EP2994572A1 - Walze - Google Patents
WalzeInfo
- Publication number
- EP2994572A1 EP2994572A1 EP14709275.3A EP14709275A EP2994572A1 EP 2994572 A1 EP2994572 A1 EP 2994572A1 EP 14709275 A EP14709275 A EP 14709275A EP 2994572 A1 EP2994572 A1 EP 2994572A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- roll
- roller
- roller according
- roll shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 claims abstract description 39
- 239000011248 coating agent Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000000956 alloy Substances 0.000 claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 11
- 239000011195 cermet Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 3
- 239000007769 metal material Substances 0.000 claims abstract 2
- 239000000919 ceramic Substances 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000004372 laser cladding Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000010438 granite Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007749 high velocity oxygen fuel spraying Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/08—Pressure rolls
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/02—Rolls; Their bearings
- D21G1/0246—Hard rolls
Definitions
- the invention relates to a roller, in particular for use in a machine for producing and / or refining a fibrous web, such as a paper, board or tissue web, according to the preamble of claim 1.
- rollers are available in a variety of positions and with a variety of functions in the above-mentioned machines.
- rolls with soft cover layers are suitable for pressing and dewatering the fibrous web.
- rollers with hard surfaces in particular also with a heating device, are mainly used for smoothing and drying.
- a roller with a coating of a metal oxide is known, for example, from EP 0870867 B1.
- the ceramic layer has 50 to 95% and preferably 55 to 80% of Cr 2 O 3 and 3 to 50% and preferably 20 to 45% of ⁇ 2 and possibly other metal oxides.
- the sole input of energy into the material to be applied and a cooling rate of up to 10 6 K / s merely lead to a mechanical connection or clamping of the raw material to the roll core.
- a careful preparatory surface treatment such as sandblasting and the like is needed, which is complicated and time-consuming.
- the coating structure is closed in a porous state up to open porosity.
- the porosity can lead to increased corrosion tendency and adhesion problems. Accordingly, the surface of the sprayed layer must be filled, for example by final sealing with a polymer.
- thermal spraying due to the poor efficiency of the order powder powder with respect to the ⁇ per stroke and the percentage of remaining on the roller powder is not an economical and no ecological process.
- the object is achieved by the characterizing features of claim 1 in combination with the generic features.
- a coating of a metallic, ceramic and / or a cermet material is present or at least partially comprises such, wherein an alloy region is formed between the roll shell and the coating.
- the alloy region has a thickness of 0.5 to 3%, preferably 1%, of the layer thickness of the coating.
- a metallurgical bond between the material and the material of the roll shell can exist in the alloy region.
- the coating may preferably be made using an inductive device, a plasma gun or a laser.
- the material may be in powder, rod or wire form.
- the coating may comprise at least one layer produced by a single stroke, or preferably several layers generated by several strokes.
- Fig. 2 is a highly schematic representation of the order of a coating according to the invention.
- FIG. 1 for ease of orientation, a thermal spray coating according to the prior art (FIG. 1A) is compared with a coating (FIG. 1B) produced according to the invention by laser cladding.
- roller coating can range from “only wear-resistant” to “only corrosion-resistant”. Common to all positions, however, is the requirement for good adhesion of the roll coating on the roll core.
- the above-mentioned disadvantages can be alleviated by an improved adhesion of the coating to the roll core to the effect that the connection of the coating material is not based on a purely mechanical clamping, but on a metallurgical bond.
- the improved adhesion with a reduced porosity of the coating can also increase the corrosion resistance compared to a conventional thermal spray coating.
- FIG. 1A a section of a roll 1 with a conventional thermal spray layer 2 is strong shown schematized cut.
- the spray layer 2 is applied to a roller body 3, which consists of metal, preferably of steel.
- the sprayed layer 2 of metallic, ceramic or cermet materials may at least partially exist.
- the connection of the materials to the roll shell 3 is effected only by a mechanical or positive clamping of the molten particles on the material of the correspondingly prepared roll shell 3.
- the interface 4 thus formed has seen in the radial direction no significant expansion. The attachment is thus limited.
- corrosion by infiltration of water and punctual mechanical overloads such as the passage of a foreign body through a nip between two rollers 1 is thus to be expected that the sprayed layer 2 partially dissolves the roll shell 3. This can lead to endangerment of the operating personnel and damage to subsequent machine parts.
- FIG. 1B in the same view as FIG. 1A, a cross-section through a coating 5 produced according to the invention by laser cladding is shown.
- the connection of the materials which are built up to the coating 5, to the surface of the roll shell 3, is present here to an increased extent, since the energy input is higher overall and not only melted the materials, but also thermal energy in the surface of the roll shell 3 is entered.
- Characterized the roll shell 3 is melted to a small extent, so that the material which is applied by a suitable applicator, can alloy into the material of the roll shell and thus enters into a metallurgical connection with the material of the roll shell 3.
- the kinetic energy thus hardly contributes to the coating process, in contrast to thermal spraying.
- an alloy region 6 constitutes about 0.1 to 3%, preferably 1% of the layer thickness of the coating 5 to be built up. This is to be regarded as positive in view of the likewise known process of build-up welding. On the one hand, the alloy region 6 is smaller, so that a finer processing of the materials is possible, which improves the surface quality of the coating 5 and reduces subsequent work steps.
- the coating 5 produced by the laser cladding is usually produced in several strokes, wherein an alloy region also arises between the layers of the individual strokes, since each time the underlying region is remelted and alloyed with the further layer lying thereon. This in turn results in increased adhesion and corrosion resistance.
- FIG. 2 shows a highly schematic view of the structure of a coating 5 on a roll 1.
- the roller 1 is rotatably mounted and is suitably driven so that it rotates away under a preferably axially displaceable along the roller 1 application device 7. Thereby, the entire surface of the roll 1 can be coated in a continuous spiral line in at least one or more strokes.
- the application device 7 essentially comprises a material supply 8 and an energy source 9, in which the usually powdery material is introduced.
- energy source 9 inductive and plasma-generating devices and lasers of various types such as CO2 laser, HDPL (High Power Diode Laser) or DDL (Direct Diode Laser) are conceivable.
- the construction of a coating 5 by means of laser cladding represents the most technologically feasible variant.
- a major economic advantage of the process is the high separation efficiency compared to thermal coatings with increased layer thickness per stroke ( ⁇ / pass).
Landscapes
- Coating By Spraying Or Casting (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013208254 | 2013-05-06 | ||
PCT/EP2014/054651 WO2014180588A1 (de) | 2013-05-06 | 2014-03-11 | Walze |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2994572A1 true EP2994572A1 (de) | 2016-03-16 |
EP2994572B1 EP2994572B1 (de) | 2017-10-18 |
Family
ID=50241422
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14709275.3A Active EP2994572B1 (de) | 2013-05-06 | 2014-03-11 | Walze |
Country Status (4)
Country | Link |
---|---|
US (1) | US9863091B2 (de) |
EP (1) | EP2994572B1 (de) |
CN (1) | CN105189866B (de) |
WO (1) | WO2014180588A1 (de) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016071299A1 (de) * | 2014-11-06 | 2016-05-12 | Voith Patent Gmbh | Walze und verfahren zur herstellung einer solchen walze |
CN107923125B (zh) * | 2015-07-02 | 2020-09-11 | 福伊特专利有限公司 | 用于制备和/或处理纤维幅的机器的部件以及制造部件的涂层的方法 |
DE102015212397A1 (de) * | 2015-07-02 | 2017-01-05 | Voith Patent Gmbh | Bauteil für eine Maschine zur Herstellung und/oder Behandlung einer Faserstoffbahn |
DE102016114014B4 (de) * | 2016-07-29 | 2018-05-17 | Voith Patent Gmbh | Verfahren zur Beschichtung eines Trockenzylinders |
CN113680590B (zh) * | 2021-08-12 | 2022-06-24 | 上海交通大学 | 一种燃料电池极板基材电辅助梯度涂层制备装置及方法 |
Family Cites Families (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3526939A (en) * | 1968-12-19 | 1970-09-08 | Ahlstroem Oy | Method for covering press rolls |
US4015100A (en) * | 1974-01-07 | 1977-03-29 | Avco Everett Research Laboratory, Inc. | Surface modification |
US4064608A (en) | 1976-09-30 | 1977-12-27 | Eutectic Corporation | Composite cast iron drier roll |
US4323756A (en) * | 1979-10-29 | 1982-04-06 | United Technologies Corporation | Method for fabricating articles by sequential layer deposition |
FR2509640A1 (fr) * | 1981-07-17 | 1983-01-21 | Creusot Loire | Procede de fabrication d'une piece metallique composite et produits obtenus |
US4733446A (en) * | 1982-06-24 | 1988-03-29 | Kuroki Kogyosho Co., Ltd. | Roll |
JPS60238489A (ja) * | 1984-05-12 | 1985-11-27 | Daiki Gomme Kogyo Kk | 表面被覆金属層の作製する方法 |
US4856161A (en) | 1985-01-09 | 1989-08-15 | Valmet Oy | Press roll |
FI853544L (fi) * | 1985-09-16 | 1987-03-17 | Valmet Oy | Pressvals och foerfarande foer framstaellning av denna. |
US4609577A (en) * | 1985-01-10 | 1986-09-02 | Armco Inc. | Method of producing weld overlay of austenitic stainless steel |
LU86753A1 (fr) | 1987-01-30 | 1988-08-23 | Centre Rech Metallurgique | Procede pour le traitement superficiel d'un cylindre de laminoir |
DE3725892A1 (de) | 1987-08-05 | 1989-02-16 | Voith Gmbh J M | Presswalze mit einem aufgewickelten belag, insbesondere entwaesserungswalze fuer papiermaschinen, sowie verfahren und vorrichtung zu ihrer herstellung |
FI80097B (fi) | 1988-04-28 | 1989-12-29 | Valmet Paper Machinery Inc | Vals i presspartiet av en pappersmaskin och foerfarande foer framstaellning av denna. |
US4942059A (en) * | 1988-09-29 | 1990-07-17 | Westinghouse Electric Corp. | Method for hardfacing metal articles |
IT1238090B (it) | 1989-10-25 | 1993-07-07 | Marelli Autronica | Sistema per il controllo del riscaldamento dell'abitacolo di un autoveicolo |
US5235747A (en) * | 1989-10-27 | 1993-08-17 | Valmet Paper Machinery Inc. | Method of manufacture of a roll for use in paper production |
FI86566C (fi) | 1989-10-27 | 1992-09-10 | Valmet Paper Machinery Inc | Vals foer anvaendning vid pappersframstaellning och foerfarande foer framstaellning av valsen. |
JP2890658B2 (ja) * | 1990-04-23 | 1999-05-17 | いすゞ自動車株式会社 | アルミ鋳物部品の局部強化方法 |
US5766378A (en) * | 1995-11-06 | 1998-06-16 | Ag Industries, Inc. | Stainless steel surface claddings of continuous caster rolls |
ATE229591T1 (de) | 1997-04-11 | 2002-12-15 | Metso Paper Inc | Walze für eine papier- oder kartonmaschine und verfahren zur herstellung der walze |
FI112266B (fi) | 1997-04-11 | 2003-11-14 | Metso Paper Inc | Keraamipinnoitteinen puristintela vaikeisiin korroosio-olosuhteisiin, menetelmä telan valmistamiseksi ja pinnoitekoostumus |
US6127644A (en) * | 1999-04-27 | 2000-10-03 | Stoody Company | Electroslag surfacing using wire electrodes |
DE10137776C1 (de) * | 2001-08-02 | 2003-04-17 | Fraunhofer Ges Forschung | Verfahren zur Erzeugung von verschleissbeständigen Randschichten |
CN1296558C (zh) | 2002-01-31 | 2007-01-24 | 王艳 | 造纸压光机用组合式压光辊 |
GB0420578D0 (en) * | 2004-09-16 | 2004-10-20 | Rolls Royce Plc | Forming structures by laser deposition |
-
2014
- 2014-03-11 WO PCT/EP2014/054651 patent/WO2014180588A1/de active Application Filing
- 2014-03-11 CN CN201480025266.XA patent/CN105189866B/zh active Active
- 2014-03-11 EP EP14709275.3A patent/EP2994572B1/de active Active
- 2014-03-11 US US14/889,546 patent/US9863091B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2014180588A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2994572B1 (de) | 2017-10-18 |
US20160130756A1 (en) | 2016-05-12 |
US9863091B2 (en) | 2018-01-09 |
CN105189866A (zh) | 2015-12-23 |
WO2014180588A1 (de) | 2014-11-13 |
CN105189866B (zh) | 2017-12-15 |
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