EP2361697A1 - Installation de nettoyage pour récipient et son procédé de fonctionnement - Google Patents
Installation de nettoyage pour récipient et son procédé de fonctionnement Download PDFInfo
- Publication number
- EP2361697A1 EP2361697A1 EP11150738A EP11150738A EP2361697A1 EP 2361697 A1 EP2361697 A1 EP 2361697A1 EP 11150738 A EP11150738 A EP 11150738A EP 11150738 A EP11150738 A EP 11150738A EP 2361697 A1 EP2361697 A1 EP 2361697A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- treatment
- station
- containers
- cleaning
- stages
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000011282 treatment Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000002386 leaching Methods 0.000 claims description 9
- 239000003518 caustics Substances 0.000 claims description 3
- 238000002203 pretreatment Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 4
- 239000003599 detergent Substances 0.000 claims 1
- 239000013505 freshwater Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
Definitions
- the invention relates to a cleaning system for containers, in particular for bottles, and a method for their operation in the preamble of claim 1 and 7 explained type.
- the known cleaning system includes a closed housing through which the containers to be cleaned are passed through by means of a continuous conveyor.
- the known cleaning system is designed as a single-end system, ie the containers are on one and the same side in the housing and out of the housing.
- the interior of the housing is divided into a variety of cleaning stations, the containers are dipped before their actual cleaning treatment in the main lye (Hauptlaugebad) in a Vorlaugebad to first remove the coarsest dirt.
- the container with lye and water with falling temperature eg 60 ° C, 50 ° C, 35 ° C
- the invention has for its object to form a cleaning system energy and water saving.
- the object is achieved in a cleaning system by the features of claim 1 and in a method by the features of claim 7.
- the invention is based on the recognition that energy losses occur through heat carryover, ie the containers and the conveying means are introduced in the heated state into treatment stages in which the heat is not required. This leads, for example, to increased Sewage temperatures, which are often a problem. Furthermore, a water saving is possible if the treatment is treated in several stages, each with a fraction of the otherwise required water. It has been found that it is possible to clean containers biologically flawless with a water consumption of less than 0.1 l per container. The multistage treatment of the container with pre-caustic still serves to optimally preheat the container, so that the large amount of liquid in the main lye bath does not have to be kept constantly at high energy consumption at the required temperature.
- Vorlauge- and Nachlaugestationen Due to the multi-stage design of Vorlauge- and Nachlaugestationen is graded in the tailed wastewater disposal available, which can be used for stepwise heating of the container by heat transfer to the precursor. In this way energy is saved.
- Vorlauge- and Nachlauge treatment stages are coupled in pairs heat transfer.
- a sprinkling device in particular in the pre-treatment stage, has a thermal energy-saving effect, by means of which only the containers and the conveyor are heated. Elaborate immersion baths, where the containers must be emptied after each treatment, eliminated.
- water can be saved by the rinsing station is also configured with a variety of treatment levels, each individually with a lower water content.
- a cleaning system 1 for cleaning containers 2 ( Fig. 3 ), eg bottles made of glass or plastic, in particular PET, can be seen.
- the cleaning system 1 contains a housing 3 and is designed in the illustrated embodiment as a single-end system, ie container inlet 4 and container outlet 5 are located on the same side of the housing 3.
- an endless conveyor 6 is arranged, which guides the container 2 through a variety of cleaning stations ,
- the conveyor 6 runs from the container inlet 4 first through a Vorweichstation VW and from there into and through a Vorlaugestation VL, then into a Scholaugestation HL and from this by a Nachlaugestation NL in a rinse station S before the container 2, the housing 3 on Leave container outlet 5.
- the system 1 according to the invention does not differ from the prior art.
- the cleaning system 1 according to the invention differs from the prior art by an energy- and water-saving design, wherein water-saving treatment methods and heat recovery are used.
- the pre-softening station is divided into two pre-softening zones VWI and VWII. Both stations can work with different temperatures and / or different liquids.
- the Vorlaugestation VL has in the illustrated embodiment, three Vorlaugezonen preferably formed as separate units VLI, VLII and VLIII, which are arranged in the conveying direction of the conveyor 6 one behind the other and between the Vorweichstation VW and the Scholaugestation HL.
- the main purpose of the Vorlaugestation is the preheating of the container 2 and the conveyor as close to the temperature of the Hauptlaugestation (usually 80 ° C).
- Each of the individual Vorlaugezonen VLI to VLIII is formed as a separate unit and has its own Laugenzuschreib 7I, 7II and 7III, and provided with a respective pump P Laugeabtechnisch 8I, 8II and 8III, wherein the Laugeableitonne 8 open into a common disposal line 9.
- All three pre-leach stages VLI, VLII, VLIII are supplied by a common filter device 10, which filters all three zones simultaneously. However, it is also possible to assign each zone its own filter device. Each pre-leach stage is assigned a label discharge station with a circulation pump.
- Fig. 3 shows such a Vorlaugezone in a detailed view, from which it can be seen that the containers 2 are passed through the conveyor 6 on individual guides 11 under a sprinkler 12 (overflow), which is supplied via line 7 with precoat. For this purpose, the container 2 are also filled to a certain extent (pre-softening effect).
- the Vorlauge runs from the containers 2 and is collected by a baffle 13, which catches the rinsed dirt and leads to a Schmutzaustrageband 14, which takes him out of the Housing 3 dissipates.
- the liquid collects in the lower region and is discharged via the line 8 by means of the pump P in the manner to be described below.
- This construction is essentially the same for all Vorlaugenzonen VLI to VLIII.
- the containers then pass into the main leaching station HL, which is designed as Laugebad in the illustrated embodiment. It should be striven that the temperatures of the conveyor and the container when immersing in the Feldlaugebad as close as possible to its temperature range.
- the Nachlaugestation NL is divided into different zones NLI, NLII, NLIII, each of which is formed as a closed unit with a drain line 15I, 15II and 15III, which are each provided with a pump, and their own supply line 161, 1611 and 16III is.
- the treatment of the containers is done by spraying (inside and outside).
- the heat originating from the main leaching station HL and entrained into the leaching station NL is removed from the containers and conveyors (including holders, such as bottle baskets) by the after-caustic, so that the containers and conveyors cool gradually, even if less water is used for cooling.
- the recovered heat passes with the lye on the respective discharge lines 15 in a heat exchanger 17.
- the heat exchanger 17 is connected to one or preferably several Nachlaugezonen NL. It can be provided for each Nachlaugezone a separate heat exchanger 17, but preferably a multi-stage heat exchanger, which is connected to all three Nachlaugezonen I to III.
- the same number of Vorlaugezonen and Nachlaugezonen are provided, which are pairwise coupled via the heat exchanger.
- the number of However, zones can vary between two and five.
- the Efindung also works if, for example, more pre-than Nachlaugezonen or more Nachlauge- than Vorlaugezonen are present, for example, a Chalaugezone served two Vorlaugezonen or a Vorlaugezone is cold.
- the number of exchange zones and the heat exchanger size of a plant is determined for each application and depends on the customer requirements, the size of the plant and the energy and water costs (profitability calculation). It can basically be stated that 30% to 50% of energy and water can be saved compared to a modern one-stage heat recovery plant by this method.
- the pre-lye temperatures should be between 40 ° C and 70 ° C, the lye between 45 ° C and 75 ° C.
- the leaching station NL is followed by a rinsing station S, which is likewise subdivided into individual zones.
- a rinsing station S which is likewise subdivided into individual zones.
- two hot water zones WWI and MBA and a cold water zone KW are provided. It may be followed by a recycling water zone RW and finally a fresh water (cold water) zone FW, in which the containers 2 are rinsed with drinking water quality tap water.
- the invention is also in differently designed cleaning systems, for example, in two-end cleaning systems, in which the container inlet and the container outlet are located on opposite sides of the housing can be used.
- the number of zones within the stations can be varied depending on the particular design of the cleaning process or the special design of the cleaning system; such as e.g. the pre-softening station also contain only one zone.
- not all zones shown are necessary in the rinsing station.
- the requirements at the place of use such as a shortage supply of fresh water, high energy costs and cost-effectiveness are decisive.
- a two- to five-stage heat exchange can also be used. Both the Vorlauge- and the leaching station, for example, can be combined with an internal cleaning.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010002408A DE102010002408A1 (de) | 2010-02-26 | 2010-02-26 | Reinigungsanlage für Behälter und Verfahren zu ihrem Betrieb |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2361697A1 true EP2361697A1 (fr) | 2011-08-31 |
EP2361697B1 EP2361697B1 (fr) | 2016-12-21 |
Family
ID=44021937
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11150738.0A Active EP2361697B1 (fr) | 2010-02-26 | 2011-01-12 | Installation de nettoyage pour récipient et son procédé de fonctionnement |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2361697B1 (fr) |
CN (1) | CN102189091B (fr) |
BR (1) | BRPI1100340B1 (fr) |
DE (1) | DE102010002408A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018059746A1 (fr) * | 2016-09-29 | 2018-04-05 | Krones Ag | Dispositif de nettoyage de bouteilles et procédé pour le nettoyage de bouteilles utilisant le dispositif de nettoyage de bouteilles |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015008314A1 (de) | 2015-06-30 | 2017-01-05 | Krones Ag | Behandlungsmaschine zum Behandlen von Behältnissen und/oder Lebensmitteln mit Zuführung eines Arbeitsmediums |
CN105457958A (zh) * | 2015-12-29 | 2016-04-06 | 南京乐惠轻工装备制造有限公司 | 一种洗瓶机用节能*** |
CN114472412B (zh) * | 2022-03-03 | 2023-05-12 | 中蔬生物科技(寿光)有限公司 | 一种环保型组培瓶自动清洗机 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3118647A1 (de) * | 1981-05-11 | 1982-11-25 | Holstein Und Kappert Gmbh, 4600 Dortmund | Vorrichtung zum reinigen von flaschen |
DE3815441A1 (de) | 1988-05-06 | 1989-11-16 | Kronseder Maschf Krones | Verfahren und vorrichtung zum unterbrechen des ausstosses einer gefaessreinigungsmaschine |
DE4212433A1 (de) * | 1992-04-14 | 1993-10-21 | Holstein & Kappert Maschf | Flaschenreinigungsmaschine mit mehreren in Flaschendurchlaufrichtung angeordneten Behandlungszonen |
DE20321071U1 (de) * | 2003-05-05 | 2005-11-10 | Krones Ag | Vorrichtung zum Behandeln von Gegenständen mit Flüssigkeit |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7616074U1 (de) * | 1976-05-20 | 1978-04-20 | Seitz-Werke Gmbh, 6550 Bad Kreuznach | Reinigungsmaschine fuer behaelter, insbesondere flaschen |
DE4105139A1 (de) * | 1991-02-20 | 1992-01-23 | Sopura Chemie Gmbh | Verfahren und vorrichtung zum reinigen von flaschen |
DE19741546A1 (de) * | 1997-09-20 | 1999-04-01 | Inocermic Ges Fuer Innovative | Reinigungsverfahren mit zwei Flüssigkeitskreisläufen |
DE10320078A1 (de) * | 2003-05-05 | 2004-12-02 | Krones Ag | Vorrichtung zum Behandeln von Gegenständen mit Flüssigkeit |
DE102004026565B4 (de) * | 2004-05-29 | 2008-07-31 | Khs Ag | Verfahren zum Reinigen von Flaschen o.dgl. Behälter sowie Reinigungsmaschine |
DE102006039599A1 (de) * | 2006-08-23 | 2008-03-27 | Khs Ag | Verfahren zur Behandlung von Flaschen oder dergleichen Behälter in einer Reinigungsmaschine sowie Reinigungsmaschine |
DE102006053370A1 (de) * | 2006-11-10 | 2008-05-15 | Khs Ag | Spritzstation einer Reinigungsmaschine für Flaschen oder dergleichen Behälter sowie Reinigungsmaschine mit wenigstens einer Spritzstation |
-
2010
- 2010-02-26 DE DE102010002408A patent/DE102010002408A1/de not_active Withdrawn
-
2011
- 2011-01-12 EP EP11150738.0A patent/EP2361697B1/fr active Active
- 2011-02-23 BR BRPI1100340A patent/BRPI1100340B1/pt not_active IP Right Cessation
- 2011-02-25 CN CN201110047081.7A patent/CN102189091B/zh not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3118647A1 (de) * | 1981-05-11 | 1982-11-25 | Holstein Und Kappert Gmbh, 4600 Dortmund | Vorrichtung zum reinigen von flaschen |
DE3815441A1 (de) | 1988-05-06 | 1989-11-16 | Kronseder Maschf Krones | Verfahren und vorrichtung zum unterbrechen des ausstosses einer gefaessreinigungsmaschine |
DE4212433A1 (de) * | 1992-04-14 | 1993-10-21 | Holstein & Kappert Maschf | Flaschenreinigungsmaschine mit mehreren in Flaschendurchlaufrichtung angeordneten Behandlungszonen |
DE20321071U1 (de) * | 2003-05-05 | 2005-11-10 | Krones Ag | Vorrichtung zum Behandeln von Gegenständen mit Flüssigkeit |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018059746A1 (fr) * | 2016-09-29 | 2018-04-05 | Krones Ag | Dispositif de nettoyage de bouteilles et procédé pour le nettoyage de bouteilles utilisant le dispositif de nettoyage de bouteilles |
Also Published As
Publication number | Publication date |
---|---|
CN102189091B (zh) | 2015-03-25 |
CN102189091A (zh) | 2011-09-21 |
DE102010002408A1 (de) | 2011-09-01 |
BRPI1100340B1 (pt) | 2020-04-22 |
EP2361697B1 (fr) | 2016-12-21 |
BRPI1100340A2 (pt) | 2012-07-31 |
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