EP2623240B1 - Schneidewerkzeug mit austauschbarer klingenkante - Google Patents

Schneidewerkzeug mit austauschbarer klingenkante Download PDF

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Publication number
EP2623240B1
EP2623240B1 EP11829375.2A EP11829375A EP2623240B1 EP 2623240 B1 EP2623240 B1 EP 2623240B1 EP 11829375 A EP11829375 A EP 11829375A EP 2623240 B1 EP2623240 B1 EP 2623240B1
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EP
European Patent Office
Prior art keywords
cutting insert
cutting
inclined surface
abutting
side surfaces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11829375.2A
Other languages
English (en)
French (fr)
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EP2623240A4 (de
EP2623240A1 (de
Inventor
Shizue Konta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tungaloy Corp
Original Assignee
Tungaloy Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of EP2623240A1 publication Critical patent/EP2623240A1/de
Publication of EP2623240A4 publication Critical patent/EP2623240A4/de
Application granted granted Critical
Publication of EP2623240B1 publication Critical patent/EP2623240B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/02—Milling-cutters characterised by the shape of the cutter
    • B23C5/10—Shank-type cutters, i.e. with an integral shaft
    • B23C5/109—Shank-type cutters, i.e. with an integral shaft with removable cutting inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/202—Plate-like cutting inserts with special form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22—Securing arrangements for bits or teeth or cutting inserts
    • B23C5/2204—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
    • B23C5/2208—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts 
    • B23C5/2213—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts  having a special shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2200/00—Details of milling cutting inserts
    • B23C2200/12—Side or flank surfaces
    • B23C2200/128—Side or flank surfaces with one or more grooves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/16—Fixation of inserts or cutting bits in the tool
    • B23C2210/168—Seats for cutting inserts, supports for replacable cutting bits
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/22—Cutters, for shaping including holder having seat for inserted tool
    • Y10T407/2268—Cutters, for shaping including holder having seat for inserted tool with chip breaker, guide or deflector

Definitions

  • the present invention relates to a cutting edge exchange type cutting tool according to the preamble of claims 1 and 10, and more specifically, to a structure that a cutting insert is attached to a chip seat.
  • a cutting edge exchange type cutting tool is known from DE 103 61 450 A1 .
  • a method for fixing (clamping) a cutting insert to a chip seat of a body are ordinarily used a method using a fastening tool such as a screw, a method using a wedge, a method using both the screw and the wedge or the like.
  • Patent literature 1 discloses a clamp method.
  • a recessed part is formed in a side surface of a cutting insert which is inclined at an acute angle to a bottom surface of a chip seat, and a protruding part engaged with the recessed part is formed on a wall surface of the chip seat.
  • Patent Literature 1 JP-A-2006-231424
  • the present invention is developed for the purpose of solving the above-described problems. That is, it is an object of the present invention to provide a cutting edge exchange type cutting tool which can suppress a variation of the position of a cutting edge due to turning moments of a plurality of different directions acting on a cutting insert by a fastening force of a screw or a force of a cutting resistance during a cutting work.
  • the present invention provides a cutting edge exchange type cutting tool according to claim 1 including a cutting insert (30) having a plate shape including upper and lower surfaces (31, 32) with polygonal external shapes, a plurality of side surfaces (34) extending between the upper and lower surfaces and a cutting edge (5) defined by intersecting parts of a cutting surface formed in the upper surface (31) and relief surfaces formed in the plurality of side surfaces, and a body (20) including a chip seat (21) to which the cutting insert (30) is attached, wherein the chip seat (21) includes a bottom surface (26) that supports the lower surface (32) of the cutting insert (30) and first and second wall surfaces (22, 24) respectively intersecting the bottom surface (26), arranged in directions so as to intersect each other and respectively opposed to the two side surfaces of the plurality of side surfaces (34) of the cutting insert (30), the cutting insert (30) includes a first inclined surface part (35) formed in one of the two side surfaces and a second inclined surface part (36) formed in the other of the two side surfaces, in the first wall surface (22), a first
  • the present invention also provides a cutting edge exchange type cutting tool according to claim 10.
  • the plurality of inclined surfaces which are inclined in mutually different directions are formed in the side surfaces of the cutting insert and the protruding parts respectively abutting on the inclined surfaces are formed in the corresponding wall surfaces of the chip seat, the turning moments of the plurality of different directions which act on the cutting insert can be effectively received. As a result, the variation of the position of the cutting edge of the cutting insert can be suppressed.
  • Fig. 1 is a perspective view showing one exemplary embodiment of a cutting edge exchange type cutting tool of the present invention.
  • Fig. 2 is a perspective view showing a body of Fig. 1 .
  • Fig. 3 is a front view of the body in Fig. 2 .
  • Fig. 4 is a sectional view of the body taken along a line IV-IV in Fig.3 .
  • Fig. 5 is a sectional view of the body taken along a line V-V in Fig. 3 .
  • the cutting edge exchange type cutting tool 1 (hereinafter referred to as a "cutter 1") of the present exemplary embodiment includes, as shown in Fig. 1 , a body 20, a cutting insert 30 and a screw 40 as a fixing member that fixes the cutting insert 30 to the body 20.
  • the body in the below-described explanation is defined in accordance with a definition in JIS.
  • a leading end part of the body 20 defines a chip seat 21 on which the cutting insert 30 is mounted.
  • the chip seat 21 is formed by cutting out a part of the leading end of the body 20 in a form corresponding to the external shape of the cutting insert 30.
  • a through hole 29 is formed in a central part of the body 20, a through hole 29 is formed.
  • An arbor is inserted and fixed to the through hole 29.
  • the body 20 is attached to a spindle of a machine tool through the arbor.
  • the cutter 1 rotates on a rotation axis J thereof to carry out a cutting work.
  • a first wall surface 22 and a second wall surface 24 are formed in a periphery of a bottom surface 26, which has a square shaped external shape, of the chip seat 21, a first wall surface 22 and a second wall surface 24 are formed.
  • the first wall surface 22 extends from a base end side to a leading end side of the body 20.
  • the second wall surface 24 extends from the rotation axis J side to an outer peripheral side.
  • the first wall surface 22 is connected to the second wall surface 24 through a corner cutting part 27.
  • the bottom surface 26 is directed to a rotating direction of the cutter 1 centering on the rotation axis J.
  • first wall surface 22 prescribes the position and direction of a side surface of four side surfaces of the cutting insert which is arranged in an outer peripheral side of the body 20 relative to the body 20.
  • the second wall surface 24 serves to prescribe the position and direction of a side surface of the four side surfaces of the cutting insert which is arranged in the leading end side of the body 20 relative to the body 20.
  • first wall surface 22 and the second wall surface 24 will be described.
  • a plane a longitudinally sectional surface of the cutter 1 including the rotation axis J and passing any position of the cutting insert (for example, an intermediate part of upper and lower surfaces).
  • a wall surface that has a relatively smaller angle ⁇ of two angles formed by the wall surfaces 22 and 24 and the rotation axis J is set to the first wall surface 22.
  • a wall surface that has a relatively larger angle ⁇ is set to the second wall surface 24.
  • the two wall surfaces are vertical to the bottom surface 26 of the chip surface 21.
  • the wall surface may be inclined to the wall surface 26, or the wall surface may be a curved surface. Even when the wall surface is the inclined surface, the angle formed by the wall surface and the rotation axis J is exclusively determined in the plane including the rotation axis J and passing the cutting insert 30. When the wall surface is the curved surface, the angle formed by the wall surface and the rotation axis J may not be exclusively determined in the plane including the rotation axis J and passing the cutting insert 30, however, the smallest angle of angles formed by tangential lines passing the curved wall surface and the rotation axis J may be set to ⁇ and ⁇ .
  • first wall surface 22 and the second wall surface 24 a wall surface located in advance of a direction, to which a feed component of force of a cutting resistance is applied, is set to the first wall surface 22.
  • a first abutting part 23 protruding from the first wall surface 22 is formed from one end part of the first wall surface 22 to the corner cutting part 27 in parallel with the bottom surface 26 of the chip seat. Further, the first abutting part 23 is located nearer to an upper surface 31 between the upper surface 31 and a lower surface 32 of the cutting insert 30. The first abutting part 23 is formed nearer to the upper surface 31 side with respect to a virtual plane F (not shown in the drawing) passing centers of the upper surface 31 and the lower surface 32 and being parallel to the upper surface 31.
  • the first abutting part 23 abuts on one of first inclined surface parts 35 defined by recessed parts 37 respectively formed in the four side surfaces 34 of the cutting insert 3.
  • the first abutting part 23 is inclined at the same angle as that of the first inclined surface part 35, and the first abutting part 23 is formed so as to come into surface contact with the first inclined surface part 35.
  • a second abutting part 25 protruding from the second wall surface 24 is formed from one end part to a groove part 27 in parallel with the bottom surface 26 of the chip seat. Further, the second abutting part 25 is located nearer to the lower surface 32 between the upper surface 31 and the lower surface 32 of the cutting insert 3. That is, the second abutting part 25 is formed nearer to the lower surface 32 side with respect to the virtual plane F (not shown in the drawing) passing the center of the upper surface 31 and the lower surface 32 and being parallel to the upper surface 31.
  • the second abutting part 25 abuts on one of second inclined surface parts 36 defined by the recessed parts 37 respectively formed in the four side surfaces of the cutting insert 30.
  • the second abutting part 25 is inclined at the same angle as that of the second inclined surface part 36, and the second abutting part 25 is formed so as to come into surface contact with the second inclined surface part 36
  • Fig. 6 is a perspective view of the cutting insert forming the cutting edge exchange type cutting tool of the present exemplary embodiment.
  • Fig. 7 is a front view of the cutting insert shown in Fig. 6 .
  • the cutting insert 30 has the upper surface 31 and the lower surface 32 whose external shapes are substantially square, and the side surfaces 34 extend between the upper and lower surfaces 31 and 32, so that the cutting insert 30 has a plate-shaped body.
  • a part of the upper surface 31 functions as a cutting face during a cutting work.
  • the upper surface 31 is orthogonal to the side surfaces 34. That is, the cutting insert 30 is what is called a negative type cutting insert having no relief angle formed. Since the cutting insert 30 has the above-described shape, the cutting insert has a symmetrical shape with respect to an axis vertical to the side surfaces 34, that is, a vertically symmetrical shape. In an intersecting part of the upper surface 31 and the side surface 34, a cutting edge 5 is formed. On the upper surface 31, a first cutting face 5a is formed adjacently to the cutting edge 5. Then, a second cutting face 5b is formed adjacently to the first cutting face 5a.
  • a seated surface 31a which is to be supported by the bottom surface 26 of the chip seat 21 when the cutting insert 30 is used while being inverted, is formed.
  • the first and second cutting faces 5a and 5b are formed over an entire circumference of the upper surface 31.
  • a fixing member attaching hole 33 is formed from the upper surface 31 of the cutting insert 30 to the lower surface 32 opposed to the upper surface 31 and vertically passes through toward the seated surface 32 supported by the bottom surface 26 of the chip seat 21.
  • a cutting edge 5 is also formed in an intersecting part of the lower surface 32 and the side surface 34.
  • a loaded protruding part 33a is formed in a central part of an inner wall of the fixing member attaching hole 33.
  • the loaded protruding part 33a protrudes toward a central axis J1 of the cutting insert 30.
  • the loaded protruding part 33a is bent in the shape of a circular arc in section.
  • a screw head 41 of the screw 40 abuts on the loaded protruding part 33a to press the cutting insert 30 to the bottom surface 26 of the chip seat 21.
  • the recessed parts 37 which define the first inclined surface parts 35 and the second inclined surface parts 36 are respectively formed.
  • the first inclined surface part 35 is formed with a flat surface and abuts on the first abutting part 23 formed on the first wall surface 22 of the chip seat 21.
  • the second inclined surface part 36 is formed with a flat surface and abuts on the second abutting part 25 formed on the second wall surface 24 of the chip seat 21.
  • the recessed parts 37 (the first inclined surface parts 35 and the second inclined surface part 36) are respectively extended along circumferential directions of the side surfaces 34.
  • the recessed parts 37 are separated from the upper surface 31 and the lower surface 32 and are located in central areas between the upper surface 31 and the lower surface 32.
  • the first inclined surface parts 35 are respectively inclined in different directions relative to tangential planes of the side surfaces 34 parallel to the central axis J1 of the cutting insert 30.
  • the first inclined surface part 35 is formed nearer to the upper surface 31 side than to a central part between the upper surface 31 and the lower surface 32.
  • the first inclined surface part 35 is inclined from the upper surface 31 side to the lower surface 32 side so as to gradually come closer to the central axis J1.
  • the second inclined surface part 36 is formed nearer to the lower surface 32 side than to the central part between the upper surface 31 and the lower surface 32.
  • the second inclined surface 36 is inclined from the lower surface 32 side to the upper surface 31 side so as to gradually come closer to the central axis J1.
  • an extended surface PL1 of the first inclined surface part 35 intersects the bottom surface 26 of the chip seat 21 at an obtuse angle of ⁇ 1.
  • a tangential plane at an abutting part of the first inclined surface part 35 and the first abutting part 23 intersects the bottom surface 26 of the chip seat 21 at the obtuse angle of ⁇ 1.
  • an intersecting angle of the bottom surface 26 and the extended surface PL1 is defined as 0°, and the intersecting angle is prescribed by rotating the bottom surface clockwise therefrom.
  • an angle formed by the bottom surface 26 of the chip seat 21 and the extended surface PL1 of the first inclined surface part 35 is set to a clockwise angle from the bottom surface 26 of the chip seat 21, which is an obtuse angle.
  • the first inclined surface part 35 is inclined relative to the bottom surface 26 so that its extended surface PL1 is gradually separated from the central axis J1 of the cutting insert 30 from the lower surface 32 to the upper surface 31 of the cutting insert 30.
  • an abutting position P1 of the first abutting part 23 and the first inclined surface part 35 is formed at a position more separated from the bottom surface 26 of the chip seat 21 than an abutting position P2 of the screw 40 and the cutting insert 30.
  • a distance L1 from the bottom surface 26 of the chip seat 21 to the abutting position P1 of the first abutting part 23 and the first inclined surface part 35 is formed so as to be longer than a distance L2 from the bottom surface 26 of the chip seat 21 to the abutting position P2 of the screw head of the screw 40 and the loaded protruding part 33a.
  • an extended surface PL2 of the second inclined surface part 36 formed in the side surface 34 opposed to the second wall surface 24 of the chip seat 21 intersects the bottom surface 26 of the chip seat 21 at an acute angle of ⁇ 2 by viewing the cutting insert 30 from a section vertical to the upper surface 31. That is, a tangential plane at an abutting position of the second inclined surface part 36 and the second abutting part 25 intersects the bottom surface 26 of the chip seat 21 at the acute angle of ⁇ 2.
  • the second inclined surface part 36 is inclined relative to the bottom surface 26 of the chip seat 21 so that its extended surface PL2 gradually comes closer to the central axis J1 of the cutting insert 30 from the lower surface 32 to the upper surface 31 of the cutting insert 30.
  • the second inclined surface part 36 is connected to the first inclined surface part 35 through a curved surface.
  • the extended surfaces intersect each other at an obtuse angle. Accordingly, a sectional shape of the recessed part 37 is seen to be substantially the shape of V.
  • the first abutting part 23 of the first wall surface 22 abuts on the first inclined surface part 35 inclined at the obtuse angle to the bottom surface 26 of the chip seat 21. Accordingly, when a feed component of force as one of components of a cutting resistance is exerted on the cutting insert 30 as an external force, a turning moment that is liable to turn the cutting insert 30 clockwise is applied to the cutting insert 30 in Fig. 4 . The turning moment is applied to the first abutting part 23 of the chip seat 21 through the first inclined surface part 35. Therefore, a reaction force acts on the first inclined surface part 35 of the cutting insert 30 from the first abutting part 23.
  • the reaction force includes not only a component of force that allows the cutting insert 30 to make a translational movement along the bottom surface 26, but also a component of force that generates a turning moment so as to resist the turning moment by the external force.
  • the turning moment by the external force which is applied to the cutting insert 30 is effectively received by the first abutting part 23 of the chip seat 21 through the first inclined surface part 35. Therefore, a variation of a position of the cutting edge caused by the turning moment by the external force can be suppressed.
  • the external force that allows the turning moment to be applied to the cutting insert 30 includes a fastening force by the screw 40.
  • the second abutting part 25 of the second wall surface 24 abuts on the second inclined surface part 36 inclined at the acute angle to the bottom surface 26 of the chip seat 21. Accordingly, when the cutting resistance (a main component of force) is applied to the cutting insert 30 as an external force, a turning moment that is liable to turn the cutting insert 30 counterclockwise is applied to the cutting insert 30 in Fig. 5 . At this time, the turning moment is applied to the second abutting part 25 of the chip seat 21 through the second inclined surface part 36. Therefore, in the cutting insert 30, a reaction force acts on the second inclined surface part 36 of the cutting insert 30 from the second abutting part 25.
  • the cutting resistance a main component of force
  • the reaction force includes not only a component of force that allows the cutting insert 30 to make a translational movement along the bottom surface 26, but also a component of force that generates a turning moment so as to resist the turning moment by the external force.
  • the turning moment by the external force which is applied to the cutting insert 30 is effectively received by the second abutting part 25 of the chip seat 21 through the second inclined surface part 36.
  • a variation of a position of the cutting edge caused by the turning moment by the external force (the main component of force) can be suppressed.
  • the abutting position of the first abutting part 23 and the first inclined surface part 35 is formed at the position more separated from the bottom surface 26 of the chip seat 21 than the abutting position of the second abutting part 25 and the second inclined surface part 36.
  • the recessed parts 37 having the same shapes are respectively formed in the four side surfaces 34, positions of corners of the cutting insert 30 can be easily changed. That is, since the inclined surface parts 35 and the second inclined surface parts 36 having the same shapes are formed in the four side surfaces, when the cutting insert 30 is indexed at intervals of 90°, the four corners of the cutting edge 5 can be used. Further, when the front and the back of the cutting insert 30 are inverted, the first inclined surface part 35 functions as the second inclined surface part 36. Thus, the four corners of the cutting edge 5 of the lower surface 32 side can be used. In the present exemplary embodiment, all the intersecting parts of the upper surface 31 and the lower surface 32 and the side surfaces 34 can be used as the cutting edges. Therefore, the cutter 1 can cut more deeply than the cutting insert as disclosed in the patent literature 1.
  • the abutting position P1 of the first abutting part 23 and the first inclined surface part 35 is formed, as shown in Fig. 4 , so that the distance L1 from the bottom surface 26 of the chip seat 21 to the abutting position P1 is longer than the distance L2 the bottom surface 26 to the abutting position P2 of the screw 40 and the loaded protruding part 33a. That is, since a distance from a center of gravity of the cutting insert 30 to the abutting position P1 is longer than a distance from a center of gravity of the cutting insert 30 to the abutting position P2, the turning moment by the external force acting on the cutting insert 30 can be more effectively received in the first abutting part 23.
  • a second exemplary embodiment of the present invention is shown in Fig. 8A and 8B .
  • the same reference numerals are used for the same components as those of the first exemplary embodiment.
  • Fig. 8A is a sectional view showing a structure in the vicinity of a first wall surface 22 of a chip seat in a tool according to the second exemplary embodiment.
  • Fig. 8B is a sectional view showing a structure in the vicinity of a second wall surface 24 of the chip seat.
  • a structure of a side surface opposed to the first wall surface 22 of the chip seat is different from a structure of a side surface opposed to the second wall surface 24.
  • a first inclined surface 35A is defined by a part of a first recessed part 37A formed with a curved surface curved in the shape of a circular arc.
  • a second inclined surface 36A is defined by a flat surface forming a part of a second recessed part 37B which has a trapezoidal shape in section.
  • a first abutting part 23A is formed with a curved surface curved in the shape of a circular arc correspondingly to the shape of the first recessed part 37A.
  • a second abutting part 25A is formed in a trapezoidal shape correspondingly to the shape of the second recessed part 37B. Since the shapes of the two recessed parts 37A and 37B are made to be different from each other as described above, a stability of attachment of the cutting insert 30 can be more improved than that when the two recessed parts have the same shapes.
  • the sectional shape of the first recessed part 37A is the curved shape
  • the sectional shape of the second recessed part 37B is the trapezoidal shape.
  • the sectional shape of the first recessed part 37A may be trapezoidal shape
  • the sectional shape of the second recessed part 37B may be curved shape.
  • the cutting edge exchange type cutting tool of the present invention is not limited to the above described exemplary embodiments and may be freely changed without departing from the scope of the invention as defined by the claims.
  • the first inclined surface part and the second inclined surface part are formed in each of the side surfaces of the cutting insert.
  • a cutting insert may be used in which only a first inclined surface part is formed in one side surface of the cutting insert and only a second inclined surface part is formed in the other side surface adjacent to the first side surface.
  • both a first inclined surface part and a second inclined surface part may be formed with circular arc shaped curved surfaces.
  • the attaching hole of the fixing member is the through hole.
  • the attaching hole may be a blind hole.
  • the cutting insert may be fixed by a fixing method in which a protrusion of the cutting insert is engaged with the fixing member attaching hole and the cutting insert is drawn to the wall surface of the chip seat like a fixing method by a wedge.
  • the sectional shapes of the first recessed part and the second recessed part are made to be different from each other.
  • the first recessed part and the second recessed part have other shapes than the shapes of V and the same shapes, the same stability in seating as that of the first exemplary embodiment can be obtained.
  • a recessed part 37B-1 that defines a first inclined surface part 35B in one side surface of a cutting insert 30B and a recessed part 37B-2 that defines a second inclined surface part 36B are separately formed, corners can be changed.
  • the recessed part 37B-2 is formed at a position nearer to a seated surface 26 than the recessed part 37B-1. It is to be understood that a structure having the above-described two recessed parts may be applied to other side surfaces of the cutting insert 30B.
  • the cutting face has the square shape.
  • the present invention is not limited thereto, and a triangular shape, a pentagonal shape or other polygonal shapes may be used.
  • a rotating direction of the tool in the above-described exemplary embodiment, the tool is formed so as to be rotated clockwise. However, even when the tool is formed so as to be rotated counterclockwise, the effects of the present invention are not broken.
  • the number of blades of the tool in the above-described exemplary embodiment, two blades are used. However, one blade may be used. Even when three or more blades are used, the effects of the present invention are not broken.
  • the recessed part is formed which defines the inclined surface parts in the cutting insert.
  • the abutting parts are formed which protrude from the first and second wall surfaces in the chip seat.
  • a protruding part may be formed which defines the first and second inclined surface parts in the cutting insert, and a recessed part may be formed which defines the first and second abutting parts in the first and second wall surfaces of the chip seat.
  • the first inclined surface part comes into surface contact with the first abutting part
  • the second inclined surface part comes into surface contact with the second abutting part.
  • the surface contact may be changed to a linear contact. It is important in the present invention that when the cutting insert is seen from sections passing the abutting positions of the inclined surface parts and the abutting parts and vertical to the upper surface and the cutting edge, there is at least one position of the state as shown in Fig. 4 or Fig. 5 .
  • the effects aimed at by the present invention can be achieved. Accordingly, for example, when the first inclined surface part and the first abutting part are bent and come into linear contact with each other, in either of the sections passing the abutting positions, the extended surface of the first inclined surface part may intersect the lower surface of the cutting insert or the bottom surface of the chip seat at the obtuse angle. Further, when the tangential plane in any of positions of the abutting positions intersects the lower surface of the cutting insert or the bottom surface of the chip seat at the obtuse angle, effects of the present invention can be obtained.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
  • Knives (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Claims (10)

  1. Schneidwerkzeug mit austauschbarer Schneidkante, das aufweist:
    einen Schneideinsatz (30) mit einer Plattenform, der aufweist:
    eine obere und eine untere Fläche (31, 32) mit polygonalen Außenformen; mehrere Seitenflächen (34), die sich zwischen der oberen und unteren Fläche erstrecken; und
    eine Schneidkante (5), die durch einander schneidende Teile einer in der oberen Fläche (31) gebildeten Schneidfläche und von in den mehreren Seitenflächen gebildeten Freiflächen definiert ist; und
    einen Körper (20), der einen Spansitz (21) aufweist, an dem der Schneideinsatz (30) angebracht ist, wobei
    der Spansitz (21) aufweist:
    eine Bodenfläche (26), die die untere Fläche (32) des Schneideinsatzes (30) stützt, wobei die Bodenfläche (26) in Rotationsrichtung des Körpers (20) zentriert auf eine Rotationsachse (J) gerichtet ist; und
    eine erste und eine zweite Wandfläche (22, 24), die jeweils die Bodenfläche (26) schneiden, in solchen Richtungen angeordnet sind, dass sie einander schneiden, und jeweils entgegengesetzt zu den beiden Seitenflächen der mehreren Seitenflächen (34) des Schneideinsatzes (30) sind,
    wobei die erste Wandfläche (22) einer Richtung vorgelagert ist, in der eine Vorschubkomponente einer Kraft eines Schneidwiderstands ausgeübt wird, die zweite Wandfläche (24) einer Richtung vorgelagert ist, in der eine Rückwärtskomponente der Kraft des Schneidwiderstands ausgeübt wird,
    der Schneideinsatz (30) aufweist;
    ein erstes geneigtes Flächenteil (35), das in einer der beiden Seitenflächen gebildet ist; und
    ein zweites geneigtes Flächenteil (36), das in der anderen der beiden Seitenflächen gebildet ist,
    dadurch gekennzeichnet, dass
    in der ersten Wandfläche (22) ein erstes Anlageteil (23) gebildet ist, das am ersten geneigten Flächenteil (35) anliegt,
    in der zweiten Wandfläche (24) ein zweites Anlageteil (25) gebildet ist, das am zweiten geneigten Flächenteil (36) anliegt,
    das erste und zweite geneigte Flächenteil (35, 36) mit flachen Flächen ausgebildet sind,
    mit Blick auf den Schneideinsatz (30) von einem Schnitt senkrecht zur oberen Fläche (31) das erste geneigte Flächenteil (35) in einem stumpfen Winkel (γ1) zur unteren Fläche (32) oder zur Bodenfläche (26) von der Seite der oberen Fläche (31) zur Seite der unteren Fläche (32) so geneigt ist, dass es sich allmählich der Mittelachse (J1) des Schneideinsatzes (30) nähert, und
    mit Blick auf den Schneideinsatz (30) von einem Schnitt senkrecht zur oberen Fläche (31) das zweite geneigte Flächenteil (36) in einem spitzen Winkel (γ2) zur unteren Fläche (32) oder zur Bodenfläche (26) von der Seite der unteren Fläche (32) zur Seite der oberen Fläche (31) so geneigt ist, dass es sich allmählich der Mittelachse (J1) des Schneideinsatzes (30) nähert.
  2. Schneidwerkzeug mit austauschbarer Schneidkante nach Anspruch 1, wobei
    der Schneideinsatz (30) eine im Wesentlichen quadratische Außenform hat,
    die Bodenfläche (26) des Spansitzes in Rotationsrichtung zentriert auf eine Rotationsachse (J) des Schneidwerkzeugs mit austauschbarer Schneidkante gerichtet ist, das erste Anlageteil (23) eine Position und Richtung der Seitenfläche von vier Seitenflächen des Schneideinsatzes vorschreibt, die in einer Außenumfangsseite des Körpers (20) relativ zum Körper (20) angeordnet ist, und
    das zweite Anlageteil (25) eine Position und Richtung der Seitenfläche der vier Seitenflächen des Schneideinsatzes vorschreibt, die in einer vorlaufenden Endseite des Körpers (20) relativ zum Körper (20) angeordnet ist.
  3. Schneidwerkzeug mit austauschbarer Schneidkante nach Anspruch 1, wobei
    der Schneideinsatz (30) eine im Wesentlichen quadratische Außenform hat,
    der Spansitz (21) die beiden Wandflächen aufweist und
    bei Vergleich von Winkeln miteinander, die jeweils durch die Wandflächen des Spansitzes (21) und die Rotationsachse (J) gebildet sind, die Wandfläche mit einem relativ kleineren Winkel die erste Wandfläche (22) ist und die Wandfläche mit einem relativ größeren Winkel die zweite Wandfläche (24) ist.
  4. Schneidwerkzeug mit austauschbarer Schneidkante nach einem der Ansprüche 1 bis 3, wobei
    der Körper (20) ein Befestigungsbauteil (40) zum Befestigen des Schneideinsatzes (30) am Spansitz (21) aufweist,
    auf der oberen Fläche (31) des Schneideinsatzes (30) ein Befestigungsbauteil-Anbringungsloch (33) oder ein ausgespartes Teil gebildet ist, in das das Befestigungsbauteil (40) eingesetzt ist,
    das Befestigungsbauteil (40) an einer Innenwand des Befestigungsbauteil-Anbringungslochs (33) oder des ausgesparten Teils anliegt und
    eine Anlageposition des ersten Anlageteils (23) und des ersten geneigten Flächenteils (35) an einer Position gebildet ist, die von der Bodenfläche (26) des Spansitzes (21) weiter entfernt als eine Anlageposition des Befestigungsbauteils (40) und des Befestigungsbauteil-Anbringungslochs (33) oder des ausgesparten Teils ist.
  5. Schneidwerkzeug mit austauschbarer Schneidkante nach einem der Ansprüche 1 bis 4, wobei
    auf den beiden Seitenflächen des Schneideinsatzes ausgesparte Teile (37) gebildet sind, die das erste und/oder zweite geneigte Flächenteil (35, 36) so definieren, dass sie sich entlang der oberen und unteren Fläche (31, 32) an Positionen erstrecken, die von der oberen und unteren Fläche (31, 32) entfernt sind, und
    das erste und zweite Anlageteil (23, 25) von der ersten bzw. zweiten Wandfläche (22, 24) vorstehen.
  6. Schneidwerkzeug mit austauschbarer Schneidkante nach Anspruch 5, wobei die ausgesparten Teile (37) aufweisen:
    ein erstes ausgespartes Teil (37A), das in einer der beiden Seitenflächen so gebildet ist, dass es ein erstes geneigtes Flächenteil (35A) definiert; und
    ein zweites ausgespartes Teil (37B), das in der anderen der beiden Seitenflächen so gebildet ist, dass es ein zweites geneigtes Flächenteil (36A) definiert, und
    sich die Formen des ersten ausgesparten Teils (37A) und des zweiten ausgesparten Teils (37B) voneinander unterscheiden.
  7. Schneidwerkzeug mit austauschbarer Schneidkante nach Anspruch 6, wobei
    das erste ausgesparte Teil (37A) eine Form eines Kreisbogens im Schnitt senkrecht zur oberen Fläche hat und
    das zweite ausgesparte Teil (37B) eine V-Form im Schnitt senkrecht zur oberen Fläche hat.
  8. Schneidwerkzeug mit austauschbarer Schneidkante nach Anspruch 5, wobei
    das erste und zweite geneigte Flächenteil (35, 36) jeweils auf den beiden Seitenflächen gebildet sind und
    die ausgesparten Teile (37) im Wesentlichen V-Formen mit zwei geneigten Flächen im Schnitt haben, um das erste und zweite geneigte Flächenteil (35, 36) zu definieren.
  9. Schneidwerkzeug mit austauschbarer Schneidkante nach einem der Ansprüche 1 bis 3, wobei
    auf den beiden Seitenflächen des Schneideinsatzes (30) vorstehende Teile (23, 25) gebildet sind, die das erste und/oder zweite geneigte Flächenteil (35, 36) so definieren, dass sie sich entlang der oberen und unteren Fläche (31, 32) an Positionen erstrecken, die von der oberen und unteren Fläche (31, 32) entfernt sind,
    in der ersten Wandfläche (22) ein ausgespartes Teil gebildet ist, das das erste Anlageteil (35) definiert, und
    in der zweiten Wandfläche (24) ein ausgespartes Teil gebildet ist, das das zweite Anlageteil (36) definiert.
  10. Schneidwerkzeug mit austauschbarer Schneidkante, das aufweist:
    einen Schneideinsatz (30) mit einer Plattenform, der aufweist:
    eine obere und eine untere Fläche (31, 32) mit polygonalen Außenformen; mehrere Seitenflächen (34), die sich zwischen der oberen und unteren Fläche erstrecken; und
    eine Schneidkante (5), die durch einander schneidende Teile einer in der oberen Fläche (31) gebildeten Schneidfläche und von in den mehreren Seitenflächen gebildeten Freiflächen definiert ist; und
    einen Körper (20), der einen Spansitz (21) aufweist, an dem der Schneideinsatz (30) angebracht ist, wobei
    der Spansitz (21) aufweist:
    eine Bodenfläche (26), die die untere Fläche (32) des Schneideinsatzes (30) stützt, wobei die Bodenfläche (26) in Rotationsrichtung des Körpers (20) zentriert auf eine Rotationsachse (J) gerichtet ist; und
    eine erste und eine zweite Wandfläche (22, 24), die jeweils die Bodenfläche (26) schneiden, in solchen Richtungen angeordnet sind, dass sie einander schneiden, und jeweils entgegengesetzt zu den beiden Seitenflächen der mehreren Seitenflächen (34) des Schneideinsatzes (30) sind,
    wobei die erste Wandfläche (22) einer Richtung vorgelagert ist, in der eine Vorschubkomponente einer Kraft eines Schneidwiderstands ausgeübt wird, die zweite Wandfläche (24) einer Richtung vorgelagert ist, in der eine Rückwärtskomponente der Kraft des Schneidwiderstands ausgeübt wird,
    der Schneideinsatz (30) aufweist;
    ein erstes geneigtes Flächenteil (35), das in einer der beiden Seitenflächen gebildet ist; und
    ein zweites geneigtes Flächenteil (36), das in der anderen der beiden Seitenflächen gebildet ist,
    dadurch gekennzeichnet, dass
    in der ersten Wandfläche (22) ein erstes Anlageteil (23) gebildet ist, das am ersten geneigten Flächenteil (35) anliegt,
    in der zweiten Wandfläche (24) ein zweites Anlageteil (25) gebildet ist, das am zweiten geneigten Flächenteil (36) anliegt,
    das erste und/oder zweite geneigte Flächenteil (35, 36) mit einer gekrümmten Fläche ausgebildet ist,
    mit Blick auf den Schneideinsatz von einem Schnitt, der die Anlageposition des ersten geneigten Flächenteils (35) und des ersten Anlageteils (23) durchläuft und senkrecht zur oberen Fläche (31) und zur Schneidkante (5) ist, mindestens eine Position vorhanden ist, an der eine verlängerte Fläche des ersten geneigten Flächenteils (35) in einem stumpfen Winkel (γ1) zur unteren Fläche (32) oder zur Bodenfläche (26) von der Seite der oberen Fläche (31) zur Seite der unteren Fläche (32) so geneigt ist, dass sie sich allmählich der Mittelachse (J1) des Schneideinsatzes (30) nähert, und
    mit Blick auf den Schneideinsatz von einem Schnitt, der die Anlageposition des zweiten geneigten Flächenteils (36) und des zweiten Anlageteils (25) durchläuft und senkrecht zur oberen Fläche (31) und zur Schneidkante (5) ist, mindestens eine Position vorhanden ist, an der eine verlängerte Fläche des zweiten geneigten Flächenteils (36) in einem spitzen Winkel (γ2) zur unteren Fläche (32) oder zur Bodenfläche (26) von der Seite der unteren Fläche (32) zur Seite der oberen Fläche (31) so geneigt ist, dass sie sich allmählich der Mittelachse (J1) des Schneideinsatzes (30) nähert.
EP11829375.2A 2010-09-30 2011-09-30 Schneidewerkzeug mit austauschbarer klingenkante Active EP2623240B1 (de)

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US9144848B2 (en) 2015-09-29
JP5403167B2 (ja) 2014-01-29
EP2623240A4 (de) 2016-10-12
WO2012043822A1 (ja) 2012-04-05
JPWO2012043822A1 (ja) 2014-02-24
US20130142580A1 (en) 2013-06-06
CN103118823B (zh) 2016-03-02
CN103118823A (zh) 2013-05-22
RU2013113622A (ru) 2014-11-10
EP2623240A1 (de) 2013-08-07
BR112013007686A2 (pt) 2016-08-09

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