EP2143140A2 - Methode de fabrication d'un module de puissance rigide - Google Patents
Methode de fabrication d'un module de puissance rigideInfo
- Publication number
- EP2143140A2 EP2143140A2 EP08748729A EP08748729A EP2143140A2 EP 2143140 A2 EP2143140 A2 EP 2143140A2 EP 08748729 A EP08748729 A EP 08748729A EP 08748729 A EP08748729 A EP 08748729A EP 2143140 A2 EP2143140 A2 EP 2143140A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- stamped grid
- grid
- tool
- fixing
- molding compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000004065 semiconductor Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 150000001875 compounds Chemical class 0.000 claims description 40
- 238000000465 moulding Methods 0.000 claims description 34
- 238000004080 punching Methods 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 10
- 238000004382 potting Methods 0.000 claims description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims 1
- 238000005538 encapsulation Methods 0.000 claims 1
- 238000000748 compression moulding Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 239000012778 molding material Substances 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 9
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 239000004020 conductor Substances 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 7
- 239000010949 copper Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 238000005253 cladding Methods 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 238000005476 soldering Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000004447 silicone coating Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/565—Moulds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/495—Lead-frames or other flat leads
- H01L23/49541—Geometry of the lead-frame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/495—Lead-frames or other flat leads
- H01L23/49575—Assemblies of semiconductor devices on lead frames
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
- H01L2224/491—Disposition
- H01L2224/4912—Layout
- H01L2224/49175—Parallel arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/40—Mountings or securing means for detachable cooling or heating arrangements ; fixed by friction, plugs or springs
- H01L23/4006—Mountings or securing means for detachable cooling or heating arrangements ; fixed by friction, plugs or springs with bolts or screws
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L24/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/00014—Technical content checked by a classifier the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01019—Potassium [K]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01068—Erbium [Er]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/13—Discrete devices, e.g. 3 terminal devices
- H01L2924/1304—Transistor
- H01L2924/1305—Bipolar Junction Transistor [BJT]
- H01L2924/13055—Insulated gate bipolar transistor [IGBT]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/156—Material
- H01L2924/157—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2924/15738—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950 C and less than 1550 C
- H01L2924/15747—Copper [Cu] as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Definitions
- the invention relates to a method for producing a fixed power module with the method steps of the preamble of the main claim.
- a known embodiment of power modules consists of open power semiconductors, which are soldered or glued directly onto metal stamped grid (so-called die-on-leadframe).
- the individual stamped grids are typically fixed by a plastic frame, which is produced by transfer molding of the stamped grid parts inserted into the injection tool.
- the stamped grid parts carry the components within the sprayed frame and outside the frame, the terminal lugs of the stamped grid parts represent the electrical connection of the assembly to other components.
- the stamped grid parts of such power modules are distributed over several levels and must be electrically isolated from each other and thereby forcibly Mehrg- Hg.
- the lowest level is equipped on the inside with semiconductors and the opposite metal side of the lowest punched grid facing an outer cooling surface.
- Such modules do not have a substrate plate (e.g., DCB ceramic circuit board) or even a copper plate for heat spreading.
- the missing substrate plate or missing base plate, removes the stiffness between the screw-on points to the module in order to develop the contact pressure sufficiently, which squeezes out the paste thinly.
- Punching frame modules with an open interior volume behave like a multi-joint system of strips when screwed on. This leads to cushioning of the thermal compound in the thermally stressed center of the module.
- Thermal paste in the middle is often 3-4 times thicker because of the lack of rigidity than at the edge of the substrateless module.
- the object of the invention is to provide a method for generating power modules with increased rigidity, which also withstand a large number of heating cycles and also meet high mechanical requirements, such as those prevailing in motor vehicle technology, for example.
- a stamped grid first, then by attaching the grid to the semiconductor components and creating the bond connections, subsequently introducing this assembled stand grid into a pressing tool, fixing the stamped grid in the pressing tool by fixation punches and wrapping the stamped grid with a thermosetting molding compound a pressing step a glass produces a hard power module, in particular, when the molding compound has the same thermal expansion coefficient as the main components of the enclosed structure.
- This enclosed structure protects the semiconductors and their thin bond connections from all thermal damage but also from thermal cycling induced creep of individual materials.
- the dominant material will be copper in copper stamped grids, but it may also be the material of the heat conductor plate if it is made of a material other than copper.
- the thermal expansion coefficient of the molding compound by adding only slightly expanding particles, e.g. to adjust to a capacity of 80-90% of a SiO2 powder. That if desired, less than 80% of the admixture may take place, or may be an admixture of one part of a powder and another part of another powder. Also both powders can be or contain SiO 2 and differ only in the particle size (s). Certain particle size distributions may also be provided to adjust the strength.
- the molding compound can also be produced with a coefficient of thermal expansion between the two main materials of the power module, which are advantageously chosen close to each other, wherein the thermal expansion coefficient can be adjusted very precisely in its thermal expansion, for example by the addition of low-expansion silica powder.
- the thermal expansion coefficient can be adjusted very precisely in its thermal expansion, for example by the addition of low-expansion silica powder.
- the compression molding is advantageously carried out at a pressure of 150-250 bar 200-210 bar, with temperatures in the range of 150-220 - A -
- fixation punches are advantageously firmly anchored in the tool in corresponding guides and should be withdrawn for reuse in time before cooling the molding compound, thereby creating holes in the casing of the labmudoduls, can divide the punching grid into individual islands by the puncture punches, if the Fixationsstempellöcher are designed with a diameter larger than the width of the conductor tracks to be cut through. Furthermore, it will preferably be important to ensure that a bare surface of the power module remains during pressing, can be done at the heat dissipation of the semiconductor to the outside.
- the resulting holes can be filled by potting, so as to complete the cladding body and to ensure the completion of the semiconductor.
- the stamped grid can be laid before punching on the later side of the cooling with a known method of thermal spraying with a thin layer of ceramic particles.
- Suitable materials are aluminum oxide or aluminum nitride.
- Suitable layer thicknesses are e.g. between 20 and 100 ⁇ m.
- This highly thermally conductive ceramic layer (approx. 25-160 W / mK compared to approx. 1 W / mK for a conventional thermal compound eg Dow Corning Thermal Compound 340) is connected by the selected method in material connection with the stamped grid and by the now possible high Mounting pressure in positive contact with the outer heat sink.
- the coating with a ceramic functional layer by thermal spraying is also possible after wrapping the stamped grid. Then, in the coating process, only the side of the Module body provided with ceramic, which is used over the exposed stamped grid surfaces for cooling.
- Another embodiment is the use of the punched
- Openings to eliminate the fixing webs of the islands
- an insulating sleeve (glued in addition as moisture protection) is inserted together with the screw in the opening.
- Islands and the necessary punch-through holes are preferably in the inner region of the module surface. This inner area (close to the center) is also the area of maximum warming. Pressing on the module by screwing on, especially around the screw bushing, produces the highest pressing forces and thus the lowest resulting layer thickness of a thermal conductive paste. The close-to-center mounting through the already existing punched holes thus produces an additional improvement in the heat dissipation of the module. Further areas for mounting holes (outside the stamped grid area in the wrapping body) can therefore be omitted. This reduces the volume and thus the cost of the molding compound.
- Be provided in the region of the inner and outer bonding surfaces with a preferably strip-like aluminum layer.
- the layer of aluminum for punching the stamped grid is connected by a suitable adhesive with the stamped grid and thus forms a Schichrverbund at the places where a bond must be formed. at proportionately small aluminum surfaces, this is a cost-effective alternative to roll cladding (is carried out in large lengths in strips, islands of aluminum surfaces are not possible in Walzplattiertechnik)
- FIG. 5 shows the stamped grid (shown without wrapping) with two paint holes produced after punching out of the webs by stamp-like punching tools
- FIG. 6 shows a further embodiment of the stamped grid, in which the punched holes serve as punched holes further as through openings for mounting screws, which are carried out for this purpose in an insulating sleeve,
- Fig. 7 is a perspective view using the punched holes (to eliminate the fixing webs of the islands) as Autobowungsöffhungen for mounting screws with their
- Insulation sleeves are also shown, and
- Fig. 8 is a sectional view when using placeholders. While manufacturing steps in the prior art described at the outset force a double cladding technique (step 2 and step 4 of the list below), the transistor module according to the invention is pressed in one step with a stamped grid and semiconductor components in a coating of a thermosetting molding compound.
- the method for producing a power module comprising the steps of producing a stamped grid, populating the stamped grid with semiconductor components, any passive components and bonding corresponding compounds, inserting the thus equipped punched grid in a pressing tool, fixing the punched grid in the tool by fixation punches, and pressing a thermoset Press molding compound in the tool while enclosing the populated stamped grid is easy to control in the invention.
- fixation punches may be withdrawn prior to hardening of the molding compound, but especially before the molding compound intimately bonds with them.
- the fixing of the stamped grid in the tool should be effected by fixation punches acting on connecting webs, the width of which is greater than the width of the connecting webs and a cooling surface in such a way when fixing by fixation punches the side of the tool are pressed so that it is not coated with (molding) wrapping with molding compound.
- the populated stamped grid can be divided into a plurality of separate subframes for generating a plurality of electrically separated devices in the module body, and so on Technique prevailing problem in the design of interconnect islands in the path trace of the stamped grid to solve.
- Punching grids are always interconnected arrangements of conductor tracks and areas for semiconductors and other components. Island structures were previously not possible because all-round punched-out conductor surfaces of the stamped grid would not be stationary without fixation. This forced solutions in different levels, with the disadvantages described above.
- the rigidity of the module can be achieved by filling the module body in a full volume by means of transfer molding with a duroplastic hard glassy polymer material (for example Henkel
- the punched grid consists of only a single and one-piece layer of conductive material, such as Cu.
- the later necessary islands are held in position by at least one connection with the rest of the stamped grid. Typically, islands with two or three lands are stabilized. Solutions are also possible in which a bridge fixes two later islands.
- the single punched grid is covered by the molding compound, the track island is additionally fixed by the hardened molding compound and can not change the position.
- the islands to be separated from the stamped grid (and also electrically isolated) in the conductor track guide are formed only after filling by compression molding.
- the filled envelope body receives openings which are removed by bare stamps (round or square) are created during the filling phase.
- the punches are part of the mold tool and are axially displaceable. The resulting openings extend from the top of the module body in the interior of the module to the inside of the stamped grid.
- the stamp thus presses on the still unseparated punched grid and additionally fixes it flush with the bottom of the lower tool, thus ensuring a stepless transition of the molding compound to the externally visible stamped grid.
- stamping punches penetrate the covering body at the locations of the prepared openings and separate the fixing webs of the island (s) from the rest of the strip conductors.
- FIG. 2 shows by way of example a circuit diagram for a B6 transistor bridge circuit.
- FIG. 1 shows a one-piece and single-layer stamped grid for such a B6 transistor bridge. All required surfaces are still connected by one or more webs.
- Fig. 3 the manufacturing step of soldering the power semiconductors and other passive components (thermistor, resistors, capacitors, shunts) is already completed. Subsequently, the necessary wire bonds for electrical full contacting were made on the unchanged stamped grid.
- Fig. 4 follows the manufacturing step of wrapping by compression molding of the unchanged, but equipped stamped grid. The wrapping body has received by the shape of the tool its outer dimensions and in this way also two holes for unscrewing. The aforementioned axial punches in the tool have left two blind holes through the cladding body up to the punched grid surface (inner small holes).
- Fig. 5 shows the power module in the enclosure body with externally punched contact surfaces for the electrical connection and Fig. 6, the punched grid, which arises after punching the webs by stamp-like punching tools below the blind holes.
- the islands are mechanically and electrically separated from the other stamped grid surfaces. However, this takes place within the wrapper body and is thus not visible (unless one chemically dissolves the wrapper plastic and retains that Punched grid back). It can be seen that the 2 punched holes produce a total of 4 islands.
- Fig. 7 shows a further embodiment with the use of punched openings (to eliminate the fixing webs of the islands) as suitssöffhungen for mounting screws.
- an insulating sleeve (glued in addition as moisture protection) is inserted together with the screw in the opening.
- the free punching of the assembled, one-piece stamped grid can also not take place through recesses, but rather through fixing bodies previously inserted at the predetermined positions ("sacrificed hold-downs").
- These fixing placeholder bodies can be made of a solid material or partially hollow and have to fulfill the condition that they can be penetrated by the free-punching tool (elastomers).
- Fig. 8 shows the Transitormodul Sciences of molding compound in cross section. Shown is the one-piece stamped grid and a placeholder body for fixing the stamped grid in the tool.
- the placeholder body is already placed on the stamped grid with components during the placement process and conceals the connecting webs of the islands, which are later to be electrically insulated by free punching. By closing the mold halves of the placeholder body is clamped between the tool wall and stamped grid and therefore fixes the stamped grid in the tool.
- the molding compound remains in the placeholder body in the tool and is partially surrounded by molding compound and fixed therein.
- the tool-guided punches described above are not required.
- the placeholder body is made of a temperature-resistant and elastic material, which on the one hand enables the clamping function in the tool and on the other hand the penetration and displacement by the free-punching tool.
- this is an elastomer z.
- silicone for example, silicone.
- the method of manufacturing a power module is through the steps of: creating a punched grid, populating the stamped grid with semiconductor devices, eventually gene passive components and bonding corresponding compounds, introducing the thus equipped punched grid in a pressing tool, fixing the punched grid in the tool described by fixation punches, and pressing a duroplastic molding compound in the tool under the envelope of the assembled punched grid.
- the stamped grid is in one piece, and recesses remain at predetermined positions during wrapping, so that accessibility of the unenclosed stamped grid is ensured, and subsequent separation of webs of the one-piece stamped grid is carried out by the inserted into the recesses punch, below Generation of electrically isolated islands of stamped grid materials of the former one-piece stamped grid.
- the punches are retracted before hardening of the molding compound.
- the punches will be withdrawn before the molding compound intimately bonds with them.
- the fixing of the stamped grid is carried out in the tool by acting on connecting webs punch whose width is greater than the width of the connecting webs.
- the free punching of the assembled, one-piece stamped grid can not be done through recesses, but by previously inserted at the predetermined positions, fixing dummy body, so that a transistor module with a lead frame and semiconductor devices in a cladding of a thermosetting molding compound whose thermal expansion coefficient the dominant components of the power module is adjusted by appropriate admixture of low-expansion material of predetermined grain distribution.
- a transistor module is preferable that when fixing by stamp or by the fixing placeholder body, a cooling surface is pressed to the side of the tool so that it is not coated with molding compound during (partial) wrapping, and thus to a part of the outer surface of the transistor module.
- a further embodiment uses a built-in in the free punching of the former one-piece stamped lead-throughs in the transistor module body inserted, the metallic screws or rivets electrically insulating plug-in sleeve.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Lead Frames For Integrated Circuits (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10008598A EP2261971A1 (fr) | 2007-04-30 | 2008-04-02 | Procede de fabrication d'un module de puissance |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007020618A DE102007020618B8 (de) | 2007-04-30 | 2007-04-30 | Verfahren zum Herstellen eines festen Leistungsmoduls und damit hergestelltes Transistormodul |
PCT/DE2008/000566 WO2008131713A2 (fr) | 2007-04-30 | 2008-04-02 | Dispositif pour graver des plaquettes de semi-conducteurs de grande surface |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2143140A2 true EP2143140A2 (fr) | 2010-01-13 |
Family
ID=39684220
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10008598A Withdrawn EP2261971A1 (fr) | 2007-04-30 | 2008-04-02 | Procede de fabrication d'un module de puissance |
EP08748729A Withdrawn EP2143140A2 (fr) | 2007-04-30 | 2008-04-02 | Methode de fabrication d'un module de puissance rigide |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10008598A Withdrawn EP2261971A1 (fr) | 2007-04-30 | 2008-04-02 | Procede de fabrication d'un module de puissance |
Country Status (4)
Country | Link |
---|---|
EP (2) | EP2261971A1 (fr) |
CN (1) | CN101689538B (fr) |
DE (1) | DE102007020618B8 (fr) |
WO (1) | WO2008131713A2 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009014794B3 (de) * | 2009-03-28 | 2010-11-11 | Danfoss Silicon Power Gmbh | Verfahren zum Herstellen eines für Hochvoltanwendungen geeigneten festen Leistungsmoduls und damit hergestelltes Leistungsmodul |
JP5793995B2 (ja) * | 2011-06-28 | 2015-10-14 | トヨタ自動車株式会社 | リードフレーム、及び、パワーモジュール |
EP2927954B1 (fr) | 2014-04-02 | 2021-06-09 | Brusa Elektronik AG | Système de fixation pour un module de puissance |
DE102015200480A1 (de) | 2015-01-14 | 2016-07-14 | Robert Bosch Gmbh | Kontaktanordnung und Leistungsmodul |
EP3770956A1 (fr) | 2019-07-25 | 2021-01-27 | ABB Schweiz AG | Module d'alimentation à semi-conducteur |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5963735A (ja) * | 1982-10-05 | 1984-04-11 | Rohm Co Ltd | 半導体装置の製造方法 |
US5087962A (en) * | 1991-02-25 | 1992-02-11 | Motorola Inc. | Insulated lead frame using plasma sprayed dielectric |
JP3293334B2 (ja) * | 1993-08-25 | 2002-06-17 | セイコーエプソン株式会社 | 半導体装置及びその製造方法 |
US6054222A (en) * | 1997-02-20 | 2000-04-25 | Kabushiki Kaisha Toshiba | Epoxy resin composition, resin-encapsulated semiconductor device using the same, epoxy resin molding material and epoxy resin composite tablet |
US6703707B1 (en) * | 1999-11-24 | 2004-03-09 | Denso Corporation | Semiconductor device having radiation structure |
US6703703B2 (en) * | 2000-01-12 | 2004-03-09 | International Rectifier Corporation | Low cost power semiconductor module without substrate |
JP3737673B2 (ja) * | 2000-05-23 | 2006-01-18 | 株式会社ルネサステクノロジ | 半導体装置 |
US6444501B1 (en) * | 2001-06-12 | 2002-09-03 | Micron Technology, Inc. | Two stage transfer molding method to encapsulate MMC module |
US20030176022A1 (en) * | 2002-03-13 | 2003-09-18 | Kurt Waldner | Tool and method for welding to IC frames |
JP3915628B2 (ja) * | 2002-08-22 | 2007-05-16 | 東ソー株式会社 | 窒化アルミニウム溶射膜及びその製造方法 |
US6982483B2 (en) * | 2003-05-30 | 2006-01-03 | Freescale Semiconductor, Inc. | High impedance radio frequency power plastic package |
US6933593B2 (en) * | 2003-08-14 | 2005-08-23 | International Rectifier Corporation | Power module having a heat sink |
JP3854957B2 (ja) * | 2003-10-20 | 2006-12-06 | 三菱電機株式会社 | 半導体装置の製造方法および半導体装置 |
TWI256706B (en) * | 2005-07-14 | 2006-06-11 | Advanced Semiconductor Eng | Packaging method for segregating die paddles of a leadframe |
DE102005061773B3 (de) * | 2005-12-23 | 2007-05-16 | Danfoss Silicon Power Gmbh | Verfahren zum Herstellen eines Leistungshalbleitermoduls und Leistungshalbleitermodul |
-
2007
- 2007-04-30 DE DE102007020618A patent/DE102007020618B8/de active Active
-
2008
- 2008-04-02 CN CN2008800142607A patent/CN101689538B/zh active Active
- 2008-04-02 EP EP10008598A patent/EP2261971A1/fr not_active Withdrawn
- 2008-04-02 WO PCT/DE2008/000566 patent/WO2008131713A2/fr active Application Filing
- 2008-04-02 EP EP08748729A patent/EP2143140A2/fr not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
WO2008131713A2 (fr) | 2008-11-06 |
DE102007020618B3 (de) | 2008-10-30 |
CN101689538B (zh) | 2012-08-08 |
CN101689538A (zh) | 2010-03-31 |
EP2261971A1 (fr) | 2010-12-15 |
WO2008131713A3 (fr) | 2008-12-31 |
DE102007020618B8 (de) | 2009-03-12 |
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