EP2171802B1 - Geschweisste kabel- und halteranordnung - Google Patents

Geschweisste kabel- und halteranordnung Download PDF

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Publication number
EP2171802B1
EP2171802B1 EP08836316A EP08836316A EP2171802B1 EP 2171802 B1 EP2171802 B1 EP 2171802B1 EP 08836316 A EP08836316 A EP 08836316A EP 08836316 A EP08836316 A EP 08836316A EP 2171802 B1 EP2171802 B1 EP 2171802B1
Authority
EP
European Patent Office
Prior art keywords
welding
cable
assembly according
metal
strands
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08836316A
Other languages
English (en)
French (fr)
Other versions
EP2171802A1 (de
Inventor
Koupaïa HENRY
José Moly
Hervé Rouland
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leoni Wiring Systems France SAS
Original Assignee
Leoni Wiring Systems France SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leoni Wiring Systems France SAS filed Critical Leoni Wiring Systems France SAS
Publication of EP2171802A1 publication Critical patent/EP2171802A1/de
Application granted granted Critical
Publication of EP2171802B1 publication Critical patent/EP2171802B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding

Definitions

  • the present invention relates to welded joints of a multi-strand cable made of a first metal and a support made of a second metal different from the first.
  • One of the two metals is in particular copper, aluminum or one of their alloys.
  • the long-term strength of the weld between the strands and the support is improved. Indeed, it prevents an electrochemical reaction between the material constituting the one or more strands and the material of the support by placing between them a material whose electrochemical potential with respect to the electrochemical potentials of the two materials is such that it can not there is no corrosion that develops or only a small corrosion develops.
  • corrosion does not attack between the strands and it turns out that fight against corrosion at the interstices has the effect of ensuring that the weld is well at the contact between the strands and the support.
  • the inert material has a low viscosity, for example less than 500 mPa.s, especially less than 100 mPa.s.
  • the material quickly fills the gaps before curing, so that air, favorable to corrosion can not remain in these interstices.
  • the inert material is tin.
  • the strands are well protected by the tin brought which has spread by capillarity between the strands.
  • the protection is better than in the case of a simple external seal.
  • the circulation of ions in the presence of moisture is prevented.
  • the weld is a weld without adding material, that is to say it is not a solder.
  • the welding is ultrasonic or friction.
  • the inert material is introduced in such a way that it protrudes from the weld zone.
  • the cable is made of the first metal, in particular copper and the support is made of the second metal, in particular aluminum.
  • This protection may be supplemented by a retractable sleeve, in particular.a plastic material, or a varnish or other insulating coating.
  • the filling or tinning is carried out in the usual manner by covering the solder area with a deoxidizing stream, and then melting the tin on and in the desired parts.
  • the assembly is raised rapidly in temperature for example by induction heating, electrical resistance or torch or by tinning to the wave or under a hot air flow greater than 230 ° C.
  • the welded assembly shown in figure 1 comprises a multi-strand cable 1 made of copper, a soldering zone of which is welded to a welding zone of a support 3 consisting of an aluminum bar, the welding of the two zones being effected at an interface 2 .
  • the figure 3 shows that the welding zones forming the interface 2 and a zone 4 of the cable close to the weld zone are coated with a layer of tin.
  • Zone 4 has a length, counted in the longitudinal direction of the cable 1, greater than 0.1 mm.
  • the portion of the cable 1 located above (as seen in the figures) of the interface 2 and the portion of the bar 3 located below the interface 2 are completely covered with the tin layer.
  • this layer of tin covers an additional portion 4 of the cable and an additional portion of the bar. It could also be provided to cover the tin layer only the portion of the cable 1 located above the interface 2 and not the portion of the bar 3 below the interface 2. Also the layer of tin could cover only the additional part 4 of the cable and no additional part of the bar.
  • the interstices 7 between the strands 6 of the cable 1 and the gaps 8 between the strands of the cable and the support are filled with a material which is inert from the point of view of corrosion with respect to the two metals of the cable and of the support 3, that is to say that the electrochemical potential of the inert material (here tin) relative to that of each of the metals is such that corrosion can not take place or is minute.
  • the inert material is soldered (conventional tinning) in the case of a third metal such as tin, the liquid tin thus penetrating between the interstices then solidifying after cooling.
  • a third metal such as tin
  • the liquid resin which flows in the interstices is introduced at temperature and allowed to set in bulk so as to be fixed.
  • the metallic inert material such as tin, has a viscosity at the solder temperature of less than or equal to 100 mPa.s.
  • the anaerobic inert material has a viscosity at room temperature that is less than or equal to 500 mPa.s.
  • the anaerobic resin may be LOCTITE (acrylic resin, eg monomeric mathacrylate).
  • strands are in contact with the support in a straight line corresponding to the flat and flat surface of the support.
  • the stand does not surround the cable. Only the strands of the lower row are in solder contact with the support. In spite of this, the attachment by welding of the two elements (cable and support) has a long life.

Landscapes

  • Manufacturing Of Electrical Connectors (AREA)
  • Insulated Conductors (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Ropes Or Cables (AREA)
  • Arc Welding In General (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Cable Accessories (AREA)

Claims (10)

  1. Anordnung, umfassend ein Kabel mit mehreren Adern, das aus einem ersten Metall besteht und eine äußere Hüllfläche besitzt, und einen Träger, der aus einem zweiten Metall besteht und eine Außenfläche besitzt, wobei nur ein Teil der äußeren Hüllfläche entsprechend einer Schweiß-Zwischenfläche die Außenfläche des Trägers berührt, wobei die Schweiß-Zwischenfläche in einem senkrecht zur Längsrichtung des Kabels verlaufenden Schnitt eine offene Linie ist, das heißt, dass die genannte eine Schweiß-Zwischenfläche die äußere Hüllfläche nicht vollständig umgibt, wobei zumindest ein Zwischenraum zwischen den Adern des Kabels und/oder zwischen den Adern des Kabels und dem Träger gebildet ist, dadurch gekennzeichnet, dass der oder die Zwischenräume mit einem im Hinblick auf Korrosion inerten Füllstoff gefüllt sind, das heißt, einem Stoff, dessen elektrochemisches Potenzial gegenüber den elektrochemischen Potenzialen des ersten und des zweiten Metalls dergestalt ist, dass sich keine chemische Reaktion, die eine Korrosion hervorruft, entwickeln kann oder dass sich nur eine sehr schwache Korrosion entwickeln kann.
  2. Anordnung nach Anspruch 1, dadurch gekennzeichnet, dass die Schweiß-Zwischenfläche in einem senkrecht zur Längsrichtung des Kabels verlaufenden Schnitt eine gerade Linie ist.
  3. Anordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der inerte Stoff im flüssigen Zustand, insbesondere bei der Schmelztemperatur des Stoffes, eine Viskosität von weniger als 100 mPa.s aufweist.
  4. Anordnung nach Anspruch 1, 2 oder 3, dadurch gekennzeichnet, dass der inerte Stoff Zinn enthält.
  5. Anordnung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass der inerte Stoff ein sogenanntes anaerobes Harz ist.
  6. Anordnung nach Anspruch 5, dadurch gekennzeichnet, dass der inerte Stoff im flüssigen Zustand, insbesondere bei Umgebungstemperatur, eine Viskosität von kleiner oder gleich 500 mPa.s aufweist.
  7. Anordnung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass das erste Metall Kupfer ist und das zweite Metall Aluminium ist.
  8. Anordnung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass der inerte Stoff vorzugsweise so zugeführt wird, dass dieser über den Schweißbereich heraustritt.
  9. Anordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Schweißvorgang ein Schweißvorgang ohne Zugabe von Material ist.
  10. Anordnung nach Anspruch 8, dadurch gekennzeichnet, dass der Schweißvorgang durch Ultraschallschweißen oder Reibschweißen erfolgt.
EP08836316A 2007-07-13 2008-07-08 Geschweisste kabel- und halteranordnung Not-in-force EP2171802B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0705086A FR2918808B1 (fr) 2007-07-13 2007-07-13 Assemblage soude d'un cable et d'un support
PCT/FR2008/000984 WO2009043982A1 (fr) 2007-07-13 2008-07-08 Assemblage soude d'un cable et d'un support

Publications (2)

Publication Number Publication Date
EP2171802A1 EP2171802A1 (de) 2010-04-07
EP2171802B1 true EP2171802B1 (de) 2010-12-01

Family

ID=39047638

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08836316A Not-in-force EP2171802B1 (de) 2007-07-13 2008-07-08 Geschweisste kabel- und halteranordnung

Country Status (5)

Country Link
EP (1) EP2171802B1 (de)
AT (1) ATE490574T1 (de)
DE (1) DE602008003827D1 (de)
FR (1) FR2918808B1 (de)
WO (1) WO2009043982A1 (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5913851B2 (ja) * 2011-07-20 2016-04-27 矢崎総業株式会社 電線の接続方法
DE102012220820B4 (de) * 2012-11-14 2022-05-19 Leoni Bordnetz-Systeme Gmbh Elektrische Kontaktverbindung, insbesondere für ein Kraftfahrzeug
JP6048859B2 (ja) * 2013-07-04 2016-12-27 住友電装株式会社 導電線、導電線の製造方法及び導電線の配索構造
JP7044958B2 (ja) * 2018-10-25 2022-03-31 株式会社オートネットワーク技術研究所 電線の接続構造、および、電線の接続方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1329634A (en) * 1972-03-21 1973-09-12 Pirelli General Cable Works Electrical connections
FR2723483B1 (fr) * 1994-08-03 1996-09-06 Commissariat Energie Atomique Procede de protection de cosses electriques.
DE19727314B4 (de) * 1997-06-27 2012-01-12 Bayerische Motoren Werke Aktiengesellschaft Crimpverbindung
DE19845098A1 (de) * 1998-09-30 2000-04-06 Grote & Hartmann Elektrisches Kontaktelement mit einem Leiterdraht
EP1730813B1 (de) * 2004-03-23 2007-05-09 Gebauer & Griller Kabelwerke Gesellschaft m.b.H. Verfahren zur verbindung eines anschlusselements mit einem aus aluminium bestehenden elektrischen leiter sowie nach diesem verfahren hergestellter elektrischer leiter
FR2888661A1 (fr) * 2005-02-08 2007-01-19 Valeo Electronique Sys Liaison Cable electrique.
DE102005027327A1 (de) * 2005-06-13 2007-01-04 Man Nutzfahrzeuge Aktiengesellschaft Verfahren zur Herstellung einer elektrischen Verbindungsstelle, sowie Verbindung zwischen einem elektrischen Leiter und einem metallischen Gehäuse sowie metallisches Gehäuse, bspw. ausgebildet an einem Kabelschuh
DE102005030248B3 (de) * 2005-06-29 2006-08-31 Feindrahtwerk Adolf Edelhoff Gmbh & Co Verfahren und Verbindung zur Kontaktierung eines isolierten Kabels

Also Published As

Publication number Publication date
EP2171802A1 (de) 2010-04-07
DE602008003827D1 (de) 2011-01-13
WO2009043982A1 (fr) 2009-04-09
FR2918808B1 (fr) 2012-04-13
ATE490574T1 (de) 2010-12-15
FR2918808A1 (fr) 2009-01-16

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