EP2219269A2 - Dispositif et procédé de raccordement d'au moins deux connexions électriques - Google Patents
Dispositif et procédé de raccordement d'au moins deux connexions électriques Download PDFInfo
- Publication number
- EP2219269A2 EP2219269A2 EP09179728A EP09179728A EP2219269A2 EP 2219269 A2 EP2219269 A2 EP 2219269A2 EP 09179728 A EP09179728 A EP 09179728A EP 09179728 A EP09179728 A EP 09179728A EP 2219269 A2 EP2219269 A2 EP 2219269A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- terminal
- clinching
- connection
- measuring element
- connections
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 25
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims abstract description 5
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract 1
- 239000011133 lead Substances 0.000 abstract 1
- 229910052725 zinc Inorganic materials 0.000 abstract 1
- 239000011701 zinc Substances 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000004049 embossing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- UDQTXCHQKHIQMH-KYGLGHNPSA-N (3ar,5s,6s,7r,7ar)-5-(difluoromethyl)-2-(ethylamino)-5,6,7,7a-tetrahydro-3ah-pyrano[3,2-d][1,3]thiazole-6,7-diol Chemical compound S1C(NCC)=N[C@H]2[C@@H]1O[C@H](C(F)F)[C@@H](O)[C@@H]2O UDQTXCHQKHIQMH-KYGLGHNPSA-N 0.000 description 1
- 229910000896 Manganin Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229940125936 compound 42 Drugs 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/06—Riveted connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K25/00—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/28—End pieces consisting of a ferrule or sleeve
- H01R11/281—End pieces consisting of a ferrule or sleeve for connections to batteries
- H01R11/287—Intermediate parts between battery post and cable end piece
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- the invention relates to a device and a method for connecting two electrical connections according to the preamble of the independent claims.
- a battery pole terminal arrangement is already known.
- a fastening element is provided, wherein the fastening element includes a passing through the mounting portion of the battery sensor bolt with a comprehensive insulating this.
- the fastening element includes a passing through the mounting portion of the battery sensor bolt with a comprehensive insulating this.
- the inventive device and method for connecting two electrical connections have the advantage that an electrical and mechanical connection without the use of a Einpressbolzens can be produced.
- an electrical measuring element without additional parts to be electrically conductively attached to a pole terminal.
- the clinching is particularly well suited for this.
- the recess is a hole which is slightly countersunk or chamfered on the back side. This makes it possible that when pressed the connection in this recess, the material thus pressed also forms an undercut, so that a rivet head is formed. This has a particularly positive effect on the mechanical and electrical properties of the compound.
- the materials used for the connections on the one hand a cutting alloy CuZn39Pb2 and for shunt termination SE-Cu58 used.
- the softer material SE-Cu58 for shunt termination is inserted in the direction of the hard material CuZn39Pb2 for the pole terminal.
- the pole clamp is a forged part which, after the forming, which leads to the solidification of the material while at the same time reducing the elongation at break, could be subjected to a heat treatment to improve the processability.
- Crack-free compounds could preferably be produced with the following material combinations: CuZn37 with SE-Cu58, CuZn37 with SE-Cu58 at different thicknesses.
- a connection between the materials CuZn39Pb2 and SE-Cu58 could be safely produced with a back-countersunk hole in the material CuZn39Pb2.
- one electrical connection is a pole terminal, and the other electrical connection is a measuring resistor.
- the pole terminal is preferably designed so that it can be arranged on a battery terminal of a vehicle battery in order to close by means of measuring resistor and integrated electronics to certain battery state variables such as state of charge or state of aging of the battery.
- the battery terminal is made of the material CuZn39Pb2, the connection element of the resistor made of SE-Cu58.
- the clinching is suitable with arranged in the terminal post recess.
- a bus bar 44 which is connected by a connection 42 to a ground cable 40.
- the ground cable 40 is provided for this purpose with a connection 41.
- connection 42 On the left side, different variants of the connection 42 are shown, with which bus bar 44 (as a possible example for a connection) and terminal 41 according to FIG. 1 can be connected. All the connections 42 have in common that they are made by means of clinching.
- Terminal 41 has an opening 30 with a chamfer 32 at the bottom.
- the terminal 41 is arranged on an anvil 20.
- Above the terminal 41 is the busbar 44.
- Above the opening 30 concentrically an embossing die 10 is arranged, which is guided movably in relation to a hold-down 12. Initially, the die 10 is still above the bus bar 44.
- the die 10 is moved down and displaces the material of the connection 41 located at this point into the opening 30.
- the embossing stamp 10 moves into its end position. The displaced by the die 10 material of the terminal 41 completely fills the opening 30 including chamfer 32, so that an undercut 34 is formed, although the chamfer 32 is completely provided with the material of the terminal 41.
- a pole terminal 50 is shown, which can be connected to a battery post, not shown, of a battery, for example a motor vehicle battery.
- the assembly further includes a measuring element 52.
- the measuring element 52 is connected on one side by a compression 42 by means of clinching directly to the pole terminal 50.
- the pole terminal 50 has an opening 30 with chamfer 32 on the back. In this opening 30, the terminal, the bus bar 44 and the measuring element 52 was pressed by means of clinching so that an undercut 34 of the terminal 41 is formed in the chamfer 32. From the FIGS.
- the pole terminal 50 has a further recess 70, which serves to fasten a bolt 54.
- This bolt 54 is designed, for example, cylindrical and protrudes perpendicular to the planar plane of the measuring element 52 upwards.
- a sleeve 56 is arranged radially surrounding the bolt. This is made of an electrically non-conductive material for the isolation of the second connection point of the measuring element 52 of the pole terminal 50. This ensures that the battery current between pins 54 for connecting the ground cable 40 and the terminal, connected to the battery, actually via the measuring element 52nd flows and not shorted.
- a corresponding further recess 72 of the measuring element 52 is matched to the outer diameter of the bolt 54.
- the measuring element 52 is partly on a radially enlarging collar 68 on the bolt 54, partially on the top of the sleeve 56.
- the upwardly projecting side of the bolt 54 may be provided with a thread, not shown, to fasten a cable lug of a cable, preferably the ground cable 40, by means of screw connection.
- the measuring element 52 is only laterally surrounded by a housing 64 in the region of the bolt 54, while the surface of the measuring element 52 is exposed. Since the measuring element 52 is connected at this point only via the sleeve 56 with the pole terminal 50, no electrical contact takes place at this point.
- the measuring element 52 is guided in the direction of the housing 64 in its interior.
- the actual measuring element such as a resistor made of a certain material such as manganin.
- electronics is arranged, which detects the voltage drop across the measuring resistor and evaluates in a further signal processing.
- further data such as battery voltage, temperature or similar battery state variables such as the state of charge (SOC) or state of health (SOH) of the battery can be determined.
- SOC state of charge
- SOH state of health
- This data can be transmitted via a data line, not shown, which is connected via the plug 66 to other control devices such as a power management control unit.
- the measuring element 52 is led out of the housing 64 on the side facing away from the bolt 54 side. There is also the electrical contact by means of the compound obtained by clinching 42, as already described.
- the electrical contacting between the measuring element 52 and the pole terminal 50 takes place only on the side facing away from the bolt 54-based on the actual measuring resistor.
- the measuring resistor which is passed from the battery pole via the pole terminal 50 via the connection 42 to the left connection point of the measuring element 52, via the measuring resistor inside the housing 64, is led to the bolt 54, to which the ground cable 40 is then connected.
- connection 42 is formed by clinching.
- This is understood to mean a method for joining metal sheets without using a filler material.
- the joining is achieved here by forming at least one material.
- terminal 41 and bus bar 44 as an example of another terminal, as shown on the left, have undergone plastic deformation after clinching, so that a mechanically strong and also electrically conductive connection 42 is produced.
- busbar 44 and 41 are deformed. However, this is not mandatory. It is also sufficient deformation of only one sheet, either the busbar 44 or the terminal 41, from.
- the terminal 41 corresponds to the pole terminal 50, the bus bar 44 to the connection of the measuring element 52.
- the pole terminal 50 is preferably a forging, which leads to the deformation, which leads to the solidification of the material while reducing the elongation at break. To improve the processability, the materials to be deformed could be subjected to a heat treatment. It is particularly suitable for this purpose a Zerspan alloy, particularly preferably CuZn39Pb2.
- the connection of the measuring element 52 consists of SE-Cu58. Through the clinching a mechanical and electrical connection between the measuring element 52 and pole terminal 50 is achieved.
- the measuring element 52 which consists of a softer material than the pole terminal 50, is pressed into the opening 30.
- the clinching is completed when the displaced material of the measuring element 52 also enters the chamfer 32 of the opening 30, so that an undercut 34 is formed.
- the diameter of the opening 30 is preferably in the range of about 5 mm or larger (for example, 6.4 mm or larger (such as 7.4 mm if there is enough space).)
- the pole terminal 50 is made of CuZn39Pb2 with a back side Countersunk opening 30.
- the ductile copper (SE-Cu58) is so through the chamfered hole 30 pulled that the undercut 34 is formed and forms a rivet head.
- dies 10 and anvil 20 are to be adapted.
- the clinching for creating the connection 42 is particularly suitable for contacting terminal 41 and bus bar 44 (as an example of another connection) of a control unit 46. However, due to the material selection made, clinching is particularly preferred for establishing the connection 42 between terminal 50 and measuring element 52.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009000827A DE102009000827A1 (de) | 2009-02-13 | 2009-02-13 | Vorrichtung und Verfahren zum Verbinden zumindest zwei elektrischer Anschlüsse |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2219269A2 true EP2219269A2 (fr) | 2010-08-18 |
EP2219269A3 EP2219269A3 (fr) | 2013-01-16 |
EP2219269B1 EP2219269B1 (fr) | 2013-11-20 |
Family
ID=42169510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09179728.2A Active EP2219269B1 (fr) | 2009-02-13 | 2009-12-17 | Dispositif et procédé de raccordement d'au moins deux connexions électriques |
Country Status (3)
Country | Link |
---|---|
US (1) | US8371884B2 (fr) |
EP (1) | EP2219269B1 (fr) |
DE (1) | DE102009000827A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013000889A1 (fr) * | 2011-06-30 | 2013-01-03 | Avl List Gmbh | Dispositif d'accumulation électrique |
WO2012139843A3 (fr) * | 2011-04-13 | 2013-01-10 | Robert Bosch Gmbh | Unité d'accumulation comportant un accumulateur d'énergie mis en contact de façon élastique |
DE102017217866A1 (de) | 2017-10-09 | 2019-04-11 | Robert Bosch Gmbh | Batteriepolklemmenanordnung |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009000828A1 (de) * | 2009-02-13 | 2010-08-19 | Robert Bosch Gmbh | Vorrichtung zur Befestigung eines Bolzens in einer Polklemme |
DE102010028381A1 (de) * | 2010-04-29 | 2011-11-03 | Robert Bosch Gmbh | Elektronische Vorrichtung mit Presspassverbindung |
JP5815352B2 (ja) * | 2011-09-27 | 2015-11-17 | 矢崎総業株式会社 | 雌端子 |
DE102011054316B4 (de) * | 2011-10-07 | 2021-04-01 | Te Connectivity Germany Gmbh | Zweiteiliges Crimpkontaktelement |
DE102012202999B4 (de) | 2012-02-28 | 2021-05-06 | Lisa Dräxlmaier GmbH | Verbindung zwischen elektrisch leitenden Bauteilen |
DE102012203454A1 (de) | 2012-03-05 | 2013-09-05 | Robert Bosch Gmbh | Polklemmenverbund |
DE102014010023B4 (de) * | 2014-07-08 | 2019-03-07 | Fritz Stepper Gmbh & Co. Kg | Verfahren und Vorrichtung zur Verbindung von zwei Bauteilen eines elektrischen Anschlussteils |
JP5960789B2 (ja) * | 2014-12-22 | 2016-08-02 | 橋本精密工業株式会社 | 電気コンタクト及びその製造方法と製造装置 |
DE102015218794A1 (de) * | 2015-07-24 | 2017-01-26 | Continental Automotive Gmbh | Sensoreinrichtung zum Messen eines Stromdurchflusses mit universellem Massenkontaktelement |
DE102016100081B4 (de) | 2016-01-04 | 2017-07-27 | Lisa Dräxlmaier GmbH | Elektrische verbindung zwischen elektrisch leitenden bauteilen |
DE102017219410A1 (de) * | 2017-10-30 | 2019-05-02 | Robert Bosch Gmbh | Bauteilverbund und Steuergerät |
DE102020120778B4 (de) | 2020-08-06 | 2023-03-23 | Lisa Dräxlmaier GmbH | Stromschiene für ein kraftfahrzeug und verfahren zum herstellen einer stromschiene |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3516764A1 (de) | 1984-06-15 | 1986-01-09 | Eaton Controls S.p.A., Mailand/Milano | Elastische lamelle, insbesondere fuer elektrische apparate, verfahren zur herstellung solcher lamellen und vorrichtung zur durchfuehrung dieses verfahrens |
DE102004046855B3 (de) | 2004-09-27 | 2006-04-13 | Siemens Ag | Batteriepolklemmenanordnung |
DE102004058452A1 (de) | 2004-12-03 | 2006-06-08 | Vacuumschmelze Gmbh & Co. Kg | Stromerfassungseinrichtung und Verfahren zum Herstellen einer solchen Stromerfassungseinrichtung |
DE102005039462A1 (de) | 2005-08-20 | 2007-03-01 | Daimlerchrysler Ag | Polklemme mit Stromableitung und Sicherungsanordnung |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4431274C2 (de) * | 1994-09-02 | 1998-08-06 | Giersiepen Gira Gmbh | Verfahren zum Herstellen eines Elektro-Installationsgerätes sowie Elektro-Installationsgerät |
DE29912797U1 (de) * | 1999-07-22 | 1999-12-23 | Wilhelm Pudenz GmbH, 27243 Dünsen | Elektrotechnische Baueinheit |
DE19961311A1 (de) * | 1999-12-18 | 2001-07-26 | Bayerische Motoren Werke Ag | Batteriesensorvorrichtung |
JP2006019074A (ja) | 2004-06-30 | 2006-01-19 | Auto Network Gijutsu Kenkyusho:Kk | 導電路及びコネクタ |
DE102004055847B4 (de) * | 2004-11-19 | 2007-01-11 | Bayerische Motoren Werke Ag | Verfahren zur Fertigung einer Batteriesensorvorrichtung |
DE202005013220U1 (de) * | 2005-08-19 | 2005-12-22 | Wagon Automotive Gmbh | Blechformteil mit Durchsetzfügeverbindungen |
DE102007026707B8 (de) * | 2007-06-06 | 2008-12-24 | Schunk Ultraschalltechnik Gmbh | Verfahren zum elektrisch leitenden Verbinden von Litzen sowie Ultraschallschweißvorrichtung |
DE602007004511D1 (de) * | 2007-10-30 | 2010-03-11 | Magneti Marelli Spa | Vorrichtung zum Erfassen des Stroms einer Fahrzeugsbatterie und Zusammenbauverfahren dieser Vorrichtung |
ES2418656T3 (es) * | 2008-01-30 | 2013-08-14 | Mitsubishi Electric Corporation | Estructura de ensamblaje de terminal y método de ensamblaje de terminales |
-
2009
- 2009-02-13 DE DE102009000827A patent/DE102009000827A1/de not_active Withdrawn
- 2009-12-17 EP EP09179728.2A patent/EP2219269B1/fr active Active
- 2009-12-18 US US12/642,154 patent/US8371884B2/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3516764A1 (de) | 1984-06-15 | 1986-01-09 | Eaton Controls S.p.A., Mailand/Milano | Elastische lamelle, insbesondere fuer elektrische apparate, verfahren zur herstellung solcher lamellen und vorrichtung zur durchfuehrung dieses verfahrens |
DE102004046855B3 (de) | 2004-09-27 | 2006-04-13 | Siemens Ag | Batteriepolklemmenanordnung |
DE102004058452A1 (de) | 2004-12-03 | 2006-06-08 | Vacuumschmelze Gmbh & Co. Kg | Stromerfassungseinrichtung und Verfahren zum Herstellen einer solchen Stromerfassungseinrichtung |
DE102005039462A1 (de) | 2005-08-20 | 2007-03-01 | Daimlerchrysler Ag | Polklemme mit Stromableitung und Sicherungsanordnung |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012139843A3 (fr) * | 2011-04-13 | 2013-01-10 | Robert Bosch Gmbh | Unité d'accumulation comportant un accumulateur d'énergie mis en contact de façon élastique |
WO2013000889A1 (fr) * | 2011-06-30 | 2013-01-03 | Avl List Gmbh | Dispositif d'accumulation électrique |
DE102017217866A1 (de) | 2017-10-09 | 2019-04-11 | Robert Bosch Gmbh | Batteriepolklemmenanordnung |
Also Published As
Publication number | Publication date |
---|---|
DE102009000827A1 (de) | 2010-08-19 |
EP2219269B1 (fr) | 2013-11-20 |
US8371884B2 (en) | 2013-02-12 |
EP2219269A3 (fr) | 2013-01-16 |
US20100210153A1 (en) | 2010-08-19 |
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