EP2377688B1 - Dispositif de fabrication de produits à reliure adhésive - Google Patents

Dispositif de fabrication de produits à reliure adhésive Download PDF

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Publication number
EP2377688B1
EP2377688B1 EP11400028.4A EP11400028A EP2377688B1 EP 2377688 B1 EP2377688 B1 EP 2377688B1 EP 11400028 A EP11400028 A EP 11400028A EP 2377688 B1 EP2377688 B1 EP 2377688B1
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EP
European Patent Office
Prior art keywords
book block
book
station
processing
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11400028.4A
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German (de)
English (en)
Other versions
EP2377688A2 (fr
EP2377688A3 (fr
Inventor
Andreas Walther
Kai Winkelmann
Jürgen Garlichs
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
Original Assignee
Kolbus GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of EP2377688A2 publication Critical patent/EP2377688A2/fr
Publication of EP2377688A3 publication Critical patent/EP2377688A3/fr
Application granted granted Critical
Publication of EP2377688B1 publication Critical patent/EP2377688B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/02—Machines or equipment for casing-in or applying covers to pamphlets, magazines, pads, or other paper-covered booklets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/08—Conveying between operating stations in machines

Definitions

  • the invention relates to a device for producing adhesive-bound printed products according to the preamble of claim 1.
  • adhesive bound booklets or book blocks are produced for solid bindings, wherein adhesive is applied to the previously processed back of the book block and an envelope and / or a HurlzelstMail wrapped around the block spine and pressed.
  • adhesive binder also known as an adhesive binder
  • adhesive bound booklets or book blocks are produced for solid bindings, wherein adhesive is applied to the previously processed back of the book block and an envelope and / or a
  • the DE 20 2005 007 012 U1 shows such a bookbinding machine with a book block conveyor, consisting of an endless conveyor means running around deflection wheels and a plurality of mutually spaced at a same mutual pitch on the conveyor brackets for clamping sheet stacks.
  • various processing stations such as book block insertion station, back processing station (s), glue application station (s), cover feeder, press station (s), and delivery station
  • the staples are arranged at a pitch slightly larger than the staple length very close to each other on the conveyor.
  • a pitch related to the pitch is defined, in each of which a complete work cycle takes place simultaneously with the promotion of the staples advanced by the pitch.
  • Such perfect binders with a plurality of continuously circulating brackets serve the mass production of identical booklets or book blocks in high production capacity.
  • the perfect binders are set up for a specific printed product and then produce the desired overlay in one go.
  • the print product quality-improving corrections may be made to the settings of the various processing stations.
  • the EP 2 133 212 A1 shows a generic perfect binder, wherein the thickness adjustment of the back processing station during production in the gap between two directly consecutive parentheses occurs automatically due to a previous measurement.
  • the time available for this adjustment results solely from the fixed distance between the transport clamps and the speed at which the clamp transport system operates.
  • a large number of staple gaps and thus unoccupied staples must be provided, either with a small stapling distance, which reduces the production performance of the perfect binder to a fraction of an occupancy of each staple becomes.
  • the distance between successive staples is correspondingly large, whereby the output is unnecessarily reduced with little or no format changes.
  • the object of the present invention is therefore to provide a device for the production of adhesive-bonded products according to the preamble of claim 1, which enables a continuous production of different especially in their format dimensions printed products on such binders.
  • This object is achieved in that the working cycle of the processing stations is subdivided into an adjustment section for changing over and / or adjusting the at least one Processing station for changing print product features and a processing section for editing the book blocks and / or envelopes.
  • the conversion of the processing stations to another printed product can be carried out during a continuous promotion of the book block within a working cycle of the respective processing station.
  • the temporal relationship between adjustment or processing section and power stroke is variable and is essentially determined depending on the back length of successive products and the adjustment.
  • the processing stations can be adjusted after each guided past the respective processing station book block, which can be responded to individual product fluctuations within a run and the continuous production of different printed products in lot size one is possible. This may result in book blocks of several different printed products in the book block conveyor.
  • the perfect binder does not have to be stopped to switch to another printed product, so that the set-up time is virtually eliminated. This sat down so far in the minimum together from the times for emptying the Klebebinders, stopping the book block conveyor, parallel adjustment of the processing stations, this period is determined by the processing station with the longest Umstellzeit, and the start of the book block conveyor.
  • the productivity of the perfect binder, especially for smaller runs is significantly increased because the book block conveyor can be operated continuously at a high conveying speed. Energy efficiency is also improved, since the book block conveyor does not have to be braked and accelerated during product changes, and empty runs from clamps are reduced to a minimum.
  • Generic perfect binder with the processing stations according to the invention can be used for the production of printed products both in high circulation and for the one-off production of, for example, digitally printed content and allow in both cases an economical production.
  • a corresponding adjustment in the working cycle of the processing stations can be provided in a simple manner by an increased pitch between the constantly promoted with constant conveying speed brackets, with a pitch, which is at least twice as long as the length of the brackets, the adjustment at least as long as the Processing section can be.
  • the preferred pitch is equal to three times the theoretically minimum pitch of the staple length.
  • a corresponding adjustment section in the working cycle of the processing stations can also be created by the fact that the working cycle optionally extends over one, two or more clamps, the clamps associated with the working cycle not being occupied with book blocks upstream of the clamp occupied by the book block to be processed.
  • the Buchblockein slaughterstation has a clock device for releasing and feeding the book block to the respective bracket of the selected work cycle.
  • a flexible division of the working cycle results from the fact that the ratio of the adjustment section to the processing section is variable. Depending on whether the respective processing must be carried out for a longer time or shorter time due to the format, material and / or provided features of the printed product, the possibly saved processing time can be added to the Versteltabites and vice versa. In combination with the optionally extending over one, two or more brackets work cycle, the adjustment can be flexibly adapted to the respective adjustment task.
  • the at least one processing station has at least one working means, which can be acted upon by a drive device with at least one individual drive with a movement profile variable within the working cycle.
  • the respective processing operations on the book block or the envelope can be shortened or extended in relation to the working clock very easy.
  • a maximum format change can be derived, which can be realized within a working cycle in the adjustment section, for example a max. Change in product thickness of +/- 6 mm.
  • a maximum conveying speed of the book block conveyor can be derived from the adjustment time required for a specific format change, which is possible with a work cycle via a clamp or, if appropriate, via a plurality of clamps.
  • At least one measuring device is arranged upstream of the at least one processing device for measuring at least one feature.
  • the processing stations can successively be converted to another printed product with the continuous conveyance of the respective book block during continuous production.
  • the control device is associated with an identification device for the perfect binder supplied book block. Data required for the conversion of the processing stations can then be retrieved from a data memory connected to the control device or derived from the identification data.
  • the book block insertion station is subdivided into a plurality of successive conveyor segments for feeding the book blocks to the clamps, the individual conveyor segments being adjustable separately from each other according to the block thickness of the respective book block arriving subsequently at the respective conveyor segment.
  • the in Fig. 1 shown perfect binder 1 consists essentially of a book block conveyor 10 with an endless, continuously running around a drive sprocket 12 and Umlenkkettenrad 13 in the oval conveyor chain 11 as a conveyor with a plurality of spaced from each other on the conveyor chain 11 arranged brackets 14 and arranged along rectilinear conveyor lines , motorized adjustable processing stations, such as a Buchblockeinfuelstation 25, back processing stations 18, glue application stations 19, a Umgleranleger 20, Andschreibstationen 21, 22 and a Ausgradstation 30.
  • the brackets 14 each have a fixed, inner jaw 15 and a relatively movable outer jaw 16 for clamping book block 3.1 ... 3.8 formed from a plurality of folded sheets and / or sheets, the block back protruding downwards out of the clamp 14.
  • the perfect binder 1 is designed according to the invention to the effect that the conversion to another printed product during ongoing production with continuous promotion of book block 3.1 ... 3.8 can be done in the book block conveyor 10.
  • the working cycle t 0 of the respective processing stations is subdivided into an adjustment section t v1 , t v2 for changing over and / or setting the processing station according to changing print product features and a processing section t B1 , t B2 for processing the book blocks and / or envelopes.
  • the perfect binder 1 does not have to be stopped for the changeover.
  • the changeover takes place successively, that is, the processing stations 25, 18, 19, 20, 21, 22, 30 are successively changed in time according to their arrangement along the book block conveyor 10 and its conveying speed.
  • the conversion can also affect the book block conveyor 10 with the brackets 14, the opening and closing distance is set to block thickness, if necessary. For block thickness self-adjusting staples 14, a conversion is not required.
  • Prerequisite for a conversion is first a known per se identification of the book blocks 3.1 ... 3.8 in the range of a book block feeder 26 and a corresponding assignment of the envelopes 4.1 ... 4.4 to the book blocks 3.1 ... 3.8, ie the envelopes 4.1 ... 4.4 must be fed in an envelope feed 24 the perfect binder 1 in the same order as the book blocks 3.1 ... 3.8.
  • Exemplary is in Fig. 1 a sensor 41 connected to a controller 40, one on the book block 3.1 ... 3.8 applied code detected.
  • the required product data are either derived directly from the code or the code points to a record that is held in the controller 40 or is retrievable from a data store.
  • one or more sensors which detect the respective product dimensions directly on the book block 3.1... 3.8, for example by means of a block thickness measurement.
  • the detection can take place in the passage of the book blocks 3.1 ... 3.8 or the book blocks 3.1 ... 3.8 are performed in the order in which they are placed in the perfect binder 1 by hand in a corresponding measuring device.
  • the conversion of the processing stations 25, 18, 19, 20, 21, 22, 30 includes format- and format-independent variables, the various active actuators (motor-driven adjustment axes, pneumatically driven cylinders, etc.) or electronic adjustment of servo drives, the corresponding active elements in the Determine processing stations in their temporal and / or spatial position.
  • active elements are the guide elements 28.1 ... 28.3, 23.1, 23.2, 31.1, 31.2 in the conveying paths 28, 23, 31 of the feeding of the book blocks and envelopes.
  • a changeover to be made to the pressing station 22 relates to the lateral pressing rails 66 to be set to the respective block thickness. These are guided via cam rollers 67 in control cams 68 so that the pressing rails 66 are closed and opened in accordance with the block thickness with the cyclical forward and backward movement 52 of the pressing table 61.
  • the control cams 68 are positioned by an adjusting drive 69 with an associated adjusting motor 70 transversely to the clamping movement 51.
  • Fig. 2 A is shown an adjustment 54.1, in which the control rails 68 are adjusted from a larger block thickness by a relatively small adjustment v 1 to a smaller block thickness in a correspondingly short adjustment time, so that the adjustment section t V1 is limited to the minimum and the processing section t B1 with the machining section s 1 can use the maximum synchronizing phase of the pressure table 61 with the clamp 14.
  • Fig. 2 b is an adjustment shown 54.2, in which the control rails 68 are adjusted by a displacement v 2 of almost the full displacement v of a small block thickness to a large block thickness.
  • the adjustment time required for this is given by an enlarged adjustment section t V2 , which was created by corresponding shortening of the processing section t B1 and thus a shortened processing section s 2 .
  • the interaction of adjustment 54.1 or 54.2 and variable lifting 53.1, 53.2 via a higher-level control 40 which also coordinates the conversion of the other processing stations 25, 18, 19, 20, 21, 22, 30.
  • the controller 40 is connected via control lines 44 to the processing stations and knows their current settings.
  • the required settings of the processing stations which can be defined from the product data, for processing the respectively identified book blocks 3.1... 3.8 and associated envelopes 4.1... 4.4 are stored in the controller 40 or can be calculated, if necessary.
  • the controller 40 determines in advance of the transfer of the book blocks 3.1 ... 3.8 to the brackets 14, the respective changeover times in the processing stations 25, 18, 19, 20, 21, 22, 30. These are dependent on the setting strokes and in the control 40 stored adjustment speeds for the respective manipulated variables. For adjusting axes with threaded spindles, it is like Fig. 2 b can be seen still the adjustment direction. Because to eliminate the game of spindle and nut, the target position is always approached from a larger parking position out.
  • the max. required Umstellzeit a processing station used and converted taking into account the conveying speed of the book block conveyor 10 and provided in the processing stations each adjusting section t V1 , t V2 in a rounded after the stapling conveyor distance with which the first book block of the subsequent printed product follows the last book block of the previous book block ,
  • a respective processing station is changed over when the conveyor gap given by the conveying distance passes by the relevant processing station.
  • the transition begins as soon as the book block of the preceding printed product or the relevant clamp 14 leaves the respective processing station.
  • the controller 40 is for this purpose connected to the drive system 42 of the book block conveyor 10 and has a product tracking for each of identified in the book block feeder 26 and funded in the book block conveyor 10 book block.
  • the processing stations are quasi converted to the respective first book block of the subsequent printed product leading.
  • the Buchblockeinfuelstation 25 comprises a block feeder 27 as a clock device with which this first book block after the conveying distance in the block conveyor channel 28 can be issued, for feeding to a bracket 14 by a driver 28 a.
  • the block investor 27 may be assigned a buffer for temporarily storing subsequent book blocks.
  • the block conveyor channel 28 is subdivided into successive conveyor segments by guide elements 28.1... 28.3 which can be separately adjusted to block thickness. As soon as a last book block of the preceding printed product leaves such a conveyor segment, the respective guide element 28.1... 28.3 is adjusted to the next block thickness.
  • Fig. 1 In the front, by the guide element 28.3 specific conveyor segment medium-thick book block 3.3 has been promoted. A subsequent, thinner book block 3.4 is located in the transition from the first to the second conveyor segment.
  • the two guide elements 28.1 and 28.2 are therefore set to the same thickness.
  • a conveyor channel 31 is also divided into successive conveyor segments by corresponding guide elements 31.1, 31.2, which can be adjusted separately on the booklet thickness, in the feed station 30.
  • the senor 41 may be a measuring device for measuring at least the block thickness of a book block subsequently transported through the book block insertion station 25 and the book block conveyor 10. With the book block thickness thus determined, most of the manipulated variables for the various processing stations including the book block conveyor 10 can be determined with sufficient accuracy.
  • the setting of the respective processing stations 20, 21, 22 is made according to the block thickness of the clamped in the bracket 14 book block.
  • block thickness fluctuations in the same book block 3 can be recognized so.
  • the block thickness is measured with a second sensor 43, which is arranged after a back-processing station 18, if any fold edges that are present in the back and distort the actual block thickness are cut off. It can still be arranged at other points of the book block conveyor 10 sensors for the detection of product features, after which then subsequent processing stations are adjustable.
  • the processing stations can be adjusted after each passing at the respective processing station book block and thus enable the continuous production of different printed products, especially with the respective edition one.
  • the fixed conveyor distance A allows the conversion of the printed products within a limited format change between successive printed products, for example. A change in the format thickness of up to +/- 6 mm.
  • brackets 14 are not used to create a larger conveyor distance.
  • the non-use of staples 14 for this reason can be reduced by feeding the printed products to the perfect binder 1 in such an order that successive printed products of different formats differ from each other at most by the limited format change.
  • the perfect binder 1 is optimized by the increased pitch T for the production of printed products of each edition one, even larger batches can be produced economically on the perfect binder 1.
  • T the increased pitch
  • two thirds of the staples 14 usually provided in such an adhesive binder fall away. Not only the costs of the book block conveyor but also its moving total mass are considerably reduced.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Making Paper Articles (AREA)

Claims (10)

  1. Dispositif (1)de fabrication de produits d'impression à reliure adhésive, tels que des brochures (2), des revues ou des blocs de livres pour couvertures rigides, constitué d'un système de convoyage (10) de blocs de livres avec un moyen de convoyage (11) sans fin, fonctionnant en continu autour de roues de renvoi (12, 13) et d'une pluralité de crampons (14) placés à un écart mutuel de division (T) fixe sur le moyen de convoyage, pour enserrer des blocs de livres (3, 3.1, ..., 3.8) formés par plusieurs feuilles pliées et/ou pages et d'au moins un poste de traitement réglable par moteur, placé le long de trajets de convoyage rectilignes, tel que par exemple un poste d'introduction (25) de blocs de livres, un (des) poste(s) de traitement (18) de dos de livres, un (des) poste(s) d'application (19) de colle, des margeurs (20) d'enveloppes, un (des) poste(s) de pressage (21, 22) et/ou des postes (30) de sortie, dans l'au moins un poste de traitement (25, 18, 19, 20, 21, 22, 30), une cadence de travail (t0) étant définie en rapport avec le convoyage des crampons (14) autour de l'écart de division (T), la cadence de travail (t0) étant divisée en une partie d'ajustage (TV1, TV2) pour réajuster et/ou régler l'au moins un poste de traitement (25, 18, 19, 20, 21, 22, 30) d'après des caractéristiques variables des produits d'impression et en une partie de traitement (tB1, tB2) pour le traitement des blocs de livres (3, 3.1, ... , 3.8) et/ou des enveloppes (4, 41, ... , 4.4), caractérisé en ce qu'on peut faire varier le rapport de la partie d'ajustage (TV1, TV2) à la partie de traitement (tB1, tB2).
  2. Dispositif selon la revendication 1, caractérisé en ce que l'écart de division (T) des crampons (14) a une longueur correspondant au moins au double de la longueur (L) des crampons.
  3. Dispositif selon la revendication 2, caractérisé en ce que l'écart de division (T) des crampons (14) est le triple de l'écart de division (T') minimal théorique en référence à la longueur (L) des crampons.
  4. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le poste d'introduction (25) des blocs de livres comporte un système de cadencement (27) pour libérer et amener les blocs de livres (3, 3.1, ... , 3.8) vers le crampon (14) concerné de la cadence de travail (t0) respectivement sélectionnée, ladite cadence de travail (t0) s'étendant au choix sur un ou sur plusieurs crampons.
  5. Dispositif selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'au moins un poste de traitement (25, 18, 19, 20, 21, 22, 30) comporte au moins un moyen de travail (61, 66), qui par l'intermédiaire d'un dispositif d'entraînement (62, 63.1, 63.2, 64, 65, 72) avec au moins un entraînement individuel (72) peut être soumis à un profil de déplacement (53.1, 53.2) variable à l'intérieur de la cadence de travail (t0).
  6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce qu'à une certaine vitesse de convoyage du système de convoyage (10) de blocs de livres, la conversion de l'au moins un poste de traitement (25, 18, 19, 20, 21, 22, 30) à un autre produit d'impression est possible dans le cadre d'un certain changement de format.
  7. Dispositif selon l'une quelconque des revendications 1 à 6, caractérisé par au moins un système de mesure (41, 43) placé en amont de l'au moins un poste de traitement (25, 18, 19, 20, 21, 22, 30), pour mesurer au moins une caractéristique d'un bloc de livres (3, 3.1, ..., 3.8) transporté par la suite vers l'au moins un poste de traitement.
  8. Dispositif selon l'une quelconque des revendications 1 à 7, caractérisé par un système de commande (40) qui est en liaison avec un système d'entraînement (12, 42) du système de transport (10) de blocs de livres pour la conversion successive des postes de traitement (25, 18, 19, 20, 21, 22, 30) à un autre produit d'impression, en production continue.
  9. Dispositif selon la revendication 8, caractérisé en ce qu'au système de commande (40) est associé un système d'identification (41) pour des blocs de livres amenés.
  10. Dispositif selon la revendication 8 ou la revendication 9, caractérisé en ce que le poste d'introduction (25) des blocs de livres est divisé en plusieurs segments de convoyage (28.1, 28.2, 28.3) consécutifs pour l'amenage des blocs de livres (3, 3.1, ... , 3.8) vers les crampons (14) et en ce que les segments de convoyage individuels sont ajustables séparément les uns des autres en fonction de l'épaisseur de bloc de chaque fois le bloc de livre suivant entrant dans le segment de convoyage concerné.
EP11400028.4A 2010-04-16 2011-04-12 Dispositif de fabrication de produits à reliure adhésive Active EP2377688B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010015128A DE102010015128A1 (de) 2010-04-16 2010-04-16 Vorrichtung zur Herstellung von klebegebundenen Produkten

Publications (3)

Publication Number Publication Date
EP2377688A2 EP2377688A2 (fr) 2011-10-19
EP2377688A3 EP2377688A3 (fr) 2012-06-06
EP2377688B1 true EP2377688B1 (fr) 2013-11-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP11400028.4A Active EP2377688B1 (fr) 2010-04-16 2011-04-12 Dispositif de fabrication de produits à reliure adhésive

Country Status (3)

Country Link
US (1) US8613581B2 (fr)
EP (1) EP2377688B1 (fr)
DE (1) DE102010015128A1 (fr)

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JP5913322B2 (ja) * 2011-08-24 2016-04-27 ホリゾン・インターナショナル株式会社 表紙貼付機および該表紙貼付機を備えた製本装置
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EP3216619B1 (fr) 2016-03-07 2019-07-03 Müller Martini Holding AG Dispositif et procédé de transport de blocs de livre
US10479125B2 (en) * 2016-08-02 2019-11-19 Horizon International Inc. Book binding device
US11052695B2 (en) * 2019-04-11 2021-07-06 Müller Martini Holding AG Book production line and method for producing individual books as well as very short and short runs of books
CN114929487A (zh) * 2019-12-27 2022-08-19 麦克诺技术股份有限公司 在处理站停止传送元件而在其它处理站脱离传送元件的装订机
DE102020120131A1 (de) 2020-07-30 2022-02-03 Müller Martini Holding AG Klammeröffnungssystem einer Maschine zum Herstellen von klebegebundenen Druckprodukten

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CN105270004A (zh) * 2014-06-25 2016-01-27 米勒·马蒂尼控股公司 用于优化胶粘装订机的厚度调整的方法

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DE102010015128A1 (de) 2011-10-20
US8613581B2 (en) 2013-12-24
EP2377688A3 (fr) 2012-06-06
US20110255939A1 (en) 2011-10-20

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