EP3766827A1 - Soupape de remplissage multifonction - Google Patents

Soupape de remplissage multifonction Download PDF

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Publication number
EP3766827A1
EP3766827A1 EP20185518.6A EP20185518A EP3766827A1 EP 3766827 A1 EP3766827 A1 EP 3766827A1 EP 20185518 A EP20185518 A EP 20185518A EP 3766827 A1 EP3766827 A1 EP 3766827A1
Authority
EP
European Patent Office
Prior art keywords
valve
filling
swirl chamber
container
outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20185518.6A
Other languages
German (de)
English (en)
Inventor
Valentin Dr. Becher
Benedikt Hengl
Josef Doblinger
Anton Huber
Hubert Auer
Stefan Poeschl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP3766827A1 publication Critical patent/EP3766827A1/fr
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B67D7/0288Container connection means
    • B67D7/0294Combined with valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/023Filling multiple liquids in a container
    • B67C3/026Filling the liquids simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • B67C3/281Profiled valve bodies for smoothing the flow at the outlet of the filling nozzle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/32Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid
    • B67D7/3281Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2671Means for preventing foaming of the liquid
    • B67C2003/2674Means for preventing foaming of the liquid by creating a conical shaped flow directed to the container wall at the container neck height
    • B67C2003/268Means for preventing foaming of the liquid by creating a conical shaped flow directed to the container wall at the container neck height by means of a flow channel integral with the filling nozzle

Definitions

  • the present invention relates to a filling valve for filling a container with a filling product, preferably a beverage, in a beverage filling plant.
  • the desired components can be dosed and filled individually via separate dosing stations, for example from the US 2008/0271809 A1 known.
  • the use of separate dosing stations for a large number of components leads to a complex system structure and process flow, since the filling of each container is divided into several separate dosing / filling stations at which the container must be positioned for the duration of the respective dosing times.
  • the components can be brought together in a common filling valve, see for example EP 0 775 668 A1 and WO 2009/114121 A1 .
  • a component to be added to a base fluid is metered in front of the filling valve outlet, with the desired amount being measured, for example, by measuring the volume using a flow meter EP 0 775 668 A1 ) or by another volumetric dispensing technology ( WO 2009/114121 A1 ), for example by means of a metering piston and / or a diaphragm pump.
  • High dosing accuracy can be achieved by measuring with the aid of a flow meter. This measures the volume to be dosed or the mass to be dosed and closes a shut-off valve in the dosing line when a threshold value is reached.
  • Other volumetric Dosing methods such as the use of pumps or time / pressure filling, often have greater uncertainties and tend to react more sensitively to changes in the dosage medium, for example to changes in pressure, temperature or composition. Frequent calibration, especially when changing the dosage medium, is the result. A gravimetric measurement of the dosages is hardly possible due to the large differences between the dosage weight for small quantities ( ⁇ l) and the container weight.
  • the technologies outlined above are characterized by the fact that the components are mixed at a later point in time, i.e. either during or just before filling.
  • One advantage of the late addition of components in contrast to the likewise common industrial mixing of large quantities and later filling, is that the carry-over of intense aromatic substances, which migrate into seals and cannot be completely removed from the seals by cleaning, is avoided can. If the components are transported separately from one another up to the container mouth and the dosage remains drip-free, the carryover of components or their aromatic substances can be essentially excluded.
  • the technical problems described above have led to a further development of the dosing / filling process, for example from the EP 2 272 790 A1 and DE 10 2009 049 583 A1 emerges.
  • the components of the filling product are dosed directly during filling by means of a flow meter and fed into the container to be filled together, with a main component being displaced backwards by the added component during the dosing.
  • the displaced volume of the main component is determined by means of the flow meter, and thus the volume of the metered component is also known and controllable.
  • the main component together with the metered component, is completely flushed out of the filling valve into the container, whereby the total filling quantity can be determined with the same flow meter.
  • the filling quantities and the added component quantities can be redefined. This enables highly flexible filling of individualized drinks without changeover times.
  • the filling valve can be equipped with swirl bodies, which can be implemented, for example, in the form of guide vanes or swirl channels, for example from FIG DE 40 12 849 A1 and DE 26 20 753 A1 known.
  • swirl valves described above do not provide a stepless control function of the flow rate and are therefore not suitable for current high-performance filling machines, in particular with flexible metering through backward displacement.
  • a control valve proportional flow regulator, PFR
  • PFR proportional flow regulator
  • the use of two regulating devices in series - shut-off and flow control - is structurally complex and increases the pressure loss.
  • filling valves for different purposes (carbonized or still filling products, with or without pieces, glass or PET containers, etc.). This leads to high care and maintenance costs as well as many machine variants.
  • One object of the invention is to provide an improved filling valve, in particular to improve the hygienic properties in the case of frequent product changes with a compact and reliable design.
  • the filling valve according to the invention is set up for filling a container with a filling product, preferably a beverage in a beverage filling plant.
  • the filling product is preferably a multi-component filling product composed of a main component and at least one additional component.
  • the main component can be, for example, water or juice; the additional components can include, for example, syrup, pulp, fruit pieces, etc. If the filling product consists of only one main component, without additional component (s), the terms "main component” and "filling product” are used synonymously.
  • the filling valve comprises a valve base body with an outlet which is set up to dispense or introduce the filling product into the container.
  • the container mouth is usually located directly below the outlet during filling.
  • the container mouth can rest against an mouth section of the valve base body.
  • the filling valve can also be used as a free-jet valve.
  • the valve base body has a swirl chamber which is designed to receive the filling product and can be brought into fluid connection with the outlet.
  • the valve base body also has a main inlet which opens into the swirl chamber and is designed to introduce at least one main component of the filling product into the swirl chamber in such a way that the filling product is swirled in the swirl chamber.
  • the swirl chamber has an annular shape, the cross-sectional contour of which has a round shape in the direction of extent and perpendicular to the direction of extent, preferably essentially without corner points.
  • the swirl chamber wall is geometrically essentially continuous and differentiable both along its ring axis and perpendicular to it.
  • the wording "essentially” indicates, on the one hand, that corners, for example in the mouth areas of the main inlet and any secondary inlets described below, cannot always be avoided, and on the other hand, that geometrical terms such as “continuous,” differentiable ",” Corner points "etc., are not to be interpreted ideally mathematically. It is important that the cross-sectional contours of the swirl chamber mentioned do not have a polygonal, perhaps rectangular, shape.
  • spatial information such as “below”, “below”, “above”, “above” etc. relate to the installation position of the filling valve, which is clearly determined by the direction of gravity.
  • the axial direction of the same in the installed state at least substantially coincides with the direction of gravity.
  • the valve body requires neither swirl elements, such as guide vanes or swirl channels, nor additional flow guides and is therefore very hygienic and tolerant of disperse solid / liquid mixtures containing, for example, pieces of fruit, slurry, fruit fibers or the like. Furthermore, the size of pieces in the flow is hardly limited due to the lack of swirl bodies.
  • the valve body allows a complete flushing of the valve interior with a minimal flush volume, due to the high turbulence that can be achieved in the swirl chamber and a comparatively small surface.
  • the swirl chamber in There are essentially no corners in which flavorings, pieces of fruit and the like could get caught. This also optimizes the flushability. For these reasons, the valve body is particularly suitable for the flexible, container-wise change of filling product, in particular with components that can be added.
  • filling valve with the valve body can be used for wall filling as well as for free-jet filling or for products to be filled atmospherically, the large number of filling valve variants for different applications is reduced. This reduces the care and maintenance effort and the number of machine variants.
  • Filling systems that are equipped with filling valves of the type described here can be used universally. They can be used to fill a wide variety of different beverages, container formats and materials (PET, glass, can, still, carbonated, etc.).
  • the swirl chamber preferably has the shape of a torus.
  • the term "torus" refers not only to a body of revolution constructed from a circular contour, even if this is preferred, but the rotational contour or surface can also be elliptical, oval or round in some other way as long as polygonal corners and edges are dispensed with . Such a rotationally symmetrical structure further supports the formation of a uniform twist and the ability to flush out.
  • the main inlet preferably opens tangentially into the swirl chamber.
  • tangential does not require a geometrically perfect tangential connection of the main inlet. Rather, it can make structural sense to let the main inlet flow into the swirl chamber at a certain angle. It is important that the inflow direction in this case is essentially from the side, i.e. not from above, and thus leads directly to a swirl, i.e. a ring flow, in the swirl chamber.
  • the tangential inlet of the filling product from the main inlet into the swirl chamber Due to the tangential inlet of the filling product from the main inlet into the swirl chamber, it is optimally swirled, whereby the filling product is driven outwards due to centrifugal force and flows downwards in a spiral movement in the container, preferably on the container wall, after exiting the outlet.
  • the tapering or constriction of the swirl chamber towards the outlet results in a pressure drop and thus a stabilization of the swirl.
  • the lateral, ie tangential, main inlet opening into the swirl chamber also creates space above the swirl chamber.
  • valve body The space is unobstructed and can be used to expand the valve body in a modular manner, so that the formation of variants or Differentiation of the filling valve for specific applications can take place late, which saves costs and resources.
  • the compact design of the valve body enables, for example, the hygienic integration of a valve cone drive for flow control and, if necessary, other control functions (gas valve (s) for preloading the container, return gas line (s), relief line (s), solenoid valve (s), etc.) above the valve body.
  • a control board for implementing decentralized control architectures can be installed in a valve head above the basic valve body.
  • At least the axial outer wall of the swirl chamber preferably merges continuously and differentially into the main inlet, in order to optimize swirl formation and flushability.
  • the main inlet in the region of the opening into the swirl chamber preferably has essentially the same cross-sectional contour perpendicular to the direction of extension as the swirl chamber. Both contours are preferably circular with essentially the same diameter. In this way, the tangential supply of the filling product optimally merges into the ring flow within the swirl chamber.
  • the outlet is preferably ring-shaped, the likewise ring-shaped swirl chamber gradually tapering towards the outlet, as a result of which the filling product flows downward in the container in a spiral movement after exiting the outlet.
  • the swirl chamber preferably has a shape that is axially symmetrical to the axis of the annular outlet.
  • the filling valve preferably has a valve cone, preferably made at least partially from Teflon and / or preferably designed to be adjustable.
  • the possible adjustability of the valve cone can include a shut-off function and / or flow control, as set out below.
  • the valve base body thus preferably has a valve cone which is adjustably set up for regulating the flow of the filling product through the outlet.
  • flow control here means a change in the flow by adjusting the valve cone, without this encompassing a complete suppression of the flow, ie a flow of zero. A binary switching on and off of the flow is therefore not covered by the flow control.
  • the adjustability of the valve cone is preferably carried out in a translatory manner along the axial direction determined by the outlet. Also the valve cone itself preferably extends along the axial direction.
  • the valve cone is preferably continuously adjustable within a working path.
  • valve cone supports the swirl formation.
  • the valve cone stroke can be flexibly increased during the filling process, which means that the adjustability of the valve cone can not only be used to regulate the filling speed but also expand the range of fillable products.
  • valve cone is made of Teflon, the drainage behavior can be improved due to the low surface energy. If, in addition, a valve cone made of Teflon is combined with a valve housing made of stainless steel, such a material pairing can ensure complete sealing, even at high differential pressures, provided the filling valve provides a shut-off function. Teflon also has a very good resistance to any migration of flavorings.
  • the valve base body preferably has a valve seat, the valve cone and the valve seat being set up such that the valve cone is in sealing contact with the valve seat in a shut-off position for a complete closing of the outlet.
  • the integration of flow control and shut-off functions in the valve body allows a reduction in the number of components and a simplification of the product path. This leads to lower pressure losses and contributes to gentler product handling and less foam formation during the filling process.
  • the filling valve preferably has a regulating valve, which is connected upstream of the valve body, whereby pressure surges can be intercepted at the beginning of the filling process and the constriction of the product flow can be improved towards the end of the filling process and the swirl can be reliably maintained.
  • the valve cone preferably has a conical outlet contour which tapers towards the outlet and extends at least partially into the swirl chamber. In this way, the design of the valve body is particularly compact.
  • the swirl chamber preferably extends essentially axially symmetrically around the valve cone.
  • the valve cone penetrates the swirl chamber centrally, whereby the valve cone synergistically forms part of the wall that forms the swirl chamber.
  • the valve body can be made even more compact, the functionalities of the valve cone and the swirl chamber being structurally integrated.
  • the valve body preferably has one or more secondary inlets which open into the swirl chamber and are designed to introduce one or more additional components of the filling product into the swirl chamber in such a way that they mix with the main component therein.
  • the secondary inlets allow any additional components to be mixed in directly in the swirl chamber, which ensures that the valve body can be easily rinsed out and minimizes any aroma carryover.
  • the filling valve is therefore particularly suitable for applications in filling systems that are set up for flexible dosing and immediate product change through backward displacement.
  • the filling product is made up of several components, a main component such as water or juice and at least one additional component such as syrup, mixed together directly in the swirl chamber of the filling valve.
  • a main component such as water or juice
  • additional component such as syrup
  • the additional components of the filling product are introduced into the swirl chamber and introduced into the container to be filled under swirl.
  • the main component previously supplied by the main feed is displaced backwards.
  • the displaced volume of the main component is determined, for example, by means of a flow meter, and the volume of the metered component (s) is thus also known and controllable.
  • the main component together with the metered components, is completely flushed out of the filling valve into the container, whereby the total filling quantity can be determined with the same flow meter.
  • the filling quantities and the added component quantities can be redefined. This enables highly flexible and hygienic filling of individualized beverages, essentially without changeover times.
  • the valve base body preferably has a valve housing which forms at least part of the wall delimiting the swirl chamber and the outlet, as a result of which the valve base body is structurally simplified and particularly reliable.
  • the valve housing can be manufactured in one piece.
  • the valve housing is preferably a cast body.
  • At least one of the secondary inlets is preferably formed by openings in the valve housing.
  • the valve body preferably has a membrane made of a deformable material, preferably Teflon, which forms part of the wall delimiting the swirl chamber, preferably in the upper area.
  • the membrane on the valve housing is connected to an outer contour, which is preferably circular, and to the valve cone, if present, to an inner contour, which is preferably also circular.
  • the lateral, ie tangential, main inlet opening into the swirl chamber creates space above the swirl chamber in addition to the aforementioned technical effects, which can be used to mount a membrane which seals the swirl chamber in the upper area.
  • the membrane is made of a deformable or flexible material, which means that it can follow the axial movement of the valve cone and at the same time ensure a hygienic seal.
  • the working range of the valve cone also determines the degree of deformability that the membrane material has to provide. This functionality means that the terms "flexible”, “deformable” etc. are determined in relation to the membrane.
  • the flexibility of the membrane and the nature of the material, especially in the case of Teflon also support filling of the filling product with a twist, even with very low filling flows. An unintentional, local maximum of the flow at the beginning of a filling process, before a steady flow occurs under swirl, can be counteracted by adjusting the valve cone or by means of a control valve located upstream.
  • the symmetry of the membrane also allows a design with a high number of load cycles, as is usually necessary for filling valves.
  • the membrane preferably has an annular clamping section which is designed for attachment to the valve housing.
  • the valve housing On the outside facing away from the swirl chamber, the valve housing preferably has one or more interfaces for the respective connection of a line or a metering valve, as a result of which the filling valve can be expanded in a modular manner.
  • any additional components can be metered in precisely, especially in the case of flexible metering by means of backward displacement.
  • the valve base body preferably has a gas channel which penetrates the valve cone in the axial direction, the gas channel preferably providing separate gas paths via a tube-in-tube construction.
  • the gas channel can be used as a return gas channel in order to divert a gaseous atmosphere in the container that is displaced from the container during filling.
  • the gas channel can, however, also have a multi-channel construction in order to create separate inlet and exhaust gas paths, for example in order to evacuate the container to be filled, to pretension it with a tension gas such as carbon dioxide, to flush it, to clean it, etc.
  • the filling valve preferably has a valve cone drive which is mechanically connected to a connection section of the valve cone and is designed to actuate the valve cone, preferably electromotive, magnetic, pneumatic or hydraulic, the valve cone drive preferably having a spring for pretensioning the valve cone into a working position, preferably the shut-off position.
  • a valve cone drive which is mechanically connected to a connection section of the valve cone and is designed to actuate the valve cone, preferably electromotive, magnetic, pneumatic or hydraulic, the valve cone drive preferably having a spring for pretensioning the valve cone into a working position, preferably the shut-off position.
  • the filling valve has a valve center part which is attached to the valve base body, and a valve head part which is attached to the valve center part, the valve center part comprising the valve cone drive.
  • the tangential main inlet set out above leaves the upper side of the valve body unobstructed in such a way that one or more valve components can be attached in a stack, which means that the filling valve can be constructed in a modular manner and the creation of variants or differentiation for the specific application can only take place late. This reduces the amount of care and maintenance required and the number of machine variants.
  • the valve head part preferably has one or more supply connections that are in fluid communication with the gas channel and each provide an inlet and / or outlet for gas, whereby the filling valve can be used flexibly and is easy to install and maintain thanks to the easily accessible supply connections on the valve head part.
  • the valve head part preferably has one or more gas valve interfaces for connecting a gas valve in each case, so that the filling valve can be built or configured in a more modular manner and the creation of variants or differentiation for the specific application can only take place late.
  • the filling valve also has a rod-shaped height probe which can be introduced through the gas channel and is designed to protrude into the container in the introduced state and to detect a filling level of the filling product in the container.
  • a corresponding interface with an opening for mounting the height probe can be formed in the valve head part.
  • the Figure 1 is a perspective view of the valve base body 10 of a filling valve 1 (cf. Figure 6 ) with swirl generation.
  • the Figure 2 shows the valve base body 10 in a cross-sectional view.
  • the valve base body 10 has a swirl chamber 11 designed as an annular channel or torus.
  • the valve body 10 also has one in the perspective of Figure 1 Main inlet 12, not visible, which opens tangentially or essentially tangentially into the swirl chamber 11.
  • the main inlet 12 is shown schematically in FIG Figure 2 emerged.
  • the main inlet 12 is also in the exemplary embodiments Figures 2 , 3a, 3b and others shown.
  • the swirl chamber 11 tapers to an annular outlet 13, from which the filling product emerges during filling and into a container placed below the valve base body 10 (in the Figures 1 and 2 not shown).
  • the tangential supply of the filling product from the main inlet 12 into the swirl chamber 11 causes it to swirl, causing the filling product to be driven outwards by centrifugal force and, after exiting the valve body 10, it is pushed outwards and flows down the container wall.
  • the tapering or constriction of the swirl chamber 11 towards the outlet 13 leads, on the one hand, to a uniform, well-defined swirl over the circumference and, on the other hand, is a decisive determining factor for the flow rate. If the degree of tapering, in particular the dimensions of the annular gap at the outlet 13, can be adjusted, an integrated flow control can be implemented, possibly up to the point of blocking, or the maximum size of the pieces in the filling product can be changed.
  • valve base body 10 has a valve cone 14 which has a cylindrical shape tapering towards the outlet 13.
  • the annular gap adjoining the swirl chamber 11 is formed on the inside at least in sections by the outer circumferential surface of the valve cone 14.
  • the annular gap is delimited or formed by a valve housing 15.
  • the valve cone 14 is designed to be displaceable in the axial direction, ie up and down. In this way, the annular gap at the outlet 13 can be enlarged and reduced.
  • valve cone 14 takes place within the working area, ie between a fully open position and a closed position or a position of the minimum flow, preferably continuously. If the internal shape of the valve housing 15 forms a valve seat 16 which is in sealing contact with the valve cone 14 in a closed position of the filling valve 1, the outlet 13 can be completely closed, thereby realizing a shut-off function.
  • the lateral, i.e. tangential, main inlet 12 opening into the swirl chamber 11 creates space above the swirl chamber 11 in addition to the technical effects mentioned above.
  • the space is unobstructed and can be used to assemble a membrane 17 which seals the swirl chamber 11 in the upper area.
  • the membrane 17 has a circular outer contour which is connected directly or indirectly to the valve housing 15 via a fastening means.
  • the membrane 17 is attached to the valve cone 14 radially on the inside.
  • the membrane 17 is made of a flexible material, preferably Teflon, so that it can follow the axial movement of the valve cone 14 and at the same time ensure that the swirl chamber 11 is hygienically sealed.
  • the symmetry of the membrane 17 also allows a design with a high number of load cycles, as is mostly necessary for filling valves.
  • the valve base body 10 also has a gas channel 18 which centrally penetrates the valve cone 14 in the axial direction.
  • the gas channel 18 is, for example, a return gas channel in order to discharge any gas, such as tension gas, which is displaced from the container during filling.
  • the gas duct 18 can, however, also have a multi-duct construction, for example a pipe-in-pipe construction, in order to create separate inlet and exhaust gas paths.
  • the valve cone 14 ends essentially directly below a throttle point, ie the narrowest point of the annular gap forming the outlet 13, whereby a defined change is realized from a single-phase gap flow to a wall film flow in the container. A well-defined, constant trailing edge of the liquid is thus formed, namely at the point with the highest flow velocity.
  • the valve seat 16 is preferably located, ie the Shut-off point in the immediate vicinity of the tear-off edge, which minimizes the surfaces that could lead to dripping.
  • the valve cone 14 is preferably made of Teflon, whereby the drainage behavior is improved due to the low surface energy. If, in addition, the valve housing 15 is made of stainless steel, such a material pairing can ensure complete sealing even at high differential pressures.
  • valve body 10 does not require any swirl elements such as guide vanes or swirl channels or additional flow guides and is therefore very hygienic and tolerant of disperse solid / liquid mixtures containing, for example, fruit pieces, slurry, fruit fibers or the like. Furthermore, the size of pieces in the flow is hardly limited due to the lack of swirl bodies. For filling large pieces, for example with volumes of 5x5x5 mm or more, the valve cone stroke can be flexibly increased during the filling process.
  • the valve base body 10 is particularly suitable for the wall filling set out above, in which the filling product runs spirally down the inner wall of the container.
  • a filling valve 1 equipped with the valve base body 10 can also be used as a free-jet valve.
  • the valve base body 10 can be used as a hygienic control valve by installing it in a corresponding filling product line with a subsequent calming section and, if necessary, a gas barrier at the outlet. If necessary, the twist can be removed by a radial instead of tangential main inlet 12.
  • valve body 10 allows the valve interior, in particular the swirl chamber 11 and the outlet 13 adjoining it in the filling direction, to be completely flushed out with a minimal flush volume due to the high turbulence that can be achieved in the swirl chamber 11 and a comparatively small surface.
  • the valve base body 10 is particularly suitable for frequent, for example up to container-wise, changing of the filling product, in particular components that can be added. Due to the particularly good flushability, the valve body 10 can also be used in aseptic filling machines.
  • valve body 10 allows a reduction in the number of components and a simplification of the product path. This leads to lower pressure losses and contributes to gentler product handling and less foam formation during the filling process.
  • valve body 10 also enables hygienic integration of the valve cone drive and, if necessary, further control functions in the valve head, i.e. above the swirl chamber 11, for example an integration of gas valves for pretensioning the containers, return gas lines, relief lines, solenoid valves for further separate control functions in the area of the filling valve 1 such as raising and lowering the valve, adding components, etc.
  • a control circuit board for implementing decentralized control architectures can be installed in the valve head.
  • the filling valve 1 with the valve base body 10 can be expanded in a modular manner and can also be used for wall filling as well as for free-jet filling or for products to be filled atmospherically, the large number of filling valve variants for different applications is reduced. This reduces the care and maintenance effort and the number of machine variants.
  • Filling systems that are equipped with filling valves 1 of the type described here can be used universally. They can be used to fill a wide variety of different beverages, container formats and materials (PET, glass, can, still, carbonated, etc.).
  • the Figure 3a is a cross-sectional view of a valve base body 10 with swirl generation according to a further embodiment.
  • a plan view of the valve body 10 is shown in FIG Figure 3b shown.
  • the basic structure and the associated technical functions are similar to the exemplary embodiment in FIG Figures 1 and 2 .
  • the valve body 10 according to Figures 3a and 3b However, it has an expanded range of functions compared to the design variants described above.
  • the valve base body 10 thus has two further inlets, which are referred to herein as first and second secondary inlets 12a, 12b.
  • the number of two secondary inlets is only an example and can vary depending on the application.
  • the secondary inlets 12a, 12b enable further components, which are also referred to herein as additional component (s), to be fed directly into the swirl chamber 11.
  • additional component s
  • the secondary inlets 12a, 12b can each be equipped with a metering valve 19a, 19b.
  • the dosage valve 19b is in the perspective of Figure 3a not recognizable, but for example the Figure 7a can be removed.
  • the metering valves 19a, 19b in particular allow metering by means of backward displacement, as will be described in more detail below. However, first of all further structural features and embodiments of the valve base body 10 will be discussed.
  • valve base body 10 By means of the secondary inlets 12a, 12b, the admixing of additional components takes place directly in the swirl chamber 11, which ensures that the valve base body 10 can be easily flushed out and any carryover of aromas is minimized.
  • the integration of the supply of dosage components into the valve housing 15 means that no hoses or additional lines are required. In this way, the valve base body 10 is particularly suitable for an immediate product change.
  • the valve base body 10 has a modular structure in several respects and can thus be functionally expanded and adapted in a simple manner. So is in the Figure 4 a structural unit of valve cone 14 and membrane 17 is shown.
  • the membrane 17 has a clamping section 17a which is designed for fastening in the valve housing 15.
  • the clamping section 17a is an annular structure which can be an integral part of the membrane 17 or attached to it as a separate element. In the radially inner area, the membrane 17 is attached to the valve cone 14. In the upper area of the valve cone 14 there is a connection section 14a for connection to a possible valve cone drive.
  • a material pairing made of Teflon is preferred for the valve cone 14 and for the diaphragm 17.
  • the flexibility of the diaphragm and the material properties support the filling of the filling product with swirl even with very low filling flows.
  • an unintentional, local maximum of the flow rate at the beginning of a filling process, before a steady flow rate with swirl occurs, is counteracted.
  • a valve cone 14 made of Teflon which optimizes the drainage behavior due to the low surface energy, uniform, smooth and trouble-free filling with short filling times can be achieved.
  • valve base body 10 in particular the valve housing 15
  • valve properties can be varied simply through the structural unit comprising valve cone 14 and membrane 17.
  • the size of the swirl chamber 11, the shape of the valve cone 14, in particular its outlet contour 14b, preload position and preload force of the valve cone 14 can be easily modified by the membrane 17 and the like and adapted to the desired application environment.
  • valve base body 10 in particular the valve housing 15, can also have a modular design. So shows Figure 5 in a perspective way the valve housing 15 as a modular unit of the valve base body 10 according to an embodiment.
  • the valve housing 15 is in the Figure 5 shown in a basic form. This is preferably designed as a cast body with uniform interfaces.
  • the valve housing 15 in the basic form serves as a starting component for various manufacturing variants, which can relate, for example, to variants of the mouth section 15c for connection to the container to be filled or the shape and number of interfaces 15a, 15b for any secondary inlets 12a, 12b.
  • the Figures 5a to 5d show different configurations of the valve housing 15 in order to meet different application environments. So shows Figure 5a an embodiment in which the secondary inlets 12a and 12b are open. Lines, metering valves 19a, 19b or the like can now be connected to the interfaces 15a, 15b located there in order to be able to introduce and / or meter components of the filling product such as syrup, pulp, slurry, pieces, etc. into the swirl chamber 11.
  • the Figure 5b shows the basic shape of the valve base body 10 in the production variant of closed or non-implemented secondary inlets. The interfaces 15a, 15b or not further differentiated basic forms of the same can be seen.
  • the Figure 5c shows the valve housing 15 with a mouth section 15c, which is designed for receiving bottle mouths or for filling glass bottles.
  • the Figure 5d shows the valve housing 15 with a mouth section 15c, which is designed to receive bottle mouths or to fill PET bottles.
  • FIG. 3a a possible connection of a bottle-shaped container 100 to the mouth section 15c of the valve housing 15 is shown therein.
  • the container 100 has a container mouth 101 which is in contact with the mouth section 15c in the wall filling mode, as a result of which the filling product flows down the container wall in a spiral movement during filling, swirled by the swirl chamber 11, under the action of the centrifugal force.
  • FIG. 6 shows Figure 6 an exemplary filling valve 1 in a cross-sectional view, which has a valve base body 10 in the variant of FIG Figures 3a and 3b , a valve center part 20 as a first modular valve component and a valve head part 30 as a second modular valve component.
  • valve middle part 20 is attached to the valve housing 15 of the valve base body 10 via an interface.
  • the valve center part 20 comprises a valve cone drive 21 for actuating the valve cone 14.
  • the valve cone drive 21 has a Actuator that works, for example, by an electric motor, magnetically, pneumatically or hydraulically.
  • the valve cone drive 21 has a media connection 21a, via which a working medium, such as compressed air, can be supplied in order to actuate the valve cone 14.
  • the valve cone drive 21 has a spring 21b, preferably designed as a spiral spring, which serves to bias the valve cone 14 into a working position, for example the shut-off position or the completely open position.
  • the gas channel 18 provides separate gas paths via a tube-in-tube construction.
  • the separation of the gas paths can be supported at the interface between valve middle part 20 and valve head part 30 by means of a membrane, preferably made of Teflon, so that these can be connected in valve head part 30 to the connections and / or interfaces described below.
  • the valve cone drive 21 is accommodated in a cylindrical housing 22 which is designed for attachment to the valve base body 10 and for this purpose has one or more well-defined, preferably standardized, interfaces.
  • the housing 22 is separate in the Figure 6a shown. This shows a lower square flange section 22a and an upper annular flange section 22b, which are exemplary interfaces for assembling the valve center part 20. Such a deliberate breaking of the symmetry can ensure that the valve center part 20 is always mounted in the correct position and orientation.
  • the lower and upper flange sections 22a, 22b each have openings through which screws can be screwed in as fastening means, whereby the valve base body 10 and the valve head part 30 can be screwed onto the valve center part 20.
  • valve head part 30 which is shown separately in the Figure 6b is shown, the filling valve 1 closes at the top and has a valve support plate 31 and various connections and / or interfaces that relate to the functionality of the filling valve 1.
  • valve head part 30 is fastened to the valve center part 20 via the valve support plate 31.
  • the valve head part 30, in particular its valve support plate 31, can be set up for connection directly to the valve base body 10.
  • the valve head part 30 has several, for example three, gas valve interfaces 32, 33 and 34 which are used to connect gas valves 40, 41, 42 (cf. Figures 7a, 7b and 7c ) are set up.
  • the control of the gas valves 40, 41, 42 as well as the inflow / outflow of gas are carried out via corresponding supply connections 35.
  • FIGS. 7a to 7d show exemplary configurations of the filling valve 1.
  • the creation of variants or differentiation for the specific application takes place late due to the modular structure, which saves costs and resources.
  • the Figure 7a shows the filling valve 1 with three gas valves 40, 41, 42 and two metering valves 19a, 19b.
  • the filling valve 1 is suitable, for example, for filling carbonated beverages such as beer and CSD (carbonated soft drink).
  • the gas valve 40 serves as a preload valve in order to preload the container 100 by means of a tension gas, mostly carbon dioxide.
  • the gas valve 41 is used to relieve the container 100; ie gas under excess pressure or gas displaced during filling can thus be diverted from container 100 in a controlled manner via gas valve 41.
  • a negative pressure or vacuum can be generated in the container 100 via the gas valve 42.
  • the amount of oxygen in the container 100 can be reduced and thus an impairment of the product quality can be counteracted.
  • the various gas supply and gas discharge functions are implemented via separate gas paths, preferably via a tube-in-tube construction of the gas channel 18, as shown in FIG Figure 6 emerges.
  • one or two dosage components such as syrup or pulp
  • introduced into the swirl chamber 11 via the main inlet 12 for example water or juice
  • the dosage valves 19a, 19b Swirl chamber 11 are added.
  • the Figure 7b shows the filling valve 1 with two gas valves 40, 41 and two metering valves 19a, 19b.
  • the filling valve 1 is suitable, for example, for filling water and carbonated soft drinks (CSD).
  • the gas valve 40 serves as a preload valve in order to preload the container 100 by means of a tension gas, mostly carbon dioxide.
  • the gas valve 41 is used to relieve the container 100; ie gas under excess pressure or gas displaced during filling can thus be diverted from container 100 in a controlled manner via gas valve 41.
  • the various gas supply and gas discharge functions are implemented via separate gas paths, preferably via a tube-in-tube construction of the gas channel 18, as shown in FIG Figure 6 emerges.
  • the Figure 7c shows the filling valve 1 with a connected second secondary inlet 12b, but without gas valves.
  • a valve 19b is attached to the second secondary inlet 12b.
  • the filling valve 1 is suitable, for example, for hot filling of juices.
  • the main inlet 12 serves here as a hot flow, while the second secondary inlet 12b with a connected valve 19b acts as a hot return.
  • the gas channel 18 is in communication, for example, with the external environment via the valve head part 30 and serves, without the interposition of a gas valve, as a pure return air channel. Separate gas paths are not absolutely necessary in this application.
  • the Figure 7d shows the filling valve 1 with two gas valves 40, 41 and a connected second secondary inlet 12b.
  • a valve 19b is attached to the second secondary inlet 12b.
  • the filling valve 1 is suitable, for example, for filling carbonated soft drinks (CSD) and for hot filling of juice.
  • the main inlet 12 serves as a hot flow
  • the second secondary inlet 12b with a connected valve 19b acts as a hot return.
  • the gas valve 40 serves as a pretensioning valve in order to pretension the container 100 by means of a tension gas, mostly carbon dioxide.
  • the gas valve 41 is used to relieve the container 100; ie gas under excess pressure or gas displaced during filling can thus be diverted from container 100 in a controlled manner via gas valve 41.
  • the various gas supply and gas discharge functions are implemented via separate gas paths, preferably via a tube-in-tube construction of the gas channel 18, as shown in FIG Figure 6 emerges.
  • the filling valve 1 can be designed to be vertically displaceable.
  • the main inlet 12 can be connected to a flexible product line 50.
  • a filling valve 1 set up in this way is used, for example, in the case of so-called "neck handling", as in FIG Figure 8a shown.
  • the container 100 to be filled is held and transported by a holding device 52, for example a holding clip on a transport star, on the neck or on the container mouth 101. This type of handling is often used for PET bottles.
  • the Figure 8c also shows a vertically displaceable filling valve 1, the container 100 being placed on a table-like container receptacle 53.
  • This form of handling is also known as “base handling” and is used, for example, for glass bottles.
  • a “base handling” with a stationary filling valve 1 is based on the Figure 8b emerged.
  • the main inlet 12 can be connected to a rigid product line 51, since the Container 100 for filling is moved up to the filling valve 1 from below by a vertically movable table-like container receptacle 53 '.
  • the filling valve 1 can be equipped with a height probe 60, as in FIG Figures 9 and 9a shown.
  • the altitude probe 60, cf. Figure 9a is rod-shaped, with a sensor element 61 at one end of the rod.
  • the height probe 60 is set up to detect the filling level of the filling product in the container 100, for example by wetting the sensor element 61.
  • the height probe 60 is pushed through the gas channel 18 until the sensor element 61 is at a defined position in the container 100 .
  • a corresponding interface with an opening for mounting the height probe 60 is formed in the valve head part 30.
  • the filling valve 1 presented here is particularly suitable for use in filling systems which are set up for flexible metering and immediate product change by means of backward displacement.
  • the filling product is made up of several components, a main component such as water and at least one additional component such as syrup, mixed together directly in the swirl chamber 11 of the filling valve 1.
  • the additional components of the filling product are introduced into the swirl chamber 11 via any metering valves 19a, 19b and introduced together into the container 100 to be filled.
  • the main component previously supplied by the main feed 12 is displaced backwards.
  • the displaced volume of the main component is determined by means of a flow meter, and thus the volume of the metered component (s) is also known and controllable.
  • the main component together with the metered components is completely flushed out of the filling valve 1 into the container 100, with the total filling quantity being able to be determined with the same flow meter.
  • the filling quantities and the added component quantities can be redefined. This means that highly flexible filling of individualized beverages is essentially possible without changeover times.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Supply Of Fluid Materials To The Packaging Location (AREA)
  • Valve Housings (AREA)
EP20185518.6A 2019-07-12 2020-07-13 Soupape de remplissage multifonction Pending EP3766827A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102019118937.3A DE102019118937A1 (de) 2019-07-12 2019-07-12 Multifunktionsfüllventil

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EP3766827A1 true EP3766827A1 (fr) 2021-01-20

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US (1) US11702332B2 (fr)
EP (1) EP3766827A1 (fr)
JP (1) JP7522598B2 (fr)
CN (1) CN112209324B (fr)
DE (1) DE102019118937A1 (fr)

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DE102022122713A1 (de) 2022-09-07 2024-03-07 Krones Aktiengesellschaft Füllsystem und Verfahren zum Überwachen eines Füllsystems

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DE102020131817A1 (de) 2020-12-01 2022-06-02 Krones Aktiengesellschaft Vorrichtung und Verfahren zum Befüllen eines Behälters mit einem Füllprodukt
CN113683036B (zh) * 2021-08-19 2023-06-02 江西牛牛乳业有限责任公司 双腔瓶灌装分配器和灌装设备

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DE102019118937A1 (de) 2021-01-14
CN112209324A (zh) 2021-01-12
US20210009403A1 (en) 2021-01-14
JP2021014309A (ja) 2021-02-12
CN112209324B (zh) 2023-02-17
JP7522598B2 (ja) 2024-07-25
US11702332B2 (en) 2023-07-18

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