EP2684697B1 - Aufbereitungsanlage - Google Patents

Aufbereitungsanlage Download PDF

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Publication number
EP2684697B1
EP2684697B1 EP13450026.3A EP13450026A EP2684697B1 EP 2684697 B1 EP2684697 B1 EP 2684697B1 EP 13450026 A EP13450026 A EP 13450026A EP 2684697 B1 EP2684697 B1 EP 2684697B1
Authority
EP
European Patent Office
Prior art keywords
cleaning solution
printing machine
storage unit
drying
machine cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13450026.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2684697A1 (de
Inventor
Paul Breinessl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oesterreichische Banknoten und Sicherheitsdruck GmbH
Original Assignee
Oesterreichische Banknoten und Sicherheitsdruck GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oesterreichische Banknoten und Sicherheitsdruck GmbH filed Critical Oesterreichische Banknoten und Sicherheitsdruck GmbH
Publication of EP2684697A1 publication Critical patent/EP2684697A1/de
Application granted granted Critical
Publication of EP2684697B1 publication Critical patent/EP2684697B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F35/00—Cleaning arrangements or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2235/00—Cleaning
    • B41P2235/30—Recovering used solvents or residues
    • B41P2235/31—Recovering used solvents or residues by filtering

Definitions

  • the invention relates to a treatment plant according to the preamble of claim 1.
  • treatment processes for contaminated printing machine cleaning solutions are known in which the contaminated printing machine cleaning solutions are separated in a filtration step into a filtrate and a concentrate, wherein the concentrate is further processed.
  • the object of the invention is therefore to provide a treatment plant of the type mentioned, with which the mentioned disadvantages can be avoided, with which a large part of the printing machine cleaning solution can be recovered.
  • the invention relates to a treatment process according to claim 3.
  • the object of the invention is therefore further to provide a treatment process, with which the mentioned disadvantages can be avoided, with which a larger part of the printing machine cleaning solution can be recovered.
  • the advantages of the treatment process correspond to the advantages of the treatment plant.
  • the figure shows a preferred embodiment of a treatment plant 1 for contaminated printing machine cleaning solutions.
  • the illustration is only schematic, with the arrows of the connecting lines indicate the preferred direction of flow.
  • temporary storage may be provided in the connections between the individual installations or containers.
  • the printing machine cleaning solutions can be provided, in particular, for removing excess ink from printing plates of a printing press 2 during a printing operation.
  • the printing press 2 may in particular be a printing press 2 for Intaglio intaglio printing.
  • the printing machine cleaning solutions comprise an aqueous solution, especially an alkaline-aqueous solution.
  • the printing press 2 is connected on the output side to a collecting container 3, wherein the collecting container 3 is connected to the input of a filtration system 4.
  • the collecting container 3 In the collecting container 3, the soiled printing machine cleaning solution is collected, whereby the contaminated printing machine cleaning solution can be directed to the filtration system 4 from the collecting container 3.
  • the filtration system 4 may be formed, for example, as a reverse osmosis system, as a microfiltration plant, as an ultrafiltration plant or as a nanofiltration plant, to name just a few examples of a non-exhaustive list.
  • the filtration unit 4 more preferably, 95 to 98% by volume of the soiled printing machine cleaning solution can be recovered as a purified printing machine cleaning solution.
  • a permeate line 5 of the filtration plant 4 is connected to a cleaning solution reservoir 6. Through the permeate line 5, the cleaned in the filtration unit 4 printing machine cleaning solution can be forwarded to a cleaning solution memory 6.
  • a concentrate line 7 of the filtration plant 4 is connected to a vacuum drying plant 8.
  • the concentrate line 7 comprises a concentrate batch storage.
  • the vacuum drying plant 8 may in particular be designed as a contact dryer, wherein the concentrate is passed over hot plates, which volatilize substantially the liquid components of the concentrate.
  • the vacuum drying plant 8 further comprises a condenser 9, which converts the volatilized substances back into the liquid phase.
  • Such vacuum drying systems 8 can achieve a dry matter content in the drying product of 60-98%, in particular 70-90%, with little expenditure of energy, as a result of which the drying product is largely free of water.
  • the solid substances of the concentrate which are essentially formed by the color residues, can be reliably separated from the liquid substances of the concentrate, which originate essentially from the printing machine cleaning solution.
  • a large part of the printing machine cleaning solution in particular essentially the entire water content of the printing machine cleaning solution is reused, will, the largely liquid-free drying product can be reused in a simple manner.
  • the vacuum drying plant 8 can be operated in particular at a temperature less than 60 ° C. Particularly preferably, the vacuum drying plant 8 can be operated at a temperature of about 50 ° C. As a result, the energy consumption can be kept low, and the risk of spontaneous combustion can be avoided. As a result, the treatment plant 1 can be kept free of additional security features, which should prevent self-ignition of the drying product.
  • the condenser 9 of the vacuum drying plant 8 is connected to a buffer 10.
  • the buffer the condensate of the vacuum drying plant 8 can be stored, the condensate can only have the chemical components of the printing machine cleaning solution, but in a different concentration.
  • a metering device 11 for adding additives to a condensate of the condenser 9 is provided. This allows the condensate to be restored to the same composition as the printing engine cleaning solution.
  • a measuring device may preferably be provided, which measuring device determines the composition of the condensate.
  • the buffer 10 is connected to the cleaning solution memory 6 and / or an input of the printing machine 2, and that the cleaning solution memory 6 is connected to the input of the printing machine 2.
  • the cleaned printing machine cleaning solution can be used again in the printing machine 2.
  • the temporary store 10 is connected to the printing machine 2 via the cleaning solution store 6, that is to say that the temporary store 10 is connected to the cleaning solution store 6. This can do that on the chemical Composition of the cleaning solution memory 6 condensate first be forwarded to the cleaning solution memory 6, from where the printing press 2 can be fed with printing machine cleaning solution.
  • the temporary storage 10 is connected to the printing machine 2.
  • the metering device 11 is connected to the buffer 10. This allows a particularly fast and easily controllable restoration of the original composition of the printing machine cleaning solution can be achieved.
  • the metering device 11 is connected to the cleaning solution memory 6.
  • the vacuum drying plant 8 has an opening for the addition of free-flowing absorbent material. This can Absorbent material bind the drying product of the vacuum drying plant 8 and make it available for further processing.
  • the vacuum drying plant 8 has an agitator.
  • the agitator can keep the concentrate to be thickened in motion, whereby a uniform thickening can take place. Furthermore, the agitator may favor absorption of the drying product by the absorbent material.
  • the vacuum drying plant 8 has a plurality of drying stages, wherein in particular in the last drying stage, the opening for the addition of free-flowing absorbent material is arranged.
  • the vacuum drying plant 8 is connected to a drying product processing plant 12.
  • the drying product processing plant 12 the drying product largely freed from water, in particular the drying product bound with the absorption material, can be further processed, for example into fuel or insulating materials or fillers. As a result, essentially all end products of the treatment process can be used, whereby hardly any waste to be disposed of arises.
  • containers or plants can be provided, which are arranged, for example, in terms of process technology between the individual plant, storage or containers described here, and which can fulfill further process engineering tasks.
  • the contaminated printing machine cleaning solution is collected in a collecting tank 3.
  • the printing machine cleaning solution may in this case be in particular an alkaline aqueous solution, particularly preferably comprising water, 0.3 to 2% by volume of cleaning base and 0.3 to 2% by volume of wetting agent.
  • the cleaning base may in particular be a metal hydroxide, preferably sodium hydroxide.
  • the contaminated printing machine cleaning solution can in particular 0.1 to 30 vol .-% paint residues from the printing machine 2 included.
  • the contaminated printing machine cleaning solution is filtered in a filtration unit 4 in a filtration step, wherein the permeate of the filtration step is fed into a cleaning solution reservoir 6, and the concentrate of the filtration step is dried in a vacuum drying unit 8 in a drying step.
  • a filtration unit 4 in a filtration step
  • the permeate of the filtration step is fed into a cleaning solution reservoir 6
  • the concentrate of the filtration step is dried in a vacuum drying unit 8 in a drying step.
  • the concentrate in particular, can be split into a drying product and a condensate.
  • the concentrate is dried to a substantially liquid-free drying product.
  • a substantially liquid-free drying product a dry matter content in the drying product of 60-98%, in particular 70-90%, can be considered, whereby the drying product is substantially free of water, and therefore can be used more easily.
  • the condensate of the drying step is fed into a buffer 10.
  • the condensate has only the substances of the original printing machine cleaning solution, and in particular substantially all of the water of the concentrate of the filtration system 4 has.
  • the condensate further comprises the cleaning base in a reduced concentration, in particular in 25 to 50% of the original concentration.
  • the condensate is substantially free of the wetting agent.
  • the condensate by means of a metering device 11 additives are added to form the printing machine cleaning solution.
  • the additives may preferably be added in the buffer 10. This allows a particularly fast and easily controllable Restoration of the original composition of the printing press cleaning solution can be achieved.
  • the additives may be added to the cleaning solution reservoir 6.
  • the printing machine cleaning solution of the buffer memory 10 and the cleaning solution memory 6 are returned to the printing machine 2.
  • the treatment process can in this case be carried out in particular continuously.
  • the treatment process is carried out in batches.
  • the printing machine cleaning solution consists of 99% by volume of water, 0.5% by volume of cleaning base and 0.5% by volume of wetting agent.
  • the contaminated printing machine cleaning solution in Example 1 has 1 l of color residue and 99 l of original printing machine cleaning solution.
  • the filtration step 97% by volume of the contaminated printing machine cleaning solution is recovered as a printing machine cleaning solution, that is, a total of 97 liters of printing machine cleaning solution.
  • the 3 liter concentrate of the filtration step still contains 1 liter of paint residue and 2 liters of printing machine cleaning solution, consisting of 1.98 l of water, 0.01 l of cleaning base and 0.01 l of wetting agent.
  • the 1.98 l of water and 0.005 l of cleaning base can now be obtained as a condensate, the remainder being present as a drying product.
  • the drying product can be kept completely free of water.
  • 0.005 l of cleaning base and 0.01 l of wetting agent are again added to the condensate, whereby that condensate again has the composition of the original printing machine cleaning solution.
  • the printing engine cleaning solution can be returned to the cleaning solution memory 6 or the printing machine 2, whereby the cycle is closed in this example.
  • a free-flowing absorption material is added to the drying product of the drying step.
  • This absorbent material may be, for example, shredded cellulose fiber materials, for example shredded paper or wood chips, but also other absorbent or absorbent materials.
  • the absorption material may in this case be provided, in particular, for binding the drying product and making it available for further use. This can be dispensed with an expensive disposal of the drying product.
  • the absorption material with the drying product can be supplied, for example, to thermal utilization. Alternatively, however, it can also be provided that the absorption material with the drying product is used as an insulating or filler.
  • the absorption material with the drying product to briquettes, which are intended for thermal utilization, further processed.
  • the absorption material is added only when the drying product has a predeterminable value of the dry substance content, that is to say that it has already thickened sufficiently.
  • the absorption material can be added to the vacuum drying plant 8 for this purpose only after a predeterminable time.
  • the vacuum drying plant 8 has a plurality of drying stages, and that only in the last drying stages, the absorption material of the vacuum drying plant 8 is added.
  • drying product is disposed of directly after the drying step.
  • This disposal can, for example, a be thermal recycling.
  • the drying product of the drying step is burned, and that the combustion energy is returned to the reprocessing process.
  • the combustion energy can be used to operate the vacuum drying plant 8. As a result, the energy consumption of the treatment process can be kept low.
  • the printing machine cleaning solution from the buffer 10 and / or the cleaning solution memory 6 is supplied to the vacuum drying plant 8 in a dryer cleaning step and is fed to the collecting tank 3 after the dryer cleaning step.
  • the vacuum drying plant 8 can be easily cleaned without the use of additional detergents in case of excessive contamination, wherein the printing machine cleaning solution used for cleaning can be recovered again by means of the treatment process.
  • the dryer cleaning step may be performed periodically and / or as needed.
  • additional dryer cleaning step lines 13 may be provided, so that there are no backwashes in the lines provided for the preparation. It can be provided that the printing machine cleaning solution from the buffer 10 in a dryer cleaning step of the vacuum drying plant 8 is supplied. Thereby, the dryer cleaning step lines 13 can be kept short.
  • the printing machine cleaning solution from the buffer 10 and / or the cleaning solution memory 6 in a filter cleaning step of the filtration system 4 is supplied and after the filter cleaning step the collection container 3 is supplied.
  • the filtration system 4 can be easily cleaned without the use of additional detergents in case of excessive contamination, wherein the printing machine cleaning solution used for cleaning can be recovered again by means of the treatment process.
  • the filter cleaning step may be performed periodically and / or as needed.
  • additional filter cleaning step lines 14 may be provided, so that there are no backwashes in the lines provided for the preparation.

Landscapes

  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Heat Treatment Of Water, Waste Water Or Sewage (AREA)
EP13450026.3A 2012-07-09 2013-07-02 Aufbereitungsanlage Active EP2684697B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AT7572012A AT513090B1 (de) 2012-07-09 2012-07-09 Aufbereitungsanlage

Publications (2)

Publication Number Publication Date
EP2684697A1 EP2684697A1 (de) 2014-01-15
EP2684697B1 true EP2684697B1 (de) 2016-10-26

Family

ID=48793150

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13450026.3A Active EP2684697B1 (de) 2012-07-09 2013-07-02 Aufbereitungsanlage

Country Status (4)

Country Link
EP (1) EP2684697B1 (pt)
AT (1) AT513090B1 (pt)
ES (1) ES2611186T3 (pt)
PT (1) PT2684697T (pt)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09156082A (ja) * 1995-12-07 1997-06-17 Mitsubishi Heavy Ind Ltd 印刷機洗浄廃液からの溶剤回収方法及び装置
AT408544B (de) * 1996-02-12 2001-12-27 Oebs Gmbh Verfahren zur behandlung von verunreinigten alkalischwässrigen reinigungslösungen
UA28061C2 (uk) * 1996-09-02 2000-10-16 Де Ля Рю Жіорі С.А. Спосіб приготування свіжого мийного розчину та обробки використаного мийного розчину і пристрій для його здійснення
IT1297042B1 (it) * 1997-12-31 1999-08-03 De La Rue Giori Sa Procedimento di produzione di soluzione di asciugatura fresca e di trattamento della soluzione di asciugatura usata e dispositivo di
JP4212735B2 (ja) * 1999-10-13 2009-01-21 株式会社小森コーポレーション ワイピング液処理方法およびその装置

Also Published As

Publication number Publication date
AT513090A1 (de) 2014-01-15
EP2684697A1 (de) 2014-01-15
PT2684697T (pt) 2017-01-06
AT513090B1 (de) 2014-03-15
ES2611186T3 (es) 2017-05-05

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