EP2135677B1 - Backenbrecher mit automatischer Brechspalteinstellung - Google Patents

Backenbrecher mit automatischer Brechspalteinstellung Download PDF

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Publication number
EP2135677B1
EP2135677B1 EP20080158333 EP08158333A EP2135677B1 EP 2135677 B1 EP2135677 B1 EP 2135677B1 EP 20080158333 EP20080158333 EP 20080158333 EP 08158333 A EP08158333 A EP 08158333A EP 2135677 B1 EP2135677 B1 EP 2135677B1
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EP
European Patent Office
Prior art keywords
base
crush
moving
machine
jaw crusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20080158333
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English (en)
French (fr)
Other versions
EP2135677A1 (de
Inventor
Cheng-Shu Jean
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chyi Meang Machinery Co Ltd
Original Assignee
Chyi Meang Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chyi Meang Machinery Co Ltd filed Critical Chyi Meang Machinery Co Ltd
Priority to EP20080158333 priority Critical patent/EP2135677B1/de
Publication of EP2135677A1 publication Critical patent/EP2135677A1/de
Application granted granted Critical
Publication of EP2135677B1 publication Critical patent/EP2135677B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00—Crushing or disintegrating by reciprocating members
    • B02C1/02—Jaw crushers or pulverisers
    • B02C1/025—Jaw clearance or overload control

Definitions

  • the present invention relates to a jaw crusher, and more particularly to a jaw crusher with a design of moving the position of a pair of triangular wedge-shaped lumps to set a crush gap and adjust a crush travel distance with an eccentric setting.
  • Jaw crusher is an industrial tool used for crushing substances such as ores extracted from mines, concrete chucks discarded from constructions, asphalt chucks dug out from road surfaces, and slag discharged from steel-making plants.
  • the structure of a jaw crusher includes a moving base 20, a fixed base 30 and a gap adjusting mechanism 40 installed to a machine 10, wherein the moving base 20 is installed to the machine 10 through an eccentric shaft 21, and the gap adjusting mechanism 40 abuts the moving base 20 through a toggle plate 41, and a pull rod 22 with a compression spring presses the toggle plate 41 between the moving base 20 and the gap adjusting mechanism 40.
  • a belt pulley 23 driven by a motor turns the eccentric shaft 21, such that the moving base 20 will swing back and turn together with the eccentric shaft 21 to engage a moving die 24 on the moving base 20 with a fixed die 31 on the fixed base 30, so as to repeatedly increase and decrease a crush gap W between the moving die 24 and the fixed die 31 for crushing the substances.
  • the conventional gap adjusting mechanism 40 is adjusted by loosening the compression spring of the pull rod 22 first, and then a screw rod or a hydraulic cylinder 42 is used for adjusting an adjusting lump 43 to an appropriate position; in other words, the position of the moving die 24 is adjusted by the toggle plate 41, and then the thickness of a padding plate 44 is increased or decreased to a desired thickness, and finally the compression spring of the pull rod 22 is secured to a predetermined compressed length, and the whole procedure of adjusting the crush gap W takes approximately 30-40 minutes.
  • the lower bearing housing 11 is soldered onto a sideboard 12 of the machine 10, and a plurality of reinforced plates 13 are soldered at the bottom the machine 10 and a reinforced rod 14 is soldered at a lateral side of the machine 10 to constitute a heavy construction.
  • upper and lower bearing housings 15, 11 cannot provide a uniform support force to an external bearing.
  • the structure of the conventional machine 10 adopts the method of soldering a whole frame, involves a large volume, and incurs a high transportation cost and a high level of difficulty for the transportation.
  • WO 2008/055315 A discloses an adjustment assembly (10) for a jaw crusher having a frame (72) and a pair of jaws, the assembly (10) arranged for location in the frame (72) and comprising a first member (12) and second member (14).
  • the members (12) and (14) have respective engagement surfaces (28) and (30) that are in opposing relation.
  • the members (12) and (14) are arranged to slide laterally relative to each other across the engagement surfaces (28) and (30). This relative lateral sliding movement provides adjustment to a spacing between the jaws in a longitudinal direction that is transverse to the lateral sliding movement of the members (12) and (14).
  • a first actuator (24) associated with the first member (12) is operative to impart sliding motion of the member (12) relative to the member (14). One end of the first actuator is fixed from lateral movement relative to the frame (12).
  • Another object of the invention is to adjust the crushing distance by an eccentric setting method.
  • a further object of the invention is to achieve the effect of eliminating and absorbing abnormal large load.
  • Another further object of the invention is to achieve the effect of absorbing the impact of falling crushed substances.
  • Still another object of the invention is to achieve the effects of uniformly supporting a bearing housing and enhancing the rigidity of frame.
  • Yet another object of the invention is to achieve the effects of lowering the transportation cost and facilitating the transportation of the machine.
  • a jaw crusher in accordance with the invention includes:
  • the jaw crusher of the invention comprises a moving base 60, a fixed base 70, a crush travel adjusting mechanism 80 and an automatic crush gap adjusting mechanism 90, all installed to a machine 50.
  • the moving base 60 is installed to the machine 50 through an eccentric shaft 61, and a moving die 62 is installed on a crushing surface, and the installation position of the eccentric shaft 61 is shifted towards the rear, and an inserting feed bin 55 collects crushed substances to prevent the crushed substances from impacting a bearing of the moving base 60 directly, so as to extend the life of the bearing.
  • the fixed base 70 is fixed to the machine 50 and includes a fixed die 71 corresponding to the moving die 62 of the moving base 60.
  • the crush travel adjusting mechanism 80 is provided for pivotally coupling the top of a crush travel adjusting base 81 to the machine 50, and an axle 811 of the crush travel adjusting base 81 is pivotally coupled to the machine 50 through an eccentric sleeve 812, and internal and external diameters of the eccentric sleeve 812 have an eccentric distance, and a crush travel distance can be changed by adjusting the angle of the eccentric sleeve 812.
  • a toggle plate 82 is installed on both ends of a bottom between the adjusting base 81 and the moving base 60, and a pull rod 83 of the moving base 60 installs a compression spring for tightly pressing the toggle plate 82.
  • the fixed end of the toggle plate 82 is disposed at the bottom and the moving end of the toggle plate 82 is disposed at the top, therefore most of the inertia effects is provided by the moving base 60 during the crushing process, and the inertia effect of a belt pulley and a flywheel is smaller than the conventional one, so as to reduce the weight of the belt pulley and the flywheel. Since the crushing travel distance and angle at the bottom of the moving base 60 are moved repeatedly from the moving die 62 to the lower side of the fixed die 71, therefore the life of the fixed die 71 is generally longer than the traditional one.
  • the present invention is a breakthrough, particularly at the time when the price of raw materials is high.
  • a pull rod 83 of the moving base 60 is connected to the first link rod 84, and an end of the first link rod 84 is pivotally coupled to a stop plate 94 of the automatic crush gap adjusting mechanism 90, and another end of the first link rod 84 is coupled to an end of a second rod 85, and another end of the second rod 85 is coupled to the moving base 60.
  • the automatic crush gap adjusting mechanism 90 arranges and fixes a steel slot 91 of a stop plate 94 and a pair of triangular wedge-shaped lumps 92 to a position adjusting base 93 of the machine 50 and installs the stop plate 94 between the steel slot 91 of the stop plate 94 and the middle section of the crush travel adjusting base 81.
  • a pull rod 95 of the adjusting base having a compression spring tightly presses the stop plate 94 to adjust the position of the pair of triangular wedge-shaped lumps 92 to change the position of the steel slot 91 of the stop plate 94, such that the crush gap W between the moving die 62 and the fixed die 71 can be set by the stop plate 94, the crush travel adjusting base 81, the toggle plate 82 and the moving base 60.
  • the present invention provides a more convenient way of adjusting the crush gap without the need of loosening the spring and securing the spring.
  • the triangular wedge-shaped lump 92 is connected to a moving end of a pushing rod 96, and a fixed end of the pushing rod 96 is pivotally connected to a support stand 97 of the position adjusting base 93, wherein the pushing rod 96 can be a hydraulic cylinder.
  • a blanking shock absorption mechanism 100 installed at a lower lateral side of a blanking opening includes a shock absorption base 102 with an impact plate 101 pivotally coupled to a lower lateral side of the blanking opening, and the shock absorption base 102 is connected to a vibration absorption spring 103 in an opposition direction of the impact plate 101 for absorbing an impact force when crushed substances drop to prevent a direct impact onto the receiving components or a damage to the components.
  • the angle of installing the eccentric sleeve 812 to the machine 50 can be adjusted to change the angle of the toggle plate 82 or the crush travel distance.
  • a larger crush travel distance can be chosen to improve the production capacity.
  • a smaller crush travel distance can be chosen to lower the load of each component, avoiding damages to components, and enhancing the life of components.
  • the effect of adjusting the crush travel distance by an eccentrically set angle is applicable for all kinds of crushing substances.
  • the way of installing an eccentric shaft 61 of the moving base 60 to the machine 50 is to fix the bearing housing 51 into a bearing housing hole 53 of an integral sideboard 52 on both sides, and along the periphery of the bearing housing hole 53, and a plurality of support rods 54 are secured uniformly between the two sideboards 52 for providing a uniform support to the bearing housing and improving the rigidity of an frame.
  • the machine 50 is comprised of two sideboards 52 installed to the moving base 60 and other sideboards (not shown in the figure) installed at other positions, and the design comes with a modular block installation, so that the components of the machine 50 can be transported separately to a site for its installation, and thus lowering the transportation cost and providing a convenient way of transporting the machine 50.
  • the automatic crush gap adjusting mechanism 90 of the invention uses the pushing force of the pushing rod 96 to operate together with the pulling force of the pull rod 83 of the moving base and the pull rod 95 of the adjusting base, such that the lateral component force produced by sliding the triangular wedge-shaped lump 92 pushes the steel slot 91 of the stop plate 94 and the stop plate 94, and the deflection of the crush travel adjusting base 81 and the pushing of the toggle plate 82 onto the moving base 60 can be used for setting the crush gap W between the moving die and the fixed die.
  • the pair of triangular wedge-shaped lumps 92 can be moved to set the crush gap in 1-2 minutes without requiring any other procedure.
  • the invention provides a simple, easy and quick way of setting the crush gap.
  • the crush travel adjusting base 81 is comprised of a transverse beam and a slab connected between two arc I-beams, and the position pressed by its corresponding toggle plate 82 is a force exertion point, and the position pressed by the stop plate 94 and disposed between its pivotal shaft and force exertion point is a fixed point.
  • the flexibility of the I-beam allows the crush travel adjusting base 81 to produce a curvature at sections below the fixed point to offset any abnormal load and provide an effect of absorbing an abnormally too-large load.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Claims (6)

  1. Backenbrecher, umfassend:
    a) ein bewegliches Grundelement (60), das an einer Maschine (50) über eine Exzenterwelle (61) montiert ist und ein bewegliches Werkzeug (62) aufweist, das an einer Brechfläche montiert ist;
    b) ein festes Grundelement (70), das an der Maschine (50) befestigt ist und ein festes Werkzeug (71) aufweist, das an einer Stelle angeordnet ist, die dem beweglichen Werkzeug (62) des beweglichen Grundelements (60) entspricht;
    c) einen Brechweg-Einstellmechanismus (80), zum schwenkbaren Koppeln des Oberteils eines Brechweg-Einstellgrundelements (81) mit der Maschine (50), und wobei ein Bolzen (811) des Brechweg-Einstellgrundelements (81) schwenkbar mit der Maschine über eine Exzenterhülse (812) gekoppelt ist, und eine Kniehebelplatte (82) separat an beiden Enden und zwischen dem Unterteil des Brechweg-Einstellgrundelements (81) und dem beweglichen Grundelement (60) angeordnet ist, und wobei eine Zugstange (83) des beweglichen Grundelements (60) eine Druckfeder aufweist, die dafür vorgesehen ist, einen festen Druck auf das vordere und hintere Ende der Kniehebelplatte (82) auszuüben, und die Zugstange (83) des beweglichen Grundelements mit einer ersten Verbindungsstange (84) gekoppelt ist, und ein Ende der ersten Verbindungsstange (84) schwenkbar mit einer Stopp-Platte (94) eines automatischen Brechspalt-Einstellmechanismus (90) gekoppelt ist, und ein weiteres Ende der ersten Verbindungsstange (84) mit einer zweiten Stange (85) gekoppelt ist, und ein weiteres Ende der zweiten Stange (85) mit dem beweglichen Grundelement (60) gekoppelt ist; und
    d) den automatischen Brechspalt-Einstellmechanismus (90), zum Anordnen und Fixieren eines Stahlschlitzes (91) der Stopp-Platte und eines dreieckigen keilförmigen Stücks (92) an einem Positionseinstell-Grundelement (93) der Maschine (50), und der die Stopp-Platte (94) zwischen dem Stahlschlitz (91) der Stopp-Platte (94) und dem mittleren Abschnitt des Brechweg-Einstellgrundelements (81) montiert, und eine Zugstange (95) des Einstellgrundelements verwendet, die eine Druckfeder aufweist, um einen festen Druck auf das vordere und hintere Ende der Stopp-Platte (94) auszuüben, um die Position des dreieckigen keilförmigen Stücks (92) zu beeinflussen und die Position des Stahlschlitzes (91) der Stopp-Platte (94) zu verändern, um einen Brechspalt zwischen dem beweglichen Werkzeug (62) und dem festen Werkzeug (71) einzustellen.
  2. Backenbrecher nach Anspruch 1, wobei die dreieckigen keilförmigen Stücke (92) paarweise ausgestaltet sind und jedes dreieckige keilförmige Stück (92) mit einem beweglichen Ende der Druckstange (96) gekoppelt ist, und ein festes Ende der Druckstange (96) schwenkbar mit einem Halteblock (97) des Positionseinstell-Grundelements (93) gekoppelt ist, und die Druckstange (96) ein Hydraulikzylinder ist.
  3. Backenbrecher nach Anspruch 2, wobei ein Stanz-Stoßdämpfermechanismus (100), der an einer seitlichen Unterseite einer Stanzöffnung angebracht ist, ein Stoßdämpfergrundelement (102) mit einem Prallblech (101) aufweist, das schwenkbar mit einer seitlichen Unterseite der Stanzöffnung gekoppelt ist, und wobei das Stoßdämpfergrundelement (102) mit einer schwingungsdämpfenden Schraubenfeder (103) in einer entgegengesetzten Richtung des Prallblechs (101) verbunden ist.
  4. Backenbrecher nach Anspruch 2, wobei das Brechweg-Einstellgrundelement (81) aus einer Querstrebe und einer Platte besteht, die zwischen zwei bogenförmigen I-Profilen angeschlossen ist.
  5. Backenbrecher nach Anspruch 2, wobei das Lagergehäuse (52) der Maschine (50) an einer Lagergehäusebohrung (53) eines integrierten Seitenbretts (52) auf beiden Seiten und entlang des Umfangs der Lagergehäusebohrung (53) befestigt ist, und wobei eine Vielzahl von Stützstangen (54) gleichmäßig zwischen den beiden Seitenbrettern (52) gesichert ist.
  6. Backenbrecher nach Anspruch 2, wobei die Maschine (50) aus zwei an unterschiedlichen Stellen montierten Seitenbrettern besteht.
EP20080158333 2008-06-16 2008-06-16 Backenbrecher mit automatischer Brechspalteinstellung Not-in-force EP2135677B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP20080158333 EP2135677B1 (de) 2008-06-16 2008-06-16 Backenbrecher mit automatischer Brechspalteinstellung

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Application Number Priority Date Filing Date Title
EP20080158333 EP2135677B1 (de) 2008-06-16 2008-06-16 Backenbrecher mit automatischer Brechspalteinstellung

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EP2135677A1 EP2135677A1 (de) 2009-12-23
EP2135677B1 true EP2135677B1 (de) 2014-01-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022120888A1 (zh) * 2020-12-10 2022-06-16 毛雪梅 一种颚式破碎机

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Publication number Priority date Publication date Assignee Title
WO2014086429A1 (en) 2012-12-07 2014-06-12 Sandvik Intellectual Property Ab A wedge block forming part of a wedge block assembly for controlling the crushing gap between opposed jaws of a jaw crusher
CN104624285A (zh) * 2015-02-16 2015-05-20 浙江浙矿重工股份有限公司 颚式结构的石料破碎机
CN108201913A (zh) * 2017-11-23 2018-06-26 何振辉 一种新型药材碎粒机
DE102018110267A1 (de) 2018-04-27 2019-10-31 Kleemann Gmbh Hochdruckpumpe
DE102018110265B4 (de) * 2018-04-27 2024-03-21 Kleemann Gmbh Backenbrecher
CN108722539A (zh) * 2018-05-31 2018-11-02 南京秦驰机械制造有限公司 一种呋喃树脂砂生产线用振动破碎再生机
CN108940418B (zh) * 2018-07-05 2020-11-13 韶关铸锻机械设备有限公司 一种颚式破碎机排料口宽度调节装置及颚式破碎机
CN110339892A (zh) * 2019-06-27 2019-10-18 镇江市科瑞制样设备有限公司 一种颚式破碎机出料粒度自动调节装置
CN110639642A (zh) * 2019-09-26 2020-01-03 张山 移动颚式破碎机
CN113662202B (zh) * 2021-08-02 2023-02-07 浙江科技学院 一种新型枇杷专用打浆去壳装置
CN114260049B (zh) * 2021-10-08 2022-11-25 浙江武精机器制造有限公司 一种矿山用环保高效制砂***
CN114130455B (zh) * 2021-11-19 2023-04-18 安徽理工大学 一种煤矸破碎筛分一体装置及其使用方法
CN114130457B (zh) * 2021-11-24 2023-08-11 创发科技(泰兴)有限公司 具有可调节效果的破碎机及其调节方法
CN115990643A (zh) * 2023-03-24 2023-04-21 江苏兴锻智能装备科技有限公司 一种新能源电池钢壳加工用冲压装置
CN117983340A (zh) * 2024-04-03 2024-05-07 江苏国盛新材料有限公司 一种稀土加工用可调节的粉碎装置及其方法

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DE1088785B (de) * 1957-09-28 1960-09-08 Alfred Kleinknecht UEberlastungsschutz fuer Backenbrecher
US5799888A (en) * 1996-03-25 1998-09-01 Kabushiki Kaisha Kobe Seiko Sho Jaw crusher
DE19631023C2 (de) * 1996-08-01 1998-06-04 Krupp Foerdertechnik Gmbh Vorrichtung zum Verstellen des Brechspaltes an Backenbrechern
WO2008055315A1 (en) * 2006-11-10 2008-05-15 Crushing & Mining Equipment Pty Ltd An adjustment assembly for a jaw crusher

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022120888A1 (zh) * 2020-12-10 2022-06-16 毛雪梅 一种颚式破碎机

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