EP3723986B1 - Adaptateur de serrage pneumatique - Google Patents
Adaptateur de serrage pneumatique Download PDFInfo
- Publication number
- EP3723986B1 EP3723986B1 EP18815720.0A EP18815720A EP3723986B1 EP 3723986 B1 EP3723986 B1 EP 3723986B1 EP 18815720 A EP18815720 A EP 18815720A EP 3723986 B1 EP3723986 B1 EP 3723986B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adapter sleeve
- gas
- sleeve
- distribution system
- cylindrical roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F27/00—Devices for attaching printing elements or formes to supports
- B41F27/10—Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders
- B41F27/105—Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders for attaching cylindrical printing formes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F27/00—Devices for attaching printing elements or formes to supports
- B41F27/14—Devices for attaching printing elements or formes to supports for attaching printing formes to intermediate supports, e.g. adapter members
Definitions
- the invention relates to an adapter sleeve for adapting the inner diameter of cylindrical hollow cylinders to the outer diameter of a cylindrical roller, comprising a sleeve body with a deformable base sleeve viewed from the inside out, optionally an intermediate layer and a cover layer.
- the inventions also relate to arrangements comprising such an adapter sleeve and methods for mounting a hollow cylinder on a cylindrical roller using such an adapter sleeve.
- sleeves and adapter sleeves are mostly used in the flexographic printing process.
- ink is transferred to a printing medium via a printing forme by compressive stress.
- letterpress and gravure printing it is one of the most important printing processes, especially in the packaging industry. It is characterized by its elastic printing form and can therefore be used for printing on paper, foils and fibers. In addition, it can be used for different color systems, which ensures a more universal applicability.
- flexographic printing machines are individually adapted to the respective area of application. They can be divided into the main groups of multi-cylinder and central cylinder printing machines. By using steel cylinders with the most varied of diameters, individual print repeats can be achieved.
- adapter sleeves for bridging repeats are mounted on a steel cylinder.
- a sleeve is mounted on the adapter sleeve.
- the so-called pre-assembly a printing form or cliché is applied. This cliché can be mounted on the sleeve in the form of a printing plate or in the form of an "in the round sleeve" (ITR) with an endless print pattern.
- a structure consisting of a drive cylinder, characterized by a driven steel or CFRP cylinder (carbon fiber reinforced plastic cylinder), hereinafter referred to as "cylinder”, on which usually an adapter sleeve and on it a hollow cylinder, in the following also referred to as sleeve, with the pressure plates mounted on it, to be used.
- the drive cylinder and the adapter sleeve are provided with gas channels and gas outlets, which generate gas cushions between the cylinder and the adapter sleeve and the adapter sleeve and the hollow cylinder, which ensure that they slide open easily.
- These gas cushions can either be created conventionally via simple openings or clearly optimized via porous areas, as implemented in the commercially available rotec® EcoBridge adapter sleeves. Both versions must of course be connected to the gas supply systems of the adapter sleeve.
- sleeves or hollow cylinders can be moved on the surface of the drive cylinder or the adapter sleeve when gas is applied from the outside from the cover layer radially through the sleeve.
- a product is described, for example, in WO 2010/096133 .
- it does not contain any internal gas ducts or an additional clamping mechanism that is excited by the gas flowing through it, in order to fix an adapter sleeve on the drive cylinder, especially when air flows through it radially.
- a clamping effect only exists here when the gas flow is switched off.
- An adapter sleeve and a hollow cylinder with the printing plates mounted on it are usually used on a central cylinder.
- the central cylinder and the adapter sleeve are provided with gas channels and gas outlets, which generate gas cushions between the cylinder and the adapter sleeve and the adapter sleeve and the hollow cylinder, which ensure that they slide open easily. If a hollow cylinder is to be changed, gas cushions are generated again in both spaces and it is difficult to pull off only the hollow cylinder, but not the adapter sleeve.
- One object of the invention can be seen in the provision of an adapter sleeve that can be easily dismantled or assembled, which still jams even when gas is applied and only allows the hollow cylinder or the sleeve to be pulled off.
- An adapter sleeve for adapting the inner diameter of cylindrical hollow cylinders to the outer diameter of a cylindrical roller, comprising a sleeve body with a deformable base sleeve viewed from the inside to the outside, optionally at least one intermediate layer and a cover layer, the adapter sleeve having at least one gas inlet that is connected to a first gas distribution system in connection and wherein the adapter sleeve has at least one first gas outlet which is connected to the first gas distribution system and opens onto an outer jacket surface of the adapter sleeve.
- the adapter sleeve further comprises a second gas distribution system, the second gas distribution system being in connection with the gas inlet and the second gas distribution system having a cavity which is designed to transfer pressure from the inside to the deformable base sleeve when a pressurized gas is applied to it, that at least in a partial area of the adapter sleeve, the inside diameter of the sleeve body is reduced by deformation of the base sleeve.
- the adapter sleeve has a sleeve body which essentially corresponds to those of the adapter sleeves known from the prior art.
- the sleeve body has a tubular shape or a shape of a hollow circular cylinder and preferably, viewed from the inside outward, comprises a deformable base sleeve, optionally an intermediate layer and a cover layer.
- the base sleeve, the optional intermediate layer and the cover layer essentially correspond to those of the adapter sleeves of the prior art.
- the deformable base sleeve can be constructed from one or more layers, preferably it consists of one layer.
- the deformable base sleeve can consist of a flexible ceramic layer, metal layer, for example made of aluminum, nickel and comparable alloys, or of a reinforced or unreinforced plastic or combinations thereof. When using metals, alloys and ceramics, these are preferably present in the form of a partial layer, in particular in the form of a perforated plate, a wire mesh or combinations of several of these materials.
- Reinforced plastics are preferably used, which are reinforced with fibers, fillers or combinations thereof. Metal, glass and / or carbon fibers are particularly suitable as fibers, but plastic fibers can also be used.
- Fillers can be incorporated in the form of inorganic or organic particles.
- inorganic fillers carbonates, silicates, sulfates or oxides can be used, such as, for example, calcium carbonate or calcium sulfate, bentonites, titanium dioxide, silicon oxides, quartz or combinations thereof.
- the reinforcement is preferably carried out by means of fibers, particularly preferably by means of glass and / or carbon fibers. These can be in the form of fabrics, tiles, various Layers of mostly parallel fibers or combinations thereof can be used.
- plastics or plastics mixtures those which have a glass transition temperature above 50.degree. C., preferably above 70.degree. C., particularly preferably above 80.degree. C., come into consideration.
- thermally and / or UV-curable mixtures with which the fibers are impregnated in such a way that they are embedded in the plastic matrix.
- the thermally curable mixtures used are preferably epoxides, unsaturated polyester-styrene mixtures, polyesters, polyethers and polyurethanes. Epoxides and unsaturated polyester-styrene mixtures are preferably used.
- Both hard and deformable materials are used as an optional intermediate layer, which can preferably be deformed and then return to their original shape, that is to say have a resilience.
- Various polymers such as natural and synthetic rubbers, elastomers and foams can be used for this purpose.
- the foams can have open or closed pores or combinations thereof. Closed pores are preferably used.
- the foams are made from polymers such as polyethylene, polypropylene, polystyrene, polyesters and polyurethanes. A polyurethane foam is preferably used as the foam.
- Hard materials preferably metals, alloys, ceramics, glasses, polymers such as polyethers, polyesters, polyurethanes, epoxies and generally fiber-reinforced or foamed plastics and combinations thereof are used for the cover layer.
- the surface of the cover layer can be designed to be rough or smooth, preferably it is as smooth as possible in order to allow hollow cylinders to slide on easily.
- the cover layer is preferably dimensionally stable or hard.
- the materials of the layers are preferably chosen so that they are so impermeable to gases that a pressure build-up is possible and the pressure can be maintained over a period of several days or hours. In some cases it may also be necessary to make the layers electrically conductive to equip (see for example EP 1346846 A1 , EP 1144200 A1 , EP 2051856 A1 EP 1263592 A1 ) to avoid electrostatic charges.
- the thickness of the base layer is in the range from 0.3 mm to 8 mm, preferably in the range from 0.5 mm to 5 mm, particularly preferably in the range from 2.9 mm to 4.5 mm.
- the thickness of the optional intermediate layer is in the range from 0.2 mm to 125 mm, preferably in the range from 10 mm to 100 mm.
- the thickness of the cover layer is in the range from 0.5 mm to 10 mm, preferably in the range from 1 mm to 3 mm.
- the wall thickness of the adapter sleeve is in the range from 8 mm to 150 mm, preferably in the range from 15 to 75 mm.
- the wall thickness of the adapter sleeve is the sum of the wall thicknesses of all layers of the adapter sleeve.
- the inside diameter of the adapter sleeve according to the invention is in the range from 10 mm to 1000 mm, preferably in the range from 40 mm to 630 mm, particularly preferably in the range from 85 mm to 275 mm.
- the outer diameter of the adapter sleeve according to the invention is in the range from 20 mm to 2000 mm, preferably in the range from 100 mm to 700 mm, particularly preferably in the range from 125 mm to 300 mm.
- the adapter sleeve according to the invention has at least one gas inlet which is connected to a first gas distribution system.
- the gas inlet (s) are connected in the adapter sleeve according to the invention to a first gas distribution system which distributes the gas in the adapter sleeve.
- the first gas distribution system can consist of channels or tubes which run in or between the base and cover layers, in one or more intermediate layers, between different layers or combinations thereof.
- the first gas distribution system is preferably designed in the form of one or more channels which are introduced into the surface or the core of a layer, for example by drilling, milling, engraving, machining, cutting or combinations thereof.
- the first gas distribution system is connected to a first gas outlet which opens onto an outer jacket surface and thus onto the surface of the cover layer.
- the first gas outlet can be designed in the form of one or more round, slot-shaped or angular openings in the cover layer or as a porous material or a material with a high proportion of openings.
- the first gas outlet is located along the longitudinal direction of the adapter sleeve, preferably in the first third of a side of the adapter sleeve, and this side is preferably the side facing an operator.
- the adapter sleeve according to the invention furthermore comprises a second gas distribution system, the second gas distribution system being connected to the gas inlet and the second gas distribution system having a cavity which, when exposed to a pressurized gas, is able to transfer such pressure from the inside to the deformable base sleeve that at least in a partial area of the adapter sleeve, the inside diameter of the sleeve body is reduced by a deformation of the base sleeve.
- the second gas distribution system can consist of channels or tubes which run in or between the base and cover layers, in one or more intermediate layers, between different layers or combinations thereof.
- the second gas distribution system is preferably designed in the form of one or more channels which are introduced into the surface or the core of a layer, for example by drilling, milling, engraving, machining, cutting or combinations thereof.
- the cavity can be designed in such a way that it represents part of the gas distribution system or is formed in the form of one or more additional cavities.
- the additional cavity can be arranged in or between the base and cover layers, in one or more intermediate layers, between different layers or combinations thereof. It is preferably located near the base layer.
- the additional cavity can be created, for example, by drilling, milling, engraving, machining, cutting or combinations thereof.
- a gas connection is arranged as a gas inlet on an end face of the adapter sleeve.
- the adapter sleeve is supplied with gas in such a way that it can also be pushed onto a cylinder that does not provide any gas to form a gas cushion.
- the gas connection can be designed in the form of a quick coupling, a gas olive, a pipe, a pipe in connection with a hose with a clamp.
- the gas connection is preferably a quick-release coupling.
- the adapter sleeve preferably comprises a third gas distribution system which is connected to the gas inlet, and the adapter sleeve furthermore has at least one second gas outlet which is connected to the third gas distribution system is connected and opens on an inner lateral surface of the adapter sleeve on the surface of the deformable base sleeve.
- the third gas distribution system can consist of channels or tubes which run in or between the base and cover layers, in one or more intermediate layers, between different layers or combinations thereof.
- the third gas distribution system is preferably designed in the form of one or more channels which are introduced into the surface or the core of a layer, for example by drilling, milling, engraving, machining, cutting or combinations thereof.
- the at least one second gas outlet can be designed in the form of one or more round, slot-shaped or angular openings in the base layer of the base sleeve.
- the information and descriptions given above for the first gas outlet apply to the arrangement, number and configuration of the openings of the second gas outlet.
- the at least one gas inlet is arranged on the inside of the sleeve body and is designed for connection to gas outlets on the outer jacket surface of the cylindrical roller.
- gas that is made available by the cylindrical roller, for example a printing forme cylinder to which the adapter sleeve is applied, to reach the surface of the adapter sleeve and can be used to assemble one or more further hollow cylinders.
- the gas inlet attached to the base layer of the sleeve body is used to let gas into the adapter sleeve, which gas is made available by a cylinder onto which the adapter sleeve is to be pushed.
- the gas inlet can be designed in the form of one or more round, slot-shaped or angular openings in the cover layer or as a porous material or as a material with a high proportion of openings.
- the gas inlet is preferably located in the first third of a side of the adapter sleeve, viewed along the longitudinal direction of the adapter sleeve, and this side is preferably the side facing an operator.
- the adapter sleeve preferably comprises a gas control unit which is set up to enable and / or block the flow of gas from the gas inlet to the first gas distribution system, to the second gas distribution system and / or to the third gas distribution system.
- the gas control unit With different settings of the gas control unit it is possible to direct the gas specifically to none, one, two or all three gas distribution systems and thus to generate different functions. If the gas is not routed to any gas distribution system, the adapter sleeve can be pushed onto a cylinder with its own gas supply. If the gas is only routed to the first gas distribution system, it is possible to mount a further hollow cylinder on the adapter sleeve because the gas that is passed through creates a gas cushion between the adapter sleeve and the hollow cylinder. If the gas is only fed to the second gas distribution system, the adapter sleeve is clamped onto an existing cylinder, for example a printing forme cylinder.
- the adapter sleeve can be pushed onto a cylinder with the gas cushion thus generated, in particular onto a cylinder without its own gas supply.
- a hollow cylinder can be displaced on the adapter sleeve through the gas cushion formed without the adapter sleeve being displaced, since it is clamped onto the cylinder.
- Simultaneous introduction of gas into the second and third gas distribution system is possible, but has no advantage, since the effects of the clamping and the formation of gas cushions interfere with or cancel one another out. The same applies to the case of simultaneous gas supply to all three distribution systems, except that it would now be possible to move a hollow cylinder on the adapter sleeve.
- the gas control unit can consist of one or more components and both be integrated into the adapter sleeve and also be arranged outside the adapter sleeve.
- the gas control unit is preferably arranged within the adapter sleeve.
- the gas control unit is preferably selected from the group consisting of a two-way cock, a three-way cock, at least one switch, at least one valve, a hollow screw and combinations of at least two of these units.
- the gas control unit is used, for example, between the gas inlet and the first, second and / or third gas distribution system. Furthermore, it is possible, for example, for the first gas distribution system to be connected to the gas inlet without the interposition of a gas control unit and for the gas control unit to be arranged in a connection between the first gas distribution system and the second gas distribution system and / or the third gas distribution system.
- the components of the gas control unit can be controlled individually or in combination, with the control being carried out manually or automatically or semi-automatically via a control device.
- the gas control unit is preferably set up and configured in such a way that the gas control unit is controlled from outside the adapter sleeve.
- valves or switches can be switched electronically or manually.
- this and any necessary energy supply in the form of batteries or accumulators can be integrated into the adapter sleeve.
- Another possibility is wireless communication between the control device and the components of the gas control unit.
- the at least one first gas outlet and / or the at least one second gas outlet is preferably set up to discharge compressed air distributed over the length of the adapter sleeve or adjacent to an end face of the adapter sleeve.
- the first and / or the second gas outlet are preferably installed at one end of the adapter sleeve. This ensures that the air cushion generated reaches up to the end faces of a printing forme cylinder and that an adapter sleeve can be easily pulled onto a printing forme cylinder or a printing sleeve on an adapter sleeve.
- the distance between the first and the second gas outlet from the end of the adapter sleeve is preferably in the range from 1 mm to 100 mm, particularly preferably in the range from 5 mm to 50 mm.
- the at least one first gas outlet and / or the at least one second gas outlet is preferably designed as circumferentially arranged bores or circumferentially arranged gas-permeable porous regions.
- gas inlet of the adapter sleeve is arranged on the inside of the sleeve body, this can also be used as one or more openings or as one or several gas-permeable porous areas can be configured. Examples of this are circumferentially arranged bores or circumferentially arranged gas-permeable porous areas.
- both porous materials and materials with a high proportion of openings per area can be used.
- Such materials can have sieve-like, rake-like, lamellar or slot-like openings.
- the first gas outlet, the second gas outlet and / or the gas inlet can be in the form of one or more round, slot-shaped or angular openings or bores in the cover layer or in the base layer.
- the openings can, however, also be designed in the form of porous regions which are inserted into the cover layer or into the base layer and optionally into the intermediate layer and comprise porous materials.
- Porous materials are understood to mean materials in which the pores make up a volume fraction in the range from 1% to 50%, particularly preferably in the range from 5 to 40% and very particularly preferably in a range from 10% to 30% of the material. The percentage is based on the volume fraction of the pores in the volume of the entire porous material.
- the pore size is in the range from 1 ⁇ m to 500 ⁇ m, preferably from 2 ⁇ m to 300 ⁇ m, preferably from 5 ⁇ m to 100 ⁇ m and very particularly preferably from 10 ⁇ m to 50 ⁇ m.
- the pores are preferably distributed homogeneously over the volume of the porous material. Examples of such materials are foamed materials with open cells or sintered porous materials.
- the permeability is determined, for example, according to ISO 4022: 1987, with a given volume flow at constant pressure and temperature measuring the pressure loss after flowing through the porous material with a given filter surface and determining the permeability coefficients ⁇ for laminar and ⁇ for turbulent flow.
- the porous materials according to the invention preferably have a value for ⁇ greater than 0.01 * 10 -12 m 2 and for ⁇ a value greater than 0.01 * 10 -7 m.
- the porous materials particularly preferably have a value of ⁇ greater than 0.05 * 10 -12 m 2 and for ⁇ a value greater than 0.1 * 10 -7 m.
- the porous area is preferably divided into one porous area or between several porous areas.
- a porous area is preferably designed as a ring encircling in the circumferential direction or a porous area comprises several partial areas which are designed and arranged in the form of an interrupted ring encircling in the circumferential direction.
- the width of a ring is preferably in the range from 1 cm to 20 cm and particularly preferably in the range from 5 cm to 15 cm.
- at least one porous area in the form of an axially extending bar can be provided.
- a material with a high proportion of openings is considered to be a material which has at least one opening per 500 mm 2 of area.
- the material with a high proportion of openings preferably has at least one opening per 200 mm 2 area.
- the diameter of the openings is in the range from 0.1 mm to 2 mm, preferably in the range from 0.2 mm to 1.5 mm, particularly preferably in the range from 0.3 mm to 1 mm.
- the number of openings is greater than 1, preferably greater than 4 and particularly preferably greater than 6.
- the openings can be distributed regularly or irregularly over the circumference and be arranged in one or more rows.
- the material with a high proportion of openings has on its outer surface, for example, an area proportion of the openings in the range from 0.3% to 90%.
- the surface preferably has an area proportion of the openings of 1% to 90%.
- An area proportion of the openings in the range from 5% to 80% is particularly preferred and an area proportion of the openings in the range from 10% to 70% is very particularly preferred.
- the proportion of the area of the openings is in the range from 0.3% to 50%.
- the openings are designed as continuous or branched openings or channels and are connected to the gas supply.
- the diameter of the openings or the width of the channels or slots is in the range from 100 ⁇ m to 5 mm, preferably in the range from 500 ⁇ m to 2 mm.
- the cavity preferably extends essentially over the length of the adapter sleeve or the cavity is limited to an area adjoining one of the end faces.
- the cavity can be designed so that it is part of the gas distribution system, in the form of one end of a Channel of the gas distribution system, or is formed in the form of one or more additional cavities.
- the end (s) of the ducts of the second gas distribution system or the additional hollow space (s) can be arranged at one or more arbitrary locations in the adapter sleeve. They can be distributed evenly or unevenly over the length of the adapter sleeve or they can be arranged in one or two first thirds of the adapter sleeve.
- the ends of the channels or the cavities can be arranged circumferentially.
- the cavity can, however, also be designed as a circumferential channel, which has the advantage that only one gas-supplying connection is required.
- the ends or the cavity or cavities are preferably arranged in the first third of the adapter sleeve, viewed in the longitudinal direction of the adapter sleeve, which is opposite the gas inlet. In other words, the ends of the channels or the cavity or cavities are arranged in the first third of the adapter sleeve on the side facing away from an operator.
- Another aspect of the invention relates to an arrangement comprising a cylindrical roller and at least one adapter sleeve described above and received on the roller.
- the cylindrical roller can be any cylindrical roller that can rotate and accommodate further hollow cylinders.
- Such arrangements occur primarily in printing and finishing or processing processes.
- arrangements according to the invention can be used in arrangements for gravure printing, letterpress printing and offset printing processes.
- Another aspect of the invention relates to an arrangement comprising a cylindrical roller, at least one adapter sleeve received on the roller, as described above, and at least one hollow cylinder received on the adapter sleeve.
- the cylindrical roller can be any cylindrical roller that can rotate and receive further hollow cylinders, the adapter sleeve serving to adapt the diameter of the cylindrical roller and the hollow cylinder.
- Such arrangements occur primarily in printing and finishing or processing processes.
- arrangements according to the invention can be used in arrangements for gravure printing, letterpress printing and offset printing processes.
- the method for assembly or disassembly additionally comprises that an adapter sleeve with at least one gas inlet is provided on the inside of the sleeve body, the cylindrical roller being equipped with a gas distributor so that the cylindrical roller is used for positioning the adapter sleeve on the cylindrical roller provides a gas cushion and, after the adapter sleeve has been positioned on the cylindrical roller, the gas for loading the adapter sleeve is provided by the cylindrical roller.
- This method is mainly used when the cylindrical roller has its own gas supply. In this case, no third gas distribution system and no second gas outlet opening are provided in the adapter sleeve according to the invention.
- the method for assembly or disassembly additionally comprises that an adapter sleeve is provided with at least one gas connection arranged on the end face of the adapter sleeve as a gas inlet, whereby a gas is applied to the adapter sleeve via the gas connection of the adapter sleeve in order to apply the adapter sleeve to the cylindrical roller is that the gas exits from at least one second gas outlet, which opens on an inner surface of the adapter sleeve, and forms a gas cushion, which allows the adapter sleeve to be mounted or dismantled on the cylindrical roller.
- This method is mainly used when the cylindrical roller does not have its own gas supply.
- a third gas distribution system and a second gas outlet opening are provided in the adapter sleeve according to the invention.
- gases can be used as the gas, preferably compressed air is used.
- inert gases e.g. nitrogen, argon, helium or CO2
- the gases are usually used under excess pressure in order to be able to generate a corresponding gas cushion and the pressures vary, depending on the application, from 1 bar to 30 bar, preferably 4 to 8 bar.
- Figure 1 shows a cross section of a first embodiment of an adapter sleeve 10.
- the adapter sleeve 10 of Figure 1 has a sleeve body with a deformable base layer 3 and a cover layer 5.
- the shape of the sleeve body essentially corresponds to a hollow circular cylinder.
- An outer jacket surface 30 of the adapter sleeve 10 is formed by the outer side of the cover layer 5 and an inner jacket surface 32 of the adapter sleeve 10 is formed by the outer surface of the base layer 3.
- the adapter sleeve 10 further comprises a gas inlet 6 arranged on the inside of the sleeve body.
- the gas inlet 6 is in the FIG Figure 1
- the embodiment shown is embodied as an opening in the deformable base layer 3, preferably as a radially encircling ring of openings.
- a first gas distribution system 1 of the adapter sleeve 10 comprises several channels 20, 22 which are in the deformable base layer 3 and / or the cover layer 5 or run in between.
- a channel 20 running in the radial direction in the flexible base layer 3 and the cover layer 5 connects the gas inlet 6 to the first gas distribution system 1.
- the gas distribution system 1 is connected to a first gas outlet 7, which opens out on the surface of the cover layer 5 and thus on the outside of the adapter sleeve 10.
- the adapter sleeve 10 has further, in the illustration of Figure 1 first gas outlets 7, which are not visible and which can be supplied with gas via further channels through the first gas distribution system 1. Gas flowing out of the first gas outlets 7 can be used to generate an air cushion which enables a hollow cylinder to be easily pulled onto the adapter sleeve 10.
- the adapter sleeve 10 also has a second gas distribution system 2, of which in the view of FIG Figure 1 only one channel 22 running in the axial direction is visible.
- the second gas distribution system 2 is connected to the first gas distribution system 1 via connection channels 24 and a gas control unit 8. Starting from the gas inlet 6, gas can be fed via the first gas distribution system 1 and the gas control unit 8 to the second gas distribution system 2. A gas flow to the second gas distribution system 2 can be released or blocked via the gas control unit 8.
- FIG. 2 shows a cross section of a second embodiment of an adapter sleeve 10.
- the adapter sleeve 10 of Figure 2 has a sleeve body with a deformable base layer 3, an intermediate layer 4 and a cover layer 5, viewed from the inside to the outside.
- the shape of the sleeve body essentially corresponds to a hollow circular cylinder.
- the adapter sleeve 10 further comprises a gas inlet 6 arranged on the inside of the sleeve body.
- the gas inlet 6 is as shown in FIG Figure 1 described as an opening in the deformable base layer 3, preferably as a radially circumferential ring of openings.
- a first gas distribution system 1 comprises a plurality of channels 20, 22 which are in the deformable base layer 3, the intermediate layer 4 and / or the cover layer 5 or run between the layers.
- the first gas distribution system 1 is connected to the first gas inlet 6 via a channel 20 running in the radial direction in the flexible base layer 3 and the intermediate layer 4.
- the gas distribution system 1 is connected to a first gas outlet 7, which opens on the surface of the cover layer 5 and thus on the outside of the adapter sleeve 10.
- the adapter sleeve 10 has further, in the illustration of Figure 2 first gas outlets 7, which are not visible and which can be supplied with gas via further channels through the first gas distribution system 1.
- the adapter sleeve 10 also has a second gas distribution system 2, of which in the view of FIG Figure 2 only one channel 22 running in the axial direction is visible.
- the second gas distribution system 2 is connected to the first gas distribution system 1 via connection channels 24 and a gas control unit 8. Starting from the gas inlet 6, gas can be fed via the first gas distribution system 1 and the gas control unit 8 to the second gas distribution system 2. A gas flow to the second gas distribution system 2 can be released or blocked via the gas control unit 8.
- Figure 3 shows schematically a longitudinal section of the adapter sleeve 10 of the second embodiment.
- the adapter sleeve 10 has a sleeve body with a deformable base layer 3, an intermediate layer 4 and a cover layer 5.
- the outer jacket surface 30 of the adapter sleeve 10 is formed by the outer side of the cover layer 5 and the inner jacket surface 32 of the adapter sleeve 10 is formed by the outer surface of the base layer 3.
- the gas inlet 6 is designed in the form of an opening in the deformable base layer 3, preferably as a radially encircling ring of openings.
- a channel 20 running in the radial direction runs in the deformable base layer 3 and the intermediate layer 4 and connects the gas inlet 6 to the first gas distribution system 1.
- the first gas distribution system 1 comprises a plurality of channels 20, 22, of which in the Figure 3 only one channel 20 running in the radial direction to the first gas outlet 7 is visible.
- the adapter sleeve 10 has further, in the illustration of Figure 3 non-visible first gas outlets 7, which can be supplied with gas via further channels through the first gas distribution system 1 and is preferably designed as a circumferential ring of openings. Gas flowing out of the first gas outlets 7 can be used to generate an air cushion which enables a hollow cylinder to be easily pulled onto the adapter sleeve 10.
- the adapter sleeve 10 also has a second gas distribution system 2.
- the second gas distribution system 2 is connected to the first gas distribution system 1 via the gas control unit 8 and has a channel 22 running in the axial direction and a radial channel 20 running in the radial direction in the direction of the deformable base layer 3.
- the radially running channel 20 of the second gas distribution system 2 represents a cavity 12 which adjoins the deformable base layer 3. If pressurized gas is supplied to the second gas distribution system 2 via the gas inlet 6 and the gas control unit 8, pressure can be built up in the cavity 12 by gas flowing into the cavity 12. The pressurized gas located in the cavity 12 exerts a force on the deformable base sleeve 3, which causes a deformation of the base sleeve 3 and thus a reduction in the inner diameter of the adapter sleeve 10. If the adapter sleeve 10 is pulled onto a cylinder, the reduction in the inside diameter causes the adapter sleeve 10 to jam on the cylinder.
- Figure 4 shows schematically a longitudinal section of the adapter sleeve 10 of a third embodiment.
- the adapter sleeve 10 has a sleeve body with a deformable base layer 3, an intermediate layer 4 and a cover layer 5.
- the adapter sleeve 10 of the third embodiment has a gas connection 13 as a gas inlet 6 on one of the end faces.
- a compressed air line can be connected to the adapter sleeve 10 via the gas connection 13.
- the gas connection 13 is connected to the gas control unit 8.
- the gas control unit 8 can release or block a gas flow from the gas connection 13 to the first gas distribution system 1 and the second gas distribution system 2 as well as a third gas distribution system 11.
- the first gas distribution system 1 comprises a plurality of channels 20, 22, of which in the Figure 4 only one channel 20 running in the radial direction to the first gas outlet 7 is visible.
- the adapter sleeve 10 has further, in the illustration of Figure 4 first gas outlets 7, which are not visible and which can be supplied with gas via further channels through the first gas distribution system 1. Gas flowing out of the first gas outlets 7 can be used to generate an air cushion which enables a hollow cylinder to be easily pulled onto the adapter sleeve 10.
- the air cushion can be influenced by controlling the gas flow via the gas control unit 8.
- the second gas distribution system has a duct 22 running in the axial direction and a radial duct 20 running in the radial direction in the direction of the deformable base layer 3.
- the radially running duct 20 of the second gas distribution system 2 represents a cavity 12 which adjoins the deformable base layer 3 . If pressurized gas is supplied to the second gas distribution system 2 via the gas connection 13 and the gas control unit 8, pressure can be built up in the cavity 12 by gas flowing in in the cavity 12.
- the pressurized gas located in the cavity 12 exerts a force on the deformable base sleeve 3, which causes a deformation of the base sleeve 3 and thus a reduction in the inner diameter of the adapter sleeve 10. If the adapter sleeve 10 is pulled onto a cylinder, the reduction in the inside diameter causes the adapter sleeve 10 to jam on the cylinder.
- the adapter sleeve 10 of the third embodiment shown has a third gas distribution system 11, of which the illustration in FIG Figure 4 a duct 22 running in the axial direction and a duct 20 running in the radial direction are visible.
- the radially running channel 20 connects the third gas distribution system 11 to a second gas outlet 9, which is designed on the inside of the adapter sleeve 10 as an opening in the deformable base layer 3.
- the adapter sleeve 10 has further second gas outlets 9, which in the Figure 4 are not visible. If a gas is supplied to the third gas distribution system 11 by appropriate activation of the gas control unit 8, this is conducted to the second gas outlets 9 and flows out there.
- the gas flowing out at the second gas outlets 9 creates an air cushion on the inside of the adapter sleeve 10, which allows the adapter sleeve 10 to be easily pulled onto a cylinder.
- FIG. 5 shows schematically a longitudinal section of the adapter sleeve 10 of a fourth embodiment.
- the adapter sleeve 10 shown corresponds to that with reference to the Figures 2 and 3 described adapter sleeve 10 of the second embodiment, wherein between the deformable base layer 3 and the mouth of a radially extending channel 20 of the second gas distribution system 2, the cavity 12 is designed as a radially circumferential hollowed area 26 in the intermediate layer 4.
- the hollowed area 26 allows pressure to be exerted on the deformable base layer 3 over a larger area, so that the inside diameter of the adapter sleeve 10 is reduced over a larger area.
- Figure 6 shows schematically a longitudinal section of the adapter sleeve 10 of a fifth embodiment.
- the adapter sleeve 10 shown corresponds to that with reference to FIG Figure 4 described adapter sleeve 10 of the third embodiment, wherein between the deformable base layer 3 and the mouth of a radially extending channel 20 of the second gas distribution system 2, the cavity 12 is designed as a radially circumferential hollowed area 26 in the intermediate layer 4.
- the hollowed area 26 allows pressure to be exerted on the deformable base layer 3 over a larger area, so that the inside diameter of the adapter sleeve 10 is reduced over a larger area.
Landscapes
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Rolls And Other Rotary Bodies (AREA)
Claims (15)
- Douille d'adaptation (10) pour l'adaptation du diamètre intérieur de cylindres creux cylindriques au diamètre extérieur d'un rouleau cylindrique, comprenant un corps de douille avec, vu de l'intérieur vers l'extérieur, une douille de base (3) déformable, éventuellement au moins une couche intermédiaire (4) et une couche de recouvrement (5), dans laquelle
la douille d'adaptation présente au moins une entrée de gaz (6), qui est reliée à un premier système de distribution de gaz (1),
et dans laquelle la douille d'adaptation (10) présente au moins une première sortie de gaz (7) reliée au premier système de distribution de gaz (1), laquelle débouche sur une surface d'enveloppe extérieure (30) de la douille d'adaptation (10),
caractérisée en ce que
la douille d'adaptation (10) comprend en outre un deuxième système de distribution de gaz (2), dans laquelle le deuxième système de distribution de gaz (2) est relié à l'entrée de gaz (6) et le deuxième système de distribution de gaz (2) présente une cavité (12), qui est conçue, lors d'une sollicitation avec un gaz sous pression, pour transmettre depuis l'intérieur une pression sur la douille de base (3) déformable, de telle sorte qu'au moins dans une zone partielle de la douille d'adaptation (10) le diamètre intérieur du corps de douille est réduit par une déformation de la douille de base (3). - Douille d'adaptation (10) selon la revendication 1, caractérisée en ce qu'un raccord de gaz (13) en tant qu'entrée de gaz (6) est disposé sur une face avant de la douille d'adaptation (10).
- Douille d'adaptation (10) selon la revendication 2, caractérisée en ce que la douille d'adaptation (10) comprend un troisième système de distribution de gaz (11), lequel est relié à l'entrée de gaz (6), et la douille d'adaptation (10) présente en outre au moins une deuxième sortie de gaz (9), laquelle est reliée au troisième système de distribution de gaz (11) et débouche sur une surface d'enveloppe intérieure (32) de la douille d'adaptation (10) sur la surface de la douille de base (3) déformable.
- Douille d'adaptation (10) selon la revendication 1, caractérisée en ce que l'au moins une entrée de gaz (6) est disposée sur la face intérieure du corps de douille (12) et conçue pour être reliée aux sorties de gaz sur la surface d'enveloppe extérieure du rouleau cylindrique.
- Douille d'adaptation (10) selon l'une quelconque des revendications 1 à 4, caractérisée en ce que la douille d'adaptation (10) comprend une unité de commande de gaz (8), laquelle est conçue pour libérer et/ou pour bloquer le flux de gaz de l'entrée de gaz (6) vers le premier système de distribution de gaz (1), vers le deuxième système de distribution de gaz (2) et/ou vers le troisième système de distribution de gaz (11).
- Douille d'adaptation (10) selon la revendication 5, caractérisée en ce que l'unité de commande de gaz (8) est choisie dans le groupe constitué d'un robinet à deux voies, d'un robinet à trois voies, d'au moins un commutateur, d'au moins une vanne, d'une vis creuse et de combinaisons d'au moins deux de ces unités.
- Douille d'adaptation (10) selon l'une quelconque des revendications 1 à 6, caractérisée en ce que l'au moins une première sortie de gaz (7) et/ou l'au moins une deuxième sortie de gaz (9) est conçue pour faire sortir l'air comprimé de manière distribuée sur la longueur de la douille d'adaptation (10) ou au voisinage d'une face frontale de la douille d'adaptation (10).
- Douille d'adaptation (10) selon l'une quelconque des revendications 1 à 7, caractérisée en ce que l'au moins une première sortie de gaz (7) et/ou l'au moins une deuxième sortie de gaz (9) est réalisée en tant que trous disposés de manière périphérique ou zones poreuses disposées de manière périphérique.
- Douille d'adaptation (10) selon l'une quelconque des revendications 1 à 8, caractérisée en ce que la cavité (12) s'étend sensiblement sur la longueur de la douille d'adaptation (10) ou est limitée à une zone adjacente à une des faces frontales.
- Ensemble contenant un rouleau cylindrique et au moins une douille d'adaptation (10) selon l'une quelconque des revendications 1 à 9 reçue sur le rouleau.
- Ensemble contenant un rouleau cylindrique, au moins une douille d'adaptation (10) selon l'une quelconque des revendications 1 à 9 reçue sur le rouleau et au moins un cylindre creux reçu sur la douille d'adaptation (10).
- Procédé pour le montage d'un cylindre creux sur un rouleau cylindrique au moyen d'une douille d'adaptation (10) selon l'une quelconque des revendications 1 à 9, comprenant les étapes :a) de fourniture d'un rouleau cylindrique, fourniture d'une douille d'adaptation (10) et fourniture d'un cylindre creux,b) de positionnement de la douille d'adaptation (10) sur le rouleau cylindrique,c) de sollicitation de la douille d'adaptation (10) avec un gaz sous pression, de telle sorte que le gaz parvienne dans une cavité (12) de la douille d'adaptation (10), dans lequel le gaz dans la cavité (12) transmet une pression sur une douille de base (3) déformable de la douille d'adaptation (10), de telle sorte qu'au moins dans une zone partielle de la douille d'adaptation (10) le diamètre intérieur de la douille d'adaptation (10) est réduit par une déformation de la douille de base (3) et ainsi la douille d'adaptation (10) est serrée sur le rouleau cylindrique,d) de sollicitation de la douille d'adaptation (10) avec un gaz sous pression, de telle sorte que le gaz s'échappe par l'intermédiaire d'un premier système de distribution de gaz (1) de la douille d'adaptation (10) par au moins une première sortie de gaz (7) sur la surface d'enveloppe extérieure de la douille d'adaptation (10) et réalise un coussin de gaz,e) d'application et de positionnement du cylindre creux sur la douille d'adaptation (10)f) de désactivation de l'alimentation en gaz, dans lequel le cas échéant une surpression dans la cavité (12) de la douille d'adaptation (10) peut être conservée.
- Procédé pour le démontage d'un cylindre creux d'un rouleau cylindrique, lequel a été monté au moyen d'une douille d'adaptation (10), comportant les étapes suivantes :a) la fourniture d'un ensemble contenant un rouleau équipé d'une alimentation en gaz, une douille d'adaptation (10) selon l'une quelconque des revendications 1 à 9 et au moins un cylindre creux,b) la sollicitation de la douille d'adaptation (10) avec un gaz sous pression, de telle sorte que le gaz parvienne dans une cavité (12) de la douille d'adaptation (10), dans lequel le gaz dans la cavité (12) transmet une pression sur une douille de base (3) déformable de la douille d'adaptation (10), de telle sorte qu'au moins dans une zone partielle de la douille d'adaptation (10), le diamètre intérieur de la douille d'adaptation (10) est réduit par une déformation de la douille de base (3) et serre ainsi la douille d'adaptation (10) sur le rouleau cylindrique,c) la sollicitation de la douille d'adaptation (10) avec un gaz, de sorte que le gaz s'échappe par l'intermédiaire d'un premier système de distribution de gaz (1) de la douille d'adaptation (10) et par au moins une première sortie de gaz (7) sur la surface d'enveloppe extérieure de la douille d'adaptation (10) et réalise un coussin de gaz,d) le retrait du cylindre creux.
- Procédé selon la revendication 12 ou 13 caractérisé en ce qu'une douille d'adaptation (10) selon l'une quelconque des revendications 4 à 9 est fournie et le rouleau cylindrique est équipé d'une distribution de gaz, de sorte que le rouleau cylindrique fournit un coussin de gaz pour le positionnement de la douille d'adaptation (10) sur le rouleau cylindrique et après le positionnement de la douille d'adaptation (10) sur le rouleau cylindrique le gaz est fourni par le rouleau cylindrique pour la sollicitation de la douille d'adaptation (10).
- Procédé selon la revendication 12 ou 13, caractérisé en ce qu'une douille d'adaptation (10) selon l'une quelconque des revendications 2, 3 ou 5 à 9 est fournie, dans lequel pour l'application de la douille d'adaptation (10) sur le rouleau cylindrique la douille d'adaptation (10) est sollicitée avec un gaz par l'intermédiaire d'un raccord de gaz (13) de la douille d'adaptation (10), de telle sorte que le gaz sort d'au moins une deuxième sortie de gaz (9), laquelle débouche sur une surface d'enveloppe intérieure de la douille d'adaptation (10), et réalise un coussin de gaz, lequel permet un montage ou un démontage de la douille d'adaptation (10) sur le rouleau cylindrique.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17206947 | 2017-12-13 | ||
PCT/EP2018/084773 WO2019115699A1 (fr) | 2017-12-13 | 2018-12-13 | Adaptateur à serrage pneumatique |
Publications (2)
Publication Number | Publication Date |
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EP3723986A1 EP3723986A1 (fr) | 2020-10-21 |
EP3723986B1 true EP3723986B1 (fr) | 2021-08-18 |
Family
ID=60673346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18815720.0A Active EP3723986B1 (fr) | 2017-12-13 | 2018-12-13 | Adaptateur de serrage pneumatique |
Country Status (6)
Country | Link |
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US (1) | US11203197B2 (fr) |
EP (1) | EP3723986B1 (fr) |
JP (1) | JP7197588B2 (fr) |
CN (1) | CN111491801B (fr) |
ES (1) | ES2895179T3 (fr) |
WO (1) | WO2019115699A1 (fr) |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4135892A1 (de) * | 1991-10-31 | 1993-05-06 | Heidelberger Druckmaschinen Ag, 6900 Heidelberg, De | Wickelwelle mit spannvorrichtung fuer wickelhuelsen aus karton |
US5819657A (en) | 1996-03-11 | 1998-10-13 | Ermino Rossini, Spa | Air carrier spacer sleeve for a printing cylinder |
DE19854735B4 (de) | 1998-11-27 | 2009-12-03 | Saueressig Gmbh & Co. | Verfahren zum Herstellen einer Hülse aus thermisch verformbaren Material |
DE19903220C2 (de) | 1999-01-27 | 2002-04-11 | Akl Flexotechnik Gmbh | Arretierbare Adapterhülse |
US6276271B1 (en) * | 2000-03-17 | 2001-08-21 | Day International, Inc. | Bridge mandrel for flexographic printing systems |
US6360662B1 (en) * | 2000-03-17 | 2002-03-26 | Day International, Inc. | Bridge mandrel for flexographic printing systems |
DE20012929U1 (de) * | 2000-07-25 | 2000-11-23 | Polywest Kunststofftechnik | Adapterhülse, insbesondere für Druckmaschinen |
DE10261955A1 (de) | 2002-03-19 | 2003-11-13 | Polywest Kunststofftechnik | Hülse für den Flexodruck |
DE20204412U1 (de) | 2002-03-19 | 2002-05-29 | Polywest Kunststofftechnik | Hülse für den Flexodruck |
FR2843071B1 (fr) * | 2002-08-02 | 2005-02-18 | Komori Chambon | Perfectionnements aux machines d'impression |
DE10304117A1 (de) * | 2003-01-31 | 2004-08-05 | Giesecke & Devrient Gmbh | Spannzylinder zum Aufspannen zylindrischer Prägeformen für Prägewalzen |
DE102004013552A1 (de) * | 2004-03-19 | 2005-10-06 | Goss International Montataire S.A. | Aufzughülse für einen Zylinder in einer Druckmaschine |
US9409385B2 (en) | 2006-05-08 | 2016-08-09 | Day International, Inc. | Intermediate sleeve |
US8307764B2 (en) | 2009-02-17 | 2012-11-13 | Luminite Products Corporation | Printing sleeve |
LU91741B1 (de) * | 2010-09-24 | 2012-03-26 | Euro Composites | Mehrschichtige expandierbare Hülse für einen Druckmaschinenzylinder insbesondere für Flexodruck |
US8596197B2 (en) * | 2011-06-07 | 2013-12-03 | Goss International Americas, Inc. | Printing press cylinder assembly and method of installing sleeves on a mandrel of a printing press cylinder assembly |
ES2779456T3 (es) | 2015-02-24 | 2020-08-17 | Zenit Spa | Rodillo de una máquina de impresión flexográfica y una máquina de impresión flexográfica |
EP3243660B1 (fr) * | 2016-05-09 | 2018-07-18 | Flint Group Germany GmbH | Verin comprenant une surface partiellement permeable au gaz |
-
2018
- 2018-12-13 CN CN201880080506.4A patent/CN111491801B/zh active Active
- 2018-12-13 EP EP18815720.0A patent/EP3723986B1/fr active Active
- 2018-12-13 US US16/768,719 patent/US11203197B2/en active Active
- 2018-12-13 ES ES18815720T patent/ES2895179T3/es active Active
- 2018-12-13 JP JP2020532661A patent/JP7197588B2/ja active Active
- 2018-12-13 WO PCT/EP2018/084773 patent/WO2019115699A1/fr unknown
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US20210170743A1 (en) | 2021-06-10 |
CN111491801B (zh) | 2022-04-19 |
WO2019115699A1 (fr) | 2019-06-20 |
JP2021506625A (ja) | 2021-02-22 |
CN111491801A (zh) | 2020-08-04 |
US11203197B2 (en) | 2021-12-21 |
EP3723986A1 (fr) | 2020-10-21 |
RU2020123014A (ru) | 2022-01-13 |
JP7197588B2 (ja) | 2022-12-27 |
ES2895179T3 (es) | 2022-02-17 |
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