EP2386455B1 - Dispositif de contrôle de rails - Google Patents
Dispositif de contrôle de rails Download PDFInfo
- Publication number
- EP2386455B1 EP2386455B1 EP11003757.9A EP11003757A EP2386455B1 EP 2386455 B1 EP2386455 B1 EP 2386455B1 EP 11003757 A EP11003757 A EP 11003757A EP 2386455 B1 EP2386455 B1 EP 2386455B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rail
- accordance
- inspection apparatus
- measuring devices
- measuring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000005259 measurement Methods 0.000 claims description 22
- 238000007689 inspection Methods 0.000 claims description 17
- 238000002604 ultrasonography Methods 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 7
- 238000003698 laser cutting Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 2
- 230000010363 phase shift Effects 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 51
- 239000000523 sample Substances 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
- B61K9/08—Measuring installations for surveying permanent way
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L23/00—Control, warning or like safety means along the route or between vehicles or trains
- B61L23/04—Control, warning or like safety means along the route or between vehicles or trains for monitoring the mechanical state of the route
- B61L23/042—Track changes detection
- B61L23/044—Broken rails
Definitions
- the present invention relates to a device for testing rails, especially railroad tracks, but also tram and subway rails and the like for hidden defects such as cracks.
- Known rail testing devices are incorporated in rail test trains, such as the applicant's UST96 ultrasonic rail test train. They are used to detect hidden defects in rails, such as cracks and the like.
- the test is performed with ultrasound, which is introduced by means of a test device from above the rail in this.
- the ultrasound is reflected at the bottom of the rail and gives a response signal in the tester. If there are cracks, the reflection of the ultrasound takes place earlier, namely between the top of the rail and the underside of the rail. The response signal is therefore different and can be detected and analyzed.
- eddy current tests of the rails are carried out. Again, this can be done with such Schienenprüfmann.
- the measuring data of the probes are transmitted to a control computer, where further data such as GPS and displacement information are collected.
- a pre-selection of surface damage events takes place by means of a special evaluation software. All measured data are subject to direct evaluation here.
- a detailed evaluation by a computer done off-line. The displays are displayed on the screen as amplitudes above the track.
- the measurements are carried out at speeds of up to 100 km / h.
- the vehicle is equipped with state-of-the-art measuring and computer technology.
- sixteen guided probes "see" each rail at different angles into the rails. Of course, a different number of probes can be used.
- the control electronics ensure a permanent optimization of the signal levels. Rail profiles are automatically taken into account during optimization.
- the test data of the test channels are processed directly by means of evaluation software and displayed on the display of the test system.
- the rail test trains comprise measuring bogies, with pairs of wheels spread apart, i. be pressed by means of force against the rail inner edges. This ensures that the wheels are always in the same position relative to the associated rail.
- the position of the test device is thus determined transversely to the rail longitudinal direction, so that it can be ensured that the ultrasound test takes place at the intended position, namely in the region of the rail web and its extension into the rail head and the rail foot. Only this ensures that the ultrasound runs through the entire rail and is only reflected on its underside, provided that no damage is present.
- This embodiment of the Schienenprüfman also has the disadvantage that false triggering of railway signals due to the track release means in the rails occur. Since different counting principles exist, it is difficult to avoid false axis counts and thus false tripping. As a result, serious consequences, including road closures, are known to arise, the removal of which requires the use of the Federal Border police.
- the invention is therefore based on the object to avoid these problems.
- an improved rail inspection device should be specified.
- a device according to the preamble of claim 1, characterized in that the device is at least substantially rigidly connected to at least one axis of the rail vehicle and supported by this or these axes.
- test apparatus Unlike known testers this is therefore not on the car body or bogie and thus not resiliently supported, but is supported by the axles, which are not sprung against the rail are. As a result, the test apparatus has an unambiguous position relative to the upper edge of the rail, so that no falsification of the measurement results occurs.
- a slightly resilient mounting of the test apparatus relative to the axes is basically possible, as long as it is ensured that the permitted relative movement does not lead to any falsification of the measurement results. However, a completely rigid connection is preferred.
- the test device is suspended in particular on laterally outwardly projecting portions of the wheel axles on this. This has proven to be particularly advantageous for the arrangement of the test apparatus. In principle, however, a suspension would be possible in an axle area located between the wheels.
- the test device according to the invention preferably comprises a frame, which carries the measuring devices and in turn is rigidly connected to at least one wheel axle. Above the frame, the measuring devices can be worn in a suitable manner.
- the frame can also accommodate several measuring devices.
- test device is suspended on two adjacent wheel axles and preferably has a torsion compensation device. This results in a suspension at four points, which is particularly stable. About the torsion compensation device can be prevented that the tester changes the torsional properties of the bogie.
- test apparatus are arranged one behind the other in the rail longitudinal direction, in particular also different test apparatuses, such as ultrasonic testing apparatus, from one another and inductive testing device, for example eddy current testing device. Due to the suspension of the testers on the wheel axles so much space is gained over known testers that two testers can be easily arranged in the longitudinal direction one behind the other. This allows two different measurements to be carried out simultaneously with a single measuring bogie.
- test apparatuses such as ultrasonic testing apparatus
- the measuring devices of the test device according to the invention are preferably mounted displaceably transversely to the rail longitudinal direction, in particular with respect to the frame. This can ensure that the measuring devices are in the optimum position to the rail to perform the measurements.
- the adjustment of the measuring devices can be done for example by stepper motors and regulated in a known manner.
- test apparatus on measuring devices, which are mounted transversely to the longitudinal extent of the rails displaceable, wherein means are provided for positioning the measuring devices relative to the rail, which operate without contact with the rail.
- This slidable bearing and positioning device can also be used in conventional test devices, in which the test device is suspended on the bogie or on the car body. In this case, however, dispenses with the spreading of the pairs of wheels and instead determines the position of the test apparatus, in particular the wheels of the measuring bogie relative to the rail. About a control device, the position of the tester can be adjusted in the desired manner, for example, again on stepper motors or the like.
- the test apparatus has, in particular, means for positioning the measuring head, means for measuring the distance between the measuring head and the rail, and means for moving the measuring head relative to the rail. The distance measurement can be carried out by means of laser, radar, eddy current, ultrasound or mechanical.
- the invention has the advantage that no Aufsp Rudsch must be provided and that the disadvantages associated with the spreading no longer occur. In particular, turnouts can be run over easily, and there is no derailment required.
- the invention can be developed in particular by the fact that the wheels are made of plastic and / or have no flange. Incorrect axle counting can be avoided by the use of plastic, and the absence of a flange on the wheels in turn increases the derailment of the device when driving over turnouts.
- An inventive Schienenprüfzug may have a plurality of such Schienenprüfvorraumen.
- several pairs of such rail test devices may be provided with one test device for each rail.
- two pairs can be arranged on a frame with two pairs of wheels and two or more racks in a row be present.
- the distance measurement takes place between the rail and the associated testing device itself or a part of the rail testing device rigidly connected thereto, preferably the associated wheel of the rail testing device, so that in each case the relative position between rail and associated testing device can be determined.
- the Measurement can be carried out by laser, radar, eddy current, mechanical means, ultrasound or in any other way.
- the measurement can be continuous or at intervals.
- the adjustment of the wheels and thus the test apparatus relative to the rail in a known manner, for example by servo motors.
- the rail inspection device according to the invention can also be integrated in a normal bogie.
- the distance can also be measured by providing means by which a laser cutting profile of the rail can be created, means for detecting the rail type based on the cutting profile, means for measuring a point on the rail and means for determining the position of the rail web based on these data , On the basis of the determined laser cutting profile, the rail type can be determined. The position of the bar can then be determined with the help of the rail type and the measured point.
- Another possibility is to detect two corner points of the rail head and to determine the position of the rail web over the average value of the distances of the two corner points.
- the means for positioning the measuring devices are preferably arranged at a distance from the measuring devices themselves. As a result, a disturbance of the distance measurement can be avoided by the rail inspection. For example, in ultrasonic measurements, a water film is used which would interfere with a distance laser measurement.
- a laser triangulation measurement or a laser phase displacement measurement may be performed, in which the laser is directed to a rail edge.
- rapid changes in the distance can be detected a change or a different distance in a front region and a rear region of the test device can be determined.
- Stellstellsysteme can compensate for such a difference.
- a so-called line-scan camera is sufficient for recording the triangulation points.
- a not shown in the drawing rail vehicle has a bogie 1, which may be designed as a special measuring bogie, but need not.
- the bogie comprises two axles 2, each carrying in a known manner two wheels 3, which roll on rails 4 of a track.
- a chassis receptacle 5 is arranged, which is supported on the axles 2 via damping and spring devices 6. Also supported by the axles 2 is a frame 7 which, however, is not resiliently supported relative to the axles 2 but is at least substantially rigidly connected thereto.
- the frame 7 carried by the axles 2 in turn carries two testing devices 8 which are arranged one behind the other in the rail longitudinal direction and spaced from each other.
- Each of the rail testers 8 constitutes its own test system, and the type of test between the two rail testers 8 may be different. Of course, too only one rail inspection device 8 or more than two rail inspection devices 8 may be arranged on the frame 7.
- the rail testing devices 8 are connected in a manner not shown transversely to the longitudinal direction of the rails 4 slidably connected to the frame 7.
- the test devices can therefore be brought into a suitable position with respect to the transverse direction of the rails. This can ensure that, for example, an ultrasonic measurement in the region of the web 10 of the rails 4 takes place.
- a distance measurement can be used.
- the distance measurement is carried out in particular contactless, for example by means of laser, radar, eddy current, ultrasound or mechanical.
- Particularly preferred is a distance determination on the creation of a laser cutting profile and recognize the rail type.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Claims (14)
- Appareil pour le contrôle de rails (4), en particulier de rails ferroviaires, visant des défauts cachés tels que des fissures, qui est agencé sur un véhicule ferroviaire et qui circule le long des rails (4),
caractérisé en ce que
l'appareil de contrôle est relié au moins sensiblement rigidement à au moins un essieu (2) du véhicule ferroviaire et est porté par cet essieu ou ces essieux (2). - Appareil selon la revendication 1,
caractérisé en ce que la suspension de l'appareil de contrôle (8) a lieu sur des portions dépassant latéralement vers l'extérieur d'au moins un essieu de roues (2). - Appareil selon la revendication 1 ou 2,
caractérisé en ce que l'appareil de contrôle (3) comprend un cadre (7), qui porte les moyens de mesure et qui est relié de son côté rigidement avec au moins un essieu de roues (2). - Appareil selon la revendication 3,
caractérisé en ce que l'appareil de contrôle (8) est suspendu sur deux essieux de roues voisins (2) et comprend de préférence un dispositif de compensation de torsion. - Appareil selon l'une des revendications précédentes,
caractérisé en ce qu'au moins deux appareils de contrôle (8) sont agencés les uns derrière les autres dans la direction longitudinale des rails, en particulier également des appareils de contrôle différents les uns des autres, tels que des dispositifs de contrôle par ultrasons et des dispositifs de contrôle par induction, par exemple des dispositifs de contrôle à courant de Foucault. - Appareil selon l'une des revendications précédentes,
caractérisé en ce que les moyens de mesure sont montés avec possibilité de déplacement transversalement à la direction longitudinale des rails, en particulier par rapport au cadre (7). - Appareil pour le contrôle de rails (4), en particulier de rails ferroviaires, qui est agencé sur un véhicule ferroviaire et qui est déplaçable le long des rails (4), en particulier selon l'une des revendications précédentes,
caractérisé en ce que
l'appareil de contrôle (8) comprend des moyens de mesure qui sont montés avec possibilité de déplacement transversalement à l'extension longitudinale des rails (4), et en ce qu'il est prévu des moyens pour le positionnement des moyens de mesure par rapport aux rails (4), qui fonctionnent sans contact par rapport aux rails (4). - Appareil selon la revendication 7,
caractérisé en ce qu'il est prévu des moyens pour le positionnement des moyens de mesure, des moyens pour mesurer la distance entre les moyens de mesure et les rails (4), ainsi que des moyens pour déplacer les moyens de mesure par rapport aux rails (4). - Appareil selon la revendication 8,
caractérisé en ce que la mesure de distance a lieu au moyen d'un laser, d'un radar, de courants de Foucault, par ultrasons ou par voie mécanique. - Appareil selon la revendication 9,
caractérisé en ce qu'il est prévu des moyens grâce auxquels il est possible d'établir un profil de section par laser des rails (4), des moyens pour reconnaître le type de rail à l'aide de ce profil, des moyens pour mesurer un point sur le rail (4) et des moyens pour déterminer la position du tronc (10) du rail (4) à l'aide de ces données. - Appareil selon la revendication 9,
caractérisé en ce qu'il est prévu des moyens pour déterminer deux points au coin de la tête (11) du rail (4) et des moyens pour déterminer la position du tronc (10) du rail (4) à l'aide de la valeur moyenne des distances des deux points aux coins. - Appareil selon l'une des revendications 7 à 11,
caractérisé en ce que les moyens pour le positionnement des moyens de mesure sont agencés à distance des moyens de mesure. - Appareil selon l'une des revendications 7 à 12,
caractérisé en ce qu'il est prévu des moyens pour exécuter une mesure de triangulation par laser ou une mesure de décalage de phase par laser sur le rail (4), mesure pendant laquelle le laser est dirigé vers une arête du rail. - Appareil selon la revendication 13,
caractérisé en ce que les moyens sont agencés, observés dans la direction longitudinale du rail, dans une région terminale antérieure et dans une région terminale postérieure de l'appareil de contrôle (8), et en ce qu'il est prévu des moyens grâce auxquels les différences de distance entre la région terminale antérieure et la région terminale postérieure de l'appareil de contrôle (8) peuvent être compensées.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202010006811U DE202010006811U1 (de) | 2010-05-14 | 2010-05-14 | Schienenprüfvorrichtung |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2386455A1 EP2386455A1 (fr) | 2011-11-16 |
EP2386455B1 true EP2386455B1 (fr) | 2014-07-16 |
EP2386455B2 EP2386455B2 (fr) | 2019-07-31 |
Family
ID=42372248
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11003757.9A Not-in-force EP2386455B2 (fr) | 2010-05-14 | 2011-05-06 | Dispositif de contrôle de rails |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2386455B2 (fr) |
DE (1) | DE202010006811U1 (fr) |
DK (1) | DK2386455T4 (fr) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9733625B2 (en) | 2006-03-20 | 2017-08-15 | General Electric Company | Trip optimization system and method for a train |
US10308265B2 (en) | 2006-03-20 | 2019-06-04 | Ge Global Sourcing Llc | Vehicle control system and method |
US20130317676A1 (en) * | 2012-05-23 | 2013-11-28 | Jared Klineman Cooper | System and method for inspecting a route during movement of a vehicle system over the route |
US10569792B2 (en) | 2006-03-20 | 2020-02-25 | General Electric Company | Vehicle control system and method |
US9205849B2 (en) | 2012-05-23 | 2015-12-08 | General Electric Company | System and method for inspecting a route during movement of a vehicle system over the route |
US9950722B2 (en) | 2003-01-06 | 2018-04-24 | General Electric Company | System and method for vehicle control |
US9956974B2 (en) | 2004-07-23 | 2018-05-01 | General Electric Company | Vehicle consist configuration control |
US9828010B2 (en) | 2006-03-20 | 2017-11-28 | General Electric Company | System, method and computer software code for determining a mission plan for a powered system using signal aspect information |
US9834237B2 (en) | 2012-11-21 | 2017-12-05 | General Electric Company | Route examining system and method |
US8903574B2 (en) | 2009-10-22 | 2014-12-02 | General Electric Company | System and method for vehicle communication, vehicle control, and/or route inspection |
US9580091B2 (en) | 2009-10-22 | 2017-02-28 | General Electric Company | System and method for communicating data in a vehicle system |
WO2014026091A2 (fr) * | 2012-08-10 | 2014-02-13 | General Electric Company | Système et procédé d'examen d'itinéraire |
US9669851B2 (en) | 2012-11-21 | 2017-06-06 | General Electric Company | Route examination system and method |
DE102013219763A1 (de) * | 2013-09-30 | 2014-08-28 | Siemens Aktiengesellschaft | Schienenbrucherkennung |
CN104129405B (zh) * | 2014-07-23 | 2016-11-02 | 武汉武大卓越科技有限责任公司 | 基于钢轨变形速度的轨道刚度快速测量方法 |
FR3032794B1 (fr) * | 2015-02-13 | 2017-10-06 | Metrolab | Dispositif de detection de defauts de rails par mesure d'impedance |
CN109624790A (zh) * | 2019-01-14 | 2019-04-16 | 中铁局集团电务工程有限公司 | 一种刚性接触网无轨测量辅助装置 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH319876A (fr) * | 1953-04-10 | 1957-03-15 | Matisa Materiel Ind Sa | Véhicule comportant un dispositif pour la mesure et l'enregistrement du gauche de files de rails, notamment d'une voie de chemin de fer |
NL303044A (fr) † | 1964-01-14 | |||
CH566883A5 (fr) * | 1973-07-16 | 1975-09-30 | Matisa Materiel Ind Sa | |
JPS51101561A (en) * | 1975-03-05 | 1976-09-08 | Japan National Railway | Kogakushikikidokuruisokuteisochi |
DE2517948A1 (de) † | 1975-04-23 | 1976-11-04 | Messerschmitt Boelkow Blohm | Schienenpruefwagen |
DE2855877C2 (de) † | 1978-12-22 | 1985-01-10 | Franz Plasser Bahnbaumaschinen-Industriegesellschaft Mbh, Wien | Einrichtung zur kontinuierlichen berührungslosen Vermessung der Schienenkopfoberflächen eines verlegten Gleises |
CH630015A5 (fr) † | 1979-03-06 | 1982-05-28 | Speno International | Dispositif de mesure des deformations ondulatoires de la surface de roulement des rails d'une voie ferree. |
AT402953B (de) * | 1990-11-12 | 1997-10-27 | Plasser Bahnbaumasch Franz | Einrichtung zur berührungslosen spurweitenmessung von schienen |
DE10328523B4 (de) † | 2003-06-24 | 2009-05-07 | Schreck-Mieves Gmbh | Verfahren und Meßvorrichtung zur berührungslosen Vermessung einer Kontur einer Oberfläche |
DE102006025717A1 (de) † | 2006-05-30 | 2007-12-06 | Dieter Dr.-Ing. Wilkens | Schienenprüffahrzeug |
-
2010
- 2010-05-14 DE DE202010006811U patent/DE202010006811U1/de not_active Expired - Lifetime
-
2011
- 2011-05-06 EP EP11003757.9A patent/EP2386455B2/fr not_active Not-in-force
- 2011-05-06 DK DK11003757.9T patent/DK2386455T4/da active
Also Published As
Publication number | Publication date |
---|---|
DE202010006811U1 (de) | 2010-07-29 |
DK2386455T4 (da) | 2019-09-09 |
DK2386455T3 (da) | 2014-09-08 |
EP2386455A1 (fr) | 2011-11-16 |
EP2386455B2 (fr) | 2019-07-31 |
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