EP2150653B1 - Frictionally locking elastic rail attachment for track systems - Google Patents

Frictionally locking elastic rail attachment for track systems Download PDF

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Publication number
EP2150653B1
EP2150653B1 EP08749234A EP08749234A EP2150653B1 EP 2150653 B1 EP2150653 B1 EP 2150653B1 EP 08749234 A EP08749234 A EP 08749234A EP 08749234 A EP08749234 A EP 08749234A EP 2150653 B1 EP2150653 B1 EP 2150653B1
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EP
European Patent Office
Prior art keywords
rail
fastening
elastic
support plate
fastening according
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EP08749234A
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German (de)
French (fr)
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EP2150653A1 (en
Inventor
Frank Meyer
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Schwihag AG
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Schwihag AG
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Priority to PL08749234T priority Critical patent/PL2150653T3/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/38Indirect fastening of rails by using tie-plates or chairs; Fastening of rails on the tie-plates or in the chairs
    • E01B9/44Fastening the rail on the tie-plate
    • E01B9/46Fastening the rail on the tie-plate by clamps
    • E01B9/48Fastening the rail on the tie-plate by clamps by resilient steel clips
    • E01B9/483Fastening the rail on the tie-plate by clamps by resilient steel clips the clip being a shaped bar

Definitions

  • the invention relates to a frictional-elastic rail fastening for track systems, which has a rail support plate (6), a fastening anchor (13) and a torsion legs clamp-like clamping element made of elastic material, in particular hardened steel, in the assembled state by means of a holder and this vertically passing fastening anchor on a sleeper body, in particular a concrete sleeper, is attached and exerts a rail holding in position clamping force, the rail is to be arranged with the interposition of a rail support plate on the sleeper body.
  • a clamping element is used, which is arranged in the assembled state between a retaining plate and a fastening anchor.
  • the clamping element has two legs, which are designed as torsion elements.
  • the Torsionsschenkel have two parallel adjacent spring bar sections, which are integrally connected by a tensioning portion forming and substantially transversely outwardly bent loop. The two spring bar sections of the torsion legs are connected via the connecting crosspiece.
  • the two outer spring bar sections of the torsion leg have at a distance behind the connecting cross piece in each case a U-shaped bend, which is supported with its free end portion on the connecting crosspiece, while anchoring parts of the rail fastening in the connection to a central web and in each case at a distance above arranged by the rail foot run-on slopes for the bracing portions of the clamping element have two projecting to opposite sides supporting flanges for the torsion legs of the clamping element.
  • a rail fastening is known in which widen portions of the outer leg of epsilon-shaped clamping elements by increasing the distance from the inner legs against the rail foot out.
  • the trimmed free ends of the clamping element end outside the inner leg.
  • the clamping element is further designed so that a central web comes to rest in the mounting position at a small distance above the rail and rests in the pre-assembly with its inner side on the shaft of the sleeper screw.
  • the invention is therefore an object of the invention to provide a generic, indirect frictional-elastic rail fastening without the disadvantages mentioned, the less expensive to manufacture components and less installation space required and built-in tensioning element assembly or disassembly of the anchor fixing or threshold / through screws allowed ,
  • the rail support plate integrally provided with at both ends, the through holes for the fastening anchor having holder housings is designed such that on the one hand held the clamping elements form fit and on the other hand, the holder housing and, consequently, the clamping elements of the with their rail between the holder housing to be used rail are biased.
  • the rail foot biases the preferably made of cast iron or high-strength plastic holder housing and above them positively received in this clamping elements hinder the recorded with their Torsionsschenkeln in the holder housings clamping elements no longer free access to the mounting anchors. These can be threaded through the clamping elements and the holder housing centrally from above or insert and screw in the sleeper body.
  • the achieved compactness of the system also makes it possible that the fastening anchors can be far closer than in all known rail fasteners to the rail foot can introduce. It can therefore be an optimal, evenly distributed bias or strain of the elastic intermediate plate, considering the stress cone, which always produces a screw.
  • an insertable between the threshold body and the elastic intermediate plate compensation plate can be provided.
  • a possibly predetermined by the installation conditions height compensation by a correspondingly adapted thickness of the balance plate is possible.
  • the structure can optionally be changed or increased by additional plates.
  • At least one isolation distance spacer between the rail and the holder housings can be fitted.
  • the determined by the width of the rail foot distance of the two holder housing can be variably changed, so that always caused by the rail foot bias of the holder housing is guaranteed.
  • the biasing force transmitted spacer sleeve is arranged, can be achieved in this way by tightening the fastening anchors the defined bias.
  • a spring element is recommended between the screw heads and the holder housings. This may consist of elastic plastic or be designed as a plate spring and prevents an abrupt increase in the screw torque and thus a withdrawal of the anchor from the threshold body.
  • the rail support plate is received between hump-like abutments of the threshold body and thus fixed in its installed position.
  • a preferred embodiment of the invention provides that elastic side sliding inserts are arranged between the abutments and the rail support plate. These serve not only for exact positioning and lateral force damping and guidance of the spring-loaded rail support plate, but also for transmitting the wheel or rail lateral force on the abutment, formed at a concrete sleeper as concrete hump.
  • the elastic side sliding inserts engage with latching webs in depressions of the threshold body and / or the hump-like abutment.
  • they can be provided with at least one engagement projection with footrests extending forwards and / or at their rear sides facing the bump-like abutments of the threshold body.
  • the side sliding inserts are thereby held in the rail longitudinal direction.
  • the elastic side sliding inserts are formed with mutually facing recesses into which the elastic intermediate plate and / or the balance plate dips end face.
  • the side glide inserts are thus additionally held down and can not be pushed out of their installation position vertically upwards.
  • a further preferred embodiment of the invention provides that the elastic side sliding inserts are formed at their upper, remote from the sleeper body ends with the forces in the rail longitudinal direction of the rail support plate receiving and in the emerging body-derived shoulders.
  • Fig. 1 and 12 show the structure of an indirect, non-positive elastic rail fastening for a track system, with explosive representation of the individual components in Fig. 2 ,
  • a rail 1 is fixed with its rail on a threshold body 3.
  • the threshold body 3 has at a distance from each other two humpy abutment 4 with it supporting side sliding inserts 5, between which a rail support plate 6 is arranged, on which the rail 2 of the rail 1 rests, optionally with the interposition of a height compensation plate 7 (see. Fig. 9 ).
  • a compensating plate 9 are arranged in the embodiment.
  • rail support plate 6 is integrally formed with holder housings 10, in which clamp-like clamping elements 11 are held positively, with the clamping elements 11 can be moved in the holder housings 10 guided from the outside to the rail with their 1 facing end webs on the rail 2 to come as in each case the left half of the picture Fig. 1 and 12 shown.
  • the rail 1 or its rail 2 is snugly received between the holder housings 10 so that the clamping elements 11 are biased by the action of the rail 1 and the rail 2 in the holder housings 10.
  • insulation distance liners (not shown in the figures) can be fitted between the outer ends of the rail foot and the holder housings 10.
  • the holder housing 10 are provided with through holes 12, which in the installed position with in the elastic intermediate plate 8, the balance plate 9 and mounting holes in the threshold body 3 are aligned. Due to the clamped in the holder housings 10 always biased clamping elements 11, the through holes 12 are freely accessible from the outside, so that fastening anchor 13, of which only two are required to insert through the brackets 10 and screw with the sleeper body 3.
  • the elastic intermediate plate 8 By screwing in the fastening anchor 13, the elastic intermediate plate 8 can be prestressed simultaneously, independently of the prestressing of the spring elements 11.
  • a spacer element in the form of a spacer sleeve 14 is arranged in the through holes 12 of the holder housing 10, which ends on the balance plate 9, as in Fig. 3 can be seen.
  • the elastic intermediate plate 8 When tightening the fastening anchor 13, the elastic intermediate plate 8 can be defined biased by a Vorspannweg 15. By placed under the heads of the fastening anchor 13 spring elements 16 an abrupt increase in the stercardmomentes is avoided.
  • the side sliding inserts 5 inserted between the bump-like abutments 4 and the rail support plate 6 are formed with webs 17 and engage with them in depressions 18 of the sleeper body 3 (cf. FIGS. 5 and 6 ).
  • This is in the execution of the threshold body 3 with Fig. 10 in the bump-like abutments 4 also formed recesses 20 and at their rear sides with an engagement projection 21, as in Fig. 11 shown trained side glides 5 further favored.
  • At the upper ends of the side sliding inserts 5 shaped shoulders 22 take in the longitudinal direction of the rail 1 from the rail support plate 6 acting forces and divert them to the threshold body 3 from.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Railway Tracks (AREA)

Description

Die Erfindung betrifft eine kraftschlüssig-elastische Schienenbefestigung für Gleisanlagen, die eine Schienenunterlagsplatte (6), eine Befestigungsanker (13) und ein mit Torsionsschenkeln klemmenartig ausgebildetes Spannelement aus elastischem Material, insbesondere aus gehärtetem Stahl aufweist, das im montierten Zustand mittels einer Halterung und dem diese vertikal durchsetzendem Befestigungsanker auf einem Schwellenkörper, insbesondere einer Betonschwelle, befestigt ist und eine die Schiene in Position haltende Klemmkraft ausübt, wobei die Schiene unter Zwischenschaltung einer Schienenunterlagsplatte auf dem Schwellenkörper anzuordnen ist.The invention relates to a frictional-elastic rail fastening for track systems, which has a rail support plate (6), a fastening anchor (13) and a torsion legs clamp-like clamping element made of elastic material, in particular hardened steel, in the assembled state by means of a holder and this vertically passing fastening anchor on a sleeper body, in particular a concrete sleeper, is attached and exerts a rail holding in position clamping force, the rail is to be arranged with the interposition of a rail support plate on the sleeper body.

Bei einer aus der DE 34 00 110 C2 bekannten Schienenbefestigung dieser Art kommt ein Spannelement zum Einsatz, das im montierten Zustand zwischen einer Halteplatte und einem Befestigungsanker angeordnet ist. Das Spannelement weist dabei zwei Schenkel auf, die als Torsionselemente gestaltet sind. Die Torsionsschenkel haben zwei parallel nebeneinander liegende Federstababschnitte, die einstückig durch eine einen Verspannungsabschnitt bildenden und im wesentlichen quer zu ihnen nach außen gebogene Schlaufe in Verbindung stehen. Die beiden Federstababschnitte der Torsionsschenkel sind über das Verbindungsquerstück verbunden. Die beiden äußeren Federstababschnitte der Torsionsschenkel haben mit Abstand hinter dem Verbindungsquerstück jeweils eine U-förmige Abbiegung, die sich mit ihrem freien Endabschnitt auf dem Verbindungsquerstück abstützt, während Verankerungsteile der Schienenbefestigung im Anschluß an einen Mittelsteg und jeweils im Abstand oberhalb von neben dem Schienenfuß angeordneten Anlaufschrägen für die Verspannungsabschnitte des Spannelements zwei nach entgegengesetzten Seiten auskragende Stützflansche für die Torsionsschenkel des Spannelements aufweisen.At one of the DE 34 00 110 C2 known rail fastening of this type is a clamping element is used, which is arranged in the assembled state between a retaining plate and a fastening anchor. The clamping element has two legs, which are designed as torsion elements. The Torsionsschenkel have two parallel adjacent spring bar sections, which are integrally connected by a tensioning portion forming and substantially transversely outwardly bent loop. The two spring bar sections of the torsion legs are connected via the connecting crosspiece. The two outer spring bar sections of the torsion leg have at a distance behind the connecting cross piece in each case a U-shaped bend, which is supported with its free end portion on the connecting crosspiece, while anchoring parts of the rail fastening in the connection to a central web and in each case at a distance above arranged by the rail foot run-on slopes for the bracing portions of the clamping element have two projecting to opposite sides supporting flanges for the torsion legs of the clamping element.

Aus der DE 39 18 091 C2 ist eine Schienenbefestigung bekannt, bei der sich Abschnitte der Außenschenkel von epsilon-förmig ausgebildeten Spannelementen unter Vergrößerung des Abstandes von den Innenschenkeln gegen den Schienenfuß hin verbreitern. Die aufeinander zugerichteten freien Enden des Spannelements enden außerhalb der Innenschenkel. Das Spannelement ist ferner so gestaltet, daß ein Mittelsteg in der Montagestellung in kleinem Abstand über den Schienenfuß zu liegen kommt und in der Vormontagestellung mit seiner Innenseite am Schaft der Schwellenschraube anliegt.From the DE 39 18 091 C2 a rail fastening is known in which widen portions of the outer leg of epsilon-shaped clamping elements by increasing the distance from the inner legs against the rail foot out. The trimmed free ends of the clamping element end outside the inner leg. The clamping element is further designed so that a central web comes to rest in the mounting position at a small distance above the rail and rests in the pre-assembly with its inner side on the shaft of the sleeper screw.

Es ist bekannt, unter Verwendung solcher klemmenartigen Spannelemente (Schienenklemmen) indirekte, kraftschlüssig-elastische Schienenbefestigungen vorzusehen. Diese besitzen gegenüber direkten elastischen Schienenbefestigungen, wie durch die DE 102 33 784 A1 bekannt geworden, den Vorteil einer definierten und niedrigeren Vorspannung einer unter dem Schienenfuß liegenden elastischen Zwischenplatte. Diese indirekten, elastischen Schienenbefestigungen benötigen jedoch zur Vorspannung der mindestens einen elastischen Zwischenplatte zwei Schwellen- oder Durchsteckschrauben und zum Verspannen der Spannelemente bzw. Schienenklemmen zusätzlich zwei Hakenschrauben, so daß mindestens vier Schrauben erforderlich sind. Das erhöht nicht nur die Teilevielfalt sowie den Fertigungs- und Montageaufwand der Schienenbefestigung, sondern auch die Anzahl der Fehlerquellen und Inspektionspunkte.It is known to provide using such clamp-like clamping elements (rail clamps) indirect, non-positive elastic rail fasteners. These have opposite direct elastic rail fasteners, as by the DE 102 33 784 A1 become known, the advantage of a defined and lower bias of lying below the rail elastic intermediate plate. However, these indirect, elastic rail fasteners require to prestress the at least one elastic intermediate plate two threshold or through bolts and for clamping the clamping elements or rail clamps additionally two hook bolts, so that at least four screws are required. This not only increases the variety of parts and the manufacturing and assembly costs of the rail fastening, but also the number of sources of error and inspection points.

Aus der DE 10 2004 031 632 A1 ist zwar eine indirekte, kraftschlüssig-elastische Schienenbefestigung bekannt, die nur zwei Schwellen- bzw. Durchsteckschrauben benötigt. Diese müssen jedoch so durch eine in den Halterungen und der elastischen Zwischenlage bzw. den Zwischenlagen bis in den Schwellenkörper hinein vorgesehene Aufnahmebohrung immer etwas nach außen gesetzt werden. Sie befinden sich nicht mittig bzw. direkt unter den Spannelementen, vielmehr unterhalb der Torsionsschenkel. Damit ist eine Montage bzw. Demontage der Schwellen-/Durchsteckschrauben mit eingebauten Spannelementen nicht möglich. Abgesehen von dem für dieses Schienenbefestigungssystem erforderlichen größeren Einbauraum ergibt sich eine aufwendigere Gestaltung der Bauteile, bedingt z.B. durch die notwendige Versenkung der Schraubenköpfe und die insgesamt ungünstige Krafteinleitung.From the DE 10 2004 031 632 A1 Although an indirect, non-positive elastic rail fastening is known that requires only two threshold or through screws. However, these must always be set slightly outwards by a mounting hole provided in the holders and the elastic intermediate layer or the intermediate layers into the sleeper body. They are not centered or directly under the clamping elements, but below the torsion legs. This is a mounting or dismounting of the threshold / through screws not possible with built-in clamping elements. Apart from the space required for this rail fastening system larger installation space results in a more complex design of the components, for example, due to the necessary sinking of the screw heads and the overall unfavorable force.

Der Erfindung liegt daher die Aufgabe zugrunde, eine gattungsgemäße, indirekte kraftschlüssig-elastische Schienenbefestigung ohne die genannten Nachteile zu schaffen, die weniger aufwendig herzustellende Bauteile und weniger Einbauraum benötigt sowie bei eingebautem Spannelement eine Montage bzw. Demontage der Befestigungsanker bzw. Schwellen-/Durchsteckschrauben erlaubt.The invention is therefore an object of the invention to provide a generic, indirect frictional-elastic rail fastening without the disadvantages mentioned, the less expensive to manufacture components and less installation space required and built-in tensioning element assembly or disassembly of the anchor fixing or threshold / through screws allowed ,

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß die Schienenunterlagsplatte einstückig mit an ihren beiden Enden vorgesehenen, die Durchgangsbohrungen für die Befestigungsanker aufweisenden Haltergehäusen derart ausgebildet ist, daß einerseits die Spannelemente formschlüssig gehalten und andererseits die Haltergehäuse und damit einhergehend die Spannelemente von der mit ihrem Schienenfuß zwischen die Haltergehäuse einzusetzende Schiene vorgespannt sind. Indem somit erfindungsgemäß der Schienenfuß die vorzugsweise aus Guss oder hochfestem Kunststoff bestehenden Haltergehäuse und darüber die in diesen formschlüssig aufgenommenen Spannelemente vorspannt, behindern die mit ihren Torsionsschenkeln in den Haltergehäusen aufgenommenen Spannelemente nicht mehr den freien Zugang zu den Befestigungsankern. Diese lassen sich vielmehr durch die Spannelemente und die Haltergehäuse mittig von oben hindurch einfädeln bzw. einstecken und im Schwellenkörper verschrauben. Es werden lediglich zwei Befestigungsanker benötigt, wobei deren Montage unabhängig von den Spannelementen ist. Trotzdem ist es möglich, daß die beiden Befestigungsanker gleichzeitig eine nach einer bevorzugten Ausführung der Erfindung unter der Schienenunterlagsplatte liegende elastische Zwischenplatte um einen definierten Vorspannweg vorspannen, und zwar unabhängig von der Vorspannung der Spannelemente.This object is achieved in that the rail support plate integrally provided with at both ends, the through holes for the fastening anchor having holder housings is designed such that on the one hand held the clamping elements form fit and on the other hand, the holder housing and, consequently, the clamping elements of the with their rail between the holder housing to be used rail are biased. Thus, according to the present invention, the rail foot biases the preferably made of cast iron or high-strength plastic holder housing and above them positively received in this clamping elements hinder the recorded with their Torsionsschenkeln in the holder housings clamping elements no longer free access to the mounting anchors. These can be threaded through the clamping elements and the holder housing centrally from above or insert and screw in the sleeper body. There are only two mounting anchors required, their assembly is independent of the clamping elements. Nevertheless, it is possible that the two fastening anchors at the same time a according to a preferred embodiment of the invention below the rail underlay plate lying intermediate elastic plate around bias a defined biasing path, regardless of the bias of the clamping elements.

Die erreichte Kompaktheit des Systems ermöglicht es zudem, daß sich die Befestigungsanker weit näher als bei allen bekannten Schienenbefestigungen an den Schienenfuß heranführen lassen. Es kann daher eine optimale, gleichmäßig verteilte Vorspannung oder auch Verspannung der elastischen Zwischenplatte erfolgen, wenn man den Verspannungskegel betrachtet, den eine Schraube immer erzeugt.The achieved compactness of the system also makes it possible that the fastening anchors can be far closer than in all known rail fasteners to the rail foot can introduce. It can therefore be an optimal, evenly distributed bias or strain of the elastic intermediate plate, considering the stress cone, which always produces a screw.

Nach einer Ausgestaltung der Erfindung kann eine zwischen dem Schwellenkörper und der elastischen Zwischenplatte einlegbare Ausgleichsplatte vorgesehen werden. Damit ist ein durch die Einbauverhältnisse eventuell vorgegebener Höhenausgleich durch eine entsprechend angepasste Dicke der Ausgleichsplatte möglich. Der Aufbau kann gegebenenfalls durch zusätzliche Platten verändert bzw. erhöht werden.According to one embodiment of the invention, an insertable between the threshold body and the elastic intermediate plate compensation plate can be provided. Thus, a possibly predetermined by the installation conditions height compensation by a correspondingly adapted thickness of the balance plate is possible. The structure can optionally be changed or increased by additional plates.

Nach einem vorteilhaften Vorschlag der Erfindung lässt sich mindestens eine Isolationsdistanzzwischenlage zwischen dem Schienenfuß und den Haltergehäusen einpassen. Damit lässt sich der von der Breite des Schienenfußes bestimmte Abstand der beiden Haltergehäuse variabel verändern, so daß stets die über den Schienenfuß bewirkte Vorspannung der Haltergehäuse gewährleistet wird.According to an advantageous proposal of the invention, at least one isolation distance spacer between the rail and the holder housings can be fitted. Thus, the determined by the width of the rail foot distance of the two holder housing can be variably changed, so that always caused by the rail foot bias of the holder housing is guaranteed.

Wenn vorteilhaft in den Durchgangsbohrungen der Befestigungsanker eine beim Einschrauben der Befestigungsanker entsprechend dem Vorspannweg auf die elastische Zwischenplatte und/oder die Ausgleichsplatte die Vorspannkraft übertragende Distanzhülse angeordnet ist, lässt sich auf diese Weise durch Anziehen der Befestigungsanker die definierte Vorspannung erreichen.If advantageously in the through holes of the fastening anchor a screwing in the fastening anchor according to the Vorspannweg on the elastic intermediate plate and / or the compensating plate, the biasing force transmitted spacer sleeve is arranged, can be achieved in this way by tightening the fastening anchors the defined bias.

Alternativ ist vorteilhaft eine Einstellung des Vorspannweges über ein definiertes Schraubendrehmoment der Befestigungsanker möglich, d.h. ein Distanzelement bzw. eine -hülse ist in diesem Fall entbehrlich.Alternatively, it is advantageously possible to adjust the preload path via a defined screw torque of the attachment anchors, i. a spacer or sleeve is dispensable in this case.

Bei der Schienenbefestigung empfiehlt sich ein zwischen den Schraubenköpfen und den Haltergehäusen angeordnetes Federelement. Dieses kann aus elastischem Kunststoff bestehen oder als Tellerfeder ausgebildet sein und verhindert ein abruptes Ansteigen des Schraubendrehmomentes und damit ein Herausziehen des Dübels aus dem Schwellenkörper.When mounting rails, a spring element is recommended between the screw heads and the holder housings. This may consist of elastic plastic or be designed as a plate spring and prevents an abrupt increase in the screw torque and thus a withdrawal of the anchor from the threshold body.

Nach einer Ausgestaltung der Erfindung ist die Schienenunterlagsplatte zwischen höckerartigen Widerlagern des Schwellenkörpers aufgenommen und damit in ihrer Einbaulage fixiert.According to one embodiment of the invention, the rail support plate is received between hump-like abutments of the threshold body and thus fixed in its installed position.

Eine bevorzugte Ausführung der Erfindung sieht vor, daß zwischen den Widerlagern und der Schienenunterlagsplatte elastische Seitengleiteinlagen angeordnet sind. Diese dienen nicht nur zur exakten Positionierung sowie Querkraftdämpfung und Führung der einfedernden Schienenunterlagsplatte, sondern ebenfalls zur Übertragung der Rad- bzw. Schienenquerkraft auf die Widerlager, bei einer Betonschwelle ausgebildet als Betonhöcker.A preferred embodiment of the invention provides that elastic side sliding inserts are arranged between the abutments and the rail support plate. These serve not only for exact positioning and lateral force damping and guidance of the spring-loaded rail support plate, but also for transmitting the wheel or rail lateral force on the abutment, formed at a concrete sleeper as concrete hump.

Zweckmäßige Ausgestaltungen der Erfindung sehen vor, daß die elastischen Seitengleiteinlagen mit Einraststegen in Vertiefungen des Schwellenkörpers und/oder der höckerartigen Widerlager eingreifen. Dazu können sie mit sich nach vorne erstreckenden Fussstegen und/oder an ihren rückwärtigen, den höckerartigen Widerlagern des Schwellenkörpers zugewandten Seiten mit mindestens einem Eingreifvorsprung versehen sein. Die Seitengleiteinlagen werden hierdurch in Schienenlängsrichtung gehalten.Advantageous embodiments of the invention provide that the elastic side sliding inserts engage with latching webs in depressions of the threshold body and / or the hump-like abutment. For this purpose, they can be provided with at least one engagement projection with footrests extending forwards and / or at their rear sides facing the bump-like abutments of the threshold body. The side sliding inserts are thereby held in the rail longitudinal direction.

Nach einem vorteilhaften Vorschlag der Erfindung sind die elastischen Seitengleiteinlagen mit einander zugewandten Aussparungen ausgebildet, in die die elastische Zwischenplatte und/oder die Ausgleichsplatte stirnendseitig eintaucht. Die Seitengleiteinlagen werden somit zusätzlich niedergehalten und können aus ihrer Einbaulage nicht vertikal nach oben herausgedrückt werden.According to an advantageous proposal of the invention, the elastic side sliding inserts are formed with mutually facing recesses into which the elastic intermediate plate and / or the balance plate dips end face. The side glide inserts are thus additionally held down and can not be pushed out of their installation position vertically upwards.

Eine weitere bevorzugte Ausgestaltung der Erfindung sieht vor, daß die elastischen Seitengleiteinlagen an ihren oberen, vom Schwellenkörper entfernten Enden mit die Kräfte in Schienenlängsrichtung von der Schienenunterlagsplatte aufnehmenden und in den Schwellenkörper ableitenden Schultern ausgebildet sind.A further preferred embodiment of the invention provides that the elastic side sliding inserts are formed at their upper, remote from the sleeper body ends with the forces in the rail longitudinal direction of the rail support plate receiving and in the emerging body-derived shoulders.

Weitere Einzelheiten und Merkmale der Erfindung ergeben sich aus den Ansprüchen und der nachfolgenden Beschreibung von in den Zeichnungen dargestellten Ausführungsbeispielen der Erfindung. Es zeigen:

Fig. 1
in einer perspektivischen, in Längsrichtung einer Schiene gesehenen Gesamtansicht eine fertig montierte, indirekte kraftschlüssig-elastische Schienenbefestigung;
Fig. 2
die einzelnen Bauteile der Schienenbefestigung nach Fig. 1 in einer explosiven Darstellung;
Fig. 3
die Schienenbefestigung nach Fig. 1 in einem Längsschnitt;
Fig. 4
in einer perspektivischen Draufsicht als Einzelheit der Schienenbefestigung eine einstückig mit endseitigen Haltergehäusen ausgebildete Schienenunterlagsplatte und in den Haltergehäusen formschlüssig gehaltenen Spannelementen;
Fig. 5
in einer perspektivischen Gesamtansicht als Einzelheit der Schienenbefestigung einen mit höckerartigen Widerlagern ausgebildeten Schwellenkörper;
Fig. 6
den Schwellenkörper nach Fig. 5 mit darin in Vertiefungen eingesetzten, sich rückwärtig an den höckerartigen Widerlagern abstützenden Seitengleiteinlagen;
Fig. 7
den Schwellenkörper der Fig. 6 mit einer Ausgleichsplatte und einer elastischen Zwischenplatte, die mit ihren äußeren Enden in die Seitengleiteinlagen eintauchen;
Fig. 8
den Schwellenkörper der Fig. 7 in einem weiteren Teilmontageschritt mit auf dem Plattenaufbau angeordneter Schienenunterlagsplatte;
Fig. 9
den Schwellenkörper der Fig. 8 in einem weiteren Teilmontageschritt, vor dem nach innen gerichteten Verschieben der in den Haltergehäusen formschlüssig gehaltenen Spannelemente und somit der Fertigmontage nach Fig. 1 vorgeschaltet;
Fig. 10
in einer perspektivischen Gesamtdraufsicht als Einzelheit eine andere Ausführung eines Schwellenkörpers, der gegenüber der Fig. 5 auch in seinen höckerartigen Widerlagern mit Vertiefungen für die Seitengleiteinlagen ausgebildet ist;
Fig. 11
in einer perspektivischen Gesamtdraufsicht als Einzelheit eine Seitengleiteinlage für den Schwellenkörper der Fig. 10; und
Fig. 12
eine der Darstellung nach Fig. 1 entsprechende Ansicht einer fertig montierten Schienenbefestigung mit einem in Fig. 10 gezeigten Schwellenkörper und darin eingesetzten Seitengleiteinlagen der Fig. 11.
Further details and features of the invention will become apparent from the claims and the following description of illustrated in the drawings embodiments of the invention. Show it:
Fig. 1
in a perspective, seen in the longitudinal direction of a rail overall view of a fully assembled, indirect positive-elastic rail fastening;
Fig. 2
the individual components of the rail fastening after Fig. 1 in an explosive representation;
Fig. 3
the rail fastening after Fig. 1 in a longitudinal section;
Fig. 4
in a perspective plan view as a detail of the rail fastening an integrally formed with end-side holder housings rail support plate and in the holder housings positively held clamping elements;
Fig. 5
in a perspective overall view as a detail of the rail fastening a trained with humpy abutment threshold body;
Fig. 6
the threshold body Fig. 5 with therein inserted in recesses, backward on the bump-like abutments supporting side sliding inserts;
Fig. 7
the threshold body of the Fig. 6 with a balance plate and an elastic intermediate plate, which dive with their outer ends in the Seitengleiteinlagen;
Fig. 8
the threshold body of the Fig. 7 in a further partial assembly step with arranged on the plate assembly rail support plate;
Fig. 9
the threshold body of the Fig. 8 in a further partial assembly step, before the inward displacement of the holder housings positively held clamping elements and thus the final assembly after Fig. 1 upstream;
Fig. 10
in a perspective overall plan view in detail another embodiment of a threshold body, opposite to the Fig. 5 is also formed in its hump-like abutments with recesses for the side sliding inserts;
Fig. 11
in a perspective overall view in detail as a side sliding insert for the threshold body of the Fig. 10 ; and
Fig. 12
one of the representation after Fig. 1 corresponding view of a fully assembled rail fastening with an in Fig. 10 shown Sill body and inserted therein side sliding of the Fig. 11 ,

Die Fig. 1 und 12 zeigen den Aufbau einer indirekten, kraftschlüssig-elastischen Schienenbefestigung für eine Gleisanlage, mit explosiver Darstellung der einzelnen Bauteile in Fig. 2. Hierbei ist eine Schiene 1 mit ihrem Schienenfuß auf einem Schwellenkörper 3 befestigt. Der Schwellenkörper 3 besitzt im Abstand voneinander zwei höckerartige Widerlager 4 mit sich daran abstützenden Seitengleiteinlagen 5, zwischen denen eine Schienenunterlagsplatte 6 angeordnet ist, auf der der Schienenfuß 2 der Schiene 1 ruht, gegebenenfalls unter Zwischenschaltung einer Höhenausgleichsplatte 7 (vgl. Fig. 9). Unter der Schienenunterlagsplatte 6 sind im Ausführungsbeispiel eine elastische Zwischenplatte 8 und darunter, unmittelbar auf dem Schwellenkörper 3 aufliegend, eine Ausgleichsplatte 9 angeordnet.The Fig. 1 and 12 show the structure of an indirect, non-positive elastic rail fastening for a track system, with explosive representation of the individual components in Fig. 2 , Here, a rail 1 is fixed with its rail on a threshold body 3. The threshold body 3 has at a distance from each other two humpy abutment 4 with it supporting side sliding inserts 5, between which a rail support plate 6 is arranged, on which the rail 2 of the rail 1 rests, optionally with the interposition of a height compensation plate 7 (see. Fig. 9 ). Under the rail support plate 6, an elastic intermediate plate 8 and below, directly on the threshold body 3 resting, a compensating plate 9 are arranged in the embodiment.

Die im einzelnen in Fig. 4 dargestellte Schienenunterlagsplatte 6 ist einstückig mit Haltergehäusen 10 ausgebildet, in denen klemmenartige Spannelemente 11 formschlüssig gehalten sind, wobei sich die Spannelemente 11 in den Haltergehäusen 10 geführt von außen nach innen verschieben lassen, bis sie mit ihren der Schiene 1 zugewandten Endstegen auf dem Schienenfuß 2 zu liegen kommen, wie in jeweils den linken Bildhälften der Fig. 1 und 12 dargestellt. Die Schiene 1 bzw. deren Schienenfuß 2 ist passgenau so zwischen den Haltergehäusen 10 aufgenommen, daß die Spannelemente 11 durch die Einwirkung der Schiene 1 bzw. des Schienenfußes 2 in den Haltergehäusen 10 vorgespannt sind. Zur Variierung des Breitenabstandes zwischen den Haltergehäusen 10 und Anpassung an die tatsächliche Abmessung des Schienenfußes 2 können zwischen den außen liegenden Enden des Schienenfußes und den Haltergehäusen 10 Isolationsdistanzzwischenlagen (in den Figuren nicht gezeigt) eingepasst bzw. -gesetzt werden.In detail in Fig. 4 shown rail support plate 6 is integrally formed with holder housings 10, in which clamp-like clamping elements 11 are held positively, with the clamping elements 11 can be moved in the holder housings 10 guided from the outside to the rail with their 1 facing end webs on the rail 2 to come as in each case the left half of the picture Fig. 1 and 12 shown. The rail 1 or its rail 2 is snugly received between the holder housings 10 so that the clamping elements 11 are biased by the action of the rail 1 and the rail 2 in the holder housings 10. For varying the width distance between the holder housings 10 and adaptation to the actual dimension of the rail foot 2, insulation distance liners (not shown in the figures) can be fitted between the outer ends of the rail foot and the holder housings 10.

Die Haltergehäuse 10 sind mit Durchgangsbohrungen 12 versehen, die in der Einbaulage mit in der elastischen Zwischenplatte 8, der Ausgleichsplatte 9 und Aufnahmebohrungen im Schwellenkörper 3 fluchten. Aufgrund der in den Haltergehäusen 10 stets unter Vorspannung gehaltenen Spannelemente 11 liegen die Durchgangsbohrungen 12 von außen frei zugänglich, so daß sich Befestigungsanker 13, von denen nur zwei benötigt werden, durch die Halterungen 10 einführen und mit dem Schwellenkörper 3 verschrauben lassen.The holder housing 10 are provided with through holes 12, which in the installed position with in the elastic intermediate plate 8, the balance plate 9 and mounting holes in the threshold body 3 are aligned. Due to the clamped in the holder housings 10 always biased clamping elements 11, the through holes 12 are freely accessible from the outside, so that fastening anchor 13, of which only two are required to insert through the brackets 10 and screw with the sleeper body 3.

Durch das Einschrauben der Befestigungsanker 13 kann unabhängig von der Vorspannung der Federelemente 11 gleichzeitig die elastische Zwischenplatte 8 vorgespannt werden. Hierzu wird in den Durchgangsbohrungen 12 der Haltergehäuse 10 ein Distanzelement in Form einer Distanzhülse 14 angeordnet, die auf der Ausgleichsplatte 9 endet, wie in Fig. 3 zu erkennen ist. Beim Anziehen der Befestigungsanker 13 kann die elastische Zwischenplatte 8 definiert um einen Vorspannweg 15 vorgespannt werden. Durch unter die Köpfe der Befestigungsanker 13 gelegte Federelemente 16 wird ein abruptes Ansteigen des Schraubdrehmomentes vermieden.By screwing in the fastening anchor 13, the elastic intermediate plate 8 can be prestressed simultaneously, independently of the prestressing of the spring elements 11. For this purpose, a spacer element in the form of a spacer sleeve 14 is arranged in the through holes 12 of the holder housing 10, which ends on the balance plate 9, as in Fig. 3 can be seen. When tightening the fastening anchor 13, the elastic intermediate plate 8 can be defined biased by a Vorspannweg 15. By placed under the heads of the fastening anchor 13 spring elements 16 an abrupt increase in the Schraubdrehmomentes is avoided.

Die zwischen den höckerartigen Widerlagern 4 und der Schienenunterlagsplatte 6 eingesetzten Seitengleiteinlagen 5 sind mit Fußstegen 17 ausgebildet und greifen mit diesen in Vertiefungen 18 des Schwellenkörpers 3 ein (vgl. die Fig. 5 und 6). Außerdem sind die elastischen Seitengleiteinlagen 5, wenn sie ihre Einbaueinlage einnehmen, mit einander zugewandten Aussparungen 19 ausgebildet, in die die elastische Zwischenplatte 8 und die Ausgleichsplatte 9 mit ihren Stirnenden eingreifen, so daß die Seitengleiteinlagen 5 niedergedrückt und in ihrer Einbaulage gehalten werden. Das wird bei der Ausführung des Schwellenkörpers 3 mit nach Fig. 10 in den höckerartigen Widerlagern 4 außerdem ausgebildeten Ausnehmungen bzw. Vertiefungen 20 und an ihren rückwärtigen Seiten mit einem Eingreifvorsprung 21, wie in Fig. 11 gezeigt, ausgebildeten Seitengleiteinlagen 5 weiter begünstigt. An den oberen Enden der Seitengleiteinlagen 5 ausgeformte Schultern 22 nehmen in Längsrichtung der Schiene 1 von der Schienenunterlagsplatte 6 einwirkende Kräfte auf und leiten diese auf den Schwellenkörper 3 ab.The side sliding inserts 5 inserted between the bump-like abutments 4 and the rail support plate 6 are formed with webs 17 and engage with them in depressions 18 of the sleeper body 3 (cf. FIGS. 5 and 6 ). In addition, the elastic side sliding inserts 5, when they take their mounting insert, formed with mutually facing recesses 19, in which the elastic intermediate plate 8 and the balance plate 9 engage with their front ends, so that the side sliding inserts 5 are depressed and held in their installed position. This is in the execution of the threshold body 3 with Fig. 10 in the bump-like abutments 4 also formed recesses 20 and at their rear sides with an engagement projection 21, as in Fig. 11 shown trained side glides 5 further favored. At the upper ends of the side sliding inserts 5 shaped shoulders 22 take in the longitudinal direction of the rail 1 from the rail support plate 6 acting forces and divert them to the threshold body 3 from.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Schienerail
22
Schienenfußrail
33
Schwellenkörpersleeper body
44
höckerartiges Widerlagerhumpbacked abutment
55
SeitengleiteinlageSeitengleiteinlage
66
SchienenunterlagsplatteRail-bed plate
77
HöhenausgleichsplatteHeight compensation plate
88th
elastische Zwischenplatteelastic intermediate plate
99
Ausgleichsplattecompensating plate
1010
Haltergehäuseholder housing
1111
Spannelementclamping element
1212
DurchgangsbohrungThrough Hole
1313
Befestigungsankerfastening anchor
1414
Distanzelement/-hülseSpacer / -hülse
1515
Vorspannwegpreload
1616
Federelementspring element
1717
Fußstegfootbridge
1818
Vertiefungdeepening
1919
Aussparungrecess
2020
AusnehmungNertiefungAusnehmungNertiefung
2121
Eingreifvorsprungengagement projection
2222
Schultershoulder

Claims (13)

  1. A non-positive elastic rail fastening for track systems comprising a rail support plate (6), a fastening anchor (13) and a clamping element (11) designed clamp-like with torsion legs of elastic material, in particular of hardened steel, which in the assembled state is fastened to a sleeper body (3) in particular to a concrete sleeper by means of a holder and the fastening anchor (13) vertically penetrating said holder and exerts a clamping force holding the rail (1) in position, wherein the rail is to be arranged on the sleeper body subject to the intermediate connection of a rail support plate (6), characterized in that the rail support plate (6) is unitarily formed with holder housings (10) provided on both of its ends and comprising through-bores (12) for the fastening anchors (13) in such a manner that on the one hand the clamping elements (11) are positively held and on the other hand the holder housings (10) and concomitant with this, the clamping elements (11) are preloaded by the rail (1) to be inserted with their rail foot (2) between the holder housings (10).
  2. The rail fastening according to Claim 1, characterized by at least one intermediate insulation spacing layer to be fitted between the rail foot (2) and the holder housings (10).
  3. The rail fastening according to Claim 1 or 2, characterized in that under the rail support plate (6) an elastic intermediate plate (8) which when the fastening anchors (13) are screwed in, preloads itself by a preloading travel (15) independently of the preload of the clamping elements (11) is arranged.
  4. The rail fastening according to Claim 3, characterized by a compensating plate (9) that can be placed between the sleeper body (3) and the elastic intermediate plate (8).
  5. The rail fastening according to Claim 3 or 4, characterized in that in the through-bores (12) of the fastening anchors (13) a spacer sleeve (14) transmitting a preloading force onto the elastic intermediate plate (8) and/or the compensating plate (9) corresponding to the preload travel (14) upon the screwing-in of the fastening anchors (13) is arranged.
  6. The rail fastening according to Claim 3 or 4, characterized by an adjustment of the preload travel (15) via a defined screw torque of the fastening anchors (13).
  7. The rail fastening according to any one of the Claims 3 to 6, characterized by a spring element (16) arranged between the screw heads and the holder housings (10).
  8. The rail fastening according to any one of the Claims 1 to 7, characterized in that the rail support plate (6) is received between hump-like counter bearings (4) of the sleeper body (3).
  9. The rail fastening according to Claim 8, characterized by elastic side sliding inserts (5) arranged between the counter bearings (4) and the rail support plate (6).
  10. The rail fastening according to Claim 9, characterized in that the elastic side sliding inserts (5) engage in depressions (18; 20) of the sleeper body (3) and/or of the hump-like counter bearings (4) with engagement webs (17).
  11. The rail fastening according to Claim 8 or 9, characterized in that the elastic side sliding inserts (5) are formed with recesses (19) facing one another, into which the elastic intermediate plate (8) and/or the compensating plate (9) dips at the face end.
  12. The rail fastening according to any one of the Claims 8 to 11, characterized in that the elastic side sliding inserts (5) at their upper ends which are distant from the sleeper body (3) are formed with shoulders (22) that absorb the forces in rail longitudinal direction on the rail support plate (6), discharging said forces into the sleeper body (3).
  13. The rail fastening according to any one of the Claims 8 to 12, characterized in that the side sliding inserts (5) at their rearward sides facing the hump-like counter bearings (4) of the sleeper body (3) are provided with at least one engagement protrusion (21).
EP08749234A 2007-06-01 2008-04-30 Frictionally locking elastic rail attachment for track systems Active EP2150653B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08749234T PL2150653T3 (en) 2007-06-01 2008-04-30 Frictionally locking elastic rail attachment for track systems

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007025708A DE102007025708B4 (en) 2007-06-01 2007-06-01 Frictional elastic rail fastening for track systems
PCT/EP2008/003484 WO2008145240A1 (en) 2007-06-01 2008-04-30 Frictionally locking elastic rail attachment for track systems

Publications (2)

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EP2150653A1 EP2150653A1 (en) 2010-02-10
EP2150653B1 true EP2150653B1 (en) 2012-11-28

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US (1) US8297528B2 (en)
EP (1) EP2150653B1 (en)
JP (1) JP5586456B2 (en)
CN (1) CN101711298B (en)
DE (1) DE102007025708B4 (en)
ES (1) ES2400539T3 (en)
PL (1) PL2150653T3 (en)
RU (1) RU2459897C2 (en)
WO (1) WO2008145240A1 (en)

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WO2008145240A1 (en) 2008-12-04
US20100301126A1 (en) 2010-12-02
US8297528B2 (en) 2012-10-30
RU2459897C2 (en) 2012-08-27
ES2400539T3 (en) 2013-04-10
RU2009149617A (en) 2011-07-20
EP2150653A1 (en) 2010-02-10
CN101711298B (en) 2012-11-14
DE102007025708A1 (en) 2008-12-11
JP2010529328A (en) 2010-08-26
CN101711298A (en) 2010-05-19
PL2150653T3 (en) 2013-04-30
JP5586456B2 (en) 2014-09-10
DE102007025708B4 (en) 2009-06-18

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