EP2331666A2 - Hydraulic fluid and method of preventing vapor corrosion - Google Patents

Hydraulic fluid and method of preventing vapor corrosion

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Publication number
EP2331666A2
EP2331666A2 EP09771619A EP09771619A EP2331666A2 EP 2331666 A2 EP2331666 A2 EP 2331666A2 EP 09771619 A EP09771619 A EP 09771619A EP 09771619 A EP09771619 A EP 09771619A EP 2331666 A2 EP2331666 A2 EP 2331666A2
Authority
EP
European Patent Office
Prior art keywords
glycol
weight
acid
hydraulic fluid
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP09771619A
Other languages
German (de)
English (en)
French (fr)
Inventor
Sibtain Hamid
Leslie E. Schmidtke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Corp
Original Assignee
BASF Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF Corp filed Critical BASF Corp
Publication of EP2331666A2 publication Critical patent/EP2331666A2/en
Withdrawn legal-status Critical Current

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/20Compounds containing nitrogen
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/12Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic compound containing atoms of elements not provided for in groups C10M141/02 - C10M141/10
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/082Inorganic acids or salts thereof containing nitrogen
    • C10M2201/083Inorganic acids or salts thereof containing nitrogen nitrites
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/085Phosphorus oxides, acids or salts
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/087Boron oxides, acids or salts
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/18Ammonia
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
    • C10M2207/0225Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • C10M2207/0406Ethers; Acetals; Ortho-esters; Ortho-carbonates used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C10M2209/1045Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
    • C10M2209/1055Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
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    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/02Unspecified siloxanes; Silicones
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/04Molecular weight; Molecular weight distribution
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/62Food grade properties
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids

Definitions

  • Hydraulic fluids are used as a power transmitting medium for a variety of practical applications. These hydraulic fluids must meet stringent performance criteria, such as thermal stability, fire resistance, low susceptibility to viscosity changes over a wide range of temperatures, good hydrolytic stability, and good lubricity.
  • the W/G-based hydraulic fluids contain significant amounts of water.
  • the water level in some fluids can be as high as 60%, by weight, and typically is at least 35%, by weight.
  • the presence of a high percentage of water in the fluid when heated to operating temperatures of 150 0 F or higher in a hydraulic system and in the presence of air/oxygen, creates ideal conditions for corrosion of metal parts made of non-stainless steel or cast iron.
  • VPC inorganic vapor phase corrosion
  • the present invention is directed to W/G-based hydraulic fluids that inhibit the vapor phase corrosion of exposed metal surfaces. More particularly, the present invention is directed to a W/G-based hydraulic fluid comprising an ammonium salt as a VPC inhibitor.
  • the present fluids are suitable for use in food-related applications. Prior W/G-based hydraulic fluids used in food-related applications did not contain a VPC inhibitor, and therefore lacked an important performance property. The present W/G-based hydraulic fluids overcome this unsolved problem.
  • Still another aspect of the present invention is to provide a method of inhibiting, retarding, or preventing the vapor phase corrosion of exposed metal surfaces caused by a hydraulic fluid comprising incorporating an effective amount, e.g., about 0.05% to about 1%, by weight, of an ammonium salt in a W/G-based hydraulic fluid.
  • Another aspect of the present invention is to provide a W/G-based hydraulic fluid comprising:
  • Another aspect of the present invention is to provide a W/G-based hydraulic fluid having a reserve alkalinity of at least about 20 nil. in order to extend the useful life of the hydraulic fluid.
  • the present invention is directed to W/G-based hydraulic fluids.
  • W/G-based fluids are widely used because they are fire resistant.
  • a present W/G-based hydraulic fluid can be used in a variety of practical applications, especially including food related applications.
  • exposed metal surfaces resist vapor phase corrosion caused by evaporation of W/G-based hydraulic fluid at elevated operating temperatures.
  • a W/G-based hydraulic fluid that is "essentially free" of an ammonium salt contains less than about 0.05%, by weight, of an ammonium salt.
  • Corrosion of a wide variety of metal surfaces can be inhibited, retarded, or prevented using a composition and method of the present invention.
  • corrosion can be inhibited on metal surfaces, including, but not limited to, iron, titanium, aluminum, copper, zinc, nickel, cobalt, chromium, magnesium, and other metals.
  • the composition and method of the present invention also can be used to protect alloys such as, but not limited to, steel.
  • a W/G-based hydraulic fluid of the present invention comprises: (a) about 25% to about 50%, by weight, of a glycol; (b) about 0.5% to about 8%, by weight, of a partially-neutralized aliphatic C 6 -Ci 6 carboxylic acid;
  • One commercial class of polyalkylene glycol useful in the present W/G-based fluid is the PLURASAFE ® products, available from BASF Corp., Floral Park, NJ.
  • An example of a useful PLURASAFE ® product is PLURASAFE ® WT 90000 H, a composition containing 60% by weight of methyl-oxirane polymer with oxirane (CAS No. 9003-11-6) and 40% by weight water.
  • PLURASAFE ® WT 90000 H is approved for incidental food contact.
  • Other useful PLURASAFE ® products are WS-660, WS-2000, WS-5100, WT-1400, WT-9150, and WT- 150,000. Each of these PLURASAFE ® products is approved for incidental food contact.
  • a sufficient amount of a buffering alkali is present to provide a residual alkalinity of at least about 22 ml, and more preferably at least about 25 ml, up to a reserve alkalinity of about 35 ml.
  • the useful life of the W/G-based fluid has sufficient buffering capabilities to maintain the pH of the fluid at about 9 or higher, e.g., about 10 to about 12, and avoid large, rapid pH fluctuations.
  • the pH of the hydraulic fluid is maintained at about 9 to about 11.
  • Useful buffering alkalis therefore include, but are not limited to carbonates, bicarbonates, borates, tetraborates, phosphates, and mixtures thereof.
  • the buffering alkali can be added as the sodium or potassium salt, for example.
  • the carrier of the W/G-based hydraulic fluid is water, which is present in an amount of about 25% to about 50%, by weight of the fluid.
  • the water preferably is deionized (DI) water because calcium and magnesium ions present in potable water can react with fluid additives causing a floe or precipitate to form, and adversely effect fluid performance
  • DI deionized
  • water included in the W/G-hydraulic fluid should have a maximum total hardness of 5 parts pei million (ppm)
  • ammonium salts tested were ammonium hydroxide, ammonium acetate, and ammonium carbonate. Each ammonium salt is listed as a food additive for human consumption.
  • the first test was performed using a W/G-based hydraulic fluid, i.e., the typical example above containing 0.5%, by weight, ammonium hydroxide, about 40% propylene glycol, about 22.5% PLURASAFE ® WT-90,000 H, about 0.2% sodium carbonate, and about 3.5% partially neutralized capric acid.
  • This corrosion inhibition test utilized three cast iron plates suspended over 100 ml of hydraulic fluid in a cylindrical jar. The top of the jar was covered with a cork having an opening for condensing tube.
  • Table 1 shows that hydraulic fluids containing no VPC inhibitor, or containing sodium nitrite or sodium carbonate, did not pass the VPC test for 48 hours or 96 hours.
  • Sodium nitrite passed the 24 hour test, but this length of time is insufficient for practical fluid applications.
  • Hydraulic fluids containing ammonium hydroxide, ammonium acetate, or ammonium carbonate each passed the 96 hour VPC test.
  • This VPC inhibition is attributed at least in part to volatilizing of ammonia, which imparts VPC inhibition to exposed metal surfaces.
  • Tests using standard corrosion inhibitors, such as benzotriazole and polyquaternary compounds failed to impart VPC inhibition because such compounds are not volatile under the operating conditions of the hydraulic fluid.
  • the reserve alkalinity is increased to greater than 20 ml by the addition of a buffering alkali.
  • Reserve alkalinity is important to increase the useful life of the fluid. Hydraulic fluids having a low reserve alkalinity start exhibiting high wear in a shorter period of time.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Lubricants (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
EP09771619A 2008-08-28 2009-08-21 Hydraulic fluid and method of preventing vapor corrosion Withdrawn EP2331666A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US9248308P 2008-08-28 2008-08-28
PCT/US2009/054643 WO2010027707A2 (en) 2008-08-28 2009-08-21 Hydraulic fluid and method of preventing vapor corrosion

Publications (1)

Publication Number Publication Date
EP2331666A2 true EP2331666A2 (en) 2011-06-15

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EP09771619A Withdrawn EP2331666A2 (en) 2008-08-28 2009-08-21 Hydraulic fluid and method of preventing vapor corrosion

Country Status (7)

Country Link
US (1) US20100056406A1 (zh)
EP (1) EP2331666A2 (zh)
JP (1) JP5425202B2 (zh)
KR (1) KR20110059737A (zh)
CN (1) CN102137919A (zh)
CA (1) CA2735223A1 (zh)
WO (1) WO2010027707A2 (zh)

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JP6239994B2 (ja) * 2014-02-07 2017-11-29 ユシロ化学工業株式会社 難燃性作動液組成物
JP6296943B2 (ja) * 2014-08-28 2018-03-20 コスモ石油ルブリカンツ株式会社 含水系作動液
CN105695075A (zh) * 2016-01-19 2016-06-22 许在天 水溶性润滑油
KR102553069B1 (ko) * 2017-10-16 2023-07-06 김태만 와이어 쏘우용 수성 절삭액 조성물
CN111321030A (zh) * 2018-12-13 2020-06-23 中国石油天然气股份有限公司 食品级含水溶性聚合物难燃液压液组合物
JP2021161356A (ja) * 2020-04-03 2021-10-11 シェルルブリカンツジャパン株式会社 水−グリコール系作動液組成物及びその追加補充添加剤

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KR20110059737A (ko) 2011-06-03
JP2012501371A (ja) 2012-01-19
WO2010027707A2 (en) 2010-03-11
CN102137919A (zh) 2011-07-27
US20100056406A1 (en) 2010-03-04
CA2735223A1 (en) 2010-03-11
JP5425202B2 (ja) 2014-02-26
WO2010027707A3 (en) 2010-06-17

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