EP2920353B1 - Procédé pour faire fonctionner un appareil de traitement du linge et appareil de traitement de linge - Google Patents

Procédé pour faire fonctionner un appareil de traitement du linge et appareil de traitement de linge Download PDF

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Publication number
EP2920353B1
EP2920353B1 EP13789569.4A EP13789569A EP2920353B1 EP 2920353 B1 EP2920353 B1 EP 2920353B1 EP 13789569 A EP13789569 A EP 13789569A EP 2920353 B1 EP2920353 B1 EP 2920353B1
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EP
European Patent Office
Prior art keywords
temperature
temperature signal
compressor
level
signal
Prior art date
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Application number
EP13789569.4A
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German (de)
English (en)
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EP2920353A1 (fr
Inventor
Christian Montebello
Roberto Ragogna
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Electrolux Home Products Corp NV
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Electrolux Home Products Corp NV
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Priority to EP13789569.4A priority Critical patent/EP2920353B1/fr
Priority to PL13789569T priority patent/PL2920353T3/pl
Publication of EP2920353A1 publication Critical patent/EP2920353A1/fr
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/32Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/50Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers related to heat pumps, e.g. pressure or flow rate
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/26Heat pumps
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/30Blowers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/206Heat pump arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/50Responding to irregular working conditions, e.g. malfunctioning of blowers

Definitions

  • the invention relates to a method for operating a laundry treatment apparatus and a laundry treatment apparatus having a heat pump system.
  • EP 2 455 526 A1 discloses a heat pump tumble dryer with a variable speed compressor.
  • An operating or control unit for controlling a drying operation of the heat pump tumble dryer comprises a power sensor for measuring a power input to operate the compressor and a temperature sensor for measuring a temperature of a refrigerant of the heat pump system.
  • the compressor is powered with a predetermined power input when the refrigerant temperature is lower than a predetermined threshold temperature.
  • the compressor is operated at a lower power input than the predetermined power input to keep the temperature at the predetermined threshold temperature until a drying operation or cycle is completed.
  • a cooling unit comprising a blower is provided to cool the heat pump system, including the compressor, when the temperature exceeds the predetermined threshold temperature.
  • DE 10 2005 041 145 A1 presents a laundry dryer having a heat pump system for heating process air used for drying laundry in a laundry drum.
  • the dryer is characterized in that the heat pump system is provided with a variable-power compressor which is controlled by a control unit according to parameters such as a temperature measured in the refrigerant loop or the process air stream.
  • EP 2 077 350 A1 teaches an electric household appliance, in particular a laundry dryer providing a user-selectable energy saving mode, the appliance having a heat pump system for generating hot air that is conveyed to a drying drum.
  • the heat pump system comprises a compressor and a cooling fan for cooling the compressor.
  • the cooling fan is switched on and off by a control unit so as to control the temperature of a refrigerant in the heat pump system.
  • EP 2 333 149 A1 presents a laundry dryer and methods for operating a laundry dryer having a process air circuit for drying laundry in a drum, a temperature sensor, and a control unit adapted to control the drying process in dependency of the ambient temperature determined by means of the temperature sensor.
  • EP 1 884 586 A2 suggests a laundry dryer comprising a process air circuit and a heat pump circuit with a condenser, a throttle, and an evaporator.
  • the process air circuit is adapted to guide process air through a drum, cool and thereby dry process air at the evaporator, and to re-heat process air at the condenser.
  • An additional heat exchanger is arranged in the heat pump circuit between the condenser and the throttle and serves for removing heat energy from the heat pump circuit.
  • a fan is arranged for cooling the additional heat exchanger, the fan being optionally controlled in dependency of a temperature of the process air and/or a temperature in the heat pump circuit.
  • EP 1 614 976 A1 teaches a drying apparatus having a heat pump system for dehumidifying and heating drying air, wherein the compressing performance of the compressor can be controlled using a temperature of the drying air.
  • the invention is defined in claim 1 and 14, respectively.
  • a method for operating a laundry treatment apparatus in particular a heat pump tumble dryer or a washing machine having a drying function
  • the apparatus comprises a heat pump system, a control unit adapted to control the operation of the heat pump system and a laundry treatment chamber for treating laundry using process air
  • the heat pump system comprises:
  • the decision whether a second temperature level is exceeded may be determined on either the first temperature signal (of the first temperature sensor) or the second temperature signal (of the second temperature sensor) or a combination thereof.
  • the second temperature level i.e. the second threshold temperature
  • the first and second temperature signal i.e. on signals of two or more temperature sensors at different positions in the housing of the treatment apparatus.
  • the second temperature level may be a mean value of the first and second temperature signal.
  • the decision whether the first temperature level is exceeded may only be determined in dependency of the first temperature signal or sensor, respectively.
  • the first temperature signal and the second temperature signal which are used to determine whether the first or second temperature level are exceeded may be a condenser output temperature, an electronic board (e.g. a PCB or a board as described in more detail below) temperature, temperatures of the heat pump system, e.g. a refrigerant temperature at the compressor output or process air flow temperature, or a combination of these temperatures.
  • a condenser output temperature e.g. a PCB or a board as described in more detail below
  • temperatures of the heat pump system e.g. a refrigerant temperature at the compressor output or process air flow temperature, or a combination of these temperatures.
  • a first step for removing excess heat from compressor is activating the cooling blower or increasing its cooling capacity, e.g. by increasing a fan rotation speed and/or a fan duty cycle ratio. Only if a second temperature level is exceeded, the compressor speed or power is reduced.
  • the drying performance of the treatment apparatus deteriorates.
  • the above described method prevents or at least minimizes such a deterioration of the drying performance by providing that reduction of compressor speed or power is minimized. I.e. in that as a first measure or step a blower is activated to remove excess heat from the compressor before in a second step the compressor power or speed is reduced.
  • the drying performance of a treatment apparatus operating according to the above described method is improved, in particular with respect to drying cycle duration.
  • the compressor speed and/or the compressor power is reduced in dependency of the first temperature signal or the second temperature signal or in dependency of a combination of the first and second temperature signal.
  • a linear reduction or a progressive reduction of the compressor speed or power is provided with a temperature increase of the first or second temperature signal.
  • a linear or progressive reduction is provided in dependency of a combination of the first and second temperature, e.g. when the second temperature level is dependent on the first and second temperature signals as described above (e.g. dependent on a mean value of first and second temperature signals).
  • the compressor speed and/or compressor power is reduced until the compressor speed and/or compressor power reaches a predefined minimum value and/or until the first temperature signal or the second temperature signal exceeds a third temperature level.
  • a minimum speed value and/or minimum power value By operating the compressor at a minimum speed value and/or minimum power value a reliable operation of the compressor is provided, while at the same time heat input from the (operating) compressor into the heat pump system is minimized.
  • a minimum value for compressor speed and/or power is determined by the minimum speed/power necessary for effectively operating the compressor and/or for operating the compressor without damage.
  • the compressor power may be maintained constant until or up to a temperature where the first temperature signal or the second temperature signal reaches the first or second temperature level from the lower temperature side and when the first temperature signal or the second temperature signal exceeds the first or second temperature level the compressor speed is controlled in dependency of the first temperature signal or second temperature signal.
  • a combined power and speed control is applied to the compressor, i.e. up to the first or second temperature level a power target control is applied and when the first or second temperature level is exceeded a speed control is applied.
  • the compressor speed is decreased when the first or second temperature signal increases as described above.
  • the compressor speed linearly decreases with increasing (first and/or second) temperature signal.
  • the compressor speed and the compressor power are reduced in dependency of the first temperature signal or second temperature signal, wherein over a first temperature range above the second temperature level the compressor speed is controlled in dependency of the first temperature signal or second temperature signal, and over a second temperature range, which is above the second temperature level and which is different of the first temperature range, the compressor power is controlled in dependency of the first temperature signal or second temperature signal.
  • a first temperature range above the second temperature level the compressor speed is controlled in dependency of the first temperature signal or second temperature signal
  • a second temperature range which is above the second temperature level and which is different of the first temperature range
  • the compressor power is controlled in dependency of the first temperature signal or second temperature signal.
  • the temporal gradient or averaged temporal gradient of the change of the compressor speed and/or compressor power is below a predefined maximum gradient. I.e. sudden operation changes for operating the compressor are avoided, thus increasing service life of the compressor.
  • Different gradients or gradient values may be applied for the increase and decrease of the compressor speed and/or power, wherein the different gradients provide a smooth operation of the compressor during changing compressor speed and/or power.
  • a predefined maximum gradient and/or the gradient as such may be depending on one or more of the following: an operation state of the laundry treatment apparatus, an operation state of the heat pump system, a program cycle, a selected program for laundry treatment, a third temperature signal of the heat pump system, or a user input or selection input by a user of the laundry treatment apparatus.
  • a user selection may be a selected cycle, a selected cycle option or drying program type (e.g. fast-drying or night operation (silent and slow mode), a residual laundry humidity, final humidity or drying level (e.g. extra-dry or iron-aid having a higher residual laundry humidity), a laundry amount (input by user or detected by a weight sensor of the treatment apparatus (e.g. laundry dryer), a laundry type (e.g. cotton, wool etc.), an energy-saving option, a drying process time-saving option (e.g. eco-mode, rapid), and the laundry amount.
  • a selected cycle option or drying program type e.g. fast-drying or night operation (s
  • the method comprises monitoring the first temperature signal or the second temperature signal and switching off the compressor (i) if the first temperature signal or the second temperature signal exceeds a fourth temperature level, and/or (ii) if the first temperature signal or the second temperature signal exceeds the third temperature level or a temperature level higher than the third temperature level for a predefined time period.
  • the compressor is switched-off immediately after exceeding a predetermined (fourth) temperature level, or the compressor is switched-off after exceeding the third or a higher (e.g. fourth) temperature level for a predefined time.
  • the compressor is switched-off and -on repeatedly for short-periods, when the (third or fourth) temperature level is only exceeded for short period(s).
  • the fourth temperature level is higher than the third temperature level.
  • This embodiment provides a safety switch-off function to prevent a damage of the compressor or heat pump system during a drying operation.
  • the compressor when the compressor was switched-off, the compressor is switched-on again under one or more of the following conditions: (i) the compressor was switched-off for a predetermined time period, and/or (ii) the first temperature signal or second temperature signal falls below a fifth temperature level.
  • the fifth temperature level is lower than the fourth temperature level.
  • the compressor is switched-on at a safe temperature level, i.e. below the switch-off temperature level.
  • the fifth temperature level is lower than the third temperature level.
  • the first temperature signal exceeds the first temperature level, or the reduction of the compressor speed and/or compressor power is suppressed as long as the first temperature signal does not exceed the first temperature level.
  • the first temperature signal has to exceed the first temperature level before the compressor speed and/or power is reduced, i.e. the first temperature level has a higher weight than the second temperature level.
  • the cooling air blower is in any case activated before compressor speed or power is reduced.
  • the level of at least one of the first, the second, the third, the fourth and the fifth temperature level is depending on one or more of the following: an operation state of the laundry treatment apparatus, an operation state of the heat pump system, a program cycle, a selected program for laundry treatment, a third temperature signal of the heat pump system, and a user input or selection input by a user of the laundry treatment apparatus.
  • the blower may be switched off, if the first temperature signal or the second temperature signal falls below a sixth temperature level.
  • the blower conveyance capacity may be reduced if the first temperature signal or the second temperature signal is decreasing.
  • the sixth temperature level is lower than the first temperature level, such that it is provided that the compressor is cooled down to a safe operating temperature level below the first temperature level before the blower is switched-off. It is preferred that the blower conveyance capacity (i.e. blower speed) is reduced only to a minimum value after which the blower is switched off. Thereby it is avoided that the blower is operated at inefficient speeds or conveyance capacities.
  • the first temperature signal or the second temperature signal may be a signal corresponding to a temperature or corresponding to a refrigerant fluid temperature detected at one of the following positions in the heat pump system or is a combined signal detected on at least two of the following positions in the heat pump system or within the cabinet of the laundry treatment apparatus: a refrigerant fluid outlet position at the first or second heat exchanger, an electronic board or inverter position of an electronic board or inverter controlling a component of the heat pump system, an electronic board or inverter position of an electronic board or inverter controlling a motor for driving the laundry treatment chamber being a drum, a refrigerant fluid outlet position at the compressor, the compressor, the expansion device or a position in the air flow of the process air.
  • a laundry treatment apparatus in particular heat pump tumble dryer or washing machine having a drying function
  • the apparatus comprises a heat pump system, a control unit adapted to control the operation of the heat pump system and a laundry treatment chamber for treating laundry using process air
  • the heat pump system comprises:
  • control unit is adapted to operate the compressor at maximum speed and/or power, if the first temperature signal or the second temperature signal or a combination of the first and second temperature signal is below a second temperature level, and/or the control unit is adapted to control the reduction of the compressor speed and/or power, if the first temperature signal or the second temperature signal or a combination of the first and second temperature signal exceeds a second temperature level.
  • Fig. 1 depicts in a schematic representation a laundry treatment apparatus 2 which in this embodiment is a heat pump tumble dryer.
  • the tumble dryer comprises a heat pump system 4, including in a closed refrigerant loop 6 in this order of refrigerant flow B: a first heat exchanger 10 acting as evaporator for evaporating the refrigerant R and cooling process air, a compressor 14, a second heat exchanger 12 acting as condenser for cooling the refrigerant R and heating the process air, and an expansion device 16 from where the refrigerant R is returned to the first heat exchanger 10.
  • the heat pump system 4 forms a refrigerant loop 6 through which the refrigerant R is circulated by the compressor 14 as indicated by arrow B. If the refrigerant R in the heat pump system 4 is operated in the transcritical or totally supercritical state, the first and second heat exchanger 10, 12 can act as gas heater and gas cooler, respectively.
  • the expansion device 16 is a controllable valve that operates under the control of a control unit 30 ( Fig. 2 ) to adapt the flow resistance for the refrigerant R in dependency of operating states of the heat pump system 4.
  • the expansion device 16 may be a fixed, non-controllable device like a capillary tube.
  • the process air flow within the treatment apparatus 2 is guided through a compartment 18 of the treatment apparatus 2, i.e. through a compartment 18 for receiving articles to be treated, e.g. a drum 18.
  • the articles to be treated are textiles, laundry 19, clothes, shoes or the like. In the embodiments here these are preferably textiles, laundry or clothes.
  • the process air flow is indicated by arrows A in Fig. 1 and is driven by a process air blower 8 or fan.
  • the process air channel 20 guides the process air flow A outside the drum 18 and includes different sections, including the section forming the battery channel 20a in which the first and second heat exchangers 10, 12 are arranged.
  • the process air exiting the second heat exchanger 12 flows into a rear channel 20b in which the process air blower 8 is arranged.
  • the air conveyed by blower 8 is guided upward in a rising channel 20c to the backside of the drum 18.
  • the air exiting the drum 18 through the drum outlet (which is the loading opening of the drum) is filtered by a fluff filter 22 arranged close to the drum outlet in or at the channel 20.
  • the first heat exchanger 10 transfers heat from process air A to the refrigerant R. By cooling the process air to lower temperatures, humidity from the process air condenses at the first heat exchanger 10, is collected there and drained to a condensate collector 26.
  • the process air which is cooled and dehumidified after passing the first heat exchanger 10 passes subsequently through the second heat exchanger 12 where heat is transferred from the refrigerant R to the process air.
  • the process air is sucked from exchanger 12 by the blower 8 and is driven into the drum 18 where it heats up the laundry 19 and receives the humidity therefrom.
  • the process air exits the drum 18 and is guided in front channel 20d back to the first heat exchanger 10.
  • the main components of the heat pump system 4 are arranged in a base section 5 or basement of the dryer 2.
  • the dryer 2 comprises a first temperature sensor 28 for monitoring or detecting a temperature of the refrigerant R (or of a temperature dependent on the refrigerant temperature) at the compressor output to provide a first temperature signal T1 for the control unit 30.
  • a second temperature sensor 29 is provided to monitor or detect the temperature of an electronic board of the control unit 30, which provides a second temperature signal T2 for the control unit 30.
  • only one temperature sensor is provided.
  • the one or more temperature sensors may be positioned at a refrigerant fluid outlet of the first or second heat exchanger 10, 12, an electronic board or inverter position of an electronic board or inverter controlling a component of the heat pump system 4, an electronic board or inverter position of an electronic board or inverter controlling the drum motor 32 or the compressor motor, a refrigerant fluid outlet position at the compressor 14, the compressor 14, the expansion device 16 or a position in the air flow A of the process air.
  • one or more temperature sensors are positioned such that an operating state of the heat pump system 4 may be derived or deduced from the detected temperature or from a combination of temperature signals of two or more temperature sensors.
  • a cooling air blower 24 or fan unit is arranged close to the compressor 14 to remove heat from the compressor 14, i.e. from the heat pump system 4, during a drying operation.
  • the cooling air flow C which is an ambient air flow in the embodiments, is actively driven by the cooling air blower 24 and is taking heat from (the surface of) the compressor 14.
  • the air blower 24 comprises a blower or fan 36 which is driven by a fan motor 34 controlled by the control unit 30 of the dryer 2.
  • An electronic board (e.g. inverter) or power relay for powering the fan motor 34 under the control of unit 30 is not separately shown.
  • the circuit board (e.g. inverter) for powering the process air and/or drum motor or the circuit board (e.g. inverter) for powering the compressor motor under power and/or speed control of the unit 30 are not separately shown.
  • the cooling air C conveyed by the cooling air blower 24 is entering the cabinet or housing 3 of the dryer 2 through one or more ambient air inlet openings 40.
  • a cooling air inlet 40 is provided at the lower bottom region at the base section 5 of the housing 3.
  • One or more outlet openings 42 for discharging cooling air are provided at the dryer housing 3, for example at the bottom of base section 5 and/or at an upper region of the rear cover forming part of housing 3.
  • the blower 36 directs the cooling air flow C mainly towards the compressor, however a portion of the air flow and/or the air flow that has passed the compressor circulates within the dryer housing 3 where it induces an air exchange of internal air with ambient air sucked in by the blower.
  • a portion of this air exchange cooling cools electronic boards (like the electronic board of the control unit, the power board for the drum and/or process air blower, and/or the inverter for powering the compressor motor).
  • thermodynamic balance is achieved between the closed loops of the process air loop and refrigerant loop 6.
  • the electrical power consumed by the compressor 14 and which is not transformed to work power by compressing the refrigerant is removed from the heat pump system 4, i.e. heat power of the compressor is balanced in the - under ideal conditions - closed loops of refrigerant and process air.
  • the heat deposited by the compressor 14 in the refrigerant loop 6 is balanced by the cooling air blower 24 to prevent overheating.
  • the heat pump system 4 After starting the dryer 2 from a cold or ambient state the heat pump system 4 runs through a warm-up phase before reaching the steady state (i.e. normal mode after the warm-up period). As the heat pump system operation status changes (depending mainly on the refrigerant temperature) in the warm-up phase, cooling requirement over time changes.
  • Fig. 2 shows a schematic block diagram of components of the dryer of Fig. 1 illustrating the control of the dryer components.
  • the control unit 30 is adapted to control the operation of the components of the dryer 2, i.e. the drum motor 32, the compressor 14, the valve 16 (optionally) and the fan motor 34, according to the selected program.
  • a user Via an input panel 38 a user may select a drying program or cycle, e.g. FAST, ECONOMY, IRON-AID.
  • further inputs may be made, e.g. residue humidity, laundry amount or laundry type.
  • control unit 30 is adapted to control the air blower 24 and the compressor 14 (speed and/or power) such that after a warm-up period a balanced state of the heat pump system 4 is maintained by operating the air blower 24 and compressor 14 for example as described below.
  • a detected or monitored first temperature signal T1 exceeds a first temperature level TL1 the cooling air blower 24 is switched-on to remove heat from the heat pump system 4.
  • the detected temperature signal T1 may be received from the first or the second temperature sensor 28, 29 or may be a combined temperature signal of the temperature signals of both temperature sensors 28, 29.
  • the control unit 30 is adapted to calculate a mean value of the temperature signals of the first and second temperature sensors 28, 29 to obtain the (first) temperature signal T1 used for deciding whether the first temperature level TL1 is exceeded. Only when a monitored second temperature signal T2 exceeds a predetermined second temperature level TL2 the compressor (target) speed or the compressor (target) power is reduced.
  • the origin of the monitored temperature signals described above and below may change from e.g. detecting a first temperature signal T1 of the first sensor 28 for activating the air blower 24 to detecting a second temperature signal T2 of the second sensor 29 for exceeding the second temperature level TL2.
  • the temperature signals used for deciding whether a temperature level is exceeded may be selected from the first or second sensor 28, 29 or may be a combination of temperature signals from both sensors 28, 29 as described above.
  • the origin of monitored temperature signals used for deciding whether a temperature level is exceeded (or vice versa whether it is below the temperature level) may be the same for each temperature level or may change depending on the respective temperature level or threshold. I.e. for each temperature level decision a temperature signal of the first or second sensor 28, 29 or combination of temperature signals from the temperature sensors 28, 29 may be used. Alternatively only one temperature sensor, e.g. sensor 28, is provided and only one temperature signal is used to decide whether the temperature levels are exceeded or whether the temperature signal falls below temperature levels.
  • each reference sign 'Ti' is used for all monitored temperature signals which are used to decide whether a respective temperature level TL1..TL4 is exceeded (or vice versa whether the signal is below the temperature level), bearing in mind that the origin of the respective temperature signals may be the same for each temperature level decision or may change in dependency of the respective temperature level as described above. I.e. for each decision concerning the temperature levels as described above and below the respective monitored temperature signal Ti may be a signal of the first temperature sensor 28, the second temperature sensor 29 or a combined temperature signal of both sensors 28, 29.
  • a detected temperature signal Ti (of the first and/or second temperature sensor 28, 29) continues to grow above a third temperature level TL3 - despite reduced compressor speed/power and activated air blower - the compressor 14 is operated at a predetermined minimum speed (Min rpm) which is a predetermined minimum speed at which the compressor 14 still works effectively. Should a detected temperature signal Ti rise above a fourth temperature level TL4, then the compressor 14 is switched-off to prevent damage of components of the heat pump system 4.
  • Min rpm a predetermined minimum speed
  • Fig. 3 shows a graph schematically illustrating compressor speed in relation to a detected temperature according to a first embodiment.
  • the detected temperature may be received from either the first or the second temperature sensors 28, 29 or may be a combination of temperature signals from both sensors 28, 29, in particular depending on the respective temperature level.
  • the compressor 14 is operated at a predetermined target speed (Target rpm).
  • a monitored (first) temperature signal Ti - e.g. a refrigerant temperature at the compressor outlet - increases above a first temperature level TL1 or threshold temperature
  • the cooling air blower 24 is activated to remove excess heat from the compressor 14, i.e. from the heat pump system, while the compressor speed is maintained at target speed.
  • Fig. 6 shows activation (switching-on) / deactivation (switching-off) of the fan at or around TL1.
  • a monitored temperature signal Ti exceeds a second temperature level TL2 the compressor speed is reduced to a predetermined minimum value (Min rpm) at which the compressor 14 still works effectively.
  • Min rpm a predetermined minimum value
  • the compressor 14 When a detected temperature signal Ti exceeds a final temperature level TL4 or threshold the compressor 14 is switched-off. If the temperature signal Ti drops below the temperature level TL4, the compressor 14 is switched-on and is operated at the minimum speed value (Min rpm). When the temperature signal Ti falls below the second temperature level TL2 the compressor 14 is once again operated at its target speed. If eventually the temperature signal Ti falls below the first temperature level TL1 the cooling air blower 24 is switched-off.
  • Min rpm minimum speed value
  • Fig. 4 shows a graph schematically illustrating compressor speed in relation to temperature according to a second embodiment.
  • the compressor 14 is operated at a predetermined target speed.
  • the cooling air blower 24 is activated as described above.
  • the compressor speed is not reduced immediately to a minimum speed value (Min rpm).
  • the compressor speed is linearly decreased from the target speed to a minimum speed in temperature region II, i.e. between the second and a third temperature level TL2, TL3.
  • the compressor 14 is operated at the minimum speed value (region III).
  • a temperature signal Ti exceeds the fourth temperature level TL4 the compressor 14 is switched-off for safety reasons.
  • the compressor 14 is controlled by speed.
  • the compressor 14 may be controlled by power (not depicted) in a similar manner.
  • Fig. 5 shows a graph schematically illustrating compressor speed in relation to temperature according to a third embodiment.
  • Fig. 5 shows a combination of power target control (region I) and speed target control (regions II, III).
  • a power target control is applied to the compressor 14 below the second temperature level TL2, i.e. the compressor is operated in temperature region I at constant power.
  • the compressor power is controlled at the beginning of the drying cycle a predetermined value of power is supplied to the compressor 14 which helps in increasing the refrigerant pressure in the refrigerant loop branch between the compressor 14 and the expansion device 16 to reach nominal or desired working conditions of the heat pump system 4 as soon as possible.
  • the compressor speed decreases because as refrigerant temperature and pressure increases. With an increasing refrigerant pressure, a higher portion of the motor power is consumed for the compressing work and consequently the rotation speed decreases.
  • Fig. 6 shows a graph schematically illustrating compressor speed, compressor power and cooling air blower control in relation to a detected temperature Ti of a fourth embodiment. Unless otherwise mentioned the present embodiment correspond to the embodiment of Fig. 5 .
  • a monitored temperature signal Ti exceeds a first temperature level TL1 the cooling air blower 24 is switched-on and remains activated.
  • the detected first temperature signal Ti falls below a switch-off temperature level TL1' - which is lower than the first temperature level TL1 - the blower 24 is switched-off. I.e. it is ensured that the cooling air blower 24 is switched-off at a save temperature level.
  • the power target control is depicted, i.e. the compressor 14 is operated at constant power while the compressor speed is reduced with increasing temperature as described above.
  • the compressor 14 In temperature region I, i.e. the temperature region up to the second temperature level TL2, the compressor 14 is operated at target power as described above with respect to Fig. 5 . In temperature regions II and III speed target control is implemented as described above. When a temperature signal Ti exceeds the second temperature level TL2 compressor speed is reduced linearly with the rising temperature signal Ti. With decreasing compressor speed the compressor power is also reduced.
  • the compressor 14 is again operated at constant speed (Min rpm) until the monitored temperature signal Ti falls below the third temperature level TL3.
  • the compressor speed is linearly increased with decreasing temperature until the temperature signal Ti is below the second temperature level TL2.
  • the compressor control changes back from speed target control to power target control as described above, i.e. in temperature region I the compressor 14 is again operated at target power.
  • the cooling blower 24 is switched-off while the compressor is operated at target power.
  • a temperature hysteresis may be provided for switching the blower motor 34 on at the higher temperature TL1 and off at the lower temperature TL1'.
  • the compressor safety deactivation is set to the higher hysteresis temperature TL4 and the compressor activation in the high temperature regime III is set at the lower hysteresis temperature TL4'. In both cases a permanent switching on and off of the blower motor 34 and the compressor motor 14 is avoided.

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Claims (18)

  1. Procédé de fonctionnement d'un appareil de traitement du linge, en particulier d'un sèche-linge ou d'un lave-linge ayant une fonction séchage, à pompe à chaleur, l'appareil comprenant un système de pompe à chaleur, une unité de commande (30) adaptée pour contrôler le fonctionnement du système de pompe à chaleur (4) et une chambre de traitement du linge pour traiter le linge au moyen d'air de traitement, et le système de pompe à chaleur comprenant :
    un premier échangeur de chaleur (10) pour chauffer le fluide frigorigène (R),
    un deuxième échangeur de chaleur (12) pour refroidir un fluide frigorigène (R),
    un dispositif de détente (16),
    une boucle de fluide frigorigène (6), dans laquelle le fluide frigorigène est mis en circulation à travers les premier et deuxième échangeurs de chaleur et le dispositif de détente,
    un compresseur à vitesse variable et/ou à puissance variable (14) pour faire circuler le fluide frigorigène (R) à travers la boucle de fluide frigorigène, et
    un ventilateur d'air de refroidissement pour transporter de l'air de refroidissement jusqu'au compresseur,
    caractérisé en ce que le procédé comprend :
    la surveillance d'un premier signal de température (T1) et l'activation du ventilateur d'air de refroidissement ou l'augmentation de la capacité de transport du ventilateur d'air de refroidissement quand le premier signal de température dépasse un premier niveau de température (TL1), et
    a) la surveillance du premier signal de température (T1) et la réduction de la vitesse du compresseur et/ou de la puissance du compresseur quand le premier signal de température (T1) dépasse un deuxième niveau de température (TL2), le deuxième niveau de température (TL2) étant plus élevé que le premier niveau de température (TL1), ou
    b) la surveillance d'un deuxième signal de température (T2) et la réduction de la vitesse du compresseur et/ou de la puissance du compresseur quand le deuxième signal de température (T2) dépasse un deuxième niveau de température (TL2).
  2. Procédé selon la revendication 1,
    dans lequel, si le premier signal de température (T1) est surveillé (a) et le premier signal de température (T1) dépasse le deuxième niveau de température (TL2), la vitesse du compresseur et/ou la puissance du compresseur sont réduites en fonction du premier signal de température (T1) ou en fonction d'une combinaison du premier signal de température (T1) et d'un deuxième signal de température (T2), ou
    dans lequel, si le deuxième signal de température (T2) est surveillé (b) et le deuxième signal de température (T2) dépasse le deuxième niveau de température (TL2), la vitesse du compresseur et/ou la puissance du compresseur sont réduites en fonction du deuxième signal de température (T2) ou en fonction d'une combinaison du premier signal de température (T1) et du deuxième signal de température (T2).
  3. Procédé selon la revendication 1 ou 2, dans lequel la vitesse du compresseur et/ou la puissance du compresseur sont réduites jusqu'à ce que
    la vitesse du compresseur et/ou la puissance du compresseur atteignent une valeur minimale prédéfinie, ou
    si le premier signal de température (T1) est surveillé (a), la première température (T1) dépasse un troisième niveau de température (TL3) ou, si le deuxième signal de température (T2) est surveillé (b), le premier signal de température (T1) ou le deuxième signal de température (T2) dépasse un troisième niveau de température (TL3).
  4. Procédé selon la revendication 1, 2 ou 3,
    dans lequel, si le premier signal de température (T1) est surveillé (a), la puissance du compresseur est maintenue constante jusqu'à une température à laquelle le premier signal de température (T1) atteint le premier ou deuxième niveau de température (TL1, TL2) depuis le côté des températures inférieures, et
    quand le premier signal de température (T1) dépasse le premier ou deuxième niveau de température (TL1, TL2), la vitesse du compresseur est contrôlée en fonction du premier signal de température (T1) ; ou
    dans lequel, si le deuxième signal de température (T2) est surveillé (b), la puissance du compresseur est maintenue constante jusqu'à une température à laquelle le deuxième signal de température (T2) atteint le deuxième niveau de température (TL2) depuis le côté des températures inférieures, et
    quand le deuxième signal de température (T2) dépasse le deuxième niveau de température (TL2), la vitesse du compresseur est contrôlée en fonction du deuxième signal de température (T2).
  5. Procédé selon l'une quelconque des revendications précédentes,
    dans lequel, si le premier signal de température (T1) est surveillé (a) et le premier signal de température (T1) dépasse le deuxième niveau de température (TL2), la vitesse du compresseur et la puissance du compresseur sont réduites en fonction du premier signal de température (T1), dans lequel
    sur une première plage de température au-dessus du deuxième niveau de température (TL2), la vitesse du compresseur est contrôlée en fonction du premier signal de température (T1), et
    sur une deuxième plage de température, qui est au-dessus du deuxième niveau de température (TL2) et qui est différente de la première plage de température, la puissance du compresseur est contrôlée en fonction du premier signal de température (T1) ; ou
    dans lequel, si le deuxième signal de température (T2) est surveillé (b) et le deuxième signal de température (T2) dépasse le deuxième niveau de température (TL2), la vitesse du compresseur et la puissance du compresseur sont réduites en fonction du premier signal de température (T1) ou du deuxième signal de température (T2), dans lequel
    sur une première plage de température au-dessus du deuxième niveau de température (TL2), la vitesse du compresseur est contrôlée en fonction du premier signal de température (T1) ou du deuxième signal de température (T2), et
    sur une deuxième plage de température, qui est au-dessus du deuxième niveau de température (TL2) et qui est différente de la première plage de température, la puissance du compresseur est contrôlée en fonction du premier signal de température (T1) ou du deuxième signal de température (T2).
  6. Procédé selon l'une quelconque des revendications précédentes, dans lequel le gradient temporel ou gradient temporel moyenné du changement de la vitesse du compresseur et/ou de la puissance du compresseur est au-dessous d'un gradient maximal prédéfini.
  7. Procédé selon l'une quelconque des revendications précédentes,
    dans lequel, si le premier signal de température (T1) est surveillé (a), le procédé comprend la surveillance du premier signal de température (T1) et l'arrêt du compresseur
    si le premier signal de température (T1) dépasse un quatrième niveau de température (TL4), ou
    si le premier signal de température (T1) dépasse le troisième niveau de température (TL3) ou un niveau de température supérieur au troisième niveau de température pendant un laps de temps prédéfini ; ou
    dans lequel, si le deuxième signal de température (T2) est surveillé (b), le procédé comprend la surveillance du premier signal de température (T1) ou du deuxième signal de température (T2) et l'arrêt du compresseur
    si le premier signal de température (T1) ou le deuxième signal de température (T2) dépasse un quatrième niveau de température (TL4), ou
    si le premier signal de température (T1) ou le deuxième signal de température (T2) dépasse le troisième niveau de température (TL3) ou un niveau de température supérieur au troisième niveau de température pendant un laps de temps prédéfini.
  8. Procédé selon la revendication 7 dans lequel, quand le compresseur (14) a été arrêté, le compresseur (14) est de nouveau mis en marche sous une ou plusieurs des conditions suivantes :
    le compresseur (14) a été arrêté pendant un laps de temps prédéterminé, et
    si le premier signal de température (T1) est surveillé (a), le premier signal de température (T1) ou le deuxième signal de température (T2) chute au-dessous d'un cinquième niveau de température (TL4'), ou
    si le deuxième signal de température (T2) est surveillé (b),
    le premier signal de température (T1) ou le deuxième signal de température (T2) chute au-dessous d'un cinquième niveau de température (TL4').
  9. Procédé selon l'une quelconque des revendications précédentes dans lequel, si le deuxième signal de température (T2) est surveillé (b) et le deuxième signal de température (T2) dépasse le deuxième niveau de température (TL2),
    le premier signal de température (T1) dépasse le premier niveau de température (TL1), ou
    la réduction de la vitesse du compresseur et/ou de la puissance du compresseur est supprimée tant que le premier signal de température (T1) ne dépasse pas le premier niveau de température (TL1).
  10. Procédé selon l'une quelconque des revendications précédentes, dans lequel au moins un niveau parmi
    le premier niveau de température (TL1), et
    si le deuxième signal de température (T2) est surveillé (b), le deuxième niveau de température (TL2),
    dépend d'une ou plusieurs des conditions suivantes :
    - un état de fonctionnement de l'appareil de traitement du linge,
    - un état de fonctionnement du système de pompe à chaleur (4),
    - un cycle de programme,
    - un programme sélectionné pour le traitement du linge,
    - un troisième signal de température du système de pompe à chaleur (4), et
    - une entrée d'utilisateur ou une entrée de sélection par un utilisateur de l'appareil de traitement du linge.
  11. Procédé selon l'une quelconque des revendications précédentes,
    dans lequel, si le premier signal de température (T1) est surveillé (a),
    le ventilateur (24) est arrêté si le premier signal de température (T1) chute au-dessous d'un sixième niveau de température (TL1'), ou
    la capacité de transport du ventilateur est réduite si le premier signal de température (T1) est en train de diminuer ; ou
    dans lequel, si le deuxième signal de température (T2) est surveillé (b),
    le ventilateur (24) est arrêté si le premier signal de température (T1) ou le deuxième signal de température (T2) chute au-dessous d'un sixième niveau de température (TL1'), ou
    la capacité de transport du ventilateur est réduite si le premier signal de température (T1) ou le deuxième signal de température (T2) est en train de diminuer.
  12. Procédé selon l'une quelconque des revendications précédentes, dans lequel le premier signal de température (T1) ou, si le deuxième signal de température (T2) est surveillé (b), le deuxième signal de température (T2) est un signal correspondant à une température ou correspondant à une température de fluide frigorigène détectée à une des positions suivantes dans le système de pompe à chaleur (4), ou est un signal combiné détecté à au moins deux des positions suivantes dans le système de pompe à chaleur ou à l'intérieur de la carcasse de l'appareil de traitement du linge (2) :
    une position de sortie de fluide frigorigène au niveau du premier ou du deuxième échangeur de chaleur (10, 12),
    une position de carte électronique ou d'onduleur d'une carte électronique ou d'un onduleur contrôlant un composant du système de pompe à chaleur (4),
    une position de carte électronique ou d'onduleur d'une carte électronique ou d'un onduleur contrôlant un moteur (32) destiné à entraîner la chambre de traitement du linge (18) qui est un tambour,
    une position de sortie de fluide frigorigène au niveau du compresseur (14),
    le compresseur (14),
    le dispositif de détente (16), ou
    une position dans la circulation d'air (A) de l'air de traitement.
  13. Procédé selon l'une quelconque des revendications 1 à 12 précédentes, dans lequel l'appareil de traitement du linge comprend
    si le premier signal de température (T2) est surveillé (a), un premier capteur de température (28) pour fournir le premier signal de température (T1), ou
    si le deuxième signal de température (T2) est surveillé (b), un premier capteur de température (28) pour fournir le premier signal de température (T1) et un deuxième capteur de température (29) pour fournir le deuxième signal de température (T2), les premier et deuxième capteurs de température étant disposés à des positions différentes à l'intérieur de la carcasse de l'appareil.
  14. Appareil de traitement du linge, en particulier sèche-linge ou lave-linge ayant une fonction séchage, à pompe à chaleur, l'appareil comprenant un système de pompe à chaleur (4), une unité de commande (30) adaptée pour contrôler le fonctionnement du système de pompe à chaleur (4) et une chambre de traitement du linge (18) pour traiter le linge au moyen d'air de traitement, le système de pompe à chaleur (4) comprenant :
    un premier échangeur de chaleur (10) pour refroidir un fluide frigorigène (R),
    un deuxième échangeur de chaleur (12) pour chauffer le fluide frigorigène (R),
    un dispositif de détente (16),
    une boucle de fluide frigorigène (6), dans laquelle le fluide frigorigène est mis en circulation à travers les premier et deuxième échangeurs de chaleur (10, 12) et le dispositif de détente (16), et
    un compresseur (14) pour faire circuler le fluide frigorigène à travers la boucle de fluide frigorigène (6), le compresseur (14) étant adapté pour fonctionner à différentes vitesses de compresseur et/ou différentes puissances de compresseur sous le contrôle de l'unité de commande (30),
    l'appareil comprenant en outre :
    un ventilateur d'air de refroidissement (24) pour transporter de l'air de refroidissement jusqu'au compresseur (14),
    un premier capteur de température (28) pour détecter une première température à une première position dans la carcasse de l'appareil de traitement du linge et pour fournir un premier signal de température (T1), et
    éventuellement, un deuxième capteur de température (29) pour détecter une deuxième température à une deuxième position dans la carcasse de l'appareil de traitement du linge et pour fournir un deuxième signal de température (T2), la deuxième position étant différente de la première position,
    dans lequel l'unité de commande (30) est adaptée pour faire fonctionner le ventilateur d'air de refroidissement (24) en fonction du premier signal de température (T1),
    dans lequel l'unité de commande (30) est adaptée pour contrôler la vitesse et/ou la puissance du compresseur (14) en fonction du premier signal de température (T1) ou du deuxième signal de température (T2),
    caractérisé en ce que
    l'unité de commande est adaptée pour surveiller le premier signal de température (T1) et pour activer le ventilateur d'air de refroidissement ou pour augmenter la capacité de transport du ventilateur d'air de refroidissement quand le premier signal de température dépasse un premier niveau de température (TL1), et
    a) l'unité de commande est adaptée pour surveiller le premier signal de température (T1) et pour réduire la vitesse du compresseur et/ou la puissance du compresseur quand le premier signal de température (T1) dépasse un deuxième niveau de température (TL2), le deuxième niveau de température (TL2) étant plus élevé que le premier niveau de température (TL1), ou
    b) l'unité de commande est adaptée pour surveiller le deuxième signal de température (T2) et pour réduire la vitesse du compresseur et/ou la puissance du compresseur quand le deuxième signal de température (T2) dépasse un deuxième niveau de température (TL2).
  15. Appareil selon la revendication 14,
    dans lequel, si l'unité de commande est adaptée pour surveiller (a) le premier signal de température (T1),
    l'unité de commande (30) est également adaptée pour faire fonctionner le compresseur (14) à la vitesse et/ou la puissance maximales si le premier signal de température (T1) est au-dessous du deuxième niveau de température (TL2), ou
    l'unité de commande (30) est également adaptée pour commander la réduction de la vitesse et/ou de la puissance du compresseur si le premier signal de température (T1) dépasse le deuxième niveau de température (TL2),
    ou dans lequel, si l'unité de commande est adaptée pour surveiller (b) le deuxième signal de température (T2) (b), l'unité de commande (30) est également adaptée pour faire fonctionner le compresseur (14) à la vitesse et/ou la puissance maximales si le premier signal de température (T1) ou le deuxième signal de température (T2) ou une combinaison du premier et du deuxième signal de température (T1, T2) est au-dessous du deuxième niveau de température (TL2), ou
    l'unité de commande (30) est également adaptée pour commander la réduction de la vitesse et/ou de la puissance du compresseur si le premier signal de température (T1) ou le deuxième signal de température (T2) ou une combinaison du premier et du deuxième signal de température (T1, T2) dépasse le deuxième niveau de température (TL2).
  16. Appareil selon la revendication 14 ou 15, dans lequel l'unité de commande (30) est adaptée pour contrôler l'appareil selon l'une quelconque des revendications de procédé 1 à 12 précédentes.
  17. Appareil de traitement du linge selon l'une quelconque des revendications 14 à 16 précédentes dans lequel, si le deuxième signal de température (T2) est surveillé (b), les premier et deuxième capteurs de température sont disposés à différentes positions à l'intérieur de la carcasse de l'appareil.
  18. Appareil de traitement du linge selon la revendication 17, dans lequel le premier capteur de température (28) et, le cas échéant, le deuxième capteur de température (29) sont disposés au niveau d'un des composants de traitement du linge suivants ou à une des positions de traitement du linge suivantes :
    le système de pompe à chaleur (4),
    la boucle de fluide frigorigène (6),
    le premier échangeur de chaleur (10),
    le deuxième échangeur de chaleur (12),
    le dispositif de détente (16),
    le compresseur (14),
    une carte électronique pour alimenter le moteur du compresseur (14),
    une carte électronique pour alimenter le moteur (32) destiné à entraîner le tambour qui est le compartiment de traitement du linge (18) et/ou le ventilateur d'air de traitement (8), et
    une position à l'intérieur d'un canal d'air de traitement (20) pour détecter la température d'air de traitement.
EP13789569.4A 2012-11-16 2013-11-13 Procédé pour faire fonctionner un appareil de traitement du linge et appareil de traitement de linge Active EP2920353B1 (fr)

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EP12192958.2A EP2733255A1 (fr) 2012-11-16 2012-11-16 Procédé pour faire fonctionner un appareil de traitement du linge et appareil de traitement de linge
PCT/EP2013/073761 WO2014076149A1 (fr) 2012-11-16 2013-11-13 Procédé permettant de faire fonctionner un appareil de traitement du linge et appareil de traitement du linge
EP13789569.4A EP2920353B1 (fr) 2012-11-16 2013-11-13 Procédé pour faire fonctionner un appareil de traitement du linge et appareil de traitement de linge

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Publication number Publication date
CN104854272B (zh) 2017-12-15
EP2733255A1 (fr) 2014-05-21
EP2920353A1 (fr) 2015-09-23
WO2014076149A1 (fr) 2014-05-22
AU2013346813B2 (en) 2018-02-15
AU2013346813A1 (en) 2015-06-04
PL2920353T3 (pl) 2022-02-21
CN104854272A (zh) 2015-08-19

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