EP2960067A1 - Procédé d'optimisation du réglage d'épaisseur d'une reliure par collage - Google Patents

Procédé d'optimisation du réglage d'épaisseur d'une reliure par collage Download PDF

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Publication number
EP2960067A1
EP2960067A1 EP15173539.6A EP15173539A EP2960067A1 EP 2960067 A1 EP2960067 A1 EP 2960067A1 EP 15173539 A EP15173539 A EP 15173539A EP 2960067 A1 EP2960067 A1 EP 2960067A1
Authority
EP
European Patent Office
Prior art keywords
thickness
book block
binder
optimizing
envelope
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP15173539.6A
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German (de)
English (en)
Other versions
EP2960067B1 (fr
Inventor
Randolf Voigtländer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mueller Martini Holding AG
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Mueller Martini Holding AG
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Publication date
Application filed by Mueller Martini Holding AG filed Critical Mueller Martini Holding AG
Publication of EP2960067A1 publication Critical patent/EP2960067A1/fr
Application granted granted Critical
Publication of EP2960067B1 publication Critical patent/EP2960067B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/02—Multi-step processes for making books starting with single sheets

Definitions

  • the invention relates to a method for optimizing the thickness adjustment of an adhesive binder according to claim 1.
  • Perfect binders used for the production of adhesive booklets or book blocks for hard covers, wherein the folded sheets and / or single sheets are combined to form a book block by applying an adhesive or glue on the previously processed block spine.
  • glue and adhesive are used synonymously below.
  • the possible binding methods and the product variants depend on the machine equipment. This consists essentially of the functional units book block transport system, book block insertion station, back processing, back gluing, intermediate drying, side gluing, back reinforcement, put on envelope and press on, press envelope and dry book.
  • the DE 20 2005 007 012 U1 shows such a perfect binder, also referred to as a bookbinding machine.
  • This has a book block transport system on consisting of deflection wheels running conveyors and a plurality of in the same in mutual distance from each other fastened thereto brackets for clamping sheet stacks.
  • the staples transport the stacks of sheets and glued book blocks through the various processing stations.
  • the binding of the envelope to the book block is accomplished by a turn-up applying and pressing station.
  • a Umtschzu Focusstation an optionally provided by grooving with kinked edges aligned envelope is first supplied to the Umzzianlegestation.
  • the envelope becomes light on the book block provided with adhesive on its book block back pressed down and thereby fixed.
  • the envelope by means of a Weganpressplatte, also referred to as Andrückisch, and called by means of soanpressschienen, also called Andrückschienen, using force applied to the book block. This gives the perfect bound book its angular back shape.
  • the DE 10 2006 012 084 A1 or the US 7,621,708 B2 discloses a device for pressing an envelope on a moving in a transport direction printing material block, with a movable in a vertical direction first pressure table, and at least one movable in a horizontal direction Anpressschiene.
  • the device is characterized in that a drive unit is provided with a servo motor, which can be acted upon by a connection to a control unit with a variable control profile.
  • a control unit with a variable control profile.
  • the movement of Anpresstisch and Anpressschienen, z. B. whose stroke or stroke are adapted to the current processing order.
  • the object of the present invention is therefore to describe a method for optimizing the thickness setting of an adhesive binder, which allows the production of higher quality products and reduces the waste produced. Another object is to describe a method for optimizing the thickness of an adhesive binder, which allows a more accurate thickness measurement and in which the Aufpilzung the book block causes no measurement errors and thus minimizes the setup times when changing to modified block thicknesses.
  • This object is achieved by a method for optimizing the thickness of an adhesive binder with the features of claim 1.
  • the inventive method is used to optimize the thickness of an adhesive binder, with the perfect binder stick-bound books are produced.
  • a first step the determination of the thickness of a book block. This can be done by measuring the book block thickness by the machine operator, possibly supported by measuring devices, by estimating the book block thickness or by reading a default value of a processing order.
  • the book block thickness thus determined is thus not a precisely measured value, but only a rough approximation of the thickness of a book block.
  • This thickness is subsequently entered into a control unit of the perfect binder.
  • the input can take place via a display and interface of the control unit or can be taken from the control unit from a data record describing the order. Based on the thickness of the book block, the control unit calculates setting values.
  • an automatic coarse adjustment of components, such as the transport clamps, and of processing stations of the perfect binder by located in the perfect binder actuators, which are controlled by the control unit.
  • the perfect binder is adapted to the book block to be processed.
  • a first book block is fed into the perfect binder and there is the processing of the first book block in the processing stations, wherein the processed book block is transported to a Umtschanpressstation on.
  • adhesive is also applied to the book block, an envelope fed and pressed in the envelope press station.
  • the actual actual thickness of the book block is measured (without or with an envelope) with a measuring device integrated in the envelope press station. Then, a signal transmission of the thickness measured value is carried out to the control unit, where based on the exact measured values of the thickness of the book block, a calculation of setting values for the perfect binder takes place. Next, the automatic correction of the setting values of components and processing stations of the perfect binder takes place taking into account the measured thickness.
  • the book block can remain in the transport clamp and be moved once more through the adhesive binder. In its second pass, glue is applied and an envelope is fed, producing a taped book.
  • the thickness adjustment of an adhesive binder is substantially optimized by this method according to the invention:
  • the thickness adjustment can be fully automatic and a learning process using a reference book block is no longer necessary.
  • the measurement of the thickness of the book block for the fine adjustment is not outside of the perfect binder, but within the perfect binder under the conditions actually prevailing there.
  • the thickness of a respective book block can be measured much more accurately and the setting of the perfect binder can be made more accurate in a row.
  • one or both pressing rails of the envelope pressing station are used as measuring element or as measuring elements of the measuring device.
  • no additional measuring elements are required in the perfect binder and the measurement of the thickness of a book block can take place, while an envelope is pressed against a book block.
  • This also allows a high tolerance to temperature fluctuations and to the mushrooming can be achieved without the measurement results are impaired.
  • the at least one pressing bar of the envelope pressing station is moved with a feed motion profile. Also, it is possible to move multiple times with different feed motion profiles to detect different thickness readings, e.g. a thickness measurement for the setting of the glue nozzles, another thickness measurement for setting the spacings of Whatleiminn, another thickness measurement for setting the creasing tools of the cover feeder, etc.
  • the Zustellierisprofile differ in particular with respect to the contact pressure of the Anpressschienen.
  • the at least one pressure rail driven by a motor is subjected during pressing with a predetermined force or a force profile, which is generated by means of the controllable torque of the motor. If different thickness measured values of a book block were detected, different setting values are calculated by the control unit for different components and stations of the perfect binder. By doing so, the actual compressibility of each book block is incorporated in the thickness setting of the perfect binder.
  • the thickness adjustment is optimized during the production of adhesive bound books by each pressing a cover to a book block or At least at regular intervals, a measurement of the thickness of the book block with subsequent calculation and correction of the set values takes place.
  • Fig. 1 shows a section of an adhesive binder 1000 with a book block transport system 33, not shown, which is formed by a driven circulating chain with clips 1002 attached thereto.
  • the drive of the circulating chain is formed for example by a servomotor, not shown.
  • Book blocks 100 are fed from the gathering machine 1010 in the direction of transport T to the perfect binder 1000.
  • the book blocks 100 are grasped by staples 1002 and transported to a first processing station, a back processing station 1020.
  • the spine processing station 1020 may include a plurality of processing tools, not shown have.
  • the book block 100 processed on its back is further transported to a glue application station 1030 and provided with adhesive.
  • a subsequent Kaylzelstation 1040 optional DesilzelstMake can be applied.
  • envelopes 101 fed from an envelope-feeding station 1 are applied to the book blocks 100 and fixed.
  • the book blocks 100 are further transported by a cooling and drying section 1060 to a trimming station 3 (not shown in detail).
  • the perfect binder 1000 is controlled by a control unit 4.
  • the control unit has an interface via which, among other things, setting values can be specified by the machine operator.
  • the setting and control of the various processing stations 1010, 1020, 1030, 1040, 20, 3 of the perfect binder 1000 is performed by the control unit. 4
  • the thickness D of the book block 100 can be entered. Thereafter, the processing stations 1010, 1020, 1030, 1040, 20, 3 are roughly adjusted.
  • FIG. 2 a device for pressing an envelope 20 of a Umzzianlege- and -pressing station 2 according to the prior art is shown.
  • One of collected signatures, z. B. paper sheets, existing book block 100 with a thickness D is held or clamped in a book block clamp 1002 and conveyed by the bracket 1002 in the transport direction T.
  • the transport takes place through a book block transport system 33, which consists of a non-illustrated circulating chain on which the transport tongs 1002 are attached.
  • the chain is driven by a servomotor, not shown.
  • an envelope 101 is preferably pressed or pressed in the vertical direction from bottom to top of the block 100 and thereby connected to the back of the block 100, namely glued or glued.
  • the back and / or the envelope 101 was previously, ie in an upstream station of the perfect binder, with glue or glue, z. B. with hot melt adhesive or with cold glue provided.
  • the pressing of the envelope 101 is effected by a vertical movement 43 of a frame 44 along the rails 45 of the device 20 (up and down movement).
  • the frame 44 carries a first pressing element 21, in particular a Anpresstisch 21. In this way, the necessary pressure for the connection of the envelope 101 and block 100 is generated.
  • the pressure table 21 is mounted as a slide on a rail 46 of the frame 44 and movable or displaceable.
  • the Anpresstisch 21 performs during pressing a horizontal movement 47 (forward and backward movement), which is parallel to the transport direction T and during the forward movement with uniform, the transport speed of the block 100 corresponding speed. The pressing is thus done during a synchronous phase between the transported block 100 and the moving pressure table 21st
  • the lateral pressing of the cover 101 in the side regions is effected by a transverse movement 48 of at least one second pressing element 22, or a second and third pressing element 22, 23 (Avemencezu- and Vonrationwegzi), in particular from respective lateral pressure rails 22, 23 on each side of the device 20th or the book block 100.
  • the contact pressure rails 22, 23 are mounted on respective rails 49 of the Anpress attackss 21 and motorized movable or displaceable.
  • the pressing table 21 Due to the superimposition of the vertical movement 43 with the horizontal movement 47, the pressing table 21 performs a web movement 50.
  • the web movement 50 is generated by a servomotor 58 in conjunction with a corresponding coupling mechanism 64.
  • contact pressure rails 22, 23 perform respective counterrotating path movements 51 by the superimposition of the horizontal movement 47 with the transverse movement 48, wherein the path movements 51 are still superimposed with the path movement 50.
  • the generation of the contact pressure movement (transverse movement) of the respective contact pressure rails 22, 23 is effected by a respective fixedly arranged or frame-fixed drive unit 52 (with respect to the frame of the device 20) on each side of the device 20, d. H.
  • Each pressing bar 22, 23 is assigned its own drive unit 52.
  • the drive unit 52 comprises a preferably separately controllable servomotor 53, which drives a rotatable spindle 54.
  • the rotational movement of the spindle 54 initiated by the servomotor 53 is translated into a controllable transverse movement 48 of the displaceable element 55.
  • the servo motor 53 is acted upon by the control unit 4 with a Zustellschulsprofil.
  • Fig. 3 shows an alternative embodiment of an apparatus for pressing an envelope 20 in an overview, which is similar to the device according to Fig. 2 is constructed, and illustrates the inventive method.
  • the device 20 is located in an adhesive binder 1000 between a Umtschzu Glassstation 1 (see Fig. 1 ) and a subsequent cooling section 1060 and / or a trimming station 3 (shown only symbolically in FIG Fig. 1 ).
  • a Umtschzu Glassstation 1 see Fig. 1
  • a subsequent cooling section 1060 and / or a trimming station 3 shown only symbolically in FIG Fig. 1 .
  • stations of perfect binder 1000 book block 100 have already been processed, namely the book block back roughened, but no adhesive applied.
  • no envelope 1001 was singulated by an envelope feeder station 1, so that no envelope 101 was applied to a book block 100 in its docking station 20.1 and a subsequent measuring operation of the thickness D without an envelope 101 can take place.
  • a book block 100 is also moved by a book block transport system 33, not shown, in the direction of transport T to the envelope application and pressure station 2 and therethrough.
  • a book block transport system 33 not shown, in the direction of transport T to the envelope application and pressure station 2 and therethrough.
  • an envelope 101 can be pressed against a book block 100 with a pressing force fixed to the book block 100.
  • the lateral pressing of the cover 101 in the side areas is effected by a transverse movement 48 of the pressing elements 22 and 23 (Avemencezu- and Vonrationwegterrorism), of respective lateral contact rails 22, 23 on each side of the device 20 and the book block 100.
  • the pressure rails 22nd , 23 mounted on respective rails 49 and motorized movable or displaceable.
  • the rails 49 are mounted on a support 42 which is rigidly connected to the Anpresstisch 21.
  • During the lateral pressing takes place a measurement of the thickness D of the book block 100 as in the example of Fig. 2 already described.
  • a pressing bar 23 is fixed and the other pressing bar 22 is delivered.
  • This linearly movable measuring body 22, 23 is in each case driven by a position-controlled motor 53 (only the front engine is visible). It will the rotational movement of the drive 53 translated into a translational movement of the measuring body 22, 23. As the illustration shows, this is achieved in the device 20 by means of a ball screw 54.
  • the motors 53 of the front and rear lateral contact pressure rails 22, 23 are controlled such that they move toward the book block 100.
  • the rotational movements of the motors 53 by means of the ball screws 54 in translational movements of the contact rails 22, 23 are offset to the book block 100. In these movements, the rotational movement of the motors 53 is permanently monitored and detected by the control and evaluation unit 4 via a motor-own or external rotary encoder (not shown).
  • the position of the pressure rails 22, 23 can be calculated at any time.
  • the contact pressure rails 22, 23 acted upon by the motors 53 with a defined torque. This torque is transmitted to the book block 100 as a pressing force. The book block 100 is thus pressed together with a precisely adjustable force. Due to the continued permanent evaluation of the rotary encoder of the motors 53, the changed and absolute position of the lateral pressure rails 22, 23 can be calculated.
  • an additional position transmitter is required when using relative encoders. This is used after a single crossing to the position definition of the measuring body 22, 23 ie to balance the position of the lateral contact rails 22, 23 to the position of the encoder.
  • Fig. 4 the measuring device is shown in a schematic representation. As can be seen, the measurement of the book block thickness D in the region of the gutter, ie where the thickness D of the book block 100 is greatest. In contrast to, for example, the open end of the book block 100, where the thickness D 'is, the Aufpilzung P is taken into account in the measurement of the book block thickness.
  • rotary encoder 65 and the position sensor 66 are shown, which serve to drive the motors 53.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Making Paper Articles (AREA)
EP15173539.6A 2014-06-25 2015-06-24 Procédé d'optimisation du réglage d'épaisseur d'une reliure par collage Active EP2960067B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102014009425.1A DE102014009425A1 (de) 2014-06-25 2014-06-25 Verfahren zur Optimierung der Dickeneinstellung eines Klebebinders

Publications (2)

Publication Number Publication Date
EP2960067A1 true EP2960067A1 (fr) 2015-12-30
EP2960067B1 EP2960067B1 (fr) 2017-08-16

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EP15173539.6A Active EP2960067B1 (fr) 2014-06-25 2015-06-24 Procédé d'optimisation du réglage d'épaisseur d'une reliure par collage

Country Status (4)

Country Link
EP (1) EP2960067B1 (fr)
JP (1) JP2016007859A (fr)
CN (1) CN105270004B (fr)
DE (1) DE102014009425A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111323276A (zh) * 2018-12-13 2020-06-23 中国科学院宁波材料技术与工程研究所 一种树脂纤维测试样件粘接工作台
EP3623163A4 (fr) * 2017-05-12 2021-05-26 Horizon International Inc. Système de liaison à piqûre à cheval

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Publication number Priority date Publication date Assignee Title
CN108349287B (zh) * 2016-08-02 2021-01-05 好利用国际株式会社 制书装置
EP3599103B1 (fr) * 2018-07-25 2020-10-14 Müller Martini Holding AG Assembleuse et brocheuse pour produits imprimés
CN111231537A (zh) * 2020-01-18 2020-06-05 杭州惠宝机电股份有限公司 一种书厚数控胶装运行的方法
CN113415091B (zh) * 2021-06-25 2023-12-08 浙江大祥办公设备有限公司 一种全自动测厚快速胶装机控制方法

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DE3613120C2 (de) 1986-04-18 1994-07-07 Kolbus Gmbh & Co Kg Einrichtung an einer Buchbindemaschine zum Positionieren von Maschinengliedern über Stellantriebe für die Umstellung auf unterschiedliche Formate von Buchblocks
EP0763490A1 (fr) 1995-09-13 1997-03-19 Grapha-Holding Ag Procédé pour contrÔler l'état complet d'un livre ou d'un bloc de feuilles destinés à être reliés par collage
DE202005007012U1 (de) 2005-05-02 2005-08-04 Kolbus Gmbh & Co. Kg Buchbindemaschine
DE102006012084A1 (de) 2006-03-14 2007-09-20 Heidelberger Druckmaschinen Ag Vorrichtung und Verfahren zum Anpressen eines Umschlages an einen bewegten Bedruckstoffblock
EP2377688A2 (fr) * 2010-04-16 2011-10-19 Kolbus GmbH & Co. KG Dispositif de fabrication de produits à reliure adhésive

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DE19741755A1 (de) * 1997-09-22 1999-06-24 Kolbus Gmbh & Co Kg Verfahren zum Einstellen einer Buchbindemaschine
JP3361744B2 (ja) * 1998-05-28 2003-01-07 廣 小林 自動化された製本方法及びこれを利用した自動製本機
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DE102004021958A1 (de) * 2004-05-04 2005-12-01 Heidelberger Druckmaschinen Ag Sammelhefter für Broschuren
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Publication number Priority date Publication date Assignee Title
DE3613120C2 (de) 1986-04-18 1994-07-07 Kolbus Gmbh & Co Kg Einrichtung an einer Buchbindemaschine zum Positionieren von Maschinengliedern über Stellantriebe für die Umstellung auf unterschiedliche Formate von Buchblocks
EP0763490A1 (fr) 1995-09-13 1997-03-19 Grapha-Holding Ag Procédé pour contrÔler l'état complet d'un livre ou d'un bloc de feuilles destinés à être reliés par collage
DE202005007012U1 (de) 2005-05-02 2005-08-04 Kolbus Gmbh & Co. Kg Buchbindemaschine
DE102006012084A1 (de) 2006-03-14 2007-09-20 Heidelberger Druckmaschinen Ag Vorrichtung und Verfahren zum Anpressen eines Umschlages an einen bewegten Bedruckstoffblock
US7621708B2 (en) 2006-03-14 2009-11-24 Heidelberger Druckmaschinen Ag Apparatus and method for pressing a cover onto a moving printing material block
EP2377688A2 (fr) * 2010-04-16 2011-10-19 Kolbus GmbH & Co. KG Dispositif de fabrication de produits à reliure adhésive

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3623163A4 (fr) * 2017-05-12 2021-05-26 Horizon International Inc. Système de liaison à piqûre à cheval
CN111323276A (zh) * 2018-12-13 2020-06-23 中国科学院宁波材料技术与工程研究所 一种树脂纤维测试样件粘接工作台
CN111323276B (zh) * 2018-12-13 2023-08-01 中国科学院宁波材料技术与工程研究所 一种树脂纤维测试样件粘接工作台

Also Published As

Publication number Publication date
JP2016007859A (ja) 2016-01-18
CN105270004A (zh) 2016-01-27
EP2960067B1 (fr) 2017-08-16
DE102014009425A1 (de) 2015-12-31
CN105270004B (zh) 2018-09-18

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