EP3348770B1 - Procédé de fabrication d'un vantail ainsi que vantail pourvu de zone de remplissage - Google Patents

Procédé de fabrication d'un vantail ainsi que vantail pourvu de zone de remplissage Download PDF

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Publication number
EP3348770B1
EP3348770B1 EP17210246.9A EP17210246A EP3348770B1 EP 3348770 B1 EP3348770 B1 EP 3348770B1 EP 17210246 A EP17210246 A EP 17210246A EP 3348770 B1 EP3348770 B1 EP 3348770B1
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EP
European Patent Office
Prior art keywords
filling
door leaf
cover panel
filling region
door
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17210246.9A
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German (de)
English (en)
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EP3348770A1 (fr
Inventor
Dominic Herbers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Herport Innenausbauelemente & Co KG GmbH
Original Assignee
Herport Innenausbauelemente & Co KG GmbH
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Publication of EP3348770A1 publication Critical patent/EP3348770A1/fr
Application granted granted Critical
Publication of EP3348770B1 publication Critical patent/EP3348770B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces

Definitions

  • the invention relates to a method for producing a door leaf which is provided with a filling area.
  • the invention also relates to a door leaf with a panel area.
  • door leaves that are not provided with smooth and unstructured surfaces on two sides have a significant market share, but there is increasing demand for door leaves with surface designs that have surface structures, decorative elements or are provided with filling elements have deep filling areas. As a result, the doors can achieve a highly individualized and aesthetically pleasing overall impression.
  • a basic structure of modern door leaves is, for example, in the DE 10 2007 002 589 A1 described.
  • the door leaf described there also already has a surface structure due to milling grooves arranged in a cover plate.
  • the filling surface has so far been milled out with a 5-axis CNC system.
  • the higher-density top layer of the MDF/HDF board is removed in the area of the filling.
  • an identical surface must be produced on the very absorbent middle layer of the panel as on the entire door surface. In order for this to be achieved, it is necessary for the filling surface to be sanded and primed several times. This is very time-consuming and material-consuming.
  • the object of the present invention is therefore to improve a method of the type mentioned in the introduction in such a way that a high product quality can be achieved using simple production steps.
  • the production of very precise and extensive and thus expensive millings can be dispensed with.
  • the application of a new top layer can be completely avoided since the top layer remains intact through the production process.
  • the basic structure of a door leaf (1) is in figure 1 illustrated.
  • the door leaf (1) has a panel area (6) with a panel width (6a) and a panel height (6b).
  • a lateral frieze width (7a), an upper frieze width (7b) and a lower frieze width (7c) are provided.
  • the filling area (6) is delimited on three sides by a separating cut (8).
  • a notch (9) is provided on one side.
  • FIG. 2 to Figure 5 illustrate further design details and make it easier to understand the manufacturing process.
  • a door body (3) is provided with an upper cover plate (2a) and a lower cover plate (2b) in the area of a door front.
  • An upper cover plate (2a') and a lower cover plate (2b') are located in the area of the back of a door.
  • a cavity (5) that forms can be filled with adhesive (4); a foaming adhesive system is preferably used here.
  • the filling area (6) is produced as a cutout (10) in the lower cover plate (2b, 2b'). Incisions are made in the upper cover plate (2a, 2a'). This can preferably be done using a laser. The incisions are also preferably made on three sides as a separating cut (8) and on one side as a notched cut (9). The notch (9) can also be omitted in the case of relatively thin cover plates.
  • the size of the filling area (6) with the filling width (6a) and the filling height (6b) is determined by the dimensioning of the frieze widths (7a, 7b, 7c).
  • the cover plates (2a, 2a') are preferably glued onto the door body (3) by means of a foaming adhesive system.
  • the foaming property of the adhesive (4) means that the wedge-shaped cavity (5) under the upper cover plate (2a, 2a') in the area of the filling area (6) is completely filled.
  • Production steps "C” to “E” according to the invention are explained below as variants that are independent of one another.
  • production according to the prior art is also shown as production process "A”
  • variant B shows an alternative production process not according to the invention.
  • a filling area (6) is introduced in a special way.
  • the filling area (6) is milled into an HDF/MDF board with a non-plane-parallel filling surface with oversize in the milling depth.
  • a ready-coated or paintable panel is glued precisely to this filling surface.
  • the filling surface can thus be designed differently from the top surface of the door without great effort.
  • a paintable filling surface makes it possible
  • the door can be painted completely in one operation, so that the effort is reduced by eliminating the need for multiple sanding and priming.
  • the top layer of the door is made of two thin top panels made of MDF/HDF.
  • the lower cover plate is given the non-plane-parallel milling of the filling.
  • the upper cover plate is preferably cut using a laser in such a way that a very small kerf is created.
  • This incised cover plate is glued to the milled out lower cover plate. By cutting, you can glue the upper plate precisely into the cut-out of the lower plate. As a result, the entire door, including the panels, has a top coat surface that can be painted without any additional effort.
  • the upper cover plate it is also possible for the upper cover plate to be cut into and glued on with the surface already finished.
  • the filling is milled on the underside of the cover plate.
  • the filling area (6) is milled out as in variant C in the first step.
  • the outer contour of the filling is then cut through at the edges with a laser. Only the edge with the transition to the top surface (edge K) is cut on the back. This rear cut makes it possible to press the filling down so that the milled filling is now completely glued to the door body (middle layer). through this process the top layer of the MDF/HDF board is also retained on the filling, so that the time-consuming sanding and painting work as in variant A is no longer necessary.
  • a two-shell construction of the top layer is used without the introduction of a non-plane-parallel milling.
  • the complete filling is produced as a cut-out in the lower cover panel.
  • the incisions are preferably made in the upper cover plate by means of a laser.
  • Both top layers are glued to the door body using a foaming adhesive system.
  • the foaming property of the adhesive means that the wedge-shaped cavity under the top layer in the filling area is filled.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Claims (9)

  1. Procédé de fabrication d'un panneau de porte (1), qui présente au moins une zone de remplissage (6) et dans lequel au moins une plaque de recouvrement (2a, 2b, 2a', 2b') est appliquée sur au moins un côté d'un corps de base (3) du panneau de porte (1), et dans lequel l'au moins une zone de remplissage (6) est pourvue d'une surface de remplissage non parallèle au plan par rapport à au moins l'une des plaques de recouvrement (2a, 2b, 2a', 2b'), caractérisé en ce que l'au moins une surface de remplissage non parallèle au plan est réalisée par le fait que, sur au moins une plaque de recouvrement (2a, 2b, 2a', 2b') avec la zone de remplissage (6) en tant que retrait (10) et un remplissage fixé dans la zone de remplissage (6), au moins trois coupes de séparation (8, L) délimitant l'au moins une zone de remplissage (6) sur trois côtés sont réalisées, de telle sorte que la partie de la plaque de recouvrement (2a, 2b, 2a', 2b') située à l'intérieur de la zone de remplissage (6) peut pivoter hors du plan de la plaque de recouvrement autour d'un axe reliant les extrémités libres des coupes de séparation (8, L), en ce que le remplissage est pivoté hors du plan de la plaque de recouvrement (2a, 2b, 2a', 2b') et en ce que le remplissage pivoté est fixé à l'intérieur de la zone de remplissage respective (6).
  2. Procédé selon la revendication 1, caractérisé en ce qu'aussi bien une plaque de recouvrement supérieure (2a, 2a') qu'une plaque de recouvrement inférieure (2b, 2b') sont utilisées.
  3. Procédé selon au moins l'une quelconque des revendications précédentes, caractérisé en ce qu'une entaille (9, K) est pratiquée entre les extrémités libres des coupes de séparation (8, L) dans chaque zone de remplissage (6) sur le côté intérieur de la plaque de recouvrement respective (2a, 2b, 2a', 2b') dans la direction du corps de base (3) afin d'améliorer la capacité de pivotement du remplissage dans la zone de remplissage respective (6).
  4. Procédé selon la revendication 2, caractérisé en ce que la surface de remplissage est fabriquée dans la plaque de recouvrement inférieure (2b, 2b').
  5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que plusieurs plaques de recouvrement (2a, 2b, 2a', 2b') sont fixées sur un corps de base (3).
  6. Procédé selon la revendication 5, caractérisé en ce qu'au moins l'une des plaques de recouvrement (2a, 2b, 2a', 2b') est collée au corps de base (3).
  7. Procédé selon la revendication 6, caractérisé en ce qu'une colle moussante (4) est utilisée.
  8. Procédé selon la revendication 7, caractérisé en ce que la colle (4) remplit une cavité cunéiforme entre la plaque de recouvrement inférieure (2b, 2b') et le corps de base de la porte (3).
  9. Panneau de porte (1) comprenant au moins une zone de remplissage (6), caractérisé en ce que le panneau de porte (1) est fabriqué par un procédé selon l'une quelconque des revendications 1 à 8.
EP17210246.9A 2017-01-12 2017-12-22 Procédé de fabrication d'un vantail ainsi que vantail pourvu de zone de remplissage Active EP3348770B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102017000365.3A DE102017000365A1 (de) 2017-01-12 2017-01-12 Verfahren zur Herstellung eines Türblattes sowie Türblatt mit Füllungsbereich

Publications (2)

Publication Number Publication Date
EP3348770A1 EP3348770A1 (fr) 2018-07-18
EP3348770B1 true EP3348770B1 (fr) 2022-09-21

Family

ID=60915326

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17210246.9A Active EP3348770B1 (fr) 2017-01-12 2017-12-22 Procédé de fabrication d'un vantail ainsi que vantail pourvu de zone de remplissage

Country Status (2)

Country Link
EP (1) EP3348770B1 (fr)
DE (1) DE102017000365A1 (fr)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3731444A (en) * 1972-03-24 1973-05-08 Woodman F Raised panel door and method of manufacture
DE4127636A1 (de) * 1990-08-24 1992-02-27 Gerhard Weimann Tuerblatt, verfahren zur herstellung eines tuerblatts und bausatz fuer ein tuerblatt
DE19834036C2 (de) * 1998-07-29 2000-02-24 Media Profili Srl Verfahren zur Herstellung von Türen und dergleichen aus Verbundwerkstoffen sowie nach diesem Verfahren hergestellte Türen
DE102007002589B4 (de) 2007-01-12 2016-12-15 Herport Innenausbauelemente Gmbh & Co. Kg Verfahren zur Herstellung eines Türblattes und nach dem Verfahren hergestelltes Türblatt

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Publication number Publication date
DE102017000365A1 (de) 2018-07-12
EP3348770A1 (fr) 2018-07-18

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