EP2219269A2 - Dispositif et procédé de raccordement d'au moins deux connexions électriques - Google Patents

Dispositif et procédé de raccordement d'au moins deux connexions électriques Download PDF

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Publication number
EP2219269A2
EP2219269A2 EP09179728A EP09179728A EP2219269A2 EP 2219269 A2 EP2219269 A2 EP 2219269A2 EP 09179728 A EP09179728 A EP 09179728A EP 09179728 A EP09179728 A EP 09179728A EP 2219269 A2 EP2219269 A2 EP 2219269A2
Authority
EP
European Patent Office
Prior art keywords
terminal
clinching
connection
measuring element
connections
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09179728A
Other languages
German (de)
English (en)
Other versions
EP2219269B1 (fr
EP2219269A3 (fr
Inventor
Stephan Mazingue-Desailly
Roland Hellwig
Michael Mueller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2219269A2 publication Critical patent/EP2219269A2/fr
Publication of EP2219269A3 publication Critical patent/EP2219269A3/fr
Application granted granted Critical
Publication of EP2219269B1 publication Critical patent/EP2219269B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/06Riveted connections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K25/00Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/28End pieces consisting of a ferrule or sleeve
    • H01R11/281End pieces consisting of a ferrule or sleeve for connections to batteries
    • H01R11/287Intermediate parts between battery post and cable end piece
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/03Contact members characterised by the material, e.g. plating, or coating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing

Definitions

  • the invention relates to a device and a method for connecting two electrical connections according to the preamble of the independent claims.
  • a battery pole terminal arrangement is already known.
  • a fastening element is provided, wherein the fastening element includes a passing through the mounting portion of the battery sensor bolt with a comprehensive insulating this.
  • the fastening element includes a passing through the mounting portion of the battery sensor bolt with a comprehensive insulating this.
  • the inventive device and method for connecting two electrical connections have the advantage that an electrical and mechanical connection without the use of a Einpressbolzens can be produced.
  • an electrical measuring element without additional parts to be electrically conductively attached to a pole terminal.
  • the clinching is particularly well suited for this.
  • the recess is a hole which is slightly countersunk or chamfered on the back side. This makes it possible that when pressed the connection in this recess, the material thus pressed also forms an undercut, so that a rivet head is formed. This has a particularly positive effect on the mechanical and electrical properties of the compound.
  • the materials used for the connections on the one hand a cutting alloy CuZn39Pb2 and for shunt termination SE-Cu58 used.
  • the softer material SE-Cu58 for shunt termination is inserted in the direction of the hard material CuZn39Pb2 for the pole terminal.
  • the pole clamp is a forged part which, after the forming, which leads to the solidification of the material while at the same time reducing the elongation at break, could be subjected to a heat treatment to improve the processability.
  • Crack-free compounds could preferably be produced with the following material combinations: CuZn37 with SE-Cu58, CuZn37 with SE-Cu58 at different thicknesses.
  • a connection between the materials CuZn39Pb2 and SE-Cu58 could be safely produced with a back-countersunk hole in the material CuZn39Pb2.
  • one electrical connection is a pole terminal, and the other electrical connection is a measuring resistor.
  • the pole terminal is preferably designed so that it can be arranged on a battery terminal of a vehicle battery in order to close by means of measuring resistor and integrated electronics to certain battery state variables such as state of charge or state of aging of the battery.
  • the battery terminal is made of the material CuZn39Pb2, the connection element of the resistor made of SE-Cu58.
  • the clinching is suitable with arranged in the terminal post recess.
  • a bus bar 44 which is connected by a connection 42 to a ground cable 40.
  • the ground cable 40 is provided for this purpose with a connection 41.
  • connection 42 On the left side, different variants of the connection 42 are shown, with which bus bar 44 (as a possible example for a connection) and terminal 41 according to FIG. 1 can be connected. All the connections 42 have in common that they are made by means of clinching.
  • Terminal 41 has an opening 30 with a chamfer 32 at the bottom.
  • the terminal 41 is arranged on an anvil 20.
  • Above the terminal 41 is the busbar 44.
  • Above the opening 30 concentrically an embossing die 10 is arranged, which is guided movably in relation to a hold-down 12. Initially, the die 10 is still above the bus bar 44.
  • the die 10 is moved down and displaces the material of the connection 41 located at this point into the opening 30.
  • the embossing stamp 10 moves into its end position. The displaced by the die 10 material of the terminal 41 completely fills the opening 30 including chamfer 32, so that an undercut 34 is formed, although the chamfer 32 is completely provided with the material of the terminal 41.
  • a pole terminal 50 is shown, which can be connected to a battery post, not shown, of a battery, for example a motor vehicle battery.
  • the assembly further includes a measuring element 52.
  • the measuring element 52 is connected on one side by a compression 42 by means of clinching directly to the pole terminal 50.
  • the pole terminal 50 has an opening 30 with chamfer 32 on the back. In this opening 30, the terminal, the bus bar 44 and the measuring element 52 was pressed by means of clinching so that an undercut 34 of the terminal 41 is formed in the chamfer 32. From the FIGS.
  • the pole terminal 50 has a further recess 70, which serves to fasten a bolt 54.
  • This bolt 54 is designed, for example, cylindrical and protrudes perpendicular to the planar plane of the measuring element 52 upwards.
  • a sleeve 56 is arranged radially surrounding the bolt. This is made of an electrically non-conductive material for the isolation of the second connection point of the measuring element 52 of the pole terminal 50. This ensures that the battery current between pins 54 for connecting the ground cable 40 and the terminal, connected to the battery, actually via the measuring element 52nd flows and not shorted.
  • a corresponding further recess 72 of the measuring element 52 is matched to the outer diameter of the bolt 54.
  • the measuring element 52 is partly on a radially enlarging collar 68 on the bolt 54, partially on the top of the sleeve 56.
  • the upwardly projecting side of the bolt 54 may be provided with a thread, not shown, to fasten a cable lug of a cable, preferably the ground cable 40, by means of screw connection.
  • the measuring element 52 is only laterally surrounded by a housing 64 in the region of the bolt 54, while the surface of the measuring element 52 is exposed. Since the measuring element 52 is connected at this point only via the sleeve 56 with the pole terminal 50, no electrical contact takes place at this point.
  • the measuring element 52 is guided in the direction of the housing 64 in its interior.
  • the actual measuring element such as a resistor made of a certain material such as manganin.
  • electronics is arranged, which detects the voltage drop across the measuring resistor and evaluates in a further signal processing.
  • further data such as battery voltage, temperature or similar battery state variables such as the state of charge (SOC) or state of health (SOH) of the battery can be determined.
  • SOC state of charge
  • SOH state of health
  • This data can be transmitted via a data line, not shown, which is connected via the plug 66 to other control devices such as a power management control unit.
  • the measuring element 52 is led out of the housing 64 on the side facing away from the bolt 54 side. There is also the electrical contact by means of the compound obtained by clinching 42, as already described.
  • the electrical contacting between the measuring element 52 and the pole terminal 50 takes place only on the side facing away from the bolt 54-based on the actual measuring resistor.
  • the measuring resistor which is passed from the battery pole via the pole terminal 50 via the connection 42 to the left connection point of the measuring element 52, via the measuring resistor inside the housing 64, is led to the bolt 54, to which the ground cable 40 is then connected.
  • connection 42 is formed by clinching.
  • This is understood to mean a method for joining metal sheets without using a filler material.
  • the joining is achieved here by forming at least one material.
  • terminal 41 and bus bar 44 as an example of another terminal, as shown on the left, have undergone plastic deformation after clinching, so that a mechanically strong and also electrically conductive connection 42 is produced.
  • busbar 44 and 41 are deformed. However, this is not mandatory. It is also sufficient deformation of only one sheet, either the busbar 44 or the terminal 41, from.
  • the terminal 41 corresponds to the pole terminal 50, the bus bar 44 to the connection of the measuring element 52.
  • the pole terminal 50 is preferably a forging, which leads to the deformation, which leads to the solidification of the material while reducing the elongation at break. To improve the processability, the materials to be deformed could be subjected to a heat treatment. It is particularly suitable for this purpose a Zerspan alloy, particularly preferably CuZn39Pb2.
  • the connection of the measuring element 52 consists of SE-Cu58. Through the clinching a mechanical and electrical connection between the measuring element 52 and pole terminal 50 is achieved.
  • the measuring element 52 which consists of a softer material than the pole terminal 50, is pressed into the opening 30.
  • the clinching is completed when the displaced material of the measuring element 52 also enters the chamfer 32 of the opening 30, so that an undercut 34 is formed.
  • the diameter of the opening 30 is preferably in the range of about 5 mm or larger (for example, 6.4 mm or larger (such as 7.4 mm if there is enough space).)
  • the pole terminal 50 is made of CuZn39Pb2 with a back side Countersunk opening 30.
  • the ductile copper (SE-Cu58) is so through the chamfered hole 30 pulled that the undercut 34 is formed and forms a rivet head.
  • dies 10 and anvil 20 are to be adapted.
  • the clinching for creating the connection 42 is particularly suitable for contacting terminal 41 and bus bar 44 (as an example of another connection) of a control unit 46. However, due to the material selection made, clinching is particularly preferred for establishing the connection 42 between terminal 50 and measuring element 52.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
EP09179728.2A 2009-02-13 2009-12-17 Dispositif et procédé de raccordement d'au moins deux connexions électriques Active EP2219269B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102009000827A DE102009000827A1 (de) 2009-02-13 2009-02-13 Vorrichtung und Verfahren zum Verbinden zumindest zwei elektrischer Anschlüsse

Publications (3)

Publication Number Publication Date
EP2219269A2 true EP2219269A2 (fr) 2010-08-18
EP2219269A3 EP2219269A3 (fr) 2013-01-16
EP2219269B1 EP2219269B1 (fr) 2013-11-20

Family

ID=42169510

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09179728.2A Active EP2219269B1 (fr) 2009-02-13 2009-12-17 Dispositif et procédé de raccordement d'au moins deux connexions électriques

Country Status (3)

Country Link
US (1) US8371884B2 (fr)
EP (1) EP2219269B1 (fr)
DE (1) DE102009000827A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013000889A1 (fr) * 2011-06-30 2013-01-03 Avl List Gmbh Dispositif d'accumulation électrique
WO2012139843A3 (fr) * 2011-04-13 2013-01-10 Robert Bosch Gmbh Unité d'accumulation comportant un accumulateur d'énergie mis en contact de façon élastique
DE102017217866A1 (de) 2017-10-09 2019-04-11 Robert Bosch Gmbh Batteriepolklemmenanordnung

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009000828A1 (de) * 2009-02-13 2010-08-19 Robert Bosch Gmbh Vorrichtung zur Befestigung eines Bolzens in einer Polklemme
DE102010028381A1 (de) * 2010-04-29 2011-11-03 Robert Bosch Gmbh Elektronische Vorrichtung mit Presspassverbindung
JP5815352B2 (ja) * 2011-09-27 2015-11-17 矢崎総業株式会社 雌端子
DE102011054316B4 (de) * 2011-10-07 2021-04-01 Te Connectivity Germany Gmbh Zweiteiliges Crimpkontaktelement
DE102012202999B4 (de) 2012-02-28 2021-05-06 Lisa Dräxlmaier GmbH Verbindung zwischen elektrisch leitenden Bauteilen
DE102012203454A1 (de) 2012-03-05 2013-09-05 Robert Bosch Gmbh Polklemmenverbund
DE102014010023B4 (de) * 2014-07-08 2019-03-07 Fritz Stepper Gmbh & Co. Kg Verfahren und Vorrichtung zur Verbindung von zwei Bauteilen eines elektrischen Anschlussteils
JP5960789B2 (ja) * 2014-12-22 2016-08-02 橋本精密工業株式会社 電気コンタクト及びその製造方法と製造装置
DE102015218794A1 (de) * 2015-07-24 2017-01-26 Continental Automotive Gmbh Sensoreinrichtung zum Messen eines Stromdurchflusses mit universellem Massenkontaktelement
DE102016100081B4 (de) 2016-01-04 2017-07-27 Lisa Dräxlmaier GmbH Elektrische verbindung zwischen elektrisch leitenden bauteilen
DE102017219410A1 (de) * 2017-10-30 2019-05-02 Robert Bosch Gmbh Bauteilverbund und Steuergerät
DE102020120778B4 (de) 2020-08-06 2023-03-23 Lisa Dräxlmaier GmbH Stromschiene für ein kraftfahrzeug und verfahren zum herstellen einer stromschiene

Citations (4)

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Publication number Priority date Publication date Assignee Title
DE3516764A1 (de) 1984-06-15 1986-01-09 Eaton Controls S.p.A., Mailand/Milano Elastische lamelle, insbesondere fuer elektrische apparate, verfahren zur herstellung solcher lamellen und vorrichtung zur durchfuehrung dieses verfahrens
DE102004046855B3 (de) 2004-09-27 2006-04-13 Siemens Ag Batteriepolklemmenanordnung
DE102004058452A1 (de) 2004-12-03 2006-06-08 Vacuumschmelze Gmbh & Co. Kg Stromerfassungseinrichtung und Verfahren zum Herstellen einer solchen Stromerfassungseinrichtung
DE102005039462A1 (de) 2005-08-20 2007-03-01 Daimlerchrysler Ag Polklemme mit Stromableitung und Sicherungsanordnung

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DE4431274C2 (de) * 1994-09-02 1998-08-06 Giersiepen Gira Gmbh Verfahren zum Herstellen eines Elektro-Installationsgerätes sowie Elektro-Installationsgerät
DE29912797U1 (de) * 1999-07-22 1999-12-23 Wilhelm Pudenz GmbH, 27243 Dünsen Elektrotechnische Baueinheit
DE19961311A1 (de) * 1999-12-18 2001-07-26 Bayerische Motoren Werke Ag Batteriesensorvorrichtung
JP2006019074A (ja) 2004-06-30 2006-01-19 Auto Network Gijutsu Kenkyusho:Kk 導電路及びコネクタ
DE102004055847B4 (de) * 2004-11-19 2007-01-11 Bayerische Motoren Werke Ag Verfahren zur Fertigung einer Batteriesensorvorrichtung
DE202005013220U1 (de) * 2005-08-19 2005-12-22 Wagon Automotive Gmbh Blechformteil mit Durchsetzfügeverbindungen
DE102007026707B8 (de) * 2007-06-06 2008-12-24 Schunk Ultraschalltechnik Gmbh Verfahren zum elektrisch leitenden Verbinden von Litzen sowie Ultraschallschweißvorrichtung
DE602007004511D1 (de) * 2007-10-30 2010-03-11 Magneti Marelli Spa Vorrichtung zum Erfassen des Stroms einer Fahrzeugsbatterie und Zusammenbauverfahren dieser Vorrichtung
ES2418656T3 (es) * 2008-01-30 2013-08-14 Mitsubishi Electric Corporation Estructura de ensamblaje de terminal y método de ensamblaje de terminales

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3516764A1 (de) 1984-06-15 1986-01-09 Eaton Controls S.p.A., Mailand/Milano Elastische lamelle, insbesondere fuer elektrische apparate, verfahren zur herstellung solcher lamellen und vorrichtung zur durchfuehrung dieses verfahrens
DE102004046855B3 (de) 2004-09-27 2006-04-13 Siemens Ag Batteriepolklemmenanordnung
DE102004058452A1 (de) 2004-12-03 2006-06-08 Vacuumschmelze Gmbh & Co. Kg Stromerfassungseinrichtung und Verfahren zum Herstellen einer solchen Stromerfassungseinrichtung
DE102005039462A1 (de) 2005-08-20 2007-03-01 Daimlerchrysler Ag Polklemme mit Stromableitung und Sicherungsanordnung

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012139843A3 (fr) * 2011-04-13 2013-01-10 Robert Bosch Gmbh Unité d'accumulation comportant un accumulateur d'énergie mis en contact de façon élastique
WO2013000889A1 (fr) * 2011-06-30 2013-01-03 Avl List Gmbh Dispositif d'accumulation électrique
DE102017217866A1 (de) 2017-10-09 2019-04-11 Robert Bosch Gmbh Batteriepolklemmenanordnung

Also Published As

Publication number Publication date
DE102009000827A1 (de) 2010-08-19
EP2219269B1 (fr) 2013-11-20
US8371884B2 (en) 2013-02-12
EP2219269A3 (fr) 2013-01-16
US20100210153A1 (en) 2010-08-19

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