werkstoff |
DE4218710C1 (de) | 1992-06-06 | 1993-11-18 | Hochtief Ag Hoch Tiefbauten | Anlage zum Herstellen von Tübbingen für eine Tunnelauskleidung |
DE19817429A1 (de) | 1998-04-20 | 1999-10-21 | Hochtief Ag Hoch Tiefbauten | Vorrichtung und Verfahren zur lagestabilen Befestigung eines Dichtungselementes an einer Schalung |
EP0982472B1 (fr) * | 1998-08-26 | 2003-03-12 | Tarmac Limited | Systeme d'étancheité pour voussoir de tunnel |
GB2351692A (en) * | 1999-07-07 | 2001-01-10 | Tarmac Uk Ltd | Improvements in or relating to moulding |
DE19841047C1 (de) | 1998-09-09 | 2000-01-13 | Hochtief Ag Hoch Tiefbauten | Verfahren und Vorrichtung zum Herstellen von Tübbingen für eine Tunnelauskleidung |
WO2001053657A1 (fr) | 2000-01-18 | 2001-07-26 | Ceresola Tunnelbautechnik Ag | Systeme de coffrage |
US20030168819A1 (en) * | 2001-05-30 | 2003-09-11 | Holger Gutschmidt | Seal system |
DE10310856A1 (de) * | 2003-03-11 | 2004-09-23 | Phoenix Ag | Dichtanordnung |
DE102007032236B4 (de) | 2007-07-11 | 2009-04-16 | Rekers Betonwerk Gmbh & Co. Kg | Schalung zur Herstellung von Betonfertigteilen |
GB201601753D0 (en) | 2016-02-01 | 2016-03-16 | Vip Polymers Ltd | Cast-in tunnel gasket and joining method |
US10662643B2 (en) * | 2018-01-19 | 2020-05-26 | Vertex, Inc. | Removable and replaceable anchored frame-like tunnel gasket construction with soft corners |
-
2019
- 2019-12-04 DE DE102019133062.9A patent/DE102019133062B3/de active Active
-
2020
- 2020-12-01 AU AU2020394800A patent/AU2020394800A1/en active Pending
- 2020-12-01 CA CA3160326A patent/CA3160326A1/fr active Pending
- 2020-12-01 US US17/781,798 patent/US20230003301A1/en active Pending
- 2020-12-01 WO PCT/EP2020/084140 patent/WO2021110686A1/fr unknown
- 2020-12-01 EP EP20823744.6A patent/EP4069943B1/fr active Active
Also Published As
Publication number | Publication date |
---|---|
EP4069943A1 (fr) | 2022-10-12 |
AU2020394800A1 (en) | 2022-06-16 |
CA3160326A1 (fr) | 2021-06-10 |
DE102019133062B3 (de) | 2020-12-17 |
WO2021110686A1 (fr) | 2021-06-10 |
US20230003301A1 (en) | 2023-01-05 |
EP4069943C0 (fr) | 2024-05-01 |
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