EP3414621A1 - Unitary optical film assembly - Google Patents
Unitary optical film assemblyInfo
- Publication number
- EP3414621A1 EP3414621A1 EP17750849.6A EP17750849A EP3414621A1 EP 3414621 A1 EP3414621 A1 EP 3414621A1 EP 17750849 A EP17750849 A EP 17750849A EP 3414621 A1 EP3414621 A1 EP 3414621A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- protrusions
- optical
- film assembly
- optical stack
- major surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012788 optical film Substances 0.000 title claims abstract description 70
- 239000010408 film Substances 0.000 claims abstract description 170
- 230000003287 optical effect Effects 0.000 claims abstract description 79
- 238000009792 diffusion process Methods 0.000 claims abstract description 64
- 239000000853 adhesive Substances 0.000 claims abstract description 48
- 230000001070 adhesive effect Effects 0.000 claims abstract description 48
- 239000010410 layer Substances 0.000 claims description 57
- 239000000463 material Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 239000012790 adhesive layer Substances 0.000 claims description 8
- 239000011324 bead Substances 0.000 claims description 4
- 239000002356 single layer Substances 0.000 claims description 2
- 230000008878 coupling Effects 0.000 abstract description 28
- 238000010168 coupling process Methods 0.000 abstract description 28
- 238000005859 coupling reaction Methods 0.000 abstract description 28
- 238000000429 assembly Methods 0.000 description 14
- 230000000712 assembly Effects 0.000 description 13
- 238000010276 construction Methods 0.000 description 8
- 238000004321 preservation Methods 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 description 6
- 239000011550 stock solution Substances 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 5
- 239000008199 coating composition Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000004927 fusion Effects 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000003292 diminished effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000007767 slide coating Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920001690 polydopamine Polymers 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0073—Optical laminates
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00317—Production of lenses with markings or patterns
- B29D11/00326—Production of lenses with markings or patterns having particular surface properties, e.g. a micropattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0074—Production of other optical elements not provided for in B29D11/00009- B29D11/0073
- B29D11/00788—Producing optical films
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0273—Diffusing elements; Afocal elements characterized by the use
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133504—Diffusing, scattering, diffracting elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/1336—Illuminating devices
- G02F1/133602—Direct backlight
- G02F1/133606—Direct backlight including a specially adapted diffusing, scattering or light controlling members
- G02F1/133607—Direct backlight including a specially adapted diffusing, scattering or light controlling members the light controlling member including light directing or refracting elements, e.g. prisms or lenses
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/005—Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
- G02B6/0053—Prismatic sheet or layer; Brightness enhancement element, sheet or layer
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0065—Manufacturing aspects; Material aspects
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
Definitions
- This invention relates to new constructions for unitary optical film stacks (i.e., bonded assemblies of optical films, in particular assemblies comprising a light redirecting film assembly and a light diffusion film assembly) with improved bond strength, cosmetic appearance, and uniformity of desired optical properties.
- US Patent No. 7,339,635 discloses an illustrative approach whereby optical films are stacked and arranged in sub-assemblies to reduce the handling of individual layers in subsequent device manufacturing operations.
- the protrusions on the second major surface of the light redirecting film assembly extend into and adhere to the optical adhesive layer such that the light redirecting film assembly and the light diffusion film assembly are physically coupled non-continuously.
- the present invention provides novel constructions or film assemblies with several surprising advantages. With the invention, numerous forms of optical stacks and devices comprising optical film stacks can be fabricated more efficiently, and if desired, using ever thinner constituent optical films. Resultant optical stacks can offer heretofore unattained combinations of performance such as high optical gain coupled with robust mechanical durability.
- light redirecting film assembly 12 and light diffusion film assembly 14 are coupled via protrusions 24 adhered to optical adhesive 16 with, corresponding to land portions 26, openings 32 in which an air interface is maintained to minimize the degree of optical coupling between physically coupled light redirecting film assembly 12 and light diffusion film assembly 14 in accordance with the invention.
- protrusions 24 project from second major surface 22 of light redirecting assembly 12. Protrusions 24 penetrate into, and are bonded to, adhesive 16 on first major surface 28 of the light diffusion film 14. In some embodiments, protrusions 24 may penetrate substantially completely through adhesive 16 and be in contact with first major surface 28 of light diffusion film assembly 14. In some embodiments, the protrusions may penetrate only partially through the adhesive.
- the dimensions of the base of the protrusions may be of desired aspect ratio (i.e., relative dimensions in the x-y plane). Protrusions which are relatively smaller in base dimensions will tend to result in optical film stacks which exhibit relatively less optical coupling between the light redirecting film assembly and the light diffusion assembly but will also tend to exhibit relatively weaker physical integrity. Conversely, protrusions which are relatively larger in base dimensions will tend to result in optical film stacks which exhibit relatively more optical coupling between the light redirecting film assembly and the light diffusion assembly but will also tend to exhibit relatively stronger physical integrity.
- the light redirecting film assembly may be of unitary construction, having a first structured major surface optically effective microstructures thereon and an opposing second major surface from which the protrusions project.
- the assembly is made up of two or more component layers.
- Fig. 3 shows an embodiment wherein the assembly is made up of three component layers which may be laminated or self-adhered to one another, or which are attached using optical adhesive (not shown).
- the protrusions may be formed by many techniques, for instance, such as are used to form the optically effective microstructures.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mathematical Physics (AREA)
- Optical Elements Other Than Lenses (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201662293689P | 2016-02-10 | 2016-02-10 | |
PCT/US2017/017417 WO2017139611A1 (en) | 2016-02-10 | 2017-02-10 | Unitary optical film assembly |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3414621A1 true EP3414621A1 (en) | 2018-12-19 |
EP3414621A4 EP3414621A4 (en) | 2019-07-31 |
EP3414621B1 EP3414621B1 (en) | 2021-07-21 |
Family
ID=59563609
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17750849.6A Active EP3414621B1 (en) | 2016-02-10 | 2017-02-10 | Unitary optical film assembly |
Country Status (7)
Country | Link |
---|---|
US (1) | US11294106B2 (en) |
EP (1) | EP3414621B1 (en) |
JP (1) | JP2019511003A (en) |
KR (1) | KR20180110022A (en) |
CN (1) | CN108604024B (en) |
TW (1) | TWI743084B (en) |
WO (1) | WO2017139611A1 (en) |
Families Citing this family (4)
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CN107850700B (en) | 2015-08-05 | 2021-04-13 | 3M创新有限公司 | Optical diffuser film laminate and method for manufacturing same |
JP2021509974A (en) * | 2018-01-08 | 2021-04-08 | スリーエム イノベイティブ プロパティズ カンパニー | Optical film assembly |
CN113195604B (en) * | 2018-12-18 | 2024-04-26 | 3M创新有限公司 | Polymeric film with structured surface |
KR20230031651A (en) * | 2021-08-27 | 2023-03-07 | 주식회사 루멘스 | Ultra-slim Backlight Unit |
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-
2017
- 2017-02-10 CN CN201780010928.XA patent/CN108604024B/en active Active
- 2017-02-10 EP EP17750849.6A patent/EP3414621B1/en active Active
- 2017-02-10 US US16/076,004 patent/US11294106B2/en active Active
- 2017-02-10 WO PCT/US2017/017417 patent/WO2017139611A1/en active Application Filing
- 2017-02-10 TW TW106104526A patent/TWI743084B/en active
- 2017-02-10 KR KR1020187025423A patent/KR20180110022A/en not_active Application Discontinuation
- 2017-02-10 JP JP2018541623A patent/JP2019511003A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
TWI743084B (en) | 2021-10-21 |
CN108604024B (en) | 2022-08-19 |
TW201741128A (en) | 2017-12-01 |
US20210191003A1 (en) | 2021-06-24 |
KR20180110022A (en) | 2018-10-08 |
US11294106B2 (en) | 2022-04-05 |
CN108604024A (en) | 2018-09-28 |
EP3414621A4 (en) | 2019-07-31 |
WO2017139611A1 (en) | 2017-08-17 |
EP3414621B1 (en) | 2021-07-21 |
JP2019511003A (en) | 2019-04-18 |
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