EP3291926B1 - System, coil transport vehicle and method for discharging a coil wound on a winding system - Google Patents
System, coil transport vehicle and method for discharging a coil wound on a winding system Download PDFInfo
- Publication number
- EP3291926B1 EP3291926B1 EP16719855.5A EP16719855A EP3291926B1 EP 3291926 B1 EP3291926 B1 EP 3291926B1 EP 16719855 A EP16719855 A EP 16719855A EP 3291926 B1 EP3291926 B1 EP 3291926B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coil
- transport vehicle
- pallet
- wound
- coil transport
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004804 winding Methods 0.000 title claims description 126
- 238000000034 method Methods 0.000 title claims description 12
- 238000007599 discharging Methods 0.000 title description 10
- 238000003825 pressing Methods 0.000 claims description 70
- 230000008878 coupling Effects 0.000 claims description 34
- 238000010168 coupling process Methods 0.000 claims description 34
- 238000005859 coupling reaction Methods 0.000 claims description 34
- 238000005096 rolling process Methods 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 description 9
- 238000012432 intermediate storage Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 230000003993 interaction Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/02—Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/32—Tongs or gripping means specially adapted for reeling operations
- B21C47/326—Devices for pressing the end of the material being wound against the cylindrical wall of the reel or bobbin
Definitions
- the invention relates to a system for discharging and / or transporting a wound federal government according to the preamble of claim 1, and a federal transport vehicle, in particular a Bundaustragswagen, with a pallet holder for receiving a waistband transport pallet according to the preamble of claim 8, and a method for discharging an A winding system wound federal, according to the preamble of claim 11.
- wound coils made of a material strip with a higher strength such as a steel strip
- the wound coil is tied down immediately after winding using a binding machine. This lashing by means of appropriate binding elements is not only expensive and time-consuming, but it also has the further disadvantage that the wound collar can be damaged on its outside.
- the handling of the wounded federation related binding elements of a corresponding bond can be damaged, whereby there is a risk that the wound collar pops up unexpectedly especially during his covenant trip and this worst case even staff could be injured.
- the wound collar is often repeatedly implemented on its covenant journey between the winding system and the further processing plant or the intermediate storage. More specifically, the wound coil is taken during the BundNA at different times, filed, transported further, resumed, etc.
- the wound Covenant is damaged, for example, by a winding device provided on the discharge device, by means of which the wound collar is discharged from the winding system, and / or alone by a variety of depositing marks, which can easily arise on the outer winding layer of the Federal, if it staggered is placed on different conditions in particular several times.
- This disadvantage is already counteracted by the federal government is transported on a federal transport pallet as Bund / pallet unit.
- a Bundroarvorraum a slitter device with a chassis known by means of which a coiled on a reel federal government can be stored on waistband arms of a collar holder and deducted from the reel.
- the Bundaustragswagen this case has a lifting and lowering platform, which can be raised by means of a provided on the Bundaustragswagen hydraulic cylinder to below the federal government.
- the lifting and lowering platform comprises a support plate. The lifting and lowering platform is still vertically displaceable
- Locking rods equipped by means of which the collar holder can be fixed to the Bundaustragswagen and secured against unintentional displacement.
- the collar holder For receiving the locking rods, the collar holder has corresponding locking holes into which the locking rods can be inserted to set the collar holder.
- the locking rods are firmly screwed to the support plate.
- a loading frame for the transport of wound to strip wound strip material, wherein the loading frame has upwardly diverging side walls, between which one or more rings of wound strip material can be stored for transport.
- WO 2011 / 076821A1 is a support for metal coils or coils known, wherein a metal collar substantially in its cross section has a circular circumference and the support comprises at least three support points, which are arranged so that they contact the metal collar in the direction of its circumference, when the metal collar on the edition is stored.
- an apparatus and method for handling a metal strip are disclosed.
- the apparatus includes a coiler having a coiler mandrel for winding the metal strip into a coil on the coiler mandrel, and a coil carriage with supports for receiving the coil from the coiler mandrel and extending the coil from the coiler.
- a first hold-down arm is provided for exerting a first hold-down force on the outer circumference of the coil for urging the coil onto the supports of the cuff carriage.
- the JP 2011 020761 A shows a bobbin carrying device with a coil carriage, which has a support device for a wound collar, wherein the support means can be raised or lowered by means of a hydraulic cylinder.
- the US 3,889,831 discloses a waistband transport pallet for a large coil, ie a large wound metal waistband.
- the pallet has at its bottom two openings for passing roller stands. With these roll stands, the coil can be lifted vertically from the actual pallet.
- the U.S. Patent 4,732,528 discloses a waistband pallet on which a plurality of wound coils can be juxtaposed adjacent one another. To prevent the neighboring coils from touching each other, they are each z. B. fixed by means of a tape, preferably a metal strip on the pallet.
- the European patent application EP 2 447 188 A1 discloses a device for transporting a coil in a container.
- the device or pallet is adapted to be pushed along the bottom of the container in a transport position.
- the invention has the object of developing a system, a federal transport vehicle and a method for discharging a wound federal in that the outer winding layer and / or the outer winding layer end of the wound federal government can already be pressed against the wound collar while the wound coil in the Winding system and when removing the winding mandrel of the winding system is stored on the federal transport pallet.
- the design of the federal transport pallet is structurally further simplified, since the passage opening is arranged below the support means. As a result, in particular the pressing element of the pressing device well from the bottom of the wound bundle be brought up when the waistband transport pallet is on the federal transport vehicle.
- the lead-through opening is arranged on a side of the federal transport pallet facing the federal transport vehicle.
- a collar / pallet unit can be advantageously produced by means of the present federal transport pallet.
- the term "bundle / pallet unit” in the context of the invention describes a unit which consists essentially of the present federal transport pallet and one of these Bundtransportpalette on a winding system for a BundNA, wound coil, the federal government is temporarily stored on the federal transport pallet reliable ,
- the present federal transport pallet allows a different placement possibility of the pressing device and thus also a redesign of a device for discharging a wound on a winding system Federal, as will be explained in more detail below.
- the federal transport pallet on a pressing element-passage opening so that at least the outer winding layer and / or the outer winding layer end of the wound federal government can be pressed by means of a pressure element through the federal transport pallet through the wound coil.
- the federal transport pallet designed in the context of the invention, a pressing element through-opening, which is so specially adapted to the dimensions of the pressure element that this can be easily zoomed through the federal transport pallet through to the wound collar.
- the present bundle transport pallet is preferably a Bundaustragspalette, which can be assigned specifically to a realized as Bundaustragswagen coil conveyor vehicle.
- present passage opening can be designed differently, in particular to allow an interaction of the pressing element arranged on the federal transport vehicle pressing device with the federal government.
- the passage opening can be realized if it is at least partially, preferably completely, rebuilt by the carrying device.
- the lead-through opening can be closed in a ring-shaped manner by the carrying device, so that the carrying device is particularly stable.
- the carrying device of the federal transport pallet is in this case designed such that then the coming of the mandrel, wound coil can be stored safely.
- the carrying device serves to receive and carry the wound federal government on the federal transport pallet.
- the provided on the federal transport pallet coupling surfaces of the coupling unit are preferably arranged accessible at the bottom of the federal transport pallet or from the bottom and they are part of the coupling unit, by means of which the federal transport pallet can be operatively coupled to the federal transport vehicle temporarily.
- the rolling and / or sliding surfaces are also preferably arranged on the underside of the federal transport pallet. These rolling and / or sliding surfaces can interact with a correspondingly complementary positive guidance device, for example the stationary floor conveyor device, when the federal transport pallet is to be transported at the present floor conveyor device.
- the federal transport pallet is designed without a roller, so that the rolling and / or sliding surfaces are realized, for example, by runners or the like, which can be well moved along a roller conveyor lane of the stationary floor conveyor.
- the federal transport vehicle is mobile and the floor conveyor is configured stationary.
- the present lead-through opening can be advantageously placed on the federal transport pallet with regard to the pressing device when the lead-through opening is arranged between two coupling spaces of the coupling unit spaced apart from one another through the lead-through opening and / or between two runners spaced apart from one another by the lead-through opening and forming the rolling and / or sliding surfaces is.
- the pressing element can interact favorably with the wound coil in order to produce a collar / pallet unit in an uncomplicated and reliable manner.
- the collar / pallet unit can be produced particularly easily if the through-opening is arranged in a depression of the carrying device. As a result, the pressure element can be guided from below the trough to the wound collar.
- the trough in this case forms a depression on the carrying device or the waistband transport pallet, so that the wound waistband can be placed as low as possible in the waistband transport pallet and thus arranged as close as possible to the waistband transport vehicle.
- the pressure element or the pressure roller is designed as a trough roller element, which is arranged in the trough.
- the lead-through opening is arranged on the underside of the federal transport pallet, since in this way the pressing device can be introduced conceptually simply up to the wound collar.
- the lead-through opening is arranged in a plane which is spanned by the longitudinal and transverse extent of the federal transport pallet, wherein this leadthrough opening pierces this plane in such a way that the Bund transport pallet can be penetrated especially from below physically.
- the passage opening thus opens the waistband transport pallet downwards, in such a way that the waistband transport pallet can be penetrated at least partially from below by the pressing device.
- the passage opening has a longitudinal alignment, which is aligned in the direction of the longitudinal extension of the federal transport pallet.
- the lead-through opening can be oriented substantially parallel to the longitudinal extent and in particular to the preferred transport direction of the federal transport pallet.
- the pressing element can easily interact with the collar over the entire width of the collar, as a result of which the collar / pallet unit can be produced to a higher quality.
- the through opening has a longitudinal alignment, which is aligned in the direction of the Bundrotationsachse a deposited on the support device federal.
- the through-opening has a longitudinal orientation, which is aligned in the direction of the axis of rotation of the pressure element.
- Bundaustragspalette can be made even more appropriate, if the passage opening is arranged transversely to a provided on the federal transport pallet Bundabbindeterrorism and / or transversely to a arranged on the federal transport pallet Bundabbindeö réelle running.
- the waistband transport pallet or especially the carrying device can be configured with web elements in such a way that the wound bundle can be deposited on narrowly constructed fork elements, which offers a reduced contact surface for the wound bundle.
- the intermediate space between the web elements or the fork elements can in this case be used for arranging the passage opening for passing the pressure element of the pressure device for pressing at least one winding layer and / or one winding layer end against the collar.
- the design of the proposed waistband transport pallet ensures, in particular, a particularly secure waistband seat and, if required or desired, still provides a good opportunity to additionally brace the wound waistband on the waistband transport pallet. Furthermore, there is also the possibility of further processing in a federal inspection.
- the discharge process can be significantly improved again if the provided on the federal transport pallet feedthrough is arranged opposite the federal transport vehicle, that arranged on the federal transport vehicle pressing at least partially through this passage opening is feasible, so that the pressure element with the wound coil independent from the place where the finished wound collar is held interact. It does not matter whether the wound collar is still inside or outside the wrapping system.
- a preferred embodiment provides that the pressing element can interact with the wound coil both inside and outside the winding system. More specifically, in the present case, the pressing device can interact with the wound collar if the wound federal government is still supported on a winding mandrel within the winding system, and if the wound federal government is deposited on the federal transport vehicle and if necessary transported out of the winding system.
- the object of the invention is also achieved by a federal transport vehicle according to claim 8, in particular by a Bundaustragswagen with a pallet holder for receiving a federal transport pallet and with a Palettenverfahr listening, wherein the federal transport vehicle has a pressing device with a displaceable pressure element to at least one winding layer and / or press a winding layer end to the wound collar, and wherein the displaceable pressure element relative to the federal transport vehicle is linearly displaceable mounted on this federal transport vehicle, and wherein the displaceable pressure element and the Palettenverfahr responded independently relative to the federal transport vehicle and against a recorded by this federal transport vehicle federal transport pallet linearly movable the federal transport vehicle are arranged to Bri already in operative contact with the wound coil to the displaceable pressing element with the wound collar when the waistband transport pallet is still spaced from the wound waistband.
- the discharge with the present federal transport pallet can be structurally very easily accomplished.
- the generation of the collar / pallet unit can be made even more expedient, since the displaceable pressure element and the Palettenverfahr articulate are arranged independently from the federal transport vehicle and against a recorded from this federal transport vehicle federal transport pallet linearly movable on the federal transport vehicle. As a result, the displaceable pressure element can already be brought into operative contact with the wound coil when the waistband transport pallet is still held at a distance from the wound waistband.
- a preferred embodiment provides that the displaceable pressing element is arranged on the federal transport vehicle so linearly displaceable that it is vertically displaceable through a configured on the federal transport pallet through opening.
- that can displaceable pressure element advantageously be guided by the arranged below the support means through opening.
- vertical in this case describes a movement of the displaceable pressing element, which has a component in the vertical direction.
- a further advantageous embodiment provides that the displaceable pressure element is arranged linearly displaceable relative to a Palettenverfahr brought of the federal transport vehicle on the federal transport vehicle, by means of the pallet transport device recorded by the federal transport vehicle waistband transport pallet on this federal transport vehicle is movable.
- the displaceable pressing element can be displaced or set independently of a relative movement between the federal transport pallet and the federal transport vehicle with respect to the wound federal government, whereby the federal government / pallet unit can be produced more easily on the winding system.
- the term "pallet moving device” here describes a total of a device on the federal transport vehicle, with the aid of the federal transport pallet can be moved vertically to the federal transport vehicle. In other words, this federal transport pallet on the federal transport vehicle can be raised or lowered.
- the present pallet holder is a movable component of the pallet moving device, so that the pallet holder can be raised or lowered in the sense of the invention.
- the displaceable pressing element can be configured as a driven or unpowered roller element or the like. But there are also other design variants possible.
- the displaceable pressure element is also horizontally adjustable for adjusting with different angles of attack with respect to the axis of rotation of the wound federal and / or vertically to raise or lower.
- the pressing device or its displaceable pressure element is arranged on the mobile federal transport vehicle such that in particular the pressure element is arranged relatively displaceable to the at least partially designed by the mobile coil transport vehicle coupling device on the mobile coil transport vehicle.
- Coupled device in the context of the invention describes a device by means of which the federal transport pallet can be fixed particularly reliable on the pallet transport, so that the federal transport pallet against inadvertent release is very well secured.
- the coupling device is designed such that immediately centering of the federal transport pallet can be done on the mobile coil transport vehicle.
- An advantageous positioning of the wound federal government can be achieved, for example, by different starting positions of the mobile federal transport vehicle.
- the present displaceable pressure element of the federal transport vehicle own pressure device can interact structurally particularly simple with the wound on the winding system federal government.
- the object of the invention is also achieved by a method according to claim 11.
- the displaceable pressure element can be structurally simply pressed against the wound collar, when a displaceable pressure element arranged on the federal transport vehicle pressing device is pressed vertically from below against the winding layer and / or the winding layer end of the wound federal.
- the method can be varied particularly advantageously if a displaceable pressure element of the pressure applied to the federal transport vehicle pressing device is pressed against the collar while the federal government is rotated by means of a coiler mandrel of the winding system.
- the winding layer end can be positioned very advantageously with respect to the carrying device.
- winding system in the present case describes a system by means of which a band, in particular a steel band, can be wound up into a coil or bundle, so that this band can be accommodated more easily for transport and / or intermediate storage and also save space.
- a band in particular a steel band
- other terms such as coiler etc., are common.
- the wound federal government on the federal transport pallet can be stored so that the risk of unintentional springing up the winding of the wound federal are almost impossible can.
- a coil / pallet unit can be generated directly on the winding system, which can temporarily remain as long as the wound and stored on the federal transport pallet with the aid of the pressing federal government on a covenant between the winding system and another processing plant or an intermediate storage located.
- the present invention can be used particularly advantageously in connection with strip materials of higher strength, since these strip materials wound into a bundle are more likely to spring open, so that special measures must be taken when binding wound coils in this way, which in turn is very expensive.
- a preferred variant of the invention provides that a winding layer end of the wound federal government is positioned on the winding system relative to the pressing device and / or the federal transport pallet, that the winding layer end is pressed by the pressing device and / or the federal transport pallet to the wound coil.
- the winding layer end is rotated in a range of 17.00 o'clock position or 19.00 o'clock position, for example by rotation of the mandrel, so that preferably first the pressing device and then the federal transport pallet can be brought into operative contact with the winding layer end.
- the wound federal government for its BundNA between the winding system and a further processing system and / or a storage device is assigned exactly a single federal transport pallet.
- the transport of the wounded federal can be significantly simplified again. Since the wound collar is well secured by the federal transport pallet, transfer actions between two industrial conveyors or the like can be done more easily and quickly.
- the covenant trip can be configured when the bundle / pallet unit produced at the winding system is transferred by means of the mobile federal transport vehicle to the stationary floor conveyor to as exactly this bundle / pallet unit to be transported to a storage device and / or a further processing plant.
- the federal government / pallets unit remains unchanged.
- the wound collar can be moved very advantageously by means of the produced collar / pallet unit, when the collar / pallet unit produced at the winding system is rotated at least once around a vertical axis during the covenant travel on the stationary floor conveyor.
- the present pressing device can interact with the outer winding layer or with the band end region of the outer winding layer in a wide variety of spatial positions and in various ways in order to be able to deposit the wound bundle particularly tightly wound on the federal transport pallets.
- the present federal transport vehicle can be designed differently.
- it is constructed as Bundaustragswagen, by means of which the wound coil can be discharged from the winding system and transferred to the stationary conveyor.
- the mobile federal transport vehicle comprises a rail-bound Bundaustragswagen, as this structurally a particularly simple and reliable designed discharge of the wound on the winding system Federal can be guaranteed.
- the invention can be used on a variety of systems, such as on a rolling mill for rolling strips, in particular steel strips, with at least one winding system for winding strips, which is connected downstream of at least one rolling device of the rolling mill.
- a rolling mill for rolling strips, in particular steel strips
- at least one winding system for winding strips which is connected downstream of at least one rolling device of the rolling mill.
- the wound federal government is then arranged on the federal transport pallet, that a collar / pallet unit is generated, which ideally for a downstream BundNA up to a further processing or intermediate storage of the wound federal must not be resolved.
- the discharge of the wounded federal can be done so that a repeated implementation of the wounded federal no federal transport pallet is eliminated, whereby the risk of damage to the Federation can be almost excluded.
- the wound coil is preferably already included in the winding system of a special federal transport pallet.
- the wound collar is discharged together with the federal transport pallet as Bund / pallet unit by means of a Bundaustragwagens from the winding system or moved out and, for example, to another processing or treatment station sacrificeieit. This is made possible on the one hand by the special generation of the present collar / pallet unit with the aid of a pressing device and on the other hand by the special design of the federal transport pallet and also their interaction with the mobile federal transport vehicle.
- Bundaustrags- and transport system 1 shown by way of example and therefore only partially approached comprises three winding systems 2, 3, 4, which are at least in this embodiment shown downstream of a rolling mill not shown here for rolling steel strips or the like.
- winding systems 2, 3 and 4 can also be provided on other plant areas or plants, in particular other forming plants or the like.
- Each of the winding systems 2, 3 and 4 has a device 5 for discharging a wound on the winding system 2, 3 and 4 Federal 6, which in the FIGS. 5 to 8 shown and described in more detail.
- bands in particular steel bands 6A (see FIG. 5 ), at their respective mandrel 7 (only exemplified) compactly wound to the collar 6 or coil.
- the Bundaustrags- and transport system 1 also includes Bundtransportpaletten 8 (see in particular FIG. 2 ), in order to be able to store a wound coil 6 on each of these bundle transport pallets 8 so that a bundle / pallet unit 10 can be produced at the respective winding installation 2, 3 or 4 at once.
- the respective federal transport pallet 8 is provided by a mobile federal transport vehicle 11 with a pallet receiver 11A (see in particular FIGS. 3 and 4 ) is provided on each of the winding machines 2, 3 and 4.
- the federal transport vehicle 11 is configured as a rail-bound Bundaustragswagen 11, which can be moved along a rail section 13 to produce from the wound on the winding system 2, 3 or 4 Bund 6 and the Bundtransportpalette provided in this respect 8 a Bund / pallet unit 10.
- the latter is discharged with the federal transport vehicle 11 from the winding system 2, 3 or 4 and optionally transferred to a downstream, stationary floor conveyor 15.
- the Bundaustrags- and transport system 1 includes at least in this embodiment additionally also the fixed installed conveyor 15, by means of which the respective federal / pallet unit 10 of the winding system 2, 3 or 4 or of the relevant Bundaustragswagen 11 to a further processing plant (not shown) and / or a storage device (not shown) can be transported.
- the fixedly installed floor conveyor 15 is characterized, inter alia, by roller table sections 16 (numbered only by way of example) and by turntable units 17 (likewise numbered only as an example), so that in particular the respective coil / pallet unit 10 can be transported in different transport directions.
- the respective produced on the winding system 2, 3 or 4 collar / pallet unit 10 can be rotated during its covenant around a vertical or vertical axis 18, so that the stored on the respective federal transport pallet 8 wound coil 6 always as a bunch / pallets Unit 10 can be moved or transported within the federal transport system 1 of the respective winding system 2, 3 or 4 to the destination.
- this federal / pallet unit 10 not resolved on the way, so that the wound collar 6 is always safely parked on the federal transport pallet 8.
- waistband 8 has in the direction of its longitudinal axis 20 has a longitudinal extent 21, which is substantially longer than its transverse extent 22.
- the wound collar 6 is on the federal transport pallet 8 such that the collar rotation axis 23 (see FIGS. 5 to 8 ) of the wound collar 6 is aligned with the longitudinal axis 20 substantially the same.
- the federal transport pallet 8 in the construction shown here by way of example, has an outer runner frame 25, which on the underside 26 of the federal transport pallet 8 has a first runner 27 located to the left of the longitudinal axis 20 and a further runner 28 located to the right of the longitudinal axis 20.
- the waistband transport pallet 8 is designed without a roll.
- the runners 27 and 28 design suitable rolling and / or sliding surfaces 29 (numbered only by way of example), so that the federal transport pallet 8 can be transported by means of these runners 27 and 28 excellently along the roller door sections 16 of the stationary floor conveyor 15.
- the waistband transport pallet 8 also has an inner frame 30, which together with the outer runner frame 25 forms a frame 31 of the waistband transport pallet 8.
- a support means 35 for temporary support of the wound Federal 6 is designed substantially.
- the carrying device 35 is configured trough-shaped, so that in its trough 36 or sink (not numbered) into the wound coil 6 can be safely stored.
- the carrying device 35 comprises at least two web elements 37 (numbered as an example), which essentially form the depression 36. On this web elements 37, the wound collar 6 can be stored.
- Bundabilityraum 38 is formed on the federal transport pallet 8.
- the federal transport pallet 8 is further characterized by a coupling unit 40, by means of which it can be temporarily securely coupled to the federal transport vehicle 11.
- This coupling unit 40 has on the one hand coupling pin parts 41 (numbered only by way of example), which are arranged on the inner frame 30 and which extend in the direction of the longitudinal axis 20 of the federal transport pallet 8.
- this coupling unit 40 has transverse member parts 42 (numbered only by way of example), which are configured by the outer runner frame 25 and which extend transversely to the longitudinal axis 20 of the waistband transport pallet 8.
- cross-member parts 42 of the inner frame 30 and of the coupling pin members 41 are arranged axially spaced such that there is a coupling space 43 therebetween; namely at the front and rear of the federal transport pallet 8.
- the coupling device 46 thus includes the coupling elements 45 (numbered only by way of example), which can work together with the complementarily constructed coupling unit 40 on the respective federal transport pallet 8.
- these coupling elements 45 interact with the coupling pin parts 41 of the federal transport pallet 8 such that the federal transport pallet 8 is immovably coupled in the transverse direction to the longitudinal axis 20 on the federal transport vehicle 11.
- the coupling elements 45 also interact on the one hand with the inner frame 30 and on the other hand with the cross-member parts 42 such that the federal transport pallet 8 is immovably coupled to the longitudinal axis 20 immovably on the federal transport vehicle 11.
- the federal transport pallet 8 designed a pressing element-through opening 50, which is specifically adapted to the dimensions of the displaceable pressing member 51 such that it can be smoothly zoomed from below through the federal transport pallet 8 through to the wound collar 6 zoom.
- the displaceable pressing element 51 is arranged on the federal transport vehicle 11 such that it can be displaced through the through opening 50 in order to interact with the wound collar 6.
- the wound collar 6 can be deposited on the waistband transport pallet 8 such that the winding of the respective waist 6 produced at the winding system 2, 3 or 4 is later deposited solely by interaction with the waistband transport pallet 8 on which the wound waistband is laid will not be able to jump up.
- This can advantageously be dispensed with additional binding machines or the like for fixing the winding of the wound federal directly behind the winding system.
- the through-opening 50 is arranged between two coupling spaces 43 of the coupling unit 40 which are spaced apart from one another by the through-opening 50 and between two run-through openings 50 which are spaced apart from one another and form the rolling and / or sliding surfaces 29.
- the passage opening 50 is disposed below the support means 35 and on the underside 26 of the federal transport pallet 8.
- the pressing device 52 can advantageously be arranged directly on the federal transport vehicle 11.
- the displaceable pressing element 51 can easily be moved up to the wound collar 6 when the through opening 50 is arranged in the depression 36 of the carrying device 35, since the wound collar 6 can be placed particularly deeply in the federal transport pallet 8 through the depression 36. As a result, the wound collar 6 is placed in the immediate vicinity of the displaceable pressure element 51.
- the passage opening 50 extends with its longitudinal orientation 53 in the direction of the longitudinal extent 21 of the federal transport pallet 8 or of the federal receiving space 38.
- the longitudinal orientation 53 of the lead-through opening 50 extends in the direction of the collar rotation axis 23 of the wound collar 6 and also in the direction of the axis of rotation 54 of the pressure element 51, wherein the collar rotational axis 23 and the axis of rotation 54 extend parallel to each other.
- the pressure element 51 which can be displaced through the lead-through opening 50 can interact structurally with the wound coil 6 through the lead-through opening 50.
- the passage opening 50 also extends transversely to a provided on the federal transport pallet 8 Bundabbindetechnisch 55 or Bundabbindeö réelle 56, with the help of which additionally the wound collar 6 can be tied off, if desired.
- the collar binding opening 56 is in this embodiment between two axially along the longitudinal axis 20 spaced from each other web members 37 of the support means 35th
- the respective pressing device 52 is arranged in this embodiment, directly to the respective federal transport vehicle 11 and the Bundaustragswagen 11 so that each federal transport vehicle 11 can operate independently with respect to the pressing of the wound Federal 6.
- the pressing device 52 is in this case designed such that at least the displaceable pressure element 51, which is realized for example in the form of a roller element and in particular in the form of a trough roller element 57, displaced relative to the respective federal transport vehicle 11 and with the outer winding layer 49 of the wound Federal 6 in mechanical Active contact can be brought.
- the displaceable pressure element 51 which is realized for example in the form of a roller element and in particular in the form of a trough roller element 57, displaced relative to the respective federal transport vehicle 11 and with the outer winding layer 49 of the wound Federal 6 in mechanical Active contact can be brought.
- the displaceable pressure element 51 is mounted so that it can be displaced linearly relative to the federal transport vehicle 11 on this federal transport vehicle 11.
- the pressing device 52 comprises a corresponding lifting device 60, which is arranged centrally on the federal transport vehicle 11.
- the federal transport vehicle 11 On its side facing the federal transport pallet 8 side 61, the federal transport vehicle 11 comprises a Palettenverfahr responded 65, wherein the present pallet holder 11 A is an upper component of the Palettenverfahr responded 65 of the federal transport vehicle 11, on which the federal transport pallet 8 is stored.
- the pallet holder 11A is formed as a frame part 62, which in particular converts the displaceable pressure element 51 of the arranged on the federal transport vehicle 11 Andschreib issued 52.
- the federal transport pallet 8 can be raised irrespective of the displaceable pressure element 51 to under the wound collar 6 so that the then interacting with the federal transport pallet 8 Federal 6, if necessary, also deducted by means of the federal transport vehicle 11 of the winding mandrel 7 and as a covenant / Pallet unit 10 from the winding system 2, 3 or 4 can be discharged.
- the pallet moving device 65 can be moved vertically by means of a lifting device 66.
- the federal transport vehicle 11 otherwise has four wheel elements 67 (numbered only by way of example), by means of which it can move along a discharge path 68 in a mobile manner.
- the federal transport vehicle 11 is shown with respect to the lifting device 66 in an extended state, wherein the federal transport pallet 8 is coupled to the pallet holder 11A of the federal transport vehicle 11.
- the pressure element 51 is thereby displaced from below into the well 36 and can thus early with the outer winding layer 49 and with the Wickellagenend Scheme 78 (see FIGS. 7 and 8 ) and pressed against the wound collar 6.
- the federal transport vehicle 11 is alternatively still shown without Bund Transport pallet 8 and with respect to the lifting device 66 in a retracted state.
- FIGS. 5 to 8 In a front view of the discharge device 5 shown in more detail, an exemplary process flow is shown and explained, which can be accomplished with the special federal transport pallet 8 and the federal transport vehicle 11.
- the wound collar 6 is held here with the coiler mandrel 7 still on one of the winding systems 2, 3 and 4 respectively.
- the discharge device 5 comprises the bundle transport vehicle 11 which can be placed below the coiler mandrel 7 or the wound federal bundle 6 and which is already parked under the wound bundle 6 with the bundle transport pallet 8 while the bundle 6 is still being wound up.
- the pressing device 52 is provided by means of the federal transport vehicle 11 on the winding system 2, 3 and 4 respectively.
- Concentric around the coiler mandrel 7 are three deflection and - Andschreib Anlagenen 71, 72 and 73 are arranged, by means of which the winding process can be supported in a known manner.
- the three deflection and -andschreib drivingen 71, 72 and 73 may be formed as so-called Umlenkschalen.
- Each of the deflection devices 71, 72, 73 has a feed mechanism 74 (numbered only as an example), by means of which the deflection and sanding rollers 75 (likewise numbered only by way of example) can be delivered as required to the coil 6 to be wound.
- the displaceable pressure element 51 through the waistband transport pallet 8 in the vertical direction 76 already moved vertically upward in the direction of the wound Federal 6 until it specifically pushes the outer winding layer 49 against the wound collar 6 (the dashed line of the displaceable pressure element 51 shows this still in the lower position).
- the steel strip 6A has already been separated by a separating device (not shown) or it is now severed, and in particular the outer winding layer 49 of the finished wound federal 6 is now pressed in particular by the displaceable pressing element 51 to the finished wound collar 6, so that is ensured in that the wound collar 6 can not jump up unintentionally.
- the wound collar 6 is further rotated in accordance with the direction of rotation 77 until the winding layer end 78 is approximately at the 17.00 o'clock position 79 (see in particular FIG FIGS. 7 and 8 ).
- the displaceable pressing element 51 can again be displaced vertically downwards in the direction of the federal transport vehicle 11, as shown in FIG. 8 illustrated.
- the wound collar 6 is now placed on the federal transport pallet 8, that a popping of the wound federal 6 by the contact with the federal transport pallet 8 is impossible.
- the wound collar 6 can thus be deducted from the winding mandrel 7 together with or using the federal transport pallet 8 and with the help of the federal transport vehicle 11 and be discharged from the winding system 2, 3 or 4. Is the wound collar 6 free of the winding mandrel 7, the lifting device 66 are retracted again and the waistband transport pallet 8 and the collar / pallet unit 10 is lowered. Subsequently, the wound collar 6 is transferred to the stationary floor conveyor 15, as already explained.
- the collar / pallet unit 10 is at its subsequent transport to the turntable unit 17 of the fixed floor conveyor 15 by 90 ° to the Hoch, Vertical axis 81 rotated. In this respect, the collar / pallet unit 10 undergoes a change of direction on the turntable unit 17 and can accordingly be transported further to a destination without the wound coil having to be removed from the once assigned federal transport pallet 8.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Pallets (AREA)
- Replacement Of Web Rolls (AREA)
- Basic Packing Technique (AREA)
Description
Die Erfindung betrifft ein System zum Austragen und/oder Transportieren eines gewickelten Bundes gemäß dem Oberbegriff des Anspruchs 1, sowie ein Bundtransportfahrzeug, insbesondere einen Bundaustragswagen, mit einer Palettenaufnahme zum Aufnehmen einer Bundtransportpalette gemäß dem Oberbegriff des Anspruchs 8, und ein Verfahren zum Austragen eines an einer Wickelanlage gewickelten Bundes, gemäß dem Oberbegriff des Anspruchs 11.The invention relates to a system for discharging and / or transporting a wound federal government according to the preamble of
Im Stand der Technik existiert eine Vielzahl an Bundaustrags- und Bundtransportmöglichkeiten, mittels welchen ein an einer Wickelanlage gewickeltes Bund aus dieser Wickelanlage ausgetragen und für eine Weiterverarbeitung direkt zu einer entsprechenden Weiterverarbeitungsanlage oder zu einem Zwischenlager, an welchem das gewickelte Bund temporär zwischengelagert wird, transportiert werden kann.In the prior art, there are a variety of Bundaustrags- and Bundtransportmöglichkeiten, by means of which a coil wound on a winding system from this winding system discharged and transported for further processing directly to a corresponding processing plant or to an intermediate storage, where the wound coil is temporarily stored can.
Insbesondere bei gewickelten Bunden aus einem Materialband mit einer höheren Festigkeit, wie etwa aus einem Stahlband, besteht die erhöhte Gefahr, dass das gewickelte Bund unbeabsichtigt "aufspringt"; das heißt, dass sich zumindest die äußeren gebogenen Wickellagen des Bundes wieder teilweise strecken, wodurch sich die Weiterverarbeitung dieses gewickelten Bundes zumindest erheblich erschwert. Um ein solches Aufspringen des gewickelten Bundes zu vermeiden, wird das gewickelte Bund nach dem Wickeln sogleich mithilfe einer Bindemaschine fest verzurrt. Dieses Verzurren mittels entsprechender Bindeelemente ist nicht nur aufwendig und zeitintensiv, sondern es birgt darüber hinaus noch den Nachteil, dass das gewickelte Bund an seiner Außenseite beschädigt werden kann. Darüber hinaus können bei der Handhabung des gewickelten Bundes diesbezügliche Bindeelemente einer entsprechenden Bindung beschädigt werden, wodurch die Gefahr besteht, dass das gewickelte Bund insbesondere während seiner Bundreise unerwartet aufspringt und hierbei schlimmstenfalls sogar Personal verletzt werden könnte.In particular, in wound coils made of a material strip with a higher strength, such as a steel strip, there is an increased risk that the wound coil unintentionally "jumps up"; that is, at least the outer curved winding layers of the federal again stretch partially, making the further processing of this wound federal at least considerably more difficult. In order to avoid such a popping of the wound federal government, the wound coil is tied down immediately after winding using a binding machine. This lashing by means of appropriate binding elements is not only expensive and time-consuming, but it also has the further disadvantage that the wound collar can be damaged on its outside. In addition, in the handling of the wounded federation related binding elements of a corresponding bond can be damaged, whereby there is a risk that the wound collar pops up unexpectedly especially during his covenant trip and this worst case even staff could be injured.
Ferner ist es üblich, dass das gewickelte Bund auf seiner Bundreise zwischen der Wickelanlage und der Weiterverarbeitungsanlage bzw. dem Zwischenlager oftmals mehrfach umgesetzt wird. Genauer gesagt, wird das gewickelte Bund während der Bundreise zu unterschiedlichsten Zeitpunkten aufgenommen, abgelegt, weitertransportiert, wieder aufgenommen usw. Durch diese Handhabungsweise erhöht sich jedoch auch die Gefahr, dass das gewickelte Bund beschädigt wird, beispielsweise durch eine an der Wickelanlage vorgesehene Austragevorrichtung, mittels welcher das gewickelte Bund aus der Wickelanlage ausgetragen wird, und/oder allein schon durch eine Vielzahl an Ablegemarken, welche an der äußeren Wickellage des Bundes leicht entstehen können, wenn es zeitlich versetzt auf unterschiedliche Auflagen insbesondere mehrfach abgelegt wird. Diesem Nachteil wird bereits entgegen gewirkt, indem das Bund auf einer Bundtransportpalette als Bund/Paletten-Einheit transportiert wird.Furthermore, it is common that the wound collar is often repeatedly implemented on its covenant journey between the winding system and the further processing plant or the intermediate storage. More specifically, the wound coil is taken during the Bundreise at different times, filed, transported further, resumed, etc. By this way of handling but also increases the risk that the wound Covenant is damaged, for example, by a winding device provided on the discharge device, by means of which the wound collar is discharged from the winding system, and / or alone by a variety of depositing marks, which can easily arise on the outer winding layer of the Federal, if it staggered is placed on different conditions in particular several times. This disadvantage is already counteracted by the federal government is transported on a federal transport pallet as Bund / pallet unit.
Darüber hinaus ist es von erheblichem Nachteil, wenn sich die Wicklungen durch ein häufiges Anheben und Absenken des gewickelten Bundes während der Bundreise untereinander verschieben und sich hierdurch die einzelnen Wickellagen lockern. Dieses wirkt sich extrem nachteilig auf die Formstabilität des gewickelten Bundes aus, wodurch sich die Gefahr von mechanischen Beschädigungen an dem gewickelten Bund weiter erhöht. Auch diesem Nachteil kann durch einen Bundtransport mittels einer Bundtransportpalette entgegen gewirkt werden.In addition, it is of considerable disadvantage if the windings shift by a frequent raising and lowering of the wound federal government during the covenant travel among themselves and thereby loosen the individual winding layers. This has an extremely adverse effect on the dimensional stability of the wound federal government, which further increases the risk of mechanical damage to the wound federal government. Also this disadvantage can be counteracted by a federal transport by means of a federal transport pallet.
Beispielsweise ist in der gattungsgemäßen
Raststangen ausgerüstet, mittels welchen die Bundhalterung an dem Bundaustragswagen festgelegt und gegen ein unbeabsichtigtes Verschieben gesichert werden kann. Zum Aufnehmen der Raststangen besitzt die Bundhalterung entsprechende Rastbohrungen, in welche die Raststangen zum Festlegen der Bundhalterung eingeschoben werden können. Die Raststangen sind an der Stützplatte fest verschraubt.Locking rods equipped by means of which the collar holder can be fixed to the Bundaustragswagen and secured against unintentional displacement. For receiving the locking rods, the collar holder has corresponding locking holes into which the locking rods can be inserted to set the collar holder. The locking rods are firmly screwed to the support plate.
Ferner ist aus der
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Die europäische Patentanmeldung
Der Erfindung liegt die Aufgabe zugrunde, ein System, ein Bundtransportfahrzeug und ein Verfahren zum Austragen eines gewickelten Bundes dahingehend weiterzubilden, dass die äußere Wickellage und/oder das äußere Wickellagenende des gewickelten Bundes bereits an das gewickelte Bund angedrückt werden kann während das gewickelte Bund in der Wickelanlage und beim Abnehmen von dem Wickeldorn der Wickelanlage auf die Bundtransportpalette abgelegt wird.The invention has the object of developing a system, a federal transport vehicle and a method for discharging a wound federal in that the outer winding layer and / or the outer winding layer end of the wound federal government can already be pressed against the wound collar while the wound coil in the Winding system and when removing the winding mandrel of the winding system is stored on the federal transport pallet.
Diese Aufgabe wird bezüglich des Systems durch den Gegenstand des Anspruchs 1 gelöst.This object is achieved with respect to the system by the subject matter of
Aufgrund der an der Bundtransportpalette vorgesehenen Durchführöffnung kann eine Andrückeinrichtung in einer bisher noch nicht gekannten Art und Weise mit dem gewickelten Bund, welches von dem Wickeldorn gehalten wird, interagieren, so dass sich der gesamte Austragevorgang zum Austragen des fertig gewickelten Bundes aus der Wickelanlage einfacher gestalten lässt.Due to the provided on the federal transport pallet through opening a pressing device in a hitherto unknown manner with the wound collar, which is held by the winding mandrel, interact, so that the entire discharge process for discharging the finished wound federal make the winding system easier leaves.
Die Konstruktion der Bundtransportpalette ist baulich weiter vereinfacht, da die Durchführöffnung unterhalb der Trageinrichtung angeordnet ist. Hierdurch kann insbesondere das Andrückelement der Andrückeinrichtung gut von unten an das gewickelte Bund heran geführt werden, wenn sich die Bundtransportpalette auf dem Bundtransportfahrzeug befindet.The design of the federal transport pallet is structurally further simplified, since the passage opening is arranged below the support means. As a result, in particular the pressing element of the pressing device well from the bottom of the wound bundle be brought up when the waistband transport pallet is on the federal transport vehicle.
Insofern ist es vorteilhaft, wenn die Durchführöffnung an einer dem Bundtransportfahrzeug zugewandten Seite der Bundtransportpalette angeordnet ist.In this respect, it is advantageous if the lead-through opening is arranged on a side of the federal transport pallet facing the federal transport vehicle.
Speziell eine Bund/Paletten-Einheit kann mittels der vorliegenden Bundtransportpalette vorteilhaft erzeugt werden.Specifically, a collar / pallet unit can be advantageously produced by means of the present federal transport pallet.
Der Begriff "Bund/Paletten-Einheit" beschreibt im Sinne der Erfindung eine Einheit, welche im Wesentlichen aus der vorliegenden Bundtransportpalette und einem dieser Bundtransportpalette an einer Wickelanlage für eine Bundreise zugeordneten, gewickelten Bund besteht, wobei das Bund temporär auf der Bundtransportpalette betriebssicher abgelegt ist.The term "bundle / pallet unit" in the context of the invention describes a unit which consists essentially of the present federal transport pallet and one of these Bundtransportpalette on a winding system for a Bundreise, wound coil, the federal government is temporarily stored on the federal transport pallet reliable ,
Insbesondere ermöglicht die vorliegende Bundtransportpalette eine andere Platzierungsmöglichkeit der Andrückeinrichtung und damit auch eine Neugestaltung einer Vorrichtung zum Austragen eines an einer Wickelanlage gewickelten Bundes, wie nachstehend noch genauer erläutert ist.In particular, the present federal transport pallet allows a different placement possibility of the pressing device and thus also a redesign of a device for discharging a wound on a winding system Federal, as will be explained in more detail below.
Jedenfalls weist die Bundtransportpalette eine Andrückelement-Durchführungsöffnung auf, so dass zumindest die äußere Wickellage und/oder das äußere Wickellagenende des gewickelten Bundes mit Hilfe eines Andrückelements durch die Bundtransportpalette hindurch an das gewickelte Bund angedrückt werden kann.In any case, the federal transport pallet on a pressing element-passage opening, so that at least the outer winding layer and / or the outer winding layer end of the wound federal government can be pressed by means of a pressure element through the federal transport pallet through the wound coil.
Und dies gelingt bereits schon, während das gewickelte Bund in der Wickelanlage und beim Abnehmen von dem Wickeldorn der Wickelanlage auf die Bundtransportpalette abgelegt wird.And this already succeeds, while the wound coil is stored in the winding system and when removing from the winding mandrel of the winding system on the waistband transport pallet.
Somit gestaltet die Bundtransportpalette im Sinne der Erfindung eine Andrückelement-Durchführöffnung aus, welche derart auf die Maße des Andrückelements speziell abgestimmt ist, dass dieses problemlos durch die Bundtransportpalette hindurch bis an das gewickelte Bund heran geführt werden kann.Thus, the federal transport pallet designed in the context of the invention, a pressing element through-opening, which is so specially adapted to the dimensions of the pressure element that this can be easily zoomed through the federal transport pallet through to the wound collar.
Im Sinne der Erfindung handelt es sich bei der vorliegenden Bundtransportpalette vorzugsweise um eine Bundaustragspalette, welche speziell einem als Bundaustragswagen realisiertes Bundtransportfahrzeug zugeordnet werden kann.For the purposes of the invention, the present bundle transport pallet is preferably a Bundaustragspalette, which can be assigned specifically to a realized as Bundaustragswagen coil conveyor vehicle.
Es versteht sich, dass die vorliegende Durchführöffnung unterschiedlichst ausgestaltet sein kann, um insbesondere eine Wechselwirkung des Andrückelements der an dem Bundtransportfahrzeug angeordneten Andrückeinrichtung mit dem Bund zu ermöglichen.It is understood that the present passage opening can be designed differently, in particular to allow an interaction of the pressing element arranged on the federal transport vehicle pressing device with the federal government.
Baulich besonders vorteilhaft und gut zugänglich kann die Durchführöffnung realisiert werden, wenn sie von der Trageeinrichtung zumindest teilweise, vorzugsweise vollständig, umbaut ist.Structurally particularly advantageous and easily accessible, the passage opening can be realized if it is at least partially, preferably completely, rebuilt by the carrying device.
Speziell wenn die Trageeinrichtung die Durchführöffnung vollständig umbaut, kann die Durchführöffnung geschlossen ringförmig von der Trageeinrichtung umschlossen werden, so dass die Trageeinrichtung besonders stabil baut.Specifically, when the carrying device completely rebuilds the lead-through opening, the lead-through opening can be closed in a ring-shaped manner by the carrying device, so that the carrying device is particularly stable.
Insofern ist es vorteilhaft, wenn die Durchführöffnung durch die Trageeinrichtung zumindest teilweise umbaut ist.In this respect, it is advantageous if the passage opening is at least partially rebuilt by the support means.
Die Trageeinrichtung der Bundtransportpalette ist hierbei derart konzipiert, dass hierauf das von dem Wickeldorn kommende, gewickelte Bund sicher abgelegt werden kann. Insofern dient die Trageeinrichtung zum Aufnehmen und Tragen des gewickelten Bundes an der Bundtransportpalette.The carrying device of the federal transport pallet is in this case designed such that then the coming of the mandrel, wound coil can be stored safely. In this respect, the carrying device serves to receive and carry the wound federal government on the federal transport pallet.
Die an der Bundtransportpalette vorgesehenen Koppelflächen der Koppeleinheit sind vorzugsweise an der Unterseite der Bundtransportpalette bzw. von der Unterseite her zugänglich angeordnet und sie sind Bestandteil der Koppeleinheit, mittels welcher die Bundtransportpalette betriebssicher an dem Bundtransportfahrzeug temporär gekoppelt werden kann.The provided on the federal transport pallet coupling surfaces of the coupling unit are preferably arranged accessible at the bottom of the federal transport pallet or from the bottom and they are part of the coupling unit, by means of which the federal transport pallet can be operatively coupled to the federal transport vehicle temporarily.
Die Roll- und/oder Gleitflächen sind ebenfalls bevorzugt an der Unterseite der Bundtransportpalette angeordnet. Diese Roll- und/oder Gleitflächen können mit einer entsprechend komplementär ausgebildeten Zwangsführungseinrichtung, beispielsweise der ortsfesten Flurfördereinrichtung, wechselwirken, wenn die Bundtransportpalette an der vorliegenden Flurfördereinrichtung transportiert werden soll.The rolling and / or sliding surfaces are also preferably arranged on the underside of the federal transport pallet. These rolling and / or sliding surfaces can interact with a correspondingly complementary positive guidance device, for example the stationary floor conveyor device, when the federal transport pallet is to be transported at the present floor conveyor device.
Bevorzugt ist die Bundtransportpalette rollenlos konzipiert, so dass die Roll- und/oder Gleitflächen beispielsweise durch Kufen oder dergleichen realisiert sind, welche entlang einer Rollgangsgasse der ortsfesten Flurfördereinrichtung gut bewegt werden können.Preferably, the federal transport pallet is designed without a roller, so that the rolling and / or sliding surfaces are realized, for example, by runners or the like, which can be well moved along a roller conveyor lane of the stationary floor conveyor.
Vorliegend ist das Bundtransportfahrzeug mobil und die Flurfördereinrichtung ortsfest ausgestaltet.In the present case, the federal transport vehicle is mobile and the floor conveyor is configured stationary.
Die vorliegende Durchführungsöffnung kann an der Bundtransportpalette im Hinblick auf die Andrückeinrichtung vorteilhalft platziert werden, wenn die Durchführöffnung zwischen zwei durch die Durchführöffnung voneinander beabstandeten Koppelräume der Koppeleinheit und/oder zwischen zwei durch die Durchführöffnung voneinander beabstandeten und die Roll- und/oder Gleitflächen ausbildenden Kufen angeordnet ist. Hierdurch kann das Andrückelement günstig mit dem gewickelten Bund zusammenwirken, um eine Bund/Paletten-Einheit unkompliziert und betriebssicher zu erzeugen.The present lead-through opening can be advantageously placed on the federal transport pallet with regard to the pressing device when the lead-through opening is arranged between two coupling spaces of the coupling unit spaced apart from one another through the lead-through opening and / or between two runners spaced apart from one another by the lead-through opening and forming the rolling and / or sliding surfaces is. As a result, the pressing element can interact favorably with the wound coil in order to produce a collar / pallet unit in an uncomplicated and reliable manner.
Die Bund/Paletten-Einheit kann besonders einfach erzeugt werden, wenn die Durchführöffnung in einer Mulde der Trageeinrichtung angeordnet ist. Hierdurch kann das Andrückelement von unterhalb der Mulde bis an das gewickelte Bund heran geführt werden.The collar / pallet unit can be produced particularly easily if the through-opening is arranged in a depression of the carrying device. As a result, the pressure element can be guided from below the trough to the wound collar.
Die Mulde bildet hierbei eine Senke an der Trageeinrichtung bzw. der Bundtransportpalette aus, so dass das gewickelte Bund möglichst tief in der Bundtransportpalette platziert und somit auch möglichst nahe an dem Bundtransportfahrzeug angeordnet werden kann.The trough in this case forms a depression on the carrying device or the waistband transport pallet, so that the wound waistband can be placed as low as possible in the waistband transport pallet and thus arranged as close as possible to the waistband transport vehicle.
Deshalb ist es vorteilhaft, wenn das Andrückelement bzw. die Andrückrolle als Muldenrollenelement ausgestaltet ist, welches in der Mulde angeordnet ist.Therefore, it is advantageous if the pressure element or the pressure roller is designed as a trough roller element, which is arranged in the trough.
Insofern ist es schließlich vorteilhaft, wenn die Durchführöffnung an der Unterseite der Bundtransportpalette angeordnet ist, da hierdurch die Andrückeinrichtung konzeptionell einfach bis an das gewickelte Bund herangeführt werden kann.In this respect, it is finally advantageous if the lead-through opening is arranged on the underside of the federal transport pallet, since in this way the pressing device can be introduced conceptually simply up to the wound collar.
An der Unterseite angeordnet, heißt mit anderen Worten, dass die Durchführungsöffnung in einer Ebene, welche durch die Längs- und Quererstreckung der Bundtransportpalette aufgespannt ist, angeordnet ist, wobei diese Durchführungsöffnung diese Ebene derart durchstößt, dass die Bundtransportpalette insbesondere von unten her körperlich durchdrungen werden kann.Arranged on the underside, in other words, means that the lead-through opening is arranged in a plane which is spanned by the longitudinal and transverse extent of the federal transport pallet, wherein this leadthrough opening pierces this plane in such a way that the Bund transport pallet can be penetrated especially from below physically.
Die Durchgangsöffnung öffnet die Bundtransportpalette somit nach unten, und zwar in der Weise, dass die Bundtransportpalette von unten her von der Andrückeinrichtung zumindest teilweise durchdrungen werden kann.The passage opening thus opens the waistband transport pallet downwards, in such a way that the waistband transport pallet can be penetrated at least partially from below by the pressing device.
Ferner ist es vorteilhaft, wenn die Durchführöffnung eine Längsausrichtung aufweist, welche in Richtung der Längserstreckung der Bundtransportpalette ausgerichtet ist. Hierdurch kann die Durchführöffnung im Wesentlichen achsparallel zu der Längserstreckung und insbesondere zu der bevorzugten Transportrichtung der Bundtransportpalette ausgerichtet sein.Further, it is advantageous if the passage opening has a longitudinal alignment, which is aligned in the direction of the longitudinal extension of the federal transport pallet. In this way, the lead-through opening can be oriented substantially parallel to the longitudinal extent and in particular to the preferred transport direction of the federal transport pallet.
Weist die Durchführöffnung eine Längsausrichtung auf, welche in Richtung der Längserstreckung eines durch die Trageeinrichtung ausgestalteten Bundaufnahmeraums ausgerichtet ist, kann das Andrückelement problemlos vorzugsweise über die gesamte Bundbreite mit dem Bund wechselwirken, wodurch die Bund/Paletten-Einheit qualitativ hochwertiger erzeugt werden kann.If the lead-through opening has a longitudinal orientation, which is aligned in the direction of the longitudinal extension of a collar receiving space configured by the carrying device, the pressing element can easily interact with the collar over the entire width of the collar, as a result of which the collar / pallet unit can be produced to a higher quality.
Ebenso kann es sich auf die Erzeugung der Bund/Paletten-Einheit vorteilhaft auswirken, wenn die Durchführöffnung eine Längsausrichtung aufweist, welche in Richtung der Bundrotationsachse eines auf die Trageeinrichtung abgelegten Bundes ausgerichtet ist.Likewise, it may be advantageous to the generation of the collar / pallet unit, if the through opening has a longitudinal alignment, which is aligned in the direction of the Bundrotationsachse a deposited on the support device federal.
Ein gutes Wechselwirken zwischen dem gewickelten Bund und der Andrückeinrichtung kann weiter begünstigt werden, wenn die Durchführöffnung eine Längsausrichtung aufweist, welche in Richtung der Rotationsachse des Andrückelements ausgerichtet ist.Good interaction between the wound collar and the pressing device can be further promoted if the through-opening has a longitudinal orientation, which is aligned in the direction of the axis of rotation of the pressure element.
Der Aufbau der Bundaustragspalette kann noch zweckmäßiger gestaltet werden, wenn die Durchführöffnung quer zu einer an der Bundtransportpalette vorgesehenen Bundabbinderichtung und/oder quer zu einer an der Bundtransportpalette angeordneten Bundabbindeöffnung verlaufend angeordnet ist.The structure of Bundaustragspalette can be made even more appropriate, if the passage opening is arranged transversely to a provided on the federal transport pallet Bundabbinderichtung and / or transversely to a arranged on the federal transport pallet Bundabbindeöffnung running.
Insbesondere kann die Bundtransportpalette bzw. speziell die Trageeinrichtung derart mit Stegelementen ausgestaltet sein, dass das gewickelte Bund auf schmal bauende Gabelelemente abgelegt werden kann, welche eine reduzierte Auflagefläche für das gewickelte Bund bietet. Der Zwischenraum zwischen den Stegelementen bzw. den Gabelelementen kann hierbei zum Anordnen der Durchführöffnung zum Hindurchführen des Andrückelements der Andrückeinrichtung zum Andrücken zumindest einer Wickellage und/oder eines Wickellagenendes an das Bund genutzt werden.In particular, the waistband transport pallet or especially the carrying device can be configured with web elements in such a way that the wound bundle can be deposited on narrowly constructed fork elements, which offers a reduced contact surface for the wound bundle. The intermediate space between the web elements or the fork elements can in this case be used for arranging the passage opening for passing the pressure element of the pressure device for pressing at least one winding layer and / or one winding layer end against the collar.
Die Ausgestaltung der vorgeschlagenen Bundtransportpalette stellt insbesondere eine besonders sichere Bundaufnahme sicher und bietet, falls erforderlich oder gewünscht, noch eine gute Möglichkeit, das gewickelte Bund auf der Bundtransportpalette zusätzlich abzubinden. Des Weiteren besteht auch die Möglichkeit einer Weiterverarbeitung in einer Bundinspektion.The design of the proposed waistband transport pallet ensures, in particular, a particularly secure waistband seat and, if required or desired, still provides a good opportunity to additionally brace the wound waistband on the waistband transport pallet. Furthermore, there is also the possibility of further processing in a federal inspection.
Wie beschrieben, kann der Austragvorgang nochmals signifikant verbessert werden, wenn die an der Bundtransportpalette vorgesehene Durchführöffnung derart gegenüber dem Bundtransportfahrzeug angeordnet ist, dass eine an dem Bundtransportfahrzeug angeordnete Andrückeinrichtung zumindest teilweise durch diese Durchführungsöffnung hindurch führbar ist, so dass deren Andrückelement mit dem gewickelten Bund unabhängig von dem Ort, an welchem das fertig gewickelte Bund gehaltert ist, wechselwirken kann. Es spielt hierbei keine Rolle, ob sich das gewickelte Bund noch innerhalb oder außerhalb der Wickelanlage befindet.As described, the discharge process can be significantly improved again if the provided on the federal transport pallet feedthrough is arranged opposite the federal transport vehicle, that arranged on the federal transport vehicle pressing at least partially through this passage opening is feasible, so that the pressure element with the wound coil independent from the place where the finished wound collar is held interact. It does not matter whether the wound collar is still inside or outside the wrapping system.
Insofern sieht eine bevorzugte Ausführungsvariante vor, dass das Andrückelement sowohl innerhalb als auch außerhalb der Wickelanlage mit dem gewickelten Bund wechselwirken kann. Genauer gesagt, kann die Andrückeinrichtung vorliegend mit dem gewickelten Bund wechselwirken, wenn das gewickelte Bund einerseits noch innerhalb der Wickelanlage an einem Wickeldorn gehaltert ist, und wenn das gewickelte Bund andererseits auf dem Bundtransportfahrzeug abgelegt und mit diesem gegebenenfalls aus der Wickelanlage heraustransportiert ist.In this respect, a preferred embodiment provides that the pressing element can interact with the wound coil both inside and outside the winding system. More specifically, in the present case, the pressing device can interact with the wound collar if the wound federal government is still supported on a winding mandrel within the winding system, and if the wound federal government is deposited on the federal transport vehicle and if necessary transported out of the winding system.
In diesem Zusammenhang wird die Aufgabe der Erfindung auch von einem Bundtransportfahrzeug gemäß Anspruch 8, insbesondere von einem Bundaustragswagen, mit einer Palettenaufnahme zum Aufnehmen einer Bundtransportpalette und mit einer Palettenverfahreinrichtung gelöst, wobei das Bundtransportfahrzeug eine Andrückeinrichtung mit einem verlagerbaren Andrückelement aufweist, um zumindest eine Wickellage und/oder ein Wickellagenende an das gewickelte Bund anzudrücken, und wobei das verlagerbare Andrückelement gegenüber dem Bundtransportfahrzeug linear verlagerbar an diesem Bundtransportfahrzeug gelagert ist, und wobei das verlagerbare Andrückelement und die Palettenverfahreinrichtung unabhängig voneinander gegenüber dem Bundtransportfahrzeug und gegenüber einer von diesem Bundtransportfahrzeug aufgenommenen Bundtransportpalette linear verfahrbar an dem Bundtransportfahrzeug angeordnet sind, um das verlagerbare Andrückelement bereits mit dem gewickelten Bund in Wirkkontakt zu bringen, wenn die Bundtransportpalette noch beabstandet von dem gewickelten Bund gehalten wird. Mittels eines derartigen Bundtransportfahrzeugs kann der Austragvorgang mit der vorliegenden Bundtransportpalette konstruktiv sehr einfach bewerkstelligt werden.In this context, the object of the invention is also achieved by a federal transport vehicle according to
Die Erzeugung der Bund/Paletten-Einheit kann noch zweckmäßiger gestaltet werden, da das verlagerbare Andrückelement und die Palettenverfahreinrichtung unabhängig voneinander gegenüber dem Bundtransportfahrzeug und gegenüber einer von diesem Bundtransportfahrzeug aufgenommenen Bundtransportpalette linear verfahrbar an dem Bundtransportfahrzeug angeordnet sind. Hierdurch kann das verlagerbare Andrückelement bereits mit dem gewickelten Bund in Wirkkontakt gebracht werden, wenn die Bundtransportpalette noch beabstandet von dem gewickelten Bund gehalten wird.The generation of the collar / pallet unit can be made even more expedient, since the displaceable pressure element and the Palettenverfahreinrichtung are arranged independently from the federal transport vehicle and against a recorded from this federal transport vehicle federal transport pallet linearly movable on the federal transport vehicle. As a result, the displaceable pressure element can already be brought into operative contact with the wound coil when the waistband transport pallet is still held at a distance from the wound waistband.
Eine bevorzugte Ausführungsvariante sieht vor, dass das verlagerbare Andrückelement an dem Bundtransportfahrzeug derart linear verlagerbar angeordnet ist, dass es vertikal durch eine an der Bundtransportpalette ausgestaltete Durchführöffnung hindurch verlagerbar ist. Somit kann das verlagerbare Andrückelement vorteilhaft durch die unterhalb der Trageeinrichtung angeordnete Durchführöffnung hindurch geführt werden.A preferred embodiment provides that the displaceable pressing element is arranged on the federal transport vehicle so linearly displaceable that it is vertically displaceable through a configured on the federal transport pallet through opening. Thus, that can displaceable pressure element advantageously be guided by the arranged below the support means through opening.
Der Begriff "vertikal" beschreibt vorliegend eine Bewegung des verlagerbaren Andrückelements, welche eine Komponente in vertikaler Richtung aufweist.The term "vertical" in this case describes a movement of the displaceable pressing element, which has a component in the vertical direction.
Eine weitere vorteilhafte Ausführungsvariante sieht vor, dass das verlagerbare Andrückelement gegenüber einer Palettenverfahreinrichtung des Bundtransportfahrzeugs linear verlagerbar an dem Bundtransportfahrzeug angeordnet ist, wobei mittels der Palettenverfahreinrichtung eine von dem Bundtransportfahrzeug aufgenommene Bundtransportpalette an diesem Bundtransportfahrzeug verfahrbar ist. Hierdurch kann das verlagerbare Andrückelement unabhängig von einer Relativbewegung zwischen der Bundtransportpalette und dem Bundtransportfahrzeug gegenüber dem gewickelten Bund verlagert bzw. angestellt werden, wodurch die Bund/Paletten-Einheit einfacher an der Wickelanlage erzeugt werden kann.A further advantageous embodiment provides that the displaceable pressure element is arranged linearly displaceable relative to a Palettenverfahreinrichtung of the federal transport vehicle on the federal transport vehicle, by means of the pallet transport device recorded by the federal transport vehicle waistband transport pallet on this federal transport vehicle is movable. As a result, the displaceable pressing element can be displaced or set independently of a relative movement between the federal transport pallet and the federal transport vehicle with respect to the wound federal government, whereby the federal government / pallet unit can be produced more easily on the winding system.
Der Begriff "Palettenverfahreinrichtung" beschreibt hierbei insgesamt eine Einrichtung an dem Bundtransportfahrzeug, mit deren Hilfe die Bundtransportpalette an dem Bundtransportfahrzeug vertikal verfahren werden kann. Mit anderen Worten ausgedrückt, ist diese Bundtransportpalette an dem Bundtransportfahrzeug anhebbar bzw, absenkbar.The term "pallet moving device" here describes a total of a device on the federal transport vehicle, with the aid of the federal transport pallet can be moved vertically to the federal transport vehicle. In other words, this federal transport pallet on the federal transport vehicle can be raised or lowered.
Vorzugsweise ist die vorliegende Palettenaufnahme ein verfahrbarer Bestandteil der Palettenverfahreinrichtung, so dass die Palettenaufnahme im Sinne der Erfindung anhebbar bzw. absenkbar ist.Preferably, the present pallet holder is a movable component of the pallet moving device, so that the pallet holder can be raised or lowered in the sense of the invention.
Das verlagerbare Andrückelement kann vorliegend etwa als angetriebenes oder antriebloses Rollenelement oder dergleichen ausgestaltet sein. Es sind aber auch noch andere Ausgestaltungsvarianten möglich.In the present case, the displaceable pressing element can be configured as a driven or unpowered roller element or the like. But there are also other design variants possible.
Vorzugsweise ist das verlagerbare Andrückelement auch horizontal zum Anstellen mit unterschiedlichen Anstellwinkeln bezogen auf die Rotationsachse des gewickelten Bundes und/oder vertikal zum Anheben bzw. Absenken verstellbar.Preferably, the displaceable pressure element is also horizontally adjustable for adjusting with different angles of attack with respect to the axis of rotation of the wound federal and / or vertically to raise or lower.
Bevorzugt ist die Andrückeinrichtung bzw. deren verlagerbares Andrückelement derart an dem mobilen Bundtransportfahrzeug angeordnet, dass insbesondere das Andrückelement relativ verlagerbar zu der zumindest teilweise von dem mobilen Bundtransportfahrzeug ausgestalteten Koppeleinrichtung an dem mobilen Bundtransportfahrzeug angeordnet ist.Preferably, the pressing device or its displaceable pressure element is arranged on the mobile federal transport vehicle such that in particular the pressure element is arranged relatively displaceable to the at least partially designed by the mobile coil transport vehicle coupling device on the mobile coil transport vehicle.
Der Begriff "Koppeleinrichtung" beschreibt im Sinne der Erfindung eine Einrichtung, mittels welcher die Bundtransportpalette besonders betriebssicher an der Palettenverfahreinrichtung fixiert werden kann, so dass die Bundtransportpalette gegenüber ein unbeabsichtigtes Lösen sehr gut gesichert ist.The term "coupling device" in the context of the invention describes a device by means of which the federal transport pallet can be fixed particularly reliable on the pallet transport, so that the federal transport pallet against inadvertent release is very well secured.
Vorzugsweise ist die Koppeleinrichtung derart ausgestaltet, dass sogleich eine Zentrierung der Bundtransportpalette an dem mobilen Bundtransportfahrzeug erfolgen kann.Preferably, the coupling device is designed such that immediately centering of the federal transport pallet can be done on the mobile coil transport vehicle.
Eine vorteilhafte Positionierung des gewickelten Bundes kann beispielsweise durch unterschiedliche Anfahrpositionen des mobilen Bundtransportfahrzeugs erzielt werden.An advantageous positioning of the wound federal government can be achieved, for example, by different starting positions of the mobile federal transport vehicle.
Das vorliegende verlagerbare Andrückelement der Bundtransportfahrzeug eigenen Andrückeinrichtung kann konstruktiv besonders einfach mit dem an der Wickelanlage gewickelten Bund wechselwirken.The present displaceable pressure element of the federal transport vehicle own pressure device can interact structurally particularly simple with the wound on the winding system federal government.
Die Aufgabe der Erfindung wird auch von einem verfahren gemäß Anspruch 11 gelöst.The object of the invention is also achieved by a method according to
Wird das verlagerbare Andrückelement der an dem Bundtransportfahrzeug angeordneten Andrückeinrichtung ausgehend von dem Bundtransportfahrzeug durch eine Bundtransportpalette hindurch gegen die Wickellage und/oder das Wickellagenende des gewickelten Bundes gedrückt, ist eine sehr kompakt arbeitende Andrückeinrichtung verwirklicht.If the displaceable pressing element of the pressing device arranged on the bundling transport vehicle is pressed against the winding layer and / or the winding layer end of the wound bundle starting from the bundle transporting vehicle through a bundling transport pallet, a very compactly operating pressing device is realized.
Das verlagerbare Andrückelement kann konstruktiv einfach gegen das gewickelte Bund gedrückt werden, wenn ein verlagerbares Andrückelement der an dem Bundtransportfahrzeug angeordneten Andrückeinrichtung vertikal von unten gegen die Wickellage und/oder das Wickellagenende des gewickelten Bundes gedrückt wird.The displaceable pressure element can be structurally simply pressed against the wound collar, when a displaceable pressure element arranged on the federal transport vehicle pressing device is pressed vertically from below against the winding layer and / or the winding layer end of the wound federal.
Das Verfahren kann besonders vorteilhaft variiert werden, wenn ein verlagerbares Andrückelement der an dem Bundtransportfahrzeug angeordneten Andrückeinrichtung gegen das Bund angedrückt wird, während das Bund mittels eines Haspeldorns der Wickelanlage gedreht wird. Hierdurch kann das Wickellagenende in Bezug auf die Trageeinrichtung sehr vorteilhaft positioniert werden.The method can be varied particularly advantageously if a displaceable pressure element of the pressure applied to the federal transport vehicle pressing device is pressed against the collar while the federal government is rotated by means of a coiler mandrel of the winding system. As a result, the winding layer end can be positioned very advantageously with respect to the carrying device.
Der Ausdruck "Wickelanlage" beschreibt vorliegend eine Anlage, mittels welcher ein Band, insbesondere eine Stahlband, zu einem Bund bzw. Coil aufgewickelt werden kann, so dass dieses Band für einen Transport und/oder eine Zwischenlagerung leichter handhabbar und zudem platzsparender untergebracht werden kann. Im Stand der Technik sind alternativ zu dem Ausdruck "Wickelanlage" auch andere Begriffe, wie etwa Haspelanlage usw., gebräuchlich.The term "winding system" in the present case describes a system by means of which a band, in particular a steel band, can be wound up into a coil or bundle, so that this band can be accommodated more easily for transport and / or intermediate storage and also save space. In the prior art, as an alternative to the term "winding system" other terms, such as coiler etc., are common.
Dadurch, dass zumindest die äußere Wickellage bzw. das äußere Bandende des gewickelten Bundes durch die Andrückeinrichtung an das gewickelte Bund angedrückt wird, kann das gewickelte Bund auf der Bundtransportpalette derart abgelegt werden, dass die Gefahr eines unbeabsichtigten Aufspringens der Wickelung des gewickelten Bundes nahezu ausgeschlossen werden kann.Characterized in that at least the outer winding layer or the outer band end of the wound federal government is pressed by the pressing device to the wound collar, the wound federal government on the federal transport pallet can be stored so that the risk of unintentional springing up the winding of the wound federal are almost impossible can.
Vorteilhafterweise kann auf einen Einsatz einer dem Wickelprozess nachgeschalteten Bindemaschine direkt hinter der Wickelanlage verzichtet werden, wodurch sich der Transport des an der Wickelanlage gewickelten Bundes erheblich vereinfacht.Advantageously, it is possible to dispense with the use of a binding machine connected downstream of the winding process directly behind the winding installation, whereby the transport of the bundle wound on the winding installation is considerably simplified.
Dass bedeutet, dass das gewickelte und von einem Wickeldorn abgenommene Bund im Anschluss daran direkt auf die Bundtransportpalette abgelegt wird.This means that the wound coil, which has been taken off a mandrel, is then placed directly on the waistband transport pallet.
Somit kann direkt an der Wickelanlage eine Bund/Paletten-Einheit erzeugt werden, welche temporär solange bestehen bleiben kann, wie sich das gewickelte und auf der Bundtransportpalette unter Zuhilfenahme der Andrückeinrichtung abgelegte Bund auf einer Bundreise zwischen der Wickelanlage und einer weiteren Bearbeitungsanlage bzw. einem Zwischenlager befindet.Thus, a coil / pallet unit can be generated directly on the winding system, which can temporarily remain as long as the wound and stored on the federal transport pallet with the aid of the pressing federal government on a covenant between the winding system and another processing plant or an intermediate storage located.
Hierdurch wird ferner die Gefahr verringert, dass das gewickelte Bund beim Binden durch eine Bindemaschine mechanisch beschädigt wird.This also reduces the risk that the wound coil will be mechanically damaged during binding by a binding machine.
Die vorliegende Erfindung ist besonders vorteilhaft im Zusammenhang mit Bandmaterialien von höherer Festigkeit einsetzbar, da diese Bandmaterialien zu einem Bund gewickelt eher dazu neigen aufzuspringen, so dass beim Binden diesbezüglicher gewickelter Bunde besondere Maßnahmen ergriffen werden müssen, was wiederum sehr aufwendig ist.The present invention can be used particularly advantageously in connection with strip materials of higher strength, since these strip materials wound into a bundle are more likely to spring open, so that special measures must be taken when binding wound coils in this way, which in turn is very expensive.
Eine bevorzugte Variante der Erfindung sieht vor, dass ein Wickellagenende des gewickelten Bundes an der Wickelanlage derart gegenüber der Andrückeinrichtung und/oder der Bundtransportpalette positioniert wird, dass das Wickellagenende mittels der Andrückeinrichtung und/oder der Bundtransportpalette an das gewickelte Bund angedrückt wird.A preferred variant of the invention provides that a winding layer end of the wound federal government is positioned on the winding system relative to the pressing device and / or the federal transport pallet, that the winding layer end is pressed by the pressing device and / or the federal transport pallet to the wound coil.
Bevorzugt wird das Wickellagenende in einem Bereich einer 17.00-Uhr-Positon oder 19.00-Uhr-Position gedreht, beispielsweise durch Rotation des Wickeldorns, so dass vorzugsweise zuerst die Andrückeinrichtung und anschließend die Bundtransportpalette mit dem Wickellagenende in Wirkkontakt gebracht werden kann.Preferably, the winding layer end is rotated in a range of 17.00 o'clock position or 19.00 o'clock position, for example by rotation of the mandrel, so that preferably first the pressing device and then the federal transport pallet can be brought into operative contact with the winding layer end.
Ferner ist es vorteilhaft, wenn dem gewickelten Bund für seine Bundreise zwischen der Wickelanlage und einer Weiterbearbeitungsanlage und/oder einer Lagervorrichtung genau eine einzige Bundtransportpalette zugeordnet wird. Hierdurch lässt sich der Transport des gewickelten Bundes nochmals signifikant vereinfachen. Da das gewickelte Bund gut gesichert von der Bundtransportpalette aufgenommen ist, können Übergabeaktionen zwischen zwei Flurfördereinrichtungen oder dergleichen unkomplizierter und schneller von Statten gehen.Furthermore, it is advantageous if the wound federal government for its Bundreise between the winding system and a further processing system and / or a storage device is assigned exactly a single federal transport pallet. As a result, the transport of the wounded federal can be significantly simplified again. Since the wound collar is well secured by the federal transport pallet, transfer actions between two industrial conveyors or the like can be done more easily and quickly.
Es versteht sich, dass die Bundreise des gewickelten Bundes bzw. der Bund/Paletten-Einheit vielfältig ausgestaltet werden kann.It is understood that the Bundreise the wound federal or the federal / pallet unit can be varied designed.
Zweckmäßig kann die Bundreise ausgestaltet werden, wenn die an der Wickelanlage erzeugte Bund/Paletten-Einheit mittels des mobilen Bundtransportfahrzeugs an die ortsfeste Flurfördereinrichtung übergeben wird, um als genau diese Bund/Paletten-Einheit bis an eine Lagervorrichtung und/oder einer Weiterbearbeitungsanlage transportiert zu werden.Appropriately, the covenant trip can be configured when the bundle / pallet unit produced at the winding system is transferred by means of the mobile federal transport vehicle to the stationary floor conveyor to as exactly this bundle / pallet unit to be transported to a storage device and / or a further processing plant.
Besonders zweckmäßig ist es, wenn die an der Wickelanlage erzeugte Bund/Paletten-Einheit erst wieder für eine Übergabe an eine Weiterbearbeitungsanlage und/oder an eine Lagervorrichtung aufgelöst wird, um das auf der Bundtransportpalette temporär abgelegte Bund an die Weiterbearbeitungsanlage und/oder an die Lagervorrichtung zu übergeben.It is particularly expedient if the collar / pallet unit produced at the winding installation is only dissolved again for transfer to a further processing installation and / or to a storage device in order to temporarily transfer the bundle temporarily stored on the bundle transport pallet to the further processing installation and / or to the storage facility to hand over.
Bevorzugt bleibt die Bund/Paletten-Einheit hierbei unverändert bestehen.Preferably, the federal government / pallets unit remains unchanged.
Dass heißt mit anderen Worten, dass das gewickelte Bund, welches an der Wickelanlage einmal auf der Bundtransportpalette abgelegt wurde, nicht noch einmal von der Bundtransportpalette genommen und umgelagert wird, bevor die Bund/Paletten-Einheit eine Weiterbearbeitungsanlage bzw. ein Zwischenlager erreicht.In other words, that means that the wound bundle, which was once placed on the coil conveyor pallet at the winding system, is not taken again from the bundle transport pallet and relocated before the bundle / pallet unit reaches a further processing plant or an intermediate storage facility.
Das gewickelte Bund kann mittels der erzeugten Bund/Paletten-Einheit sehr vorteilhaft bewegt werden, wenn die an der Wickelanlage erzeugte Bund/Paletten-Einheit während der Bundreise an der ortsfesten Flurfördereinrichtung zumindest einmal um eine Hochachse gedreht wird.The wound collar can be moved very advantageously by means of the produced collar / pallet unit, when the collar / pallet unit produced at the winding system is rotated at least once around a vertical axis during the covenant travel on the stationary floor conveyor.
Es versteht sich, dass die vorliegende Andrückeinrichtung an unterschiedlichsten Raumlagen und in unterschiedlichsten Weisen mit der äußeren Wickellage bzw. mit dem Bandendenbereich der äußeren Wickellage wechselwirken kann, um das gewickelte Bund besonders eng gewickelt auf der Bundtransportpaletten ablegen zu können.It is understood that the present pressing device can interact with the outer winding layer or with the band end region of the outer winding layer in a wide variety of spatial positions and in various ways in order to be able to deposit the wound bundle particularly tightly wound on the federal transport pallets.
Das vorliegende Bundtransportfahrzeug kann unterschiedlich ausgebildet sein. Bevorzugt ist es als Bundaustragswagen konstruiert, mittels welchem das gewickelte Bund aus der Wickelanlage ausgetragen und an die ortsfeste Fördereinrichtung übergeben werden kann.The present federal transport vehicle can be designed differently. Preferably, it is constructed as Bundaustragswagen, by means of which the wound coil can be discharged from the winding system and transferred to the stationary conveyor.
In diesem Zusammenhang ist es vorteilhaft, wenn das mobile Bundtransportfahrzeug einen schienengebundenen Bundaustragswagen umfasst, da hierdurch baulich ein besonders einfach und betriebssicher gestalteter Austrag des an der Wickelanlage gewickelten Bundes gewährleistet werden kann.In this context, it is advantageous if the mobile federal transport vehicle comprises a rail-bound Bundaustragswagen, as this structurally a particularly simple and reliable designed discharge of the wound on the winding system Federal can be guaranteed.
Die Erfindung kann an unterschiedlichsten Anlagen eingesetzt werden, wie beispielsweise an einem Walzwerk zum Walzen von Bändern, insbesondere von Stahlbändern, mit wenigstens einer Wickelanlage zum Wickeln von Bändern, welche mindestens einer Walzvorrichtung des Walzwerks nachgeschaltet ist. Hierdurch kann der Betrieb des Walzwerkes in seiner Gesamtheit wesentlich verbessert werden.The invention can be used on a variety of systems, such as on a rolling mill for rolling strips, in particular steel strips, with at least one winding system for winding strips, which is connected downstream of at least one rolling device of the rolling mill. As a result, the operation of the rolling mill in its entirety can be substantially improved.
Ferner ist hierbei das gewickelte Bund dann derart auf der Bundtransportpalette angeordnet, dass eine Bund/Paletten-Einheit erzeugt ist, welche für eine nachgeschaltete Bundreise bis zu einer Weiterbearbeitung oder Zwischenlagerung des gewickelten Bundes idealerweise nicht aufgelöst werden muss. Insofern kann der Austrag des gewickelten Bundes so erfolgen, dass ein nochmaliges Umsetzen des gewickelten Bundes ohne Bundtransportpalette entfällt, wodurch die Gefahr von Beschädigungen des Bundes nahezu ausgeschlossen werden kann. Hierzu wird das gewickelte Bund bevorzugt bereits in der Wickelanlage von einer speziellen Bundtransportpalette aufgenommen. Anschließend wird das gewickelte Bund gemeinsam mit der Bundtransportpalette als Bund/Paletten-Einheit mittels eines Bundaustragwagens aus der Wickelanlage ausgetragen bzw. herausgefahren und beispielsweise zu einer weiteren Bearbeitungs- bzw. Behandlungsstation weitertransportieit. Dies wird zum einen durch die spezielle Erzeugung der vorliegenden Bund/Paletten-Einheit unter Zuhilfenahme einer Andrückeinrichtung und zum anderen durch die spezielle Ausgestaltung der Bundtransportpalette und auch deren Zusammenwirkung mit dem mobilen Bundtransportfahrzeug ermöglicht.Further, in this case, the wound federal government is then arranged on the federal transport pallet, that a collar / pallet unit is generated, which ideally for a downstream Bundreise up to a further processing or intermediate storage of the wound federal must not be resolved. In this respect, the discharge of the wounded federal can be done so that a repeated implementation of the wounded federal no federal transport pallet is eliminated, whereby the risk of damage to the Federation can be almost excluded. For this purpose, the wound coil is preferably already included in the winding system of a special federal transport pallet. Subsequently, the wound collar is discharged together with the federal transport pallet as Bund / pallet unit by means of a Bundaustragwagens from the winding system or moved out and, for example, to another processing or treatment station weiterertransportieit. This is made possible on the one hand by the special generation of the present collar / pallet unit with the aid of a pressing device and on the other hand by the special design of the federal transport pallet and also their interaction with the mobile federal transport vehicle.
Mittels der vorliegenden Erfindung können nahezu alle zu wickelnden Bandmaterialien sowie Bunddicken und -durchmesser verarbeitet werden.By means of the present invention, almost all strip materials to be wound and also bundle thicknesses and diameters can be processed.
Weitere Merkmale, Effekte und Vorteile vorliegender Erfindung werden anhand anliegender Zeichnung und nachfolgender Beschreibung erläutert, in welchen beispielhaft eine erste mögliche Bundtransportpalette, ein erstes mögliches Bundtransportfahrzeug und insofern auch eine erste mögliche Vorrichtung zum Austragen eines an einer Wickelanlage gewickelten Bundes sowie beispielhaft ein diesbezügliches Bundaustrags- und -transportsystem dargestellt und beschrieben sind.Further features, effects and advantages of the present invention will be explained with reference to the appended drawings and the following description in which, by way of example, a first possible federal transport pallet, a first possible federal transport vehicle and thus also a first possible device for discharging a wound on a winding system federal and by way of example a Bundaustrags- and transport system are shown and described.
In der Zeichnung zeigen:
Figur 1- schematisch eine Aufsicht dreier Wickelanlagen zum Wickeln jeweils eines Bunds mit jeweils einer Vorrichtung zum Austragen einer an der Wickelanlage erzeugten Bund/Paletten-Einheit;
Figur 2- schematisch eine perspektivische Aufsicht einer Bundtransportpalette mit einer Durchführöffnung zum Hindurchführen eines Andrückelements einer Andrückeinrichtung zum Andrücken zumindest einer Wickellage und/oder eines Wickellagenendes an das gewickelte Bund;
Figur 3- schematisch eine perspektivische Ansicht eines mit einer Andrückeinrichtung ausgerüsteten Bundtransportfahrzeugs mit der in
der Figur 2 gezeigten Bundtransportpalette; Figur 4- schematisch eine perspektivische Ansicht des mobilen Flurförderfahrzeugs ohne Bundtransportpalette;
Figur 5- schematisch eine Frontalansicht auf einer der in
der Figur 1 gezeigten Wickelanlagen mit der Vorrichtung zum Austragen der Bund/Paletten-Einheit; Figur 6- schematisch eine Frontalansicht gemäß der
Figur 5 mit dem durch die Durchführöffnung hindurch bis an das gewickelte Bund verlagerten Andrückelement; Figur 7- schematisch eine weitere Frontalansicht gemäß
den Figuren 5 und6 mit dem durch die Durchführöffnung hindurch bis an das gewickelte Bund heran verlagerten Andrückelement und mit der bis an das gewickelte Bund heran verfahrene Bundtransportpalette; und Figur 8- schematisch eine nochmalige Frontalansicht gemäß
den Figuren 5 mit der von dem Bundtransportfahrzeug getragenen, erzeugten Bund/Paletten-Einheit mit vertikal nach unten verfahrenem/ verlagertem Andrückelement.bis 7
- FIG. 1
- schematically a plan view of three winding systems for winding a respective collar, each with a device for discharging a collar / pallet unit generated at the winding system;
- FIG. 2
- schematically a perspective plan view of a federal transport pallet with a passage opening for passing a pressure element of a pressing device for pressing at least one winding layer and / or a Wickellagenendes to the wound collar;
- FIG. 3
- schematically a perspective view of a equipped with a pressing device waistband transport vehicle with in the
FIG. 2 shown waistband transport pallet; - FIG. 4
- schematically a perspective view of the mobile industrial vehicle without waistband transport pallet;
- FIG. 5
- schematically a frontal view on one of the in the
FIG. 1 shown winding systems with the device for discharging the collar / pallet unit; - FIG. 6
- schematically a frontal view according to the
FIG. 5 with the pressure element displaced through the lead-through opening as far as the wound collar; - FIG. 7
- schematically another frontal view according to the
Figures 5 and6 with the pressing element moved through the lead-through opening as far as the wound collar and with the waistband transport pallet moved to the wound waistband; and - FIG. 8
- schematically a second frontal view according to the
FIGS. 5 to 7 with the collar / pallet unit carried by the federal transport vehicle with the pressure element moved vertically downwards / displaced.
Das in der
Diese Wickelanlagen 2, 3 bzw. 4 können jedoch auch an anderen Anlagenbereichen bzw. Anlagen, wie insbesondere sonstige Umformanlagen oder dergleichen, vorgesehen sein.However, these winding
Jede der Wickelanlagen 2, 3 und 4 besitzt eine Vorrichtung 5 zum Austragen eines an der Wickelanlage 2, 3 bzw. 4 gewickelten Bundes 6, welche in den
Mittels der Wickelanlagen 2, 3 und 4 werden bereitgestellte Bänder, wie insbesondere Stahlbänder 6A (siehe
Das Bundaustrags- und -transportsystem 1 umfasst darüber hinaus Bundtransportpaletten 8 (siehe insbesondere
Die jeweilige Bundtransportpalette 8 wird durch ein mobiles Bundtransportfahrzeug 11 mit einer Palettenaufnahme 11A (siehe insbesondere
Das Bundtransportfahrzeug 11 ist hierbei als schienengebundener Bundaustragswagen 11 ausgestaltet, der entlang eines Schienenstücks 13 verfahren werden kann, um aus dem an der Wickelanlage 2, 3 oder 4 gewickelten Bund 6 und der diesbezüglich bereitgestellten Bundtransportpalette 8 eine Bund/Paletten-Einheit 10 zu erzeugen.The
Anschließend wird letztere mit dem Bundtransportfahrzeug 11 aus der Wickelanlage 2, 3 oder 4 ausgetragen und gegebenenfalls an eine nachgeschaltete, ortsfeste Flurfördereinrichtung 15 übergeben.Subsequently, the latter is discharged with the
Insofern umfasst das Bundaustrags- und -transportsystem 1 zumindest in diesem Ausführungsbeispiel zusätzlich auch noch die ortsfest installierte Flurfördereinrichtung 15, mittels welcher die jeweilige Bund/Paletten-Einheit 10 von der Wickelanlage 2, 3 oder 4 bzw. von dem diesbezüglichen Bundaustragswagen 11 zu einer Weiterbearbeitungsanlage (nicht gezeigt) und/oder einer Lagervorrichtung (nicht gezeigt) transportiert werden kann.In this respect, the Bundaustrags- and
Die ortsfest installierte Flurfördereinrichtung 15 zeichnet sich unter anderem durch Rollgangsgassenabschnitte 16 (nur exemplarisch beziffert) sowie durch Drehtischeinheiten 17 (ebenfalls nur exemplarisch beziffert) aus, so dass insbesondere die jeweilige Bund/Paletten-Einheit 10 in unterschiedliche Transportrichtungen transportiert werden kann.The fixedly installed
Hierzu kann die jeweilige an der Wickelanlage 2, 3 oder 4 erzeugte Bund/Paletten-Einheit 10 während ihrer Bundreise um eine Hoch- bzw. Vertikalachse 18 gedreht werden, so dass das auf der jeweiligen Bundtransportpalette 8 abgelegte gewickelte Bund 6 immer als Bund/Paletten-Einheit 10 innerhalb des Bundtransportsystems 1 von der jeweiligen Wickelanlage 2, 3 oder 4 bis zu dem Zielort bewegt bzw. transportiert werden kann. Hierbei wird diese Bund/Paletten-Einheit 10 unterwegs nicht aufgelöst, so dass das gewickelte Bund 6 auf der Bundtransportpalette 8 stets sicher geparkt ist.For this purpose, the respective produced on the winding
Die in der
Die Bundtransportpalette 8 weist in der hier beispielhaft gezeigten Bauweise einen äußeren Kufenrahmen 25 auf, welcher an der Unterseite 26 der Bundtransportpalette 8 eine links neben der Längsachse 20 liegende, erste Kufe 27 und eine rechts neben der Längsachse 20 liegende, weitere Kufe 28 ausgestaltet.The
Insofern ist die Bundtransportpalette 8 rollenlos konzipiert.In this respect, the
Die Kufen 27 und 28 gestalten geeignete Roll- und/oder Gleitflächen 29 (nur beispielhaft beziffert) aus, so dass die Bundtransportpalette 8 mittels dieser Kufen 27 und 28 ausgezeichnet entlang der Rollgangsgassenabschnitte 16 der ortsfesten Flurfördereinrichtung 15 transportiert werden kann.The
Die Bundtransportpalette 8 weist ferner einen inneren Rahmen 30 auf, welcher mit dem äußeren Kufenrahmen 25 gemeinsam ein Gestell 31 der Bundtransportpalette 8 bildet.The
Durch den inneren Rahmen 30 wird im Wesentlichen eine Trageeinrichtung 35 zum temporären Tragen des gewickelten Bundes 6 ausgestaltet.By the
Die Trageeinrichtung 35 ist muldenförmig ausgestaltet, so dass in deren Mulde 36 bzw. Senke (nicht beziffert) hinein das gewickelte Bund 6 sicher abgelegt werden kann.The carrying
Die Trageeinrichtung 35 umfasst hierbei mindestens zwei Stegelemente 37 (exemplarisch beziffert), welche im Wesentlichen die Mulde 36 ausformen. Auf diesen Stegelementen 37 kann das gewickelte Bund 6 abgelegt werden.In this case, the carrying
Durch die Mulde 36 ist an der Bundtransportpalette 8 ein besonders tief in der Bundtransportpalette 8 sitzender Bundaufnahmeraum 38 ausgebildet.Through the trough 36 a seated particularly deep in the
Die Bundtransportpalette 8 zeichnet sich des Weiteren durch eine Koppeleinheit 40 aus, mittels welcher sie an dem Bundtransportfahrzeug 11 temporär sicher gekoppelt werden kann.The
Diese Koppeleinheit 40 weist zum einen Koppelzapfenteile 41 (nur exemplarisch beziffert) auf, welche an dem inneren Rahmen 30 angeordnet sind und welche sich in Richtung der Längsachse 20 der Bundtransportpalette 8 erstrecken.This
Zum anderen weist diese Koppeleinheit 40 Quertraversenteile 42 (nur exemplarisch beziffert) auf, welche durch den äußeren Kufenrahmen 25 ausgestaltet sind und welche quer zu der Längsachse 20 der Bundtransportpalette 8 verlaufen.On the other hand, this
Hierbei sind die Quertraversenteile 42 von dem inneren Rahmen 30 bzw. von den Koppelzapfenteilen 41 axial derart beabstandet angeordnet, dass sich dazwischen ein Koppelraum 43 ergibt; und zwar vorne und hinten an der Bundtransportpalette 8.Here, the
In diese Koppelräume 43 können Koppelelemente 45 einer Koppeleinrichtung 46 des Bundtransportfahrzeugs 11 eingreifen (siehe
Die Koppeleinrichtung 46 umfasst also die Koppelelemente 45 (nur exemplarisch beziffert), welche mit der komplementär gebauten Koppeleinheit 40 an der jeweiligen Bundtransportpalette 8 zusammen arbeiten können.The
Hierbei wechselwirken diese Koppelelemente 45 mit den Koppelzapfenteile 41 der Bundtransportpalette 8 derart, dass die Bundtransportpalette 8 in Querrichtung zur Längsachse 20 unverrückbar an dem Bundtransportfahrzeug 11 gekoppelt ist.Here, these
Die Koppelelemente 45 wechselwirken darüber hinaus einerseits mit dem inneren Rahmen 30 und andererseits mit den Quertraversenteilen 42 derart, dass die Bundtransportpalette 8 axial zur Längsachse 20 unverrückbar an dem Bundtransportfahrzeug 11 gekoppelt ist.The
Um nun aber eine Wickellage 49 (siehe
Insofern gestaltet die Bundtransportpalette 8 eine Andrückelement-Durchführöffnung 50 aus, welche speziell auf die Maße des verlagerbaren Andrückelements 51 derart abgestimmt ist, dass dieses problemlos von unten durch die Bundtransportpalette 8 hindurch bis an das gewickelte Bund 6 heran geführt werden kann.In this respect, the
Somit ist das verlagerbare Andrückelement 51 derart an dem Bundtransportfahrzeug 11 angeordnet, dass es durch die Durchführöffnung 50 hindurch verlagerbar ist, um mit dem gewickelten Bund 6 in Wechselwirkung zu treten.Thus, the displaceable
Insofern kann unter Zuhilfenahme der Andrückeinrichtung 52 das gewickelte Bund 6 auf die Bundtransportpalette 8 derart abgelegt werden, dass die an der Wickelanlage 2, 3 oder 4 hergestellte Wickelung des jeweiligen Bundes 6 später durch alleinige Wechselwirkung mit der Bundtransportpalette 8, auf welcher der gewickelte Bund abgelegt wird, nicht mehr aufspringen kann. Hierdurch kann vorteilhafterweise auf zusätzliche Bindemaschinen oder dergleichen zum Fixieren der Wickelung des gewickelten Bundes direkt hinter der Wickelanlage verzichtet werden.In this respect, with the aid of the
Die Durchführöffnung 50 ist zwischen zwei durch die Durchführöffnung 50 voneinander beabstandeten Koppelräume 43 der Koppeleinheit 40 sowie zwischen zwei durch die Durchführöffnung 50 voneinander beabstandeten und die Roll- und/oder Gleitflächen 29 ausbildenden Kufen 27 und 28 angeordnet.The through-opening 50 is arranged between two coupling
Ferner ist die Durchführöffnung 50 unterhalb der Trageeinrichtung 35 und an der Unterseite 26 der Bundtransportpalette 8 angeordnet. Hierdurch kann die Andrückeinrichtung 52 vorteilhafterweise direkt an dem Bundtransportfahrzeug 11 angeordnet werden.Further, the
Das verlagerbare Andrückelement 51 kann problemlos bis an das gewickelte Bund 6 heran verlagert werden, wenn die Durchführöffnung 50 in der Mulde 36 der Trageeinrichtung 35 angeordnet ist, da durch die Mulde 36 das gewickelte Bund 6 besonders tief in der Bundtransportpalette 8 platziert werden kann. Hierdurch ist das gewickelte Bund 6 in unmittelbarer Nähe zu dem verlagerbaren Andrückelement 51 platziert.The displaceable
Die Durchführöffnung 50 erstreckt sich mit ihrer Längsausrichtung 53 in Richtung der Längserstreckung 21 der Bundtransportpalette 8 bzw. des Bundaufnahmeraums 38.The
Ferner erstreckt sich die Längsausrichtung 53 der Durchführöffnung 50 in Richtung der Bundrotationsachse 23 des gewickelten Bundes 6 und zudem in Richtung der Rotationsachse 54 des Andrückelements 51, wobei die Bundrotationsachse 23 und die Rotationsachse 54 achsparallel zueinander verlaufen. Hierdurch kann das durch die Durchführöffnung 50 hindurch verlagerbare Andrückelement 51 durch die Durchführöffnung 50 hindurch konstruktiv einfach mit dem gewickelten Bund 6 interagieren.Furthermore, the
Die Durchführöffnung 50 verläuft zudem quer zu einer an der Bundtransportpalette 8 vorgesehenen Bundabbinderichtung 55 bzw. Bundabbindeöffnung 56, mithilfe welcher zusätzlich das gewickelte Bund 6 abgebunden werden kann, wenn dies erwünscht ist.The
Die Bundabbindeöffnung 56 befindet sich in diesem Ausführungsbeispiel zwischen zwei axial entlang der Längsachse 20 voneinander beabstandeten Stegelementen 37 der Trageeinrichtung 35.The
Wie deutlich aus den Darstellungen der
Die Andrückeinrichtung 52 ist hierbei derart ausgestaltet, dass zumindest das verlagerbare Andrückelement 51, welches beispielsweise in Gestalt eines Rollenelements und insbesondere in Gestalt eines Muldenrollenelements 57 realisiert ist, relativ zu dem jeweiligen Bundtransportfahrzeug 11 verlagert und mit der äußeren Wickellage 49 des gewickelten Bundes 6 in mechanischen Wirkkontakt gebracht werden kann.The
Wie bereits beschrieben, ist das verlagerbare Andrückelement 51 gegenüber dem Bundtransportfahrzeug 11 linear verlagerbar an diesem Bundtransportfahrzeug 11 gelagert.As already described, the
Um das verlagerbare Andrückelement 51 insbesondere vertikal gegenüber der Bundtransportpalette 8 bzw. der Bund/Paletten-Einheit 10 verlagern zu können, umfasst die Andrückeinrichtung 52 eine entsprechende Hubeinrichtung 60, welche mittig an dem Bundtransportfahrzeug 11 angeordnet ist.In order to be able to displace the displaceable
An seiner der Bundtransportpalette 8 zugewandten Seite 61 umfasst das Bundtransportfahrzeug 11 eine Palettenverfahreinrichtung 65, wobei die vorliegende Palettenaufnahme 11A ein oberes Bauteil der Palettenverfahreinrichtung 65 des Bundtransportfahrzeugs 11 ist, auf welcher die Bundtransportpalette 8 abgelegt wird.On its side facing the
Diesem Ausführungsbeispiel ist die Palettenaufnahme 11A als Rahmenteil 62 ausgebildet, welches insbesondere das verlagerbare Andrückelement 51 der an dem Bundtransportfahrzeug 11 angeordneten Andrückeinrichtung 52 umbaut.This embodiment, the
Mittels der so ausgestalteten Palettenverfahreinrichtung 65 kann die Bundtransportpalette 8 unabhängig von dem verlagerbaren Andrückelement 51 bis unter das gewickelte Bund 6 angehoben werden, so dass das dann mit der Bundtransportpalette 8 wechselwirkende Bund 6 gegebenenfalls auch mittels des Bundtransportfahrzeugs 11 von dem Wickeldorn 7 abgezogen und als Bund/Paletten-Einheit 10 aus der Wickelanlage 2, 3 oder 4 ausgetragen werden kann.By means of the thus configured
Die Palettenverfahreinrichtung 65 kann hierzu mittels einer Hubeinrichtung 66 vertikal verfahren werden.For this purpose, the
Das Bundtransportfahrzeug 11 weist ansonsten noch vier Radelemente 67 (nur exemplarisch beziffert) auf, mittels welchen es sich entlang einer Austragsstrecke 68 mobil bewegen kann.The
Gemäß der Darstellung nach der
Gemäß der Darstellung nach der
Anhand der in den
Das gewickelte Bund 6 ist hierbei mit dem Haspeldorn 7 noch an einer der Wickelanlagen 2, 3 bzw. 4 gehaltert.The
Die Austragsvorrichtung 5 umfasst insbesondere das unterhalb des Haspeldorns 7 bzw. des gewickelten Bundes 6 platzierbare Bundtransportfahrzeug 11, welches mit der Bundtransportpalette 8 bereits unter dem gewickelten Bund 6 geparkt ist, während das Bund 6 noch fertig gewickelt wird.In particular, the
Insofern wird die Andrückeinrichtung 52 mittels des Bundtransportfahrzeugs 11 an der Wickelanlage 2, 3 bzw. 4 bereitgestellt.In this respect, the
Wie nach der Darstellung gemäß der
Konzentrisch um den Haspeldorn 7 herum sind drei Umlenk- und - andrückeinrichtungen 71, 72 und 73 angeordnet, mittels welchen der Wickelvorgang in bekannter Weise unterstützt werden kann. Die drei Umlenk- und -andrückeinrichtungen 71, 72 und 73 können als sogenannte Umlenkschalen ausgebildet sein.Concentric around the
Jeder der Umlenkeinrichtungen 71, 72, 73 weist eine Zustellmechanik 74 (nur exemplarisch beziffert) auf, mittels welchen dem zu wickelnden Bund 6 die Umlenk- und -andrückrollen 75 (ebenfalls nur exemplarisch beziffert) bedarfsweise zugestellt werden können.Each of the
Insbesondere wenn das Stahlband 6A durchtrennt ist, können die Wickellagen 49 des gewickelten Bundes 6 mithilfe dieser Umlenk- und -andrückrollen 75 zusammengehalten werden, so dass das gewickelte Bund 6 gegen ein unbeabsichtigtes Aufspringen gesichert ist.In particular, when the
Gemäß der Darstellung nach der
Gemäß der Darstellung nach der
Das Stahlband 6A wurde bereits von einer Trenneinrichtung (nicht gezeigt) getrennt oder es wird jetzt durchgetrennt, und insbesondere die äußere Wickellage 49 des fertig gewickelten Bundes 6 wird nun insbesondere von dem verlagerbaren Andrückelement 51 an das fertig gewickelte Bund 6 angedrückt, so dass sichergestellt ist, dass das gewickelte Bund 6 nicht unbeabsichtigt aufspringen kann.The
Das gewickelte Bund 6 wird gemäß der Drehrichtung 77 soweit weiter gedreht, bis das Wickellagenende 78 sich in etwa auf der 17.00-Uhr-Position 79 befindet (siehe insbesondere
Sind die Wickellagen 49 des gewickelten Bundes 6 durch das verlagerbare Andrückelement 51 der dem Bundtransportfahrzeug 11 eigenen Andrückeinrichtung 52 gut gesichert, wird mit einer Schwenkbewegung 80 die rechte untere Umlenk- und -andrückeinrichtung 72 aus dem Aktionsbereich 81 des Bundtransportfahrzeugs 11 heraus bewegt, so dass nun mittels der hydraulisch arbeitenden Hubeinrichtung 66 die von der Palettenverfahreinrichtung 65 getragene Bundtransportpalette 8 von unten derart gegen das gewickelte Bund 6 bewegt werden kann, dass das gewickelte Bund 6 auf der Bundtransportpalette 8 abgelegt wird, wie gemäß der Darstellung nach der
Ist das gewickelte Bund 6 nun betriebssicher durch die Trageeinrichtung 35 der Bundtransportpalette 8 getragen, kann das verlagerbare Andrückelement 51 wieder in Richtung des Bundtransportfahrzeugs 11 vertikal nach unten verlagert werden, wie gemäß der Darstellung nach der
Das gewickelte Bund 6 ist nun derart auf der Bundtransportpalette 8 abgelegt, dass ein Aufspringen des gewickelten Bundes 6 durch den Kontakt mit der Bundtransportpalette 8 unmöglich ist.The
Die Last des gewickelten Bundes 6 wird nun vollständig von der Bundtransportpalette 8 aufgenommen, so dass in der Wickelanlage 2, 3 bzw. 4 und unter Zuhilfenahme der Hubeinrichtung für die Palette 66 die jeweilige Bund/Paletten-Einheit 10 erzeugt ist.The load of the
Das gewickelte Bund 6 kann somit mitsamt bzw unter Verwendung der Bundtransportpalette 8 und mithilfe des Bundtransportfahrzeugs 11 von dem Wickeldorn 7 abgezogen und aus der Wickelanlage 2, 3 oder 4 ausgetragen werden. Ist das gewickelte Bund 6 frei von dem Wickeldorn 7, werden die Hubeinrichtung 66 wieder eingefahren und die Bundtransportpalette 8 bzw. die Bund/Paletten-Einheit 10 abgesenkt. Anschließend wird das gewickelte Bund 6 an die ortsfeste Flurfördereinrichtung 15 übergeben, wie eingangs bereits erläutert.The
Die Bund/Paletten-Einheit 10 wird bei ihrem nachfolgenden Transport an der Drehtischeinheit 17 der ortsfesten Flurfördereinrichtung 15 um 90° um die Hochbzw. Vertikalachse 81 gedreht. Insofern erfährt die Bund/Paletten-Einheit 10 an der Drehtischeinheit 17 eine Richtungsänderung und kann entsprechend zu einem Zielort weiter transportiert werden, ohne dass das gewickelte Bund von der einmal zugeordneten Bundtransportpalette 8 abgenommen werden muss.The collar /
Anschließend wird mithilfe der Drehtischeinheit 17 und des Bundtransportfahrzeugs 11 eine neue Bundtransportpalette 8 bis unter den Wickeldorn 7 der jeweiligen Wickelanlage 2, 3 bzw. 4 verbracht, so dass dort unter Zuhilfenahme der Andrückeinrichtung 20 eine neue Bund/Paletten-Einheit 10 erzeugt werden kann.Subsequently, by means of the
- 11
- Bundaustrags- und -transportsystemFederal delivery and transport system
- 22
- erste Wickelanlagefirst winding machine
- 33
- zweite Wickelanlagesecond winding system
- 44
- dritte Wickelanlagethird winding system
- 55
- Austragvorrichtungdischarge
- 66
- gewickelter Bundwrapped waistband
- 6A6A
- Stahlbändersteel strips
- 77
- Wickeldornmandrel
- 88th
- BundtransportpalettenCoil handling pallets
- 1010
- Bund/Paletten-EinheitFederal / pallet unit
- 1111
- mobiles Bundtransportfahrzeug, insbesondere Bundaustragswagenmobile coil transport vehicle, in particular Bundaustragswagen
- 11A11A
- Palettenaufnahmepallet receiver
- 1313
- Schienenstückrail section
- 1515
- ortsfeste Flurfördereinrichtungfixed floor conveyor
- 1616
- RollgangsgassenabschnitteRoller lanes sections
- 1717
- DrehtischeinheitenTurntable units
- 1818
- Hoch- bzw. VertikalachseVertical or vertical axis
- 2020
- Längsachselongitudinal axis
- 2121
- Längserstreckunglongitudinal extension
- 2222
- Quererstreckungtransverse extension
- 2323
- BundrotationsachseBund rotation axis
- 2525
- äußerer Kufenrahmenouter skid frame
- 2626
- Unterseitebottom
- 2727
- erste Kufefirst runner
- 2828
- weitere Kufemore skids
- 2929
- Roll- und/oder GleitflächenRolling and / or sliding surfaces
- 3030
- innerer Rahmeninner frame
- 3131
- Gestellframe
- 3535
- Trageeinrichtungsupport means
- 3636
- Muldetrough
- 3737
- Stegelementeweb elements
- 3838
- BundaufnahmeraumFederal housing space
- 4040
- Koppeleinheitcoupling unit
- 4141
- KoppelzapfenteileCoupling pin parts
- 4242
- QuertraversenteileCross Travers Parts
- 4343
- Koppelräumecoupling rooms
- 4545
- Koppelelementecoupling elements
- 4646
- Koppeleinrichtungcoupling device
- 4949
- Wickellagewrapping location
- 5050
- DurchführöffnungThrough opening
- 5151
- Andrückelementpressing element
- 5252
- Andrückeinrichtungpressing device
- 5353
- Längsausrichtunglongitudinal alignment
- 5454
- Rotationsachseaxis of rotation
- 5555
- BundabbinderichtungBundabbinderichtung
- 5656
- BundabbindeöffnungBundabbindeöffnung
- 5757
- MuldenrollenelementTrough roller element
- 6060
- Hubeinrichtung für AndrückelementeLifting device for pressure elements
- 6161
- Seitepage
- 6262
- Rahmenteilframe part
- 6565
- PalettenverfahreinrichtungPalettenverfahreinrichtung
- 6666
- Hubeinrichtung für PaletteLifting device for pallet
- 6767
- Radelementewheel elements
- 6868
- Austragsstreckeoutlet channel
- 7070
- Zufuhreinrichtungfeeder
- 7171
- obere Umlenk- und -andrückeinrichtungupper deflection and -andrückeinrichtung
- 7272
- rechte untere Umlenk- und -andrückeinrichtungright lower deflecting and -andrückeinrichtung
- 7373
- linke untere Umlenk- und -andrückeinrichtungleft lower deflection and -andrückeinrichtung
- 7474
- Zustellmechanikfeed mechanism
- 7575
- Umlenk- und -andrückrollenDeflection and sanding rollers
- 7676
- vertikale Richtungvertical direction
- 7777
- Drehrichtungdirection of rotation
- 7878
- WickellagenendeWinding layer end
- 7979
- 17.00-Uhr-Position17:00 o'clock position
- 8080
- Schwenkbewegungpivotal movement
- 8181
- AktionsbereichActions pane
Claims (11)
- System comprising:a coil transport vehicle (11) with a pallet receiver (11A) for reception of a coil transport pallet (8); andthe coil transport pallet (8) for transporting a wound coil (6), with a support device (35) for temporary support of the wound coil (6), with a coupling unit (40) for coupling to the coil transport vehicle (11) and with a passage opening (50),characterised in thatthe coil transport vehicle (11) comprises a pressing device (52) with a presser element (51), which is mounted on the coil transport vehicle (11) and which is guided from below through the passage opening of the coil transport pallet and displaceable relative to the coil transport vehicle (11), for pressing at least one winding layer (49) against the wound coil (6).
- System according to claim 1, characterised in that the passage opening (50) is arranged between two coupling spaces (43) which are spaced apart by the passage opening (50), of the coupling unit (40) and/or between two runners (27, 28), which are spaced apart by the passage opening (50) and which form the rolling and/or sliding surfaces (29).
- System according to claim 1 or 2, characterised in that the passage opening (50) is arranged below the support device (35).
- System according to any one of claims 1 to 3, characterised in that the passage opening (50) is arranged in a trough (36) of the support device (25).
- System according to any one of claims 1 to 4, characterised in that the passage opening (50) has a longitudinal orientation (53) oriented in the direction of the length dimension (21) of the coil transport pallet (8).
- System according to claim 1, characterised in that the coil transport vehicle (11) comprises a pallet moving device (65); and the displaceable presser element (51) is arranged at the coil transport vehicle (11) to be linearly displaceable relative to the pallet moving device (65) of the coil transport vehicle (11), wherein a coil transport pallet (8) received by the coil transport vehicle (11) is movable at this coil transport vehicle (11) by means of the pallet moving device (65).
- System according to claim 6, characterised in that the displaceable presser element (51) and the pallet moving device (65) of the coil transport vehicle (11) are arranged at the coil transport vehicle (11) to be linearly movable independently of one another relative to the coil transport vehicle (11) and relative to a coil transport pallet (8) received by this coil transport vehicle (11).
- Coil transport vehicle (11), particularly coil removing carriage (11), with a pallet receiver (11A) for receiving a coil transport pallet (8) and with a pallet moving device (65), characterised in that the coil transport vehicle (11) comprises a pressing device (52) with a displaceable presser element (51) in order to press at least one winding layer (49) and/or a winding layer end (78) against the wound coil (6), wherein the displaceable presser element (51) is mounted on the coil transport vehicle (11) to be displaceable, for example linearly displaceable and/or pivotable, relative to this coil transport vehicle (11) and wherein the displaceable presser element (51) and the pallet moving device (65) are arranged at the coil transport vehicle (11) to be linearly movable independently of one another relative to the coil transport vehicle (11) and relative to a coil transport pallet (8), which is received by this coil transport vehicle (11), in order to bring the displaceable presser element (51) already into operative contact with the wound coil (6) when the coil transport part (8) is still kept at a spacing from the wound coil (6).
- Coil transport vehicle (11) according to claim 8, characterised in that the displaceable presser element (51) is arranged at the coil transport vehicle (11) to be so linearly displaceable that it is vertically displaceable through a passage opening (30) formed at the coil transport pallet (8).
- Coil transport vehicle (11) according to claim 8 or 9, characterised in that the displaceable presser element (51) is arranged at the coil transport vehicle (11) to be linearly displaceable relative to the pallet moving device (65) of the coil transport vehicle (11), wherein a coil transport pallet (8) received by the coil transport vehicle (11) is movable at this coil transport vehicle (11) by means of the pallet moving device (65).
- Method for removing a coil (6) wound at a winding installation (2, 3, 4), particularly a coil (6) wound from a steel strip (6A), in which the wound coil (6) is deposited by means of a coil transport pallet (8) on a coil transport vehicle (11), particularly on a coil removing carriage (11), in order to remove this wound coil (6) from the coiling installation (2, 3, 4) and provide it for further processing,
characterised in that
at least one winding layer (49) and/or winding layer end (78) of the wound coil (6) is pressed by means of a pressing device (52, 71, 72, 73) against the wound coil (6);
the pressing device (52) is provided at the winding installation (2, 3, 4) by means of the coil transport vehicle (11); and
a displaceable presser element (51) of the pressing device (52) arranged at the coil transport vehicle (11) is urged, starting from the coil transport vehicle (11), from below through a passage opening in the coil transport pallet (8) against the winding layer (49) and/or the winding layer end (78) of the wound coil (6).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015208220.2A DE102015208220A1 (en) | 2015-05-04 | 2015-05-04 | Bund transport pallet, federal transport vehicle, method for discharging a coil wound on a winding system |
PCT/EP2016/059596 WO2016177634A1 (en) | 2015-05-04 | 2016-04-29 | Coil transport pallet, coil transport vehicle, method for discharging a coil wound on a winding system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3291926A1 EP3291926A1 (en) | 2018-03-14 |
EP3291926B1 true EP3291926B1 (en) | 2018-10-24 |
Family
ID=55862784
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16719855.5A Active EP3291926B1 (en) | 2015-05-04 | 2016-04-29 | System, coil transport vehicle and method for discharging a coil wound on a winding system |
Country Status (8)
Country | Link |
---|---|
US (1) | US10500622B2 (en) |
EP (1) | EP3291926B1 (en) |
JP (1) | JP6624744B2 (en) |
KR (1) | KR102009252B1 (en) |
CN (1) | CN107580529B (en) |
DE (1) | DE102015208220A1 (en) |
RU (1) | RU2687110C1 (en) |
WO (1) | WO2016177634A1 (en) |
Families Citing this family (2)
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CN108341206A (en) * | 2018-03-09 | 2018-07-31 | 上海梅山工业民用工程设计研究院有限公司 | A kind of coil of strip transport system |
DE102018131662A1 (en) | 2018-12-11 | 2020-06-18 | Schaeffler Technologies AG & Co. KG | Vehicle for transporting coils |
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- 2016-04-29 US US15/571,304 patent/US10500622B2/en active Active
- 2016-04-29 CN CN201680026401.1A patent/CN107580529B/en active Active
- 2016-04-29 JP JP2017557344A patent/JP6624744B2/en active Active
- 2016-04-29 KR KR1020177033609A patent/KR102009252B1/en active IP Right Grant
- 2016-04-29 WO PCT/EP2016/059596 patent/WO2016177634A1/en active Application Filing
- 2016-04-29 RU RU2017138460A patent/RU2687110C1/en active
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Also Published As
Publication number | Publication date |
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US10500622B2 (en) | 2019-12-10 |
WO2016177634A1 (en) | 2016-11-10 |
CN107580529A (en) | 2018-01-12 |
JP6624744B2 (en) | 2019-12-25 |
DE102015208220A1 (en) | 2016-11-10 |
KR20170139124A (en) | 2017-12-18 |
EP3291926A1 (en) | 2018-03-14 |
JP2018514390A (en) | 2018-06-07 |
RU2687110C1 (en) | 2019-05-07 |
KR102009252B1 (en) | 2019-10-21 |
CN107580529B (en) | 2020-10-20 |
US20180354010A1 (en) | 2018-12-13 |
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