EP2559115A1 - Leadframe and connecting socket having a leadframe - Google Patents
Leadframe and connecting socket having a leadframeInfo
- Publication number
- EP2559115A1 EP2559115A1 EP11723278A EP11723278A EP2559115A1 EP 2559115 A1 EP2559115 A1 EP 2559115A1 EP 11723278 A EP11723278 A EP 11723278A EP 11723278 A EP11723278 A EP 11723278A EP 2559115 A1 EP2559115 A1 EP 2559115A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- leadframe
- terminals
- conductors
- cable
- current bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R29/00—Coupling parts for selective co-operation with a counterpart in different ways to establish different circuits, e.g. for voltage selection, for series-parallel selection, programmable connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
Definitions
- the present invention relates to a leadframe having a plurality of terminals for electrical conductors, a plurality
- junction box with a leadframe and a system for transmitting electrical energy, in particular of a plurality of solar modules, with such a junction box.
- solar modules in the context of the present invention in particular photovoltaic modules, ie modules that generate electrical energy by the incidence of light, which can then be delivered to consumers.
- Object of the present invention is therefore to provide a leadframe with the least possible footprint.
- the outer current bars have first sections which run essentially parallel to one another. This can be realized even better, if at least one
- bridges are provided between the first sections of the outer current bars and the connections for electrical conductors. These can be produced easily with a stamped part.
- a second portion of each outer current bar is angled away from the first portion and a bridge is provided between at least one of the second portions and one of the terminals for an electrical conductor. Due to this design, the bridges are accessible even with fixed ladders.
- a further reduction of the space requirement can be achieved in that the contacts to a plane spanned by the current bar and the connections level are aligned vertically, because in this way a
- the leadframe on fewer contacts than connections for electrical conductors, so that even with a limited number of contacts a higher-pole cable can be placed uniformly and the individual conductors of the cable are securely received. This is also a faulty circuit, z. For example, by confusing the conductors in the wiring of the leadframe less likely than in one of the leadframe
- Leadframe varying assignment of the individual conductors to the terminals.
- the intended assignment of the conductors to the contacts is effected by the corresponding assignment of the bridges of the leadframe. This can vary depending on the requirements of the wiring according to a predetermined scheme.
- punched webs can not be avoided.
- the distances between the connections for electrical conductors and the current bars with each other but also the distances between terminals for electrical conductors and current bars with about 1.8 mm up to 4 mm and more preferably from 1.8 mm to 3 mm.
- the contacts are preferably 4 mm to 12 mm and more preferably 9 mm to 10.5 mm apart.
- the leadframe which is the link between it
- the surfaces of the terminals which are provided for the conductors to be connected to the surfaces of the
- the handling of the connection of the connections to the conductors to be connected is particularly easy, because the insulation exerts on the one hand no forces on the connection point, on the other hand, however, the connection point is kept free of foreign substances in the connection, the connection during the connection could escape the insulating material.
- the mating face of the junction box is equipped in a preferred embodiment with a mechanical coding in the form of different geometries of the contact holes, so that a plug with a complementary mating face can only be inserted in the prescribed position.
- the distribution of the charging of the individual phases is particularly preferably realized by bridges arranged according to an alternating pattern in the junction boxes.
- the cable is characterized by cast-out junction boxes. This ensures complete protection of the junction boxes against penetrating particles and water (IP67 protection).
- a particularly simple and flexible production process is realized by using a leadframe to make a galvanic connection between
- a simple method of manufacturing a cable includes operations in which the cable is stripped and stripped at predetermined positions,
- Cable and leadframe are inserted into a junction box and the junction box is closed, the junction box is shed.
- stripped conductor is made with the terminals.
- the separation can then be provided adapted to the production process, if it is particularly advantageous in the
- the interior is filled with a potting compound, which connects to the cable and the housing. Even with a damage of the plug then the fragments of the
- the plug is made by a housing made of a shock-resistant and UV-resistant material particularly resistant and thus still offers good protection for the components contained therein even after intensive UV irradiation.
- the plug has an integral with the
- the plug is designed especially for connecting a power source, in particular a solar module, mediating a junction box to a manifold, resulting from the interaction of the plug and junction box a particularly space-saving and reliable connection.
- Plug and at least one inventive cable comprises.
- Fig. 1 is a perspective view of a
- junction box according to the invention with cable
- Fig. 2 is an exploded view of the junction box in
- FIG. 1; Fig. 3 shows a first embodiment of a
- Fig. 4 shows a second embodiment of a
- Fig. 5 shows a third embodiment of a
- Fig. 6 is a perspective view of the with
- FIG. 7 is a plan view of leadframe and cable with a first assignment of terminals and current bars.
- Fig. 8 is a plan view of the leadframe and cable with a second assignment of terminals and
- Fig. 9 is a plan view of leadframe and cable with a third assignment of terminals and
- Fig. 11 shows a fourth embodiment of a
- Fig. 12 a Jardinmanger for use with various
- Fig. 13 is a perspective view of the with
- Fig. 14 is a perspective view of the with
- FIG. 15 is a side view of a leadframe and cable according to the fourth embodiment.
- Fig. 1 shows a junction box 10 according to the invention with cables 16, 18. These cables 16, 18 may have a
- the housing 10 is composed of a lower shell 12 and a
- Upper shell 14 is formed, which are locked together.
- the upper shell 14 has a connection for a (not shown in this figure) plug and that
- Connector face so that portion of the junction box 10 to which the plug is connected, has round openings 20 and at least partially angular openings 21. All shown openings 20, 21 serve the
- Plug face serve the mechanical coding of the
- Plug While round openings are universal, plugs that are placed the wrong way around the at least partially square openings, not to a
- a seal seat 15 is shown, which is the inclusion of a known per se in the prior art gasket, for. As an O-ring, allowed to seal the transition between junction box 10 and connector 40 (not shown in this figure), so that the connector in total meets the requirements of
- a (not shown in the figures) sealing cap can be placed and the openings are thus also sealed.
- Fig. 2 the junction box 10 is shown open.
- On the lower shell 12 are good locking tabs 24 can be seen, which cooperate with locking lugs 23 on the upper shell 14 and form the housing of the junction box 10.
- detent springs 22 are provided, the lower shell 12 and upper shell 14 securely hold together.
- the cables 16, 18 are shown, which are prepared for the electrical connection.
- leadframe 30 which is provided for a contact, the below
- the provision of the cables 16, 18 includes the stripping of the outer cable sheath as well as the stripping of the individual conductors, so that they
- the device may include fanning the conductors so that each of the conductors is a predetermined distance from the conductor
- the cable openings 17 are designed so that the housing of the junction box 10 can take over the strain relief function.
- the cable openings 17 are so
- Leadframe 30 can be done in a known manner.
- the person skilled in the art is the joining techniques such as soldering, crimping, bonding, IDC, and welding (eg.
- the leadframe 30 includes current bars 34a-d and contacts 36a-d.
- the current bars 34a-d are the
- the contacts 36a-d are used for connection to the outside, so the connection to a cable below
- terminals 32a-e but only four contacts 36a-d are provided.
- bridges 38a-f are provided, which are interrupted in accordance with the respective configuration to be produced. This interruption can z. B. by punching or simply cutting the bridge just not required 38a-d done.
- the assignments of the connections 32a-e and the contacts 36a-d are then made through the intermediary of
- FIG. 3 an embodiment of the leadframe 30 is shown with two bridges 38a-f, with which each of the three of the contacts 36a-d furthest removed terminals 32a, 32b, 32c with the outer current bars 34a, 34c
- Leadframe 30 are arranged, or vice versa, that the leadframe 30 is disposed below the ladder.
- the arrangement of the bridges 38a-f below the conductors shown in FIG. 3 results in a maximum space saving. But it is advantageous in the production process, the bridges 38a-f according to the required assignment of
- Terminals 32a, 32b, 32c to the contacts 36a, 36d already before connecting the conductors to the terminals 32a, 32b, 32c to interrupt.
- the arrangement of the bridges 38a-d is different. Also in this figure are terminals 32a-e for the conductors
- the bridges 38a-d can still be interrupted even after the connection of the conductors.
- the production process can be made more flexible, since in this embodiment, the time of interruption of the bridges 38a-d considerably better to the rest
- Fig. 5 differs by the orientation of
- FIG. 6 shows a perspective view of conductors LI, L2, L3, N, PE connected to leadframe 30. Also in this figure, the cover of the terminals 32a-e is clearly visible through the conductors LI, L2, L3, N, PE. In the figure below the conductors LI, L2, L3, N, PE, the bridges 38a-d are to be seen, which are therefore not covered by the conductors LI, L2, L3, N, PE and thus at a suitable Job interrupted in the production process (eg
- the conductor L2 is connected to the contact 36a through the intermediary of the current bar 34a. Or not, if the bridge 38a is punched out.
- the conductor L3 is connected to the contact 36d via the bridge 38d and through the current bar 34b, or not.
- the conductor LI is either connected by the bridge 38b and the current bar 34a to the contact 36a or via the bridge 38c and the current bar 34b to the contact 36d or again just not.
- the conductor L3 is not connected to any of the current bars and accordingly does not contact any of the contacts 36a-d.
- the conductor L2 is connected to the contact 36a via the bridge 38a and the current bar 34a.
- a connector housing 40 is shown greatly simplified, as it may be provided for the connector for connection to the junction box (see Fig. 1, 2).
- the housing of the plug 40 is divided into two half-shells 41, 42. In each of these half-shells 41, 42, a part of the cable duct 43 is formed, so that the housing can surround the (not shown in this Fig.) Cable.
- sealing elements 44a, 44b integrally formed, which together seal the interior of the housing against the contacting area, so that the housing can be cast.
- the openings required for supplying the potting compound on the one hand and for venting on the other hand are assumed to be known and are therefore not shown in this figure.
- recesses 45 are provided, through which the conductors or the contacts can be performed themselves.
- Housing halves 41, 42 form the Dichtelemte 44 a, 44 b, a seal which seals the interior of the housing against the contacts, so that a potting compound with which the housing the plug 40 is filled, the contact area can not reach.
- a tight housing is realized, while the sealant the
- Fig. 11 is a fourth embodiment of a
- leadframes 30 according to the invention shown.
- the leadframe is cranked.
- the cranking are the surfaces of the terminals 32a-e, which are provided for the conductors to be connected (not shown in this figure), with respect to the surfaces of the current bars 34a-e out.
- FIG. 13 shows a perspective view of the leadframe 30 connected to the cable 16, 18 according to the fourth embodiment. There are the stripped Head 19 already attached to the leadframe 30 in a suitable configuration.
- a suitable configuration of the leadframe 30 can again be produced by separating out individual ones of the bridges 38a-f.
- the bridges can also be subsequently removed due to their arrangement, i. E. as previously described with reference to FIG. It can be clearly seen that the respective
- Conductor portions 46 which still have an insulation, are separated from the actual connection points at the terminals 32a-e.
- the perspective view of Figure 13 is further supplemented by two cable manager 47.
- Such a cable manager 47 is also shown in FIG.
- the cable manager 47 has a plurality of groove-like recesses 48, which are dimensioned so that the recesses 48 can receive insulated conductors 46. Furthermore, these depressions 48 may also have further projections, which may allow a clamping of the insulated conductors 46.
- Figure 15 is further a side view of a
- cranking can be made larger than the insulation of a conductor 47. This allows conductors 47
- Insulation layer complicate the mounting on the terminals 32a-e. However, it is particularly preferred if the offset corresponds approximately to the thickness of the insulation layer of the conductor 47, since then forces on the conductors 47 or on the connection point at the terminals 32a-e are minimized.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Photovoltaic Devices (AREA)
- Connection Or Junction Boxes (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
Claims
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US32402510P | 2010-04-14 | 2010-04-14 | |
US32447710P | 2010-04-15 | 2010-04-15 | |
DE201010015225 DE102010015225A1 (en) | 2010-04-15 | 2010-04-15 | Leadframe and junction box with a leadframe |
PCT/EP2011/055895 WO2011128401A1 (en) | 2010-04-14 | 2011-04-14 | Leadframe and connecting socket having a leadframe |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2559115A1 true EP2559115A1 (en) | 2013-02-20 |
EP2559115B1 EP2559115B1 (en) | 2016-12-21 |
Family
ID=44730575
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11723278.5A Not-in-force EP2559115B1 (en) | 2010-04-14 | 2011-04-14 | Leadframe and connecting socket having a leadframe |
Country Status (7)
Country | Link |
---|---|
US (1) | US8979597B2 (en) |
EP (1) | EP2559115B1 (en) |
JP (1) | JP5567736B2 (en) |
CN (1) | CN102859808B (en) |
DE (1) | DE102010015225A1 (en) |
TW (1) | TWI487457B (en) |
WO (1) | WO2011128401A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9337593B2 (en) * | 2013-06-13 | 2016-05-10 | Intermountain Electronics, Inc. | Plug and receptacle assembly |
US20150323749A1 (en) * | 2014-05-11 | 2015-11-12 | Avago Technologies General Ip (Singapore) Pte. Ltd. | Surface mount device (smd) optical port |
DE102014219030B4 (en) * | 2014-09-22 | 2016-07-07 | Robert Bosch Gmbh | plug module |
WO2017032762A1 (en) * | 2015-08-27 | 2017-03-02 | Phoenix Contact Gmbh & Co.Kg | Electric cable subassembly |
ITUB20159751A1 (en) * | 2015-12-30 | 2017-06-30 | Johnson Electric Asti S R L | Wiring with integrated connector, particularly for motor vehicles. |
DE102016103439B4 (en) * | 2016-02-26 | 2018-04-05 | Lisa Dräxlmaier GmbH | Contact point of a flat conductor |
US9780459B1 (en) * | 2016-03-30 | 2017-10-03 | Te Connectivity Corporation | Linking cable connector |
DE102016209227A1 (en) * | 2016-05-27 | 2017-11-30 | Volkswagen Aktiengesellschaft | Arrangement for the electrical connection of a cable to an electrical consumer |
CN106654803B (en) * | 2017-02-10 | 2022-04-15 | 浙江小宇科技股份有限公司 | Threading and screwing assembly system of wiring harness connector assembly all-in-one machine |
US10665988B2 (en) * | 2018-08-08 | 2020-05-26 | Hyperframe Inc. | Framing assembly with modular connectors |
CN112713696A (en) * | 2020-12-29 | 2021-04-27 | 中车永济电机有限公司 | Space-saving and convenient-to-disassemble motor junction box |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
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US4785532A (en) * | 1985-10-22 | 1988-11-22 | Amp Incorporated | Method of making electrical connector assembly for antiskid braking system |
JP2569717B2 (en) * | 1987-06-05 | 1997-01-08 | 日本電装株式会社 | Resin-sealed semiconductor device and method of manufacturing the same |
US5069626A (en) * | 1987-07-01 | 1991-12-03 | Western Digital Corporation | Plated plastic castellated interconnect for electrical components |
US5031310A (en) | 1988-09-29 | 1991-07-16 | Northern Telecom Limited | Method of manufacturing electrical receptacles |
JP2835128B2 (en) * | 1989-03-15 | 1998-12-14 | アンプ インコーポレーテッド | Circuit panel |
DE4323827C1 (en) * | 1993-07-15 | 1994-12-08 | Siemens Ag | Pluggable assembly |
US6264510B1 (en) * | 1997-05-28 | 2001-07-24 | Harness System Technologies Research Ltd. | Laser-welded bus bar structure |
EP0924811A1 (en) | 1997-12-19 | 1999-06-23 | Osram Sylvania Inc. | Lead-frame, lead-frame assembly and related methods |
DE69908896T2 (en) * | 1999-01-04 | 2004-05-19 | Sumitomo Wiring Systems, Ltd., Yokkaichi | Electrical junction box with a busbar |
JP2002343504A (en) * | 2001-05-11 | 2002-11-29 | Sumitomo Electric Ind Ltd | Diode, and connector serving as resistor |
DE10154234A1 (en) * | 2001-11-07 | 2003-05-22 | Kostal Leopold Gmbh & Co Kg | Arrangement consisting of a panel-like module and a connection unit, connection unit for such an arrangement, method for creating such an arrangement and device for producing such an arrangement |
DE10232281A1 (en) | 2002-07-16 | 2004-02-12 | Phoenix Contact Gmbh & Co. Kg | Electrical connection arrangement for connecting cable to external rotor motor's stator winding ends has plug strip contacts, conducting pieces, connecting elements in form of lead frame |
US7144259B2 (en) | 2004-02-27 | 2006-12-05 | Finisar Corporation | Optical transceiver module having a dual segment molded lead frame connector |
DE202005018318U1 (en) * | 2005-10-28 | 2007-03-15 | Weidmüller Interface GmbH & Co. KG | Plug connection for flat cable and contact element for such a connector |
DE102007003652B4 (en) * | 2007-01-18 | 2014-05-28 | Tyco Electronics Amp Gmbh | Electrical bypass |
US7940504B2 (en) * | 2007-06-21 | 2011-05-10 | American Power Conversion Corporation | Apparatus and method for scalable power distribution |
JP2009146571A (en) * | 2007-12-11 | 2009-07-02 | Yazaki Corp | Unit with built-in control circuit |
DE102008057078A1 (en) * | 2008-06-12 | 2009-12-17 | Anton Gensler Gmbh | Junction box for photovoltaic modules |
JP5216428B2 (en) * | 2008-06-13 | 2013-06-19 | 株式会社オートネットワーク技術研究所 | Electrical junction box |
-
2010
- 2010-04-15 DE DE201010015225 patent/DE102010015225A1/en not_active Withdrawn
-
2011
- 2011-04-14 JP JP2013504274A patent/JP5567736B2/en not_active Expired - Fee Related
- 2011-04-14 EP EP11723278.5A patent/EP2559115B1/en not_active Not-in-force
- 2011-04-14 CN CN201180018937.6A patent/CN102859808B/en not_active Expired - Fee Related
- 2011-04-14 TW TW100112924A patent/TWI487457B/en not_active IP Right Cessation
- 2011-04-14 WO PCT/EP2011/055895 patent/WO2011128401A1/en active Application Filing
- 2011-04-14 US US13/640,151 patent/US8979597B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2011128401A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2559115B1 (en) | 2016-12-21 |
TW201212788A (en) | 2012-03-16 |
US20130065456A1 (en) | 2013-03-14 |
DE102010015225A1 (en) | 2011-10-20 |
DE102010015225A9 (en) | 2012-06-06 |
TWI487457B (en) | 2015-06-01 |
CN102859808B (en) | 2015-12-09 |
JP5567736B2 (en) | 2014-08-06 |
JP2013527566A (en) | 2013-06-27 |
US8979597B2 (en) | 2015-03-17 |
CN102859808A (en) | 2013-01-02 |
WO2011128401A1 (en) | 2011-10-20 |
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